CN100536697C - Method and equipment for storage of tobacco during tobacco leaf cutting process of cigarette-making - Google Patents
Method and equipment for storage of tobacco during tobacco leaf cutting process of cigarette-making Download PDFInfo
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- CN100536697C CN100536697C CNB2006100487821A CN200610048782A CN100536697C CN 100536697 C CN100536697 C CN 100536697C CN B2006100487821 A CNB2006100487821 A CN B2006100487821A CN 200610048782 A CN200610048782 A CN 200610048782A CN 100536697 C CN100536697 C CN 100536697C
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Abstract
A method for storing tobacco leaves used to prepare the tobacco shreds of cigarette includes such steps as wetting tobacco leaves while applying additive to them, opening the sealing layer of storage cabinet, distributing the tobacco leaved in the storage cabinet layer by layer while spraying hot steam or atomized material liquid onto each layer, and closing the sealing layer. Its apparatus is also disclosed.
Description
Technical field:
The present invention is that the improvement effect of leaf technology to quality of tobacco and chemical composition store in effectively performance, effectively improve storage leaf joint border condition, improve the temperature and humidity in storage leaf joint border, improve the uniformity of tobacco feeding and the absorbability of feed liquid, the storage tobacco leaf method in a kind of cigarette technology for making tobacco threds of inventing, and for realizing the used equipment of this storage tobacco leaf method.Belong to technical field of tobacco.
Background technology:
Usually before the tobacco leaf chopping, need earlier tobacco leaf to be fed in raw material, throwing again after storing through the short time, this is an important procedure in the cigarette technology for making tobacco threds process.The purpose of storing the tobacco leaf operation is: be mixed by the cloth of storing before the tobacco leaf, make that moisture, the feed liquid of interpolation, the materials such as spices of interpolation are interpenetrated balance in the tobacco leaf of storage, certain variation also can take place in the tobacco leaf chemical composition of Zhu Cuning simultaneously.Discover, by the tobacco leaf of storing under the specified conditions, the chemical composition of some favourable cigarette qualities is accumulated in the tobacco leaf, a part is unfavorable for that the composition of tobacco suction quality is changed, degraded, store environment temperature, environmental damp condition in the tobacco leaf operation, the change and the optimization of quality of tobacco is had the appreciable impact effect.Less relatively to the optimization rational Application of storing the tobacco leaf operation at present, the amount of moisture that contains in the temperature of tobacco leaf and the tobacco leaf after leaves moisting is reinforced is all lower, both packed into subsequently and stored in the general leaf storing cabinet, can not conditioning, even some enterprise directly stores the reinforced back of leaves moisting tobacco leaf the very difficult satisfied effect that tobacco leaf optimization improves operation of storing of these conventional methods and equipment under natural environment.
Summary of the invention:
The objective of the invention is to overcome the shortcoming of above-mentioned prior art, invent a kind of in the cigarette technology for making tobacco threds, tobacco leaf after leaves moisting is reinforced is carried out temperature controllable, the storage leaf method of humidity, by the tobacco leaf that is placed in the special-purpose leaf storing cabinet is heated, humidification reaches at the tobacco leaf cloth, during process of deployment every layer of tobacco leaf reinforced perfuming that atomizes is handled, to increase the environment temperature of storing tobacco leaf, humidity, improve the uniformity of tobacco feeding, make tobacco leaf better, improve the method and apparatus of storing tobacco leaf in the cigarette technology for making tobacco threds of quality of tobacco and chemical composition partly the feed liquid assimilation effect.
The method of storing tobacco leaf in the cigarette technology for making tobacco threds of the present invention comprises following particular content: reinforced through leaves moisting in regular turn, charging, cloth, storage, discharging and chopping operation, it is characterized in that when cloth and tobacco leaf are evenly shared, carrying out humidification, to heat atomizing reinforced, tobacco leaf airtight storage certain hour in leaf storing cabinet subsequently, discharging again.
The technological parameter of charging, cloth and storage is: A, raw tobacco require: through the reinforced tobacco leaf of leaves moisting, the leaf storing cabinet temperature of packing into is 28 ℃-38 ℃, and moisture is the 16%-22% percentage by weight; Temperature, humidity parameter control in B, the leaf storing cabinet: by the control circuit system of leaf storing cabinet environment temperature and humidity, be built in the atomizer ejection wet-hot steam in the leaf storing cabinet, every layer of tobacco leaf in the cloth process carried out warming and humidifying, allow the interior temperature parameter of leaf storing cabinet 25 ℃ of-45 ℃ of scopes, humidity is in parameter 70%-90% scope; Atomizing feed parameters control in C, the leaf storing cabinet: by built-in atomizer, in the cloth process, carry out atomized spray according to the feed liquid of setting simultaneously, allow in the leaf storing cabinet feed liquid of every layer of tobacco leaf even, institute adds feed temperature and is: 65 ℃-75 ℃, add the addition of feed liquid: the 0.1%-2.0% percentage by weight; D, effectively store the tobacco leaf time: close the sealant of leaf storing cabinet top after cloth finishes, carry out 2-16 hour storage leaf, next step manufacturing procedure is carried out in leafing discharging afterwards.
Charging, the cloth process is specially: the leaf storing cabinet sealant is opened charging, tobacco leaf in layer tiles cloth in the leaf storing cabinet bottom by the cloth trolley after leaves moisting is reinforced, in cloth trolley cloth, atomizer sprays a certain amount of wet-hot steam or atomizing feed liquid to every layer of tobacco leaf, realization is carried out temperature to every layer of tobacco leaf, the humidity and the feed liquid of adding are additional, with the temperature and humidity in control and the raising leaf storing cabinet, after cloth finishes, at once the sealant at leaf storing cabinet top is closed, tobacco leaf is after storing certain hour, by the conveyer belt leafing discharging that install the leaf storing cabinet bottom, carry out next step tobacco leaf processing.
The cloth trolley is equipped with on the top of leaf storing cabinet, cloth trolley two side ends is equipped with travel switch, the electric control system of atomizer and control atomizer is equipped with at leaf storing cabinet inwall top, and the sealing device of confined layer and the unlatching of control confined layer is equipped with at the leaf storing cabinet top, and the leaf storing cabinet bottom is placed with conveyer belt.Atomizer adds pipeline connection by pipeline and the pump while and hot pneumatics air pipe, steam pipework, the material perfume that are connected on the pipeline, atomizer is with the equidistant place, top that evenly is installed in the leaf storing cabinet inside front near leaf storing cabinet, and the spout direction of atomizer is pointed to the leaf storing cabinet bottom.The storage cabinet sealing device is contained in the leaf storing cabinet top, and the storage cabinet sealing device opens wide by the leaf storing cabinet top board by motor, track and closes up; Cloth trolley one termination has conveyance conduit, and the cloth trolley is by reciprocating at the track at leaf storing cabinet top.The electric control system of control atomizer is by valve, travel switch and the time relay, and the control atomizer sprays number of times, duration and sprinkling species; The sealing device of leaf storing cabinet is opened and is closed up by the Electric Machine Control confined layer.
Process of the present invention and line principle: tobacco leaf enters storage leaf room after leaves moisting is reinforced, in the cloth process, squirt vapours by atomizer every layer in leaf storing cabinet tobacco leaf carried out replenishing of temperature humidity, with the humiture in control and the raising leaf storing cabinet, and can replenish by the shower nozzle material that atomize according to arts demand, to promote tobacco leaf to the even absorption of feed liquid and the stable control of quality of tobacco.When cloth, the leaf storing cabinet sealant is opened charging; When cloth finishes, at once sealant is closed.
Concrete technological parameter: A, supplied materials require: through the reinforced tobacco leaf of leaves moisting, the temperature of putting in the leaf storing cabinet is preferably 28-38 ℃, and moisture is 16%-22%, but this tobacco leaf heating process can not yet, people can increase the temperature and humidity of tobacco leaf by following B step.Humiture parameter control in B, the leaf storing cabinet: the control in conjunction with storage leaf room ambient temperature and humidity, squirt vapours by the hybrid nozzle that is built in the leaf storing cabinet, tobacco leaf in the cabinet is carried out warming and humidifying; Temperature parameter scope in the leaf storing cabinet: 25 ℃-45 ℃; Humidity parameter scope: 70%-90%.Atomizing feed parameters control in C, the leaf storing cabinet: in the cloth process, squirt vapours, simultaneously the feed liquid of technique initialization is carried out atomized spray, realize that every layer in leaf storing cabinet tobacco leaf carried out uniform feed liquid to be replenished by built-in shower nozzle; Institute adds feed temperature and is: 65 ℃-75 ℃, add the addition of feed liquid: 0.1%-2.0%.D, effective strip bulking time: close the sealant of leaf storing cabinet (5) top after cloth finishes, carry out 2-16 hour storage leaf, can leafing carry out next step processing.
Process of the present invention is to the requirement of equipment: will possess above the leaf storing cabinet (5) has the sealant that can open and close function; Built-in mixed aerosol shower nozzle (3) to be arranged, to guarantee to have the supplementary functions that in leaf storing cabinet tobacco leaf carries out vapours, moisture, atomizing feed liquid in the leaf storing cabinet (5); Cloth trolley (2) is equipped with at leaf storing cabinet (5) top, and conveyer belt (4) is equipped with in leaf storing cabinet (5) bottom.
The present invention is by the execution of method, equipment and corresponding technology circuit and parameter, can improve the environmental condition of storing tobacco leaf effectively, to improve the temperature humidity of storing the tobacco leaf environment, improve the uniformity of tobacco feeding, improve the assimilation effect of tobacco leaf to feed liquid, thereby effectively performance storage leaf operation is to the improvement effect of quality of tobacco and chemical composition, and this method can combine with existing cigarette processing technology well, can realize extensive, continuity production on processing technology.
Description of drawings:
Fig. 1 is a process chart of the present invention.
Fig. 2 is the structural representation of leaf storing cabinet equipment.
Fig. 3 is the electrical apparatus control system circuit diagram of leaf storing cabinet equipment.
Among the figure: 1-storage cabinet sealing device; 2-cloth trolley; 3-atomizer; 1-conveyer belt; 5-leaf storing cabinet.
The specific embodiment:
Embodiment 1:
Equipment is: atomizer (3) adds pipeline connection by pipeline and the pump while and hot pneumatics air pipe, steam pipework, the material perfume that are connected on the pipeline.Equidistantly atomizer (3) is installed in leaf storing cabinet (5) inside front near place, cabinet top according to the storage cabinet size dimension with same level, the spout direction of atomizer (3) is pointed to the tobacco leaf of leaf storing cabinet bottom.Number of times, opportunity, duration and the sprinkling species of atomizer (3) spray (spilling) are controlled by the atomizer electric control system.Tobacco leaf evenly falls into leaf storing cabinet (5) bottom in cloth trolley (2) reciprocating motion process.When cloth trolley (2) when a direction moves to leaf storing cabinet top one side, whenever touch the one stroke switch and when moving in the other direction, by the atomizer electric control system, number of times, opportunity, duration and the sprinkling species of the tobacco leaf spray (spill) of all atomizers in the control leaf storing cabinet in leaf storing cabinet are carried out replenishing of humiture and are carried out replenishing of quantitative atomizing spices every layer in storage cabinet tobacco leaf with realization.After cloth finished, the obturator on leaf storing cabinet top (1) was opened, and confined layer closes up, whole leaf storing cabinet (5) sealing.After the tobacco leaf of storing reaches the certain hour end, by conveyer belt (4) rotation of leaf storing cabinet (5) bottom tobacco leaf to be exported, the confined layer of leaf storing cabinet (5) top is opened.
Process is: 1, will be reinforced through leaves moisting, and advancing the cabinet temperature is 38 ℃, moisture is 16% tobacco leaf, sends into storage leaf room and carries out cloth and storage leaf.
2, humiture parameter control in the leaf storing cabinet: in conjunction with the control of storage leaf room ambient temperature and humidity, in the cloth process, squirt vapours every layer in leaf storing cabinet tobacco leaf carried out replenishing and control of humiture by being built in shower nozzle in the leaf storing cabinet, temperature parameter scope in the leaf storing cabinet is controlled at: 25 ℃; Humidity parameter scope: 70%-72%.
3, atomizing feed parameters control in the leaf storing cabinet: in the cloth process, squirt vapours, simultaneously the feed liquid of technique initialization is carried out atomized spray, realize that every layer in leaf storing cabinet tobacco leaf carried out uniform feed liquid to be replenished by built-in shower nozzle; Institute adds feed temperature and is: 65 ℃, add the addition of feed liquid: 0.1% percentage by weight.
4, effective strip bulking time: close the sealant of leaf storing cabinet top after cloth finishes, carry out 2-4 hours leaf storing cabinet after, can leafing carry out following process.
Embodiment 2: equipment is identical with embodiment 1, no longer repeats.
Technology is: 1, will be reinforced through leaves moisting, and advancing the cabinet temperature is 28 ℃, moisture is 22% tobacco leaf, sends into storage leaf room and carries out cloth and storage leaf.
2, humiture parameter control in the leaf storing cabinet: in conjunction with the control of storage leaf room ambient temperature and humidity, in the cloth process, squirt vapours every layer in leaf storing cabinet tobacco leaf carried out replenishing and control of humiture by being built in shower nozzle in the leaf storing cabinet, temperature parameter scope in the leaf storing cabinet is controlled at: 30 ℃-35 ℃; Humidity parameter scope: 75%-80%.
3, atomizing feed parameters control in the leaf storing cabinet: in the cloth process, squirt vapours, simultaneously the feed liquid of technique initialization is carried out atomized spray, realize that every layer in leaf storing cabinet tobacco leaf carried out uniform feed liquid to be replenished by built-in shower nozzle; Institute adds feed temperature and is: 70 ℃, add the addition of feed liquid: 0.8% percentage by weight.
4, effective strip bulking time: close the sealant of leaf storing cabinet top after cloth finishes, carry out 3-6 hours storage leaf after, can leafing carry out following process.
Embodiment 3: equipment is identical with embodiment 1, no longer repeats.
Technology is: 1, will be reinforced through leaves moisting, and advancing the cabinet temperature is 35 ℃, moisture is 19% tobacco leaf, sends into storage leaf room and carries out cloth and storage leaf.
2, humiture parameter control in the leaf storing cabinet: in conjunction with the control of storage leaf room ambient temperature and humidity, in the cloth process, squirt vapours every layer in leaf storing cabinet tobacco leaf carried out replenishing and control of humiture by being built in shower nozzle in the leaf storing cabinet, temperature parameter scope in the leaf storing cabinet is controlled at: 35 ℃-40 ℃; Humidity parameter scope: 80%-85%.
3, atomizing feed parameters control in the leaf storing cabinet: in the cloth process, squirt vapours, simultaneously the feed liquid of technique initialization is carried out atomized spray, realize that every layer in leaf storing cabinet tobacco leaf carried out uniform feed liquid to be replenished by built-in shower nozzle; Institute adds feed temperature and is: 75 ℃, add the addition of feed liquid: 1.2% percentage by weight.
4, effective strip bulking time: close the sealant of leaf storing cabinet top after cloth finishes, carry out 6-12 hours storage leaf after, can leafing carry out following process.
Embodiment 4: equipment is identical with embodiment 1, no longer repeats.
Technology is: 1, will be reinforced through leaves moisting, and advancing the cabinet temperature is room temperature, moisture is 20% tobacco leaf, sends into storage leaf room and carries out cloth and storage leaf.
2, humiture parameter control in the leaf storing cabinet: in conjunction with the control of storage leaf room ambient temperature and humidity, in the cloth process, squirt vapours every layer in leaf storing cabinet tobacco leaf carried out replenishing and control of humiture by being built in shower nozzle in the leaf storing cabinet, temperature parameter scope in the leaf storing cabinet is controlled at: 45 ℃; Humidity parameter scope: 88%-90%.
3, atomizing feed parameters control in the leaf storing cabinet: in the cloth process, squirt vapours, simultaneously the feed liquid of technique initialization is carried out atomized spray, realize that every layer in leaf storing cabinet tobacco leaf carried out uniform feed liquid to be replenished by built-in shower nozzle; Institute adds feed temperature and is: 75 ℃, add the addition of feed liquid: 2.0% percentage by weight.
4, effective strip bulking time: close the sealant of leaf storing cabinet top after cloth finishes, carry out 16 hours storage leaf after, can leafing carry out following process.
Claims (7)
1, the method for tobacco leaf storage leaf in a kind of cigarette technology for making tobacco threds, reinforced through leaves moisting in regular turn, charging, cloth, storage, discharging and chopping operation, it is characterized in that when cloth and tobacco leaf are evenly shared, carrying out humidification, to heat atomizing reinforced, tobacco leaf airtight storage certain hour in leaf storing cabinet subsequently, discharging again.
2, according to the method for tobacco leaf storage leaf in the described cigarette technology for making tobacco threds of claim 1, it is characterized in that the technological parameter of charging, cloth and storage is:
A. raw tobacco requires: through the reinforced tobacco leaf of leaves moisting, the leaf storing cabinet temperature of packing into is 28 ℃-38 ℃, and moisture is the 16%-22% percentage by weight;
B. temperature, humidity parameter control in the leaf storing cabinet: by the control circuit system of leaf storing cabinet environment temperature and humidity, be built in the atomizer ejection wet-hot steam in the leaf storing cabinet, every layer of tobacco leaf in the cloth process carried out warming and humidifying, allow the interior temperature parameter of leaf storing cabinet 25 ℃ of-45 ℃ of scopes, humidity is in parameter 70%-90% scope;
C. atomizing feed parameters control in the leaf storing cabinet: by built-in atomizer, in the cloth process, carry out atomized spray according to the feed liquid of setting simultaneously, allow in the leaf storing cabinet feed liquid of every layer of tobacco leaf even, institute adds feed temperature and is: 65 ℃-75 ℃, add the addition of feed liquid: the 0.1%-2.0% percentage by weight;
D. effectively store the tobacco leaf time: close the sealant of leaf storing cabinet top after cloth finishes, carry out 2-16 hour storage leaf, next step manufacturing procedure is carried out in leafing discharging afterwards.
3, method according to tobacco leaf storage leaf in claim 1 or the 2 described cigarette technology for making tobacco threds, it is characterized in that charging, the cloth process is specially: the leaf storing cabinet sealant is opened charging, tobacco leaf in layer tiles cloth in leaf storing cabinet (5) bottom by cloth trolley (2) after leaves moisting is reinforced, in cloth trolley (2) cloth, atomizer (3) sprays a certain amount of wet-hot steam or atomizing feed liquid to every layer of tobacco leaf, realization is carried out temperature to every layer of tobacco leaf, the humidity and the feed liquid of adding are additional, with the temperature and humidity in control and the raising leaf storing cabinet, after cloth finishes, at once the sealant at leaf storing cabinet (5) top is closed, tobacco leaf is after storing certain hour, by conveyer belt (4) the leafing discharging that install leaf storing cabinet (5) bottom, carry out next step tobacco leaf processing.
4, the equipment that uses according to tobacco leaf storage leaf method in the described cigarette technology for making tobacco threds of claim 1, equipment is made up of leaf storing cabinet (5), cloth trolley (2) and conveyer belt (4), cloth trolley (2) is equipped with on the top of leaf storing cabinet (5), it is characterized in that cloth trolley (2) two side ends is equipped with travel switch, the electric control system of atomizer (3) and control atomizer (3) is equipped with at leaf storing cabinet (5) inwall top, the sealing device (1) of confined layer and the unlatching of control confined layer is equipped with at leaf storing cabinet (5) top, and leaf storing cabinet (5) bottom is placed with conveyer belt (4).
5, the equipment that uses according to tobacco leaf storage leaf method in the described cigarette technology for making tobacco threds of claim 4, it is characterized in that atomizer (3) adds pipeline connection by pipeline and the pump while and hot pneumatics air pipe, steam pipework, the material perfume that are connected on the pipeline, atomizer (3) is with the equidistant place, top that evenly is installed in leaf storing cabinet (5) inside front near leaf storing cabinet (5), and the spout direction of atomizer (3) is pointed to leaf storing cabinet (5) bottom.
6, the equipment that uses according to tobacco leaf storage leaf method in claim 4 or the 5 described cigarette technology for making tobacco threds, it is characterized in that storage cabinet sealing device (1) is contained in leaf storing cabinet (5) top, storage cabinet sealing device (1) opens wide by leaf storing cabinet (5) top board by motor, track and closes up; Cloth trolley (2) one terminations have conveyance conduit, and cloth trolley (2) is by reciprocating at the track at leaf storing cabinet (5) top.
7, the equipment that uses according to tobacco leaf storage leaf method in claim 4 or the 5 described cigarette technology for making tobacco threds, the electric control system that it is characterized in that controlling atomizer (3) is by valve, travel switch and the time relay, and control atomizer (3) sprays number of times, duration and sprinkling species; The sealing device (1) of leaf storing cabinet (5) is opened and is closed up by the Electric Machine Control confined layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100487821A CN100536697C (en) | 2006-11-06 | 2006-11-06 | Method and equipment for storage of tobacco during tobacco leaf cutting process of cigarette-making |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100487821A CN100536697C (en) | 2006-11-06 | 2006-11-06 | Method and equipment for storage of tobacco during tobacco leaf cutting process of cigarette-making |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1947602A CN1947602A (en) | 2007-04-18 |
| CN100536697C true CN100536697C (en) | 2009-09-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006100487821A Expired - Fee Related CN100536697C (en) | 2006-11-06 | 2006-11-06 | Method and equipment for storage of tobacco during tobacco leaf cutting process of cigarette-making |
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| Country | Link |
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| CN (1) | CN100536697C (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100526173C (en) * | 2007-04-19 | 2009-08-12 | 红云红河烟草(集团)有限责任公司 | Storage packaging material for tobacco materials and preparation and use methods thereof |
| CN102511915A (en) * | 2011-12-29 | 2012-06-27 | 广东中烟工业有限责任公司 | Steam warming and wetting structure of pneumatic drier |
| CN103767060A (en) * | 2012-10-25 | 2014-05-07 | 贵州中烟工业有限责任公司 | Device for reducing moisture of blended cut rolled stems |
| CN106307594B (en) * | 2016-10-12 | 2017-11-10 | 湖北中烟工业有限责任公司 | One kind is used for tobacco storage leaf warming and humidifying machine and tobacco storage leaf warming and humidifying method |
Citations (4)
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|---|---|---|---|---|
| GB759523A (en) * | 1953-12-29 | 1956-10-17 | Metallgesellschaft Ag | Extraction apparatus and method of operating same |
| CN2321236Y (en) * | 1998-01-06 | 1999-06-02 | 红河卷烟厂 | Novel online redrying sheet tobacco insect prevention liquid medicine spraying equipment |
| CN1335107A (en) * | 2001-07-04 | 2002-02-13 | 玉溪红塔烟草(集团)有限责任公司 | Cigarette producing process capable of reducing nitrosamine content in fume of cigarette |
| CN2662663Y (en) * | 2003-12-03 | 2004-12-15 | 云南昆船设计研究院 | Drilling material distributor |
-
2006
- 2006-11-06 CN CNB2006100487821A patent/CN100536697C/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB759523A (en) * | 1953-12-29 | 1956-10-17 | Metallgesellschaft Ag | Extraction apparatus and method of operating same |
| CN2321236Y (en) * | 1998-01-06 | 1999-06-02 | 红河卷烟厂 | Novel online redrying sheet tobacco insect prevention liquid medicine spraying equipment |
| CN1335107A (en) * | 2001-07-04 | 2002-02-13 | 玉溪红塔烟草(集团)有限责任公司 | Cigarette producing process capable of reducing nitrosamine content in fume of cigarette |
| CN2662663Y (en) * | 2003-12-03 | 2004-12-15 | 云南昆船设计研究院 | Drilling material distributor |
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| Publication number | Publication date |
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| CN1947602A (en) | 2007-04-18 |
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