CN100538160C - LED small angle long distance light microscopic group and array - Google Patents
LED small angle long distance light microscopic group and array Download PDFInfo
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- CN100538160C CN100538160C CNB2007100099676A CN200710009967A CN100538160C CN 100538160 C CN100538160 C CN 100538160C CN B2007100099676 A CNB2007100099676 A CN B2007100099676A CN 200710009967 A CN200710009967 A CN 200710009967A CN 100538160 C CN100538160 C CN 100538160C
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Abstract
LED small angle long distance light microscopic group and array relate to optical lens.Luminescence chip of each light-emitting lens assembly, each light-emitting lens group comprise reflector and receive optical lens; Reflector is made up of the conic section surface of revolution of upper and lower opening.The interior reflective surface plating total reflection film, the LED luminescence chip is installed in the focal position of the conic section surface of revolution; The high angle scattered light of its emission is reflected and converges.Receive optical lens by the ring conic section surface of revolution in week, the bright dipping curved surface is formed up and down.The outlet of reflector has corresponding coincideing with the inlet of light receiving microscopy; The receipts optical lens convex surface of center of surface endless belt up and down constitutes its focus of convex lens near the focus of conic section; The smaller angle light beam that led chip sends is retracted and converges, and the light of transition region converges through the reflection of lens.Array is to be arranged in a combination by a plurality of light-emitting lens groups.Its advantage is efficiently collected light energy after being the secondary light-distribution of large-angle scattered light through reflector and lens that led chip sends, shrinks optic angle to greatest extent.
Description
Technical field:
The present invention relates to optical lens, be specially adapted to LED low-angle light-emitting lens.
Prior art:
Led light source is efficient with it, energy-saving and environmental protection, long-life, undersized advantage have been widely used in imaging lighting fields such as background light source, display device, duplicator, laser printer, above-mentioned application is confined to closely face battle array illumination usually, the simple grain combination shows purposes, this is because the decision of the LED scattering characteristics of luminescence, its initial angle of divergence can be near 180 °, this is favourable for large area lighting closely, but illumination distances is limited.Therefore, LED producer has carried out simple luminous intensity distribution usually when encapsulation, shrink the angle of divergence.For example adopt the lens pillar encapsulation, can a certain amount of contraction angle of divergence, can see 60 °, 30 °, the 15 ° half-power angles of divergence on the market, but its light utilization efficiency is low, collector lens directly contacts with the luminescence chip encapsulation, and the operating temperature height is very easily aging, crack, the light transmission of lens is descended greatly.The diffuse reflection in packaging body of a large amount of light produces more thermal energy and causes the further ageing failure of package lens.Some high power light sources are arranged with the combination lighting of above-mentioned LED array, but volume is big, the angle of divergence is bigger than normal, is not easy to high-power long distance light.
Consult the led light source Chinese patent, mainly concentrate on LED encapsulation and in illuminator closely, the most close patent has two.Application number 200380105936.0 " lens array plate and manufacture method thereof ", goal of the invention are effectively diffused light to be gathered a light to utilize the surface (as the imaging surface LCD panel of duplicator or laser printer etc., to belong to closely uniform illumination system.Application number 200710118965.0, " a kind of led light source lens that are used for ", the purpose of invention is to make light that led light source sends form the optical illumination scope of rectangle, square or a strip in the far field behind lens, and the strip on road surface evenly throws light on when conveniently being used for the road illumination.Be used for the LED street lighting and belong to the middle distance illuminator.The light beam of its outgoing differs greatly at X and two perpendicular orientation angles of divergence of Y, can't be to long distance light.And owing to will cut out the illumination field of view of rectangle, by or cut part light, caused the loss of light energy.
Safety defense monitoring system such as safe city engineering has tended to day and night round-the-clock monitoring in recent years, and to outdoor monitoring at night, universal demand adopts infrared illumination, to reduce light pollution.LED infrared light supply manufacturing technology and technology are ripe, and near-infrared LED makes it become infrared light supply preferably with low power consuming, long-life characteristics.Under the in-plant illuminator no matter be visible light or infrared light generally adopts LED to make light source.Remote infrared illumination system, what generally adopt at present is single the infrared LED binding array that encapsulates through simple optically focused, forms high-power LED array to long distance light with the large tracts of land binding.But, restricting its further development and application because its volume is big and the previous reasons life-span is short, illuminator maintenance cost height.Have constantly that the safety monitoring user proposes to need that a kind of volume is little, the life-span is long, the length of the high and low energy consumption of luminous efficiency is apart from infrared illumination system, our remote low-angle light-emitting lens group proposes under such Market and Technology background and researches and develops.
Summary of the invention:
The objective of the invention is efficiently to collect light energy for after making the secondary light-distribution of large-angle scattered light through reflector and lens that led chip sends, convergent beam realizes that low-angle is to long distance light.A kind of small angle long distance light microscopic group and array are provided.
Light-emitting lens prescription case of the present invention is:
Luminescence chip of each light-emitting lens assembly, each light-emitting lens group comprise reflector and receive optical lens;
Reflector is made up of the interior surface of revolution of upper and lower opening.Surface of revolution is formed around its symmetry axis revolution by conic section; Interior reflective surface plating total reflection film, the bottom of reflector are that its center of circle of level overlaps with the focus of conic section, and the LED luminescence chip is installed in the focal position;
Described receipts optical lens is made up of the ring conic section surface of revolution in week, last bright dipping curved surface and following incident curved surfaces.The revolution curve of receiving optical lens is different sections or a different conic section with same conic section of reflector, but the outlet of reflector has corresponding identical cooperation position to concern with the inlet of receiving optical lens; Receive the following incident curved surfaces of optical lens and be made up of two parts, the center endless belt is the convex surface with revolution symmetry, and outer endless belt is the concave surface with revolution symmetry; Last exiting surface also is made up of two parts, the center endless belt is the symmetrical convex surface of revolution, outer endless belt is bigger convex surface or the concave surface of relative center endless belt radius of curvature, and this outer endless belt curvature meets the following conditions: make to arrive behind this endless belt light low-angle deviation with the extreme angles θ smaller or equal to design
cOutgoing; The center of surface endless belt constitutes the focus of its focus of convex lens at conic section about receiving optical lens; This receipts optical lens meets the following conditions: the center smaller angle light beam that the corresponding formation of center of surface endless belt convex lens send led chip about the receipts optical lens shrinks and converges, with the very little angle of departure outgoing near 0 °; The transition region that led chip sends enters the concave surface of the outer collar region of the following incidence surface of receiving optical lens than the wide-angle light beam, outwards behind the deviation receiving the surface of revolution of optical lens conic section greater than the incidence angle directive of the cirtical angle of total reflection, and within it wall and produce total reflection after through behind the outer collar region deviation of receipts bright dipping curved surface on the optical lens with extreme angles θ smaller or equal to design
cOutgoing.
The height of reflector is complementary with receipts optical lens height and gets final product, and the total height after the combination is associated with the design rising angle with the ratio L/D of bright dipping bore; Total height after the combination meets the following conditions: rising angle is more little, and L/D is just big more, and the lens packet size is big more; The outer ring district wide-angle light beam that led chip sends enters the concave surface that enters the outer collar region of the following incidence surface of receiving optical lens after the revolution reflecting surface reflection of reflector, the outside a little deviation of quilt enters the inside deviation of outer collar region of exiting surface, at last with the extreme angles θ smaller or equal to design
cOutgoing.
The scheme of array of the present invention is to be combined by a plurality of light-emitting lens group patterns, and arrangement pitches meets the following conditions: the light of each group does not disturb and enters another group and suitably be advisable in the gap.
After the invention has the advantages that the secondary light-distribution of large-angle scattered light that led chip sends, efficiently collect light energy, and shrink luminous angle to greatest extent, make its lighting angle reach design angle θ through reflector and lens
c(embodiment of the invention design angle θ
c≤ 10 °), realize that remote low-angle light transmits.Secondary light-distribution optics packet size is little, and is easy for installation.LED behind the array luminous intensity distribution forms high brightness, face battle array illumination uniformly in the far field, be particularly suitable for the high brightness uniform illumination system of medium and long distance.
Description of drawings:
Fig. 1 is the light-emitting lens group structural representation of the embodiment of the invention 1
Fig. 2 is the embodiment of the invention 2 light-emitting lens groups 3 * 3 array structure schematic diagrames
Fig. 3 is the cutaway view of Fig. 2
The specific embodiment:
Each light-emitting lens group comprises reflector 7 and receives optical lens 9.Luminescence chip 3 of each light-emitting lens assembly.Luminescence chip 3 is contained on the luminescence chip substrate 4, and luminescence chip substrate 4 cooperates as shown in Figure 1 with 5 location, reflector baseplane.
Described receipts optical lens 9 is made up of as shown in Figure 1 the ring conic section surface of revolution 8 in week, last bright dipping curved surface and following incident curved surfaces.The revolution curve of receiving optical lens 9 is different sections or a different conic section with 7 same conic sections of reflector, but the outlet of reflector 7 has corresponding identical position to concern with the inlet of receiving optical lens 9.Receive the following incident curved surfaces of optical lens 9 and be made up of two parts, center endless belt 2 is the convex surfaces with revolution symmetry, and outer endless belt 1 is the concave surface with revolution symmetry.Last exiting surface also is made up of two parts, and center ring 11 bands are the symmetrical convex surfaces of revolution, and outer endless belt 10 is bigger convex surface or the concave surfaces of relative center endless belt 11 radius of curvature.
The described receipts optical lens low-angle light beam that the corresponding formation of center of surface endless belt convex lens send led chip 3 about in the of 9 shrinks and converges, with the very little angle of divergence outgoing near 0 °; The light that led chip 3 sends than wide-angle enters outer endless belt 1 deviation of the incident curved surfaces of receiving optical lens 9, with greater than cirtical angle of total reflection θ
IcThe incidence angle of=arcsin (1/n) arrives the ring surface of revolution 8 in week, and produces total reflection, passes through behind outer endless belt 10 deviations of exiting surface with smaller or equal to design limit angle θ again
cOutgoing; Wide-angle light that led chip 3 sends arrive enter the following incident curved surfaces of receiving optical lens 9 after surface of revolution 6 internal reflections of reflector 7 outer endless belt 1 a little outwards deviation arrive again behind the inside a little deviation of outer endless belt 10 of the last bright dipping curved surface of receiving optical lens 9 with smaller or equal to design limit angle θ
cOutgoing.Realized that thus efficient collection of led chip 3 scattered lights converge the purpose that the back is sent with low-angle.The light energy effective rate of utilization is greater than 90%.
The revolution curve of described receipts optical lens 9 is a parabolical part in embodiment 1, also can be elliptic curve, a hyp part.Reflector 7 interior reflective surface also can be the surface of revolution---the conical surfaces that the straight line at certain inclination angle is arranged with central shaft except above-mentioned conic section, and receiving optical lens 9 materials is materials of printing opacity, and refractive index is between 1.3-3.5.
The height of reflector 7 highly is complementary with receipts optical lens 9 and gets final product, and the total height L after the combination is associated with the design rising angle with the ratio L/D of bright dipping bore D.Rising angle is more little, and L/D is just big more, and the lens packet size is big more.L/D can be at 0-∞.Therefore, method of the present invention in theory can design the very low-angle light-emitting lens group near 0 degree.But take all factors into consideration the balance of sending optic angle degree and mirror packet size, embodiment of the invention design angle is 10 °.
Described light-emitting lens group pattern embodiment has two, and mode one several light-emitting lens groups are that cell array combines, and arrangement pitches meets the following conditions: the light of each group does not disturb and enters another group and suitably be advisable in the gap.Mode two is that the reflector array group is synthesized reflector plate 14 with the synthetic luminescence chip plate 13 of luminescence chip array group, receives the synthetic optical lens plate 15 of receiving of optical lens array group.They have identical spacing and array mode, and arrangement pitches satisfies condition: the light of each group does not disturb and enters another group and suitably be advisable at interval.Array LED chip board 13, reflector plate 14 and receive optical lens plate 15 and install as Fig. 2 with the cooperation position of determining.Each reflector is to corresponding receipts optical lens in the receivable optical lens plate 15 in the reflector plate 14.Led chip of the corresponding configuration in the center, baseplane of each reflector, the receipts optical lens that the light that makes each led chip send enters corresponding reflector and cooperates with it, and make each several part light meet aforesaid mode, through the θ of light-emitting lens group pattern with design
cLow-angle is sent.
Structure, material and the operation principle of each luminescence chip in the described luminescence chip plate 13 is with aforesaid identical.
Structure, material and the operation principle of each reflector in the described reflector plate 14 is with aforesaid identical.
In the described receipts optical lens plate 15 each is received structure, material and the operation principle of optical lens with aforesaid identical.
Low-angle that the present invention announces send optical lens group embodiment 1 as shown in Figure 1
The present invention is further illustrated by embodiment below in conjunction with accompanying drawing.
The structure of reflector 7 as shown in Figure 1, its medial surface 6 is by parabola y
2Surface of revolution and plating total reflection film that=2px rotates around symmetry axis.The baseplane 5 of reflector 7 be the level circle wherein the heart overlap with the focus of conic section, upper shed plane 12 is a light-emitting window, 5 vertical range is the height h of reflector to the baseplane on last plane 12, the diameter of the light-emitting window of the diameter d reflector 7 of reflector 7 light-emitting windows and the d/h=0.2-4 of height.The catercorner length of led chip 3 is less than the diameter on reflector 7 open bottom planes 5.
Embodiments of the invention 1 are received optical lens 9 as shown in Figure 1, the printing opacity entity of being made up of lower surface camber on parabola surface of revolution 8 and the center symmetry.The revolution parabola of receiving optical lens 9 and the revolution parabola of reflector 7 are different two sections of same curve, are curve overlapping part as Fig. 1 at mating part.Present embodiment 1 overlapping part vertical height is about 1-3mm, send the axial height of optical lens 9 to be about 6-10mm, axially highly be about 10-14mm after sending optical lens 9 and reflector 7 assemblings, this height is relevant with the design rising angle with the ratio (D/H) of bright dipping bore, rising angle is more little, and D/H is more little.Lower surface camber all is a central shaft symmetry surface of revolution on the receipts optical lens 7.Following light inlet center of surface zone 2 is protruding sphere (1<R<10), but is not limited to protruding sphere, also can be the revolution convex surface or the plane of conic section; Outer collar region 1 is to be about 60 °-90 ° concave cone face with the central shaft angle, but is not limited to the concave cone face, also can be conic section revolution concave surface; The corresponding central area 11 of last exiting surface is protruding sphere (5<R<20), and it can be other quadratic surface revolution convex surface or plane.The concave spherical surface that outer collar region 10 is (1<R<10).The revolution parabolic focus of its focus of convex lens at reflector 7 and receipts optical lens 9 formed on the corresponding protruding sphere of central area, top and bottom or plane.
Concrete optical path analysis such as Fig. 1:
The scattered light that led chip 3 sends in present embodiment 1 is divided three zones to handle, 0 °~25 ° of center low-angles, and transition region is than 25 °~50 ° of wide-angles, 50 °~90 ° of outer ring district wide-angles.
Center low-angle light enters the protruding sphere of the center band 2 of receiving 9 times incidence surfaces of optical lens, assemble deviation arrive go up exiting surface center band 11 protruding sphere once more behind the deviation with near 0.The outgoing of low-angle light, simulated 0 ° as Fig. 1 ,+25 °, the deviation outgoing situation of-25 ° of three light.
The transition region that led chip 3 sends enters the concave surface of the outer collar region 1 of the following plane of incidence of receiving optical lens 9 than the light of 25 °~50 ° of wide-angles, through behind the outside deviation receiving the parabola surface of revolution 8 of optical lens 9 greater than the incidence angle directive of the angle of total reflection, and within it wall and produce total reflection after through behind outer collar region 10 deviations of receipts bright dipping curved surface on the optical lens 9 with extreme angles θ smaller or equal to design
c(present embodiment design rising angle θ
c=10 °) outgoing.
50 °~90 ° light of the outer ring district wide-angle that led chip 3 sends are introduced into the parabola revolution interior reflective surface 6 of reflector 7, reflection back low-angle enters the concave surface of the outer collar region 1 of the following incidence surface of receiving optical lens, the outer collar region 10 that the outside a little deviation of quilt enters exiting surface is again by inside deviation, at last with the extreme angles θ smaller or equal to design
c(present embodiment design rising angle θ
c=10 °) outgoing.
To sum up, central idea of the present invention is that scattered light with led chip 3 divides three zones to handle.The light of wide-angle be introduced into reflector 7 reflection back be basically parallel to axis direction enter receive the outer endless belt 1 of 9 times incidence surfaces of optical lens after, a little outwards behind the deviation outside last exiting surface behind the inside a little deviation of endless belt 11 with low-angle (θ
c≤ 10 °) outgoing.Directly enter than high angle scattered light and to receive the outer collar region 1 outside deviation of optical lens 9 lower surfaces and strengthen incidence angle, on receiving the optical lens 9 parabolic surfaces of revolution 8 after the total reflection again on the process outside the exiting surface endless belt 11 further revise the low-angle outgoing.Low-angle light directly enters to be received optical lens 9 lower surface centers 2 protruding spheres and assembles deviations and arrive the protruding sphere 10 in upper surface centers and can gather correction again, and with near 0 ° of parallel light emergence, three part light are finally all with θ
cθ〉0 angle outgoing.In this example θ c=10 °.
The invention also discloses the embodiment of the invention that is used for led chip 3 * 3 arrays 2 light-emitting lens groups 3 * 3 array figure as shown in Figure 2.Light-emitting lens group reflector is the array conjoined structure, and receiving optical lens is the array conjoined structure.Reflector plate 14 can be designed to corresponding array structure according to the different arrays of led chip with receipts optical lens plate 15.3 * 3 arrays of several embodiment 2 can splice and combine bigger array.
Claims (4)
1, LED small angle long distance light microscopic group comprises led light source, lens, it is characterized in that a luminescence chip of each light-emitting lens assembly (3), and each light-emitting lens group comprises reflector (7) and receives optical lens (9);
Reflector (7) is made up of the interior surface of revolution (6) of upper and lower opening; Surface of revolution (6) is formed around its symmetry axis revolution by conic section; Interior reflective surface plating total reflection film, the bottom of reflector (7) are that its center of circle of level overlaps with the focus of conic section, and LED luminescence chip (3) is installed in the focal position;
Described receipts optical lens (9) is made up of the ring conic section surface of revolution in week, last bright dipping curved surface and following incident curved surfaces, the revolution curve of receiving optical lens (9) is different sections or the different conic section with same conic section of reflector (7), but the outlet of reflector (7) has corresponding identical cooperation position to concern with the inlet of receiving optical lens (9); Receive the following incident curved surfaces of optical lens (9) and be made up of two parts, center endless belt (2) is the convex surface with revolution symmetry, and outer endless belt (1) is the concave surface with revolution symmetry; Last exiting surface also is made up of two parts, center endless belt (11) is the symmetrical convex surface of revolution, outer endless belt (10) is bigger convex surface or the concave surface of relative center endless belt (11) radius of curvature, and this outer endless belt (10) curvature meets the following conditions: make to arrive behind this endless belt light low-angle deviation with the extreme angles θ smaller or equal to design
cOutgoing; Receipts optical lens (9) center of surface endless belt up and down constitute the focus of its focus of convex lens at conic section; This receipts optical lens (9) meets the following conditions: receive optical lens (9) the center of surface endless belt is corresponding up and down and constitute center smaller angle light beam that convex lens send led chip (3) and shrink and converge, with the very little angle of departure outgoing near 0 °; The transition region that led chip (3) sends enters the concave surface of the outer collar region of the following incidence surface of receiving optical lens (9) than the wide-angle light beam, outwards behind the deviation receiving the surface of revolution (8) of optical lens (9) conic section greater than the incidence angle directive of the cirtical angle of total reflection, and within it wall and produce total reflection after go up behind outer collar region (10) deviation of bright dipping curved surface with extreme angles θ through receiving optical lens (9) smaller or equal to design
cOutgoing;
The height of reflector (7) highly is complementary with receipts optical lens (9) and gets final product, and the total height after the combination is associated with the design rising angle with the ratio L/D of bright dipping bore; Total height after the combination meets the following conditions: rising angle is more little, and L/D is just big more, and the lens packet size is big more; The outer ring district wide-angle light beam that led chip (3) sends enters the concave surface that enters the outer collar region (1) of the following incidence surface of receiving optical lens (9) after revolution reflecting surface (7) reflection of reflector (7), by the inside deviation of outer collar region (10) that outside a little deviation enters exiting surface, last with extreme angles θ smaller or equal to design
cOutgoing.
2, LED small angle long distance light microscopic group according to claim 1 is characterized in that receiving the refractive index of optical lens (9) between 1.3~3.5.
3, LED small angle long distance light microscopic group according to claim 1 is characterized in that the ratio d/h=0.2-4 of the height of the diameter of light-emitting window and reflector (7).
4, LED small angle long distance light microscopic group according to claim 1 is characterized in that the diameter of LED luminescence chip (3) Diagonal Dimension less than the baseplane (5) of reflector (7).
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CNB2007100099676A CN100538160C (en) | 2007-12-10 | 2007-12-10 | LED small angle long distance light microscopic group and array |
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CNB2007100099676A CN100538160C (en) | 2007-12-10 | 2007-12-10 | LED small angle long distance light microscopic group and array |
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CN100538160C true CN100538160C (en) | 2009-09-09 |
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WO2015064073A1 (en) * | 2013-10-31 | 2015-05-07 | パナソニックIpマネジメント株式会社 | Illumination device |
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