CN100540952C - Belt drive with friction wheel - Google Patents

Abstract

Belt drive (1) comprises a crank pulley (4); One auxiliary belt wheel (6); One rotating band (9) is on crank pulley (4), auxiliary belt wheel (6), water pump friction wheel (14), and a friction wheel (17), it has the band back of the body (20) with friction wheel (14) and line belt (9) at the rubbing surface (19) of cooperating around the position of crank pulley (4); Friction wheel (17) is made of metal, and has annular knurl friction surface (19).Friction wheel (14) comprises a soft friction ring (25) that combines with the rubbing surface (19) of friction wheel (17).

Description

Belt drive with friction wheel

Technical field

[0001] the present invention relates to a kind of vehicle internal combustion (IC) belt drive machine, that have friction wheel that is used for.

Background technique

[0002] vehicle internal combustion engine all is connected on the motor usually, produces electric energy by a kind of auxiliary belt drive unit.Known auxiliary belt drive unit comprises that one is connected to belt pulley, on the I. C. engine crankshaft and is connected to the belt drive that belt pulley on the motor and many V-shape belts are centered around on the aforementioned belt pulley and may drive other engine annex (for example air-conditioning compressor).

[0003] as known, internal combustion engine configurations has cooling circuit, and wherein in when work, the pump of crank-driven makes the coolant circulation that is suitable for absorbing the heat that engine produces, thereby the temperature of engine module is remained within the acceptable scope.

[0004] according to common scheme, water pump is for good and all driven by bent axle by belt or gear transmission.

[0005] another kind of known solutions is to be installed on the water pump spindle and to be suitable for driving water pump by the co-operating belt pulley of rolling friction by a friction wheel and from the bent axle power taking.

[0006] this layout can be used as a permanent drive unit, for example allows water pump forever to be driven by bent axle, or as a drive unit that can start alternatively.

[0007] latter is used to make internal-combustion engine fast as far as possible preheating condition that reaches after starting, reaches the minimizing disposal of pollutants and makes engine reach the dual purpose of maximal efficiency rapidly.In order to reach this target, proposed to be suitable for selectively friction wheel to be connected to water pump pulley recently and separated with belt pulley and start when reaching preheating condition the water pump separate control means at engine especially.

Learn from DE-A-10309062 and EP-A-1464870 that [0008] friction wheel drives by rolling to contact with the part that crank pulley is walked around at belt in the back side of the belt of auxiliary drive.In normal working conditions, friction wheel by with belt back and with the friction acting in conjunction of water pump pulley.When engine started, a break separated friction wheel and thus water pump is separated with bent axle with water pump pulley.

[0009] DE-A-10309062 discloses the drive unit of aforementioned forms, for under the atrocious weather condition basically without any the slippage of friction wheel, thereby improve the moment that is delivered on the water pump, wherein have the friction ring that the sculpture profile of the draining of being used for was made and had to rubber or plastics around the friction wheel.

[0010] though reached minimizing slippage purpose effectively, use " soft " friction ring also unavoidably to have shortcoming.In fact, the shearing stress that simultaneously is delivered to friction wheel by the back side and the water pump pulley of belt toward each other and interact; This makes the friction ring radial deformation and is tending towards wedging between the back side and water pump pulley of belt, thereby causes the reduction friction wheel reliability and the ABNORMAL STRESS in life-span.

[0011] EP-A-1 464 870 discloses the belt and the fraction wheel drive device of another kind of type discussed above, and wherein friction wheel is made by plastic materials, and the water pump wheel has the lining of one deck soft material.Though friction wheel has the sculpture profile of the draining of being beneficial to, there is not further to disclose the details of this profile.

[0012] uses sculpture profile (for example groove shape or wheel fetalism profile), particularly with the compound use of friction wheel of the material of the back side of using relative belt and water pump pulley " firmly ", proof can be brought extra problem, the noise that particularly when using circumferentially discontinuous, periodic circumferential pattern, produces when promptly relating to extra wearing and tearing of rotating band when particularly having used continuous peripheral groove and work.

[0013] in a word, carry out the moment of torsion transmission under wet environment, belt wear and noise are to be difficult to optimum parameters together, require to take conflicting measure because it is optimized.

Summary of the invention

[0014] the objective of the invention is a kind of high performance belt and fraction wheel drive device are provided under wet environment, and avoid additional defect such as the quick wearing and tearing of belt as described above and noise.According to the present invention, also provide a kind of as belt drive that claim 1 limited with friction wheel.

Description of drawings

[0015] for a better understanding of the present invention, below a preferred embodiment is illustrated, this explanation is fully being not limited to example, and with reference to accompanying drawing, wherein:

[0016] Fig. 1 is the front view that has the belt drive of friction wheel according to the present invention;

[0017] Fig. 2 is the cross section enlarged view along II-II line among Fig. 1 of the assembly of belt drive;

[0018] Fig. 3 is the cut-away section side figure of the friction wheel of belt drive among Fig. 1;

[0019] Fig. 4 is the partial enlarged drawing of the surface profile of friction wheel among Fig. 3;

[0020] Fig. 5 is the sectional view along V-V line among Fig. 4;

[0021] Fig. 6 a is as the comparison diagram of the rotating speed of crank pulley, friction wheel and the water pump pulley of the function of time in the test first time of planar friction wheel;

[0022] Fig. 6 b is the comparison diagram of the speed discrepancy of crank pulley and friction wheel in test for the first time;

[0023] Fig. 7 a is corresponding to Fig. 6 a, the figure that obtains in the test second time of planar friction wheel according to the present invention;

[0024] Fig. 7 b is corresponding to Fig. 6 b, the figure that obtains in test for the second time;

What [0025] Fig. 8 showed is, the comparison diagram of the noise that produces as the engine of the engine speed function with belt drive among the present invention and multi-form friction wheel; And

[0026] Fig. 9 shows is to have belt drive among the present invention and a multi-form friction wheel, as the comparison diagram of the belt wearing and tearing of the function of time.

Embodiment

[0027] in Fig. 1, be near the belt drive that is positioned at the vertical wall 2 of internal-combustion engine 3 of engine vehicle with reference character 1 expression on the whole.

[0028] drive unit 1 comprises: be rigidly attached on the bent axle 5 of engine 3, and center on the crank pulley 4 of the axis A rotation of bent axle 5; Be connected the belt pulley 6 on reversible motor 7; Be connected the belt pulley 8 on the air-conditioning compressor, not shown; With being used for bent axle 5 is pivotally attached to many V-shape belts 9 on reversible motor 7 around belt pulley 4,6 and 8.

[0029] drive unit 1 also comprises a both arms belt tightener 12, be arranged near the reversible motor 7 and act on the various piece 13 of belt 9, and be respectively between belt pulley 4 and the belt pulley 6 and between belt pulley 8 and belt pulley 6.

[0030] drive unit 1 also comprises a friction wheel assembly 10, is used for optionally driving water pump 11.Friction wheel assembly 10 comprises a friction wheel 17, and it is suitable for cooperating at the position around crank pulley 4 with the back side 20 of belt 9 by rolling friction; And with have axis D, and be connected to friction wheel 14 cooperations on the live axle 15 of water pump 11.

[0031] friction wheel assembly 10 comprises with the one end and being hinged on the axis B of the A that parallels to the axis, and the other end supports the arm 16 of friction wheel 17, and wherein friction wheel 17 can freely rotate around the B that parallels to the axis, the axis C that supported by arm 16.

[0032] arm 16 is arranged between belt pulley 4 and the friction wheel 14, and simultaneously axis B and C are separately positioned on the relative both sides of straight line that link together with respect to the center with the center of belt pulley 4 and friction wheel 14.Friction wheel assembly 10 also comprises brake unit 18, brake unit 18 is used for respect to axle A radially at engagement positio and unengaged position transfer arm 16, when engagement positio, cause water pump 11 to be driven, when unengaged position, water pump 11 separates from bent axle 5, and described engagement positio is that friction wheel 17 is cooperated with the back side 20 and the friction wheel 14 of belt 9 simultaneously, and described unengaged position is that friction wheel 17 separates with friction wheel 14 but still contacts with the back side 20 of belt 9.

[0033] friction wheel 17 is made by pressed steel, and has limit a friction surface 19 (Fig. 3) basic and be columniform sidewall, and this surface is obtained by annular knurl technology, promptly has a plurality of impressions that obtain by roll forming.

[0034] knurled pattern 27 of friction surface 19 tilt mutually by two of straight line impression 30, bunch 28,29 intersects each other, and forms adjacent rhombus (Fig. 3 and 4).Each bunch is by parallel, and at a distance of straight line impression 30 formation of P, and the bus g (Fig. 4) of two bunch 28,29 relative rubbing surfaces 19 tilts in the opposite direction.The angle α that is formed between each impression 30 and the bus g changes to 75 ° from 15 °, and is preferably from 15 ° and changes to 45 °.Most preferably, this angle is 30 °.In most preferred embodiment, two bunch of impression 30 intersect to form 60 ° β angle mutually.

[0035] in cross section (Fig. 5), impression 30 have circular bottom line 31 and smooth be connected to bottom line 31 and profile top line 33 scratch shape side 32, profile is limited by the cylindrical outer surface of rubbing surface 19.The radius of curvature of the transition region 34 of side 32 and top line 33 is preferably about 0.1mm greater than 0.05mm.

[0036] in Fig. 5, A and D represent the width and the degree of depth of impression 30 respectively.

[0037] reduce slippage demand (promptly good drainage performance), belt wear for acquisition under wet environment and reduce good balance between the noise generation, relation below preferred the utilization:

A/P=0.15-0.5 (preferred value: 0.25)

A/D=5-10 (preferred value: 7,5)

The preferred value of P, A and D is respectively 1.2,0.3 and 0.04mm.

[0038] preferably, the back side 20 of belt 9 comprises rough antiwear surface layer 21.Antiwear surface layer 21 comprises the fabric layer 22 that is interweaved and formed a series of projection and pit by warp and parallel, thereby forms a rough top layer and further improved mechanical adhesion.Projection and pit are preferably dimensioned to be less than 1 millimeter.

[0039] especially, fabric layer 22 preferably is made of knitted fabric cotton/polyester fibre or polymeric material, is preferably aliphaticly or aromatic, even more preferably, is made of 6/6 polyamide with high thermal impedance and high hardness.

[0040] fabric layer 22 can also be this type, promptly each the thread warp by elastic yarn as core, at least one thread composite filament is wrapped on the elastic yarn, and wherein composite filament comprises that one has Gao Re and mechanical impedance silk thread and at least one coating silk thread that has on Gao Re and the mechanical impedance silk thread that is wrapped in.

[0041] friction wheel 14 comprises the friction ring 25 that a supporting disk 24 and is made by elastic material, and it circumferentially is arranged on the supporting disk 24 and has a rubbing surface 26 and combines with friction wheel 17.Friction ring 25 can be molded around supporting disk 24, or form around the prefabricated endless belt of supporting disk 24 interference fit by one.Preferably, friction ring 25 is made by ethylene propylene diene rubber (EPDM).Friction ring 25 is measured on rubbing surface 26 has shore hardness 85-99, is preferably shore hardness 94.

[0042] alternatively, the rubbing surface 26 of friction ring 25 can comprise that the wearing course 21 (Fig. 2) of above-mentioned fabrics 22 is limited by one.

[0043] running of friction wheel belt drive 1 such as following explanation.

[0044] in the engine start stage, brake unit 18 is removed friction wheel 17 from friction belt wheel 14, keeps simultaneously contacting (disengaging configuration) with the back side 20 of belt 9.Water pump 11 separates with bent axle 5 thus.But internal-combustion engine 4 starts internal-combustion engine ignition when reaching a given speed threshold values by the reverse motors 7 as a starting electrical machinery at first.Brake unit 18 keep friction wheel 17 in the disengaging configuration up to the preheating condition that reaches internal-combustion engine.Brake unit 18 is closed then, and friction wheel 17 is set in engagement positio and contacts simultaneously with the back side 20 and the friction ring 25 of belt 9 simultaneously.

Therefore [0045] owing to be that steel is appreciated that rigidity greater than being with 9 and friction ring 25, friction wheel 17 can not be out of shape when contact, does not also have wedging effect.

[0046] Fig. 6 a to 9 is depicted as the friction wheel that has a plurality of operating features according to of the present invention, the operating mode of comparing with existing friction wheel.

[0047] especially, Fig. 6 a, 7a are depicted as under doing of selecting, wet two kinds of conditions, in accelerated test as the water pump 14 (curve W/P) of the function of time, crank pulley 4 (curve C/S) and the rotating speed of friction wheel 17 (curve FW).For reaching test purpose, friction wheel 17 remains at engagement positio.Except the intermittence in short-term after the engine acceleration, water is sprayed on the rubbing surface to keep moistening (highlighted in the drawings demonstration).Fig. 6 b, 7b are depicted as speed difference or the slippage between crank pulley 4 and the water pump pulley 14, are represented by the percentage that accounts for speed of crankshaft.

[0048] Fig. 6 a, the test of 6b is to use one " putting down " friction wheel, that is and, one does not have the cylinder rubbing surface 19 of annular knurl; The test of Fig. 7 a, 7b is to use a friction wheel 17 that has according to the annular knurl rubbing surface of form among Fig. 3-5.

[0049] can know by more described accompanying drawing and find out that the test result of flat friction wheel in wet environment is about 25% slippage that slippage then quickly falls to 3% in the dry state environment.On the contrary, in test to knurled friction wheel of the present invention, in wet environment slippage less than 2%, and only slightly many than the slippage in the dry state environment.

[0050] knurled friction wheel 17 according to the present invention is insensitive to water substantially, and demonstrates basicly stable performance in doing wet two kinds of environment.

[0051] Figure 8 shows that noise-measuring as the engine speed function.Solid line, broken string and dot and dash line represent to have used the test result of knurled friction wheel of the present invention, " putting down " friction wheel and wheel type friction wheel respectively.This shows that the knurled friction wheel noise curve is identical with flat friction wheel noise curve basically, use wheel type friction wheel gained result and be much better than.

[0052] last, Figure 9 shows that the dissimilar belt wear extenies that friction wheel produced: " putting down " friction wheel (circular mark), knurled friction wheel (boring the shape mark), wheel type friction wheel (square marks).This test is that to drive rotating speed one be 6000rpm, and the braking moment that acts on the water pump pulley 14 is 1.8Nm, and temperature is to carry out on the test benchs of 100 degree.The measurement project of belt wear extent is the loss of weight (g) as the belt of the function of time (h).

[0053] it is evident that, knurled friction wheel 17 of the present invention makes band with respect to flat friction wheel, suffer bigger wearing and tearing (being about 1g behind the work 300h), but caused the sculpture wheel type friction wheel of unacceptable wear extent (after the work of 70h, having reached 5g) much smaller than meeting.

[0054] in a word, use the knurled metal friction wheel with belt back and " soft " even water pump pulley cooperate and is feasiblely realized optimal performance under moist environment, and be not cost with generation noise and belt wear.

[0055] in addition, because friction wheel 17 is made of metal on the whole, it has reliable durability and reliability, and prevents wedging effect.

[0056] in addition, because friction ring 25 is applied on water pump pulley 14 rather than the friction wheel 17, this rim bearing has been subjected to the shearing stress of friction wheel 17, thereby the harmful stress of restriction is to minimum value.Use friction ring 25 has the hardness number in disclosed scope, and wear extent is acceptable, and does not damage the moment of transmission.

[0057] under the interaction effect of the back side 20 of metal friction wheel 17 and the belt made by elastic material and friction ring 25, by using the wear-resistant fabric 21 that improves the reliability that drives, thereby realizes durable purpose.

[0058] use knurled surface to make the contact stress that acts on the friction ring 25 and belt 20 back sides reduce to the shearing stress that equals to transmit.

[0059] Figure 10 and 11 is depicted as the optional cross-sectional shape of impression 30.

[0060] more particularly, the impression 30 among Figure 10 has the profile of V-arrangement basically, and shrink towards a sharp basically base angle flat side 32.Side 32 is that transition region 34 smooth connections of 0.05-0.1mm are to top line 33 by the radius of curvature that has of a circle.In this example, the A/D ratio can change to 10 from 0.5: the impression width smaller can be passed through bigger depth compensation, but to reach the purpose of draining.

[0061] impression among Figure 11 has substantially and is the cross section of rectangle, has a flat bottom line 31 and a bent side 32 that forms angle.A/D ratio between 1 to 10 is suitable for this situation.

[0062] last, the belt drive of the friction wheel of describing and illustrating having here modifies and changes, and the protection domain of the present invention that does not deviate from claims is conspicuous.

[0063] especially, friction ring 25 can be filled friction material, and become than to guarantee with softness with can be soft slightly around belt pulley 4,6 and 8 belt 9.

[0064] in addition, drive unit 1 can be braked the motor of a traditional type, or an AC motor.

[0065] friction wheel assembly 10 can be designed to for good and all drive water pump 11; In this case, brake unit 18 can save.

[0066] preferred, wear-resistant surface layer 21 comprises that also one is arranged on the wearing course 23 outside the fabric 22.Wearing course 23 is made of the fluorinated plastic that adds elastic material, and the weight percentage of fluorinated plastic is greater than elastic material.

[0067] preferably, fluorinated plastic is the teflon based composites, for example can use ZONYLMT 1500.

[0068] preferably, elastic material is HNBR with fluorinated plastic being mixed with what form wearing course 23; More preferably the HNBR of the zinc salt sex change of polymethacrylic acid for example can use ZEOFORTE ZSC (TM trade mark of Nippon Zeon).

Claims (28)

1, a kind of belt drive (1) comprising:

Rotate and be connected first belt pulley (4) on the I. C. engine crankshaft around first fixed axis (A); At least one second rotatable belt pulley (6); Around described first and second belt pulleys (4,6) and have the driving belt (9) of belt back (20); One friction wheel (14) is connected to engine annex (11) and upward and around second fixed axis (D) that is parallel to described first axle (A) rotates; With a friction wheel (17), it rotates around the 3rd axis (C) that is parallel to described first and second axis (A, D), and has with the described back (20) of described friction wheel (14) and described band (9) and centering on the rubbing surface (19) that first belt pulley (4) part is cooperated; Described friction wheel (14) comprises that one is softer than the described rubbing surface (19) of described friction wheel (17), and the friction ring (25) of cooperating with the described rubbing surface (19) of described friction wheel (17), it is characterized in that described friction wheel (17) is made of metal, and described rubbing surface (19) is an annular knurl, wherein the rubbing surface (19) of friction wheel (17) has an at least one bunch (28 by straight line impression (30), 29) the relative knurled pattern (27) that is formed slopely of rubbing surface bus (g), and described impression (30) comprises that in the shape of cross section two form the side (32) of circular transition region (34) with top line (33) smooth connection and with top line (33), and described transition region (34) has the radius of curvature greater than 0.05mm.

2, a kind of belt drive as claimed in claim 1 is characterized in that described friction wheel (17) is by the rolled steel manufacturing.

3, a kind of belt drive as claimed in claim 2 is characterized in that described knurled pattern (27) comprises that the bunch (28,29) of two straight line impressions (30) that tilt mutually intersects each other, to form adjacent rhombus.

4, a kind of belt drive as claimed in claim 3 is characterized in that the oppositely bus (g) of rubbing surface (19) inclination relatively of described two bunch (28,29).

5, a kind of belt drive described in claim 1 is characterized in that each impression (30) and the bus (g) of described rubbing surface (19) form angle (α), and the scope at this angle is from 15 ° to 75 °.

6, a kind of belt drive described in claim 5, the scope that it is characterized in that described angle (α) is from 15 ° to 45 °.

7, a kind of belt drive described in claim 5 is characterized in that described angle (α) is 30 °.

8, a kind of belt drive described in claim 4 is characterized in that the impression (30) of each bunch (28,29) intersects to form 60 ° of angles mutually.

9, a kind of belt drive described in claim 1 is characterized in that the radius of curvature of described transition region (34) is about 0.1mm.

10, a kind of belt drive described in claim 1 is characterized in that the cross-sectional profile of described impression (30) comprises a circular bottom line (31), and described side (32) are to scratch the also smooth connection of shape to described bottom line (31).

11, a kind of belt drive described in claim 1 is characterized in that the width A of described impression (30) and the ratio A/P between the distance P are between 0.15-0.5.

12, a kind of belt drive as claimed in claim 11, wherein ratio A/P is about 0.25.

13, a kind of belt drive described in claim 1, wherein the width A of impression (30) and the ratio A/D between the depth D change between 5-10.

14, a kind of belt drive as claimed in claim 13, wherein ratio A/D is about 7,5.

15, a kind of belt drive as claimed in claim 14, the distance P of wherein said impression (30), width A, depth D are respectively about 1.2,0.3 and 0.04mm.

16, a kind of belt drive described in claim 1 is characterized in that described impression has the cross section of the V-type of being essentially.

17, a kind of belt drive as claimed in claim 16 is characterized in that the width A of described impression (30) and the ratio A/D between the depth D change between 0.5-10.

18, a kind of belt drive described in claim 1 is characterized in that described impression has the cross section of substantial rectangular.

19, a kind of belt drive as claimed in claim 16 is characterized in that the width A of described impression (30) and the scope of the ratio A/D between the depth D are 1-10.

20, a kind of belt drive as claimed in claim 1 is characterized in that in described friction ring (25) and described back (20) at least one comprises a wearing course (21), and described wearing course (21) comprises fabric (22).

21, a kind of belt drive as claimed in claim 20 is characterized in that described fabric (22) is knitted fabric cotton/polyester fibre braided fabric.

22, a kind of belt drive as claimed in claim 20 is characterized in that described fabric (22) comprises the fiber of being made by the polyamide material with high thermal impedance and high rigidity.

23, a kind of belt drive described in claim 20 is characterized in that described wearing course (21) comprises that one is positioned at the wearing course (23) outside the described fabric (22).

24, a kind of belt drive as claimed in claim 23 is characterized in that described wearing course (23) comprises a teflon based compound.

25, a kind of as each described belt drive of front, it is characterized in that described friction ring (25) made by elastic material.

26, a kind of belt drive as claimed in claim 25 is characterized in that described friction ring (25) has the shore hardness of 85-99.

27, a kind of belt drive as claimed in claim 26 is characterized in that described friction ring has about 94 shore hardness.

28, a kind of belt drive as claimed in claim 1 is characterized in that described the 3rd axis (C) is movably described friction wheel (14) to be separated with described band (9).

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