CN100552006C - 一种气化炉激冷环 - Google Patents

一种气化炉激冷环 Download PDF

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CN100552006C
CN100552006C CN 200610137885 CN200610137885A CN100552006C CN 100552006 C CN100552006 C CN 100552006C CN 200610137885 CN200610137885 CN 200610137885 CN 200610137885 A CN200610137885 A CN 200610137885A CN 100552006 C CN100552006 C CN 100552006C
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endless tube
ring
quench liquid
chilling ring
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CN1944591A (zh
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高瑞恒
宋晓峰
安兵涛
郭进军
王军
蔡德生
李兵科
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Changzheng Engineering Co Ltd
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BEIJING AEROSPACE WANYUAN COAL CHEMICAL ENGINEERING TECHNOLOGY Co Ltd
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    • Y02E20/00Combustion technologies with mitigation potential
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    • Y02E20/18Integrated gasification combined cycle [IGCC], e.g. combined with carbon capture and storage [CCS]

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Abstract

一种气化炉激冷环,包括外环管、内环管、激冷液分配室、下降管和冷却液输送管,外环管与内环管之间为激冷液分配室,冷却液输送管和激冷液分配室连接,内环管固定在下降管上,外环管内表面为内螺纹形式;在所述的外环管上半部的外半环面上打有均匀分布的渣钉,在渣钉间填充有耐火料。在渣钉间填充有耐火料,耐火料不仅降低了激冷环的工作温度,而且避免了高温合成气与熔渣对激冷环直接冲刷造成的危害,两项改进措施大大的延长了激冷环的使用寿命;此外,在外环管下半部的半环面上打有均匀分布的小孔可以使得一部分激冷液直接喷入合成气主流对合成气进行激冷降温,此项措施加快了对合成气的激冷速度,能够进一步快速降低激冷室入口段的合成气温度。

Description

一种气化炉激冷环
技术领域
本发明涉及粉煤加压气化技术中的关键结构,具体地说,涉及一种粉煤加压气化炉激冷环结构的改进。
技术背景
煤气化技术是一种能将煤高效清洁利用的技术。煤经过气化工艺得到粗合成气,对粗合成气再进行后续处理后的到得工艺气体可作为合成氨或其它化工产品的原料气。
气化炉是煤气化技术中的关键设备。粉煤在气化炉气化室内不完全燃烧生成1500℃左右的高温合成气与熔渣后进入激冷室。激冷室的作用就是将高温合成气与熔渣降温并实现气渣分离,而激冷室中激冷环的寿命长短则直接影响到气化炉正常运行的周期。现有的激冷环的结构包括外环、内环、激冷液进口、激冷液出口、下降管,外环与内环之间为激冷液分配室,激冷液由激冷液进口进入通过激冷液分配室后沿下降管内表面下降,在下降管内表面形成一层水膜,合成气通过下降管时与水膜进行传热传质,实现对合成气的增湿降温。这种结构的激冷环由于在实现过程中降温速度不快,存在易损坏的缺点。从激冷环损坏情况分析可以看出,激冷环损坏的主要原因是由于激冷环直接与高温合成气与熔渣接触,致使激冷环工作温度过高,长期的高温运行大大降低了激冷环的使用寿命,同时高温合成气与熔渣对激冷环的直接冲刷也会降低激冷环的使用寿命。
发明内容
本发明的技术解决问题:克服现有激冷环工作时直接与高温合成气和熔渣接触而造成的其工作温度过高,使激冷环寿命降低的缺陷,提供一种工作时温度较低的新型气化炉激冷环,同此激冷环能够避开高温合成气与熔渣对其的直接冲刷,对合成气的激冷降温增湿效果更好。
本发明的技术方案:一种气化炉激冷环,包括外环管、内环管、激冷液分配室、下降管和冷却液输送管,外环管与内环管之间为激冷液分配室,冷却液输送管和激冷液分配室连接,内环管固定在下降管上,外环管与下降管之间打有激冷液环隙排口,其特点在于:所述的外环管内表面为内螺纹形式;在所述的外环管上半部的外半环面上打有均匀分布的渣钉,在渣钉间填充有耐火料。
本发明与现有技术相比的优点在于:
(1)激冷环外环管的内表面做成螺纹形状,加大了外环管与激冷水间的换热面积,强化了激冷水对外环管的降温效果。
(2)气化炉运行时,在激冷环外环管的耐火料表面会附着一层渣层,渣层的作用一方面是可以避免合成气与灰渣对激冷环直接冲刷造成的危害,另一方面渣层可以起到耐火层的作用,使得激冷环向火面的工作温度降低,这样就延长了激冷环使用寿命。
(3)由于在外环管下半部的半环面上打有均匀分布的激冷液孔排口,激冷液由激冷液进口进入通过激冷液分配室后一部分沿下降管内表面下降,在下降管内表面形成一层水膜,在合成气通过下降管时与水膜进行传热传质,实现对合成气进行增湿降温,另一部分激冷液直接由激冷液孔排口喷入合成气中对合成气进行激冷降温,实现对合成气快速降温。
附图说明
图1为本发明的结构示意图:
图2为激冷液孔排口方向示意图。
具体实施方式
如图1所示,本发明主要包括:外环管1、内环管2、半环形激冷液分配室4、下降管7、冷却液输送管8,外环管1内表面为内螺纹形式,外环管1与内环管2之间为半环形激冷液分配室4,冷却液输送管8和激冷液分配室4连接,内环管2固定在下降管7上,在外环管1上半部的外半环面上打有均匀分布的渣钉3,渣钉3的形状可以为圆柱形金属棒,如钢棒、钢棒等,在渣钉3间填充有耐火料,耐火料可以为碳化硅等相似材料。渣钉3在外环管1上的填充密度为0.1~0.3,填充密度=n×s/外环管上半部的外半环面,其中n为渣钉3数量,s为渣钉3横截面积。在外环管1下半部的半环面上打有三圈均匀分布的激冷液孔排口5,外环管1与下降管7之间打有激冷液环隙排口6。每个激冷液孔排口5的直径为5~10mm,本实施例中三圈激冷液孔排口5中心线与下降管7中心线形成的锥角分别为外圈80度、中圈65度和内圈45度,外圈、中圈和内圈孔排口的数量比为3∶2∶1。
本发明的工作过程:气化室排出的高温合成气与熔渣后进入激冷室经过激冷环时首先在耐火料表面会附着一层渣层,渣层一方面避免了合成气与灰渣对激冷环直接冲刷造成的危害,另一方面渣层可以起到耐火层的作用,增大了合成气与外环管间的热阻,使得激冷环向火面的工作温度降低。激冷环外环管1的内表面做成螺纹形状,加大了外环管1与激冷水间的换热面积,强化了激冷水对外环管1的降温效果。同时,激冷液由激冷液进口8进入通过激冷液分配室4后一部分沿下降管7内表面下降,在下降管7内表面形成一层水膜,在合成气通过下降管7时与水膜进行传热传质,实现对合成气进行增湿降温;另一部分激冷液直接由激冷液孔排口5和喷入合成气中对合成气进行激冷降温,对合成气进行快速降温。

Claims (7)

1、一种气化炉激冷环,包括外环管(1)、内环管(2)、激冷液分配室(4)、下降管(7)和冷却液输送管(8),外环管(1)与内环管(2)之间为激冷液分配室(4),冷却液输送管(8)和激冷液分配室(4)连接,内环管(2)固定在下降管(7)上,外环管(1)与下降管(7)之间打有激冷液环隙排口(6),其特征在于:所述的外环管(1)内表面为内螺纹形式;在所述的外环管(1)上半部的外半环面上打有均匀分布的渣钉(3),在渣钉(3)间填充有耐火料。
2、根据权利要求1所述的一种气化炉激冷环,其特征在于:在外环管(1)下半部的半环面上打有三圈均匀分布的激冷液孔排口(5)。
3、根据权利要求1所述的一种气化炉激冷环,其特征在于:所述的渣钉(3)为圆柱形钢棒。
4、根据权利要求1所述的一种气化炉激冷环,其特征在于:所述的耐火料为碳化硅材料。
5、根据权利要求1所述的一种气化炉激冷环,其特征在于:所述的渣钉(3)在外环管(1)上的填充密度为0.1~0.3。
6、根据权利要求2所述的一种气化炉激冷环,其特征在于:所述的每个激冷液孔排口(5)的直径为5~10mm。
7、根据权利要求2所述的一种气化炉激冷环,其特征在于:所述的激冷液孔排口(5)中心线与下降管(7)中心线形成的锥角分别为外圈80度、中圈65度和内圈45度,外圈、中圈和内圈孔排口的数量比为3∶2∶1。
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CN101407342B (zh) * 2008-05-20 2010-09-08 山西丰喜肥业(集团)股份有限公司 应用于气化炉激冷环的冷却水工艺
US9057030B2 (en) * 2010-10-30 2015-06-16 General Electric Company System and method for protecting gasifier quench ring
CN102051235B (zh) * 2011-01-10 2013-08-14 神华集团有限责任公司 一种多级旋转式激冷强化装置及其应用
CN103525469B (zh) * 2012-07-03 2015-08-19 惠生(南京)清洁能源股份有限公司 一种气化炉激冷环
CN104531228B (zh) * 2014-12-18 2017-06-20 广东正鹏生物质能源科技有限公司 一种可实现生物质燃气炉内高效净化的装置及方法
CN105928382B (zh) * 2015-08-06 2017-04-12 青岛中正周和科技发展有限公司 一种设置多个二级换热的急冷换热器
CN106281473A (zh) * 2016-09-09 2017-01-04 航天长征化学工程股份有限公司 一种激冷装置
CN106635180A (zh) * 2016-11-17 2017-05-10 中国五环工程有限公司 气化炉的水急冷结构
CN106635182B (zh) * 2016-11-29 2023-03-21 东方电气集团东方锅炉股份有限公司 一种气化炉激冷环

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