CN100534635C - Oscillation sieving machine and operation method thereof - Google Patents

Oscillation sieving machine and operation method thereof Download PDF

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Publication number
CN100534635C
CN100534635C CNB2004800425788A CN200480042578A CN100534635C CN 100534635 C CN100534635 C CN 100534635C CN B2004800425788 A CNB2004800425788 A CN B2004800425788A CN 200480042578 A CN200480042578 A CN 200480042578A CN 100534635 C CN100534635 C CN 100534635C
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CN
China
Prior art keywords
vibrating screener
exciting
exciter apparatus
vibrators
exciting force
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Expired - Fee Related
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CNB2004800425788A
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CN1925929A (en
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罗兰·安德雷格
库诺·弗赖
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Ammann Schweiz AG
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Ammann Schweiz AG
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/42Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens

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  • Combined Means For Separation Of Solids (AREA)

Abstract

The invention relates to a vibrating sieve machine (3) with an out-of-balance drive (5), with drive frequency and drive force adjustable during operation. It is thus possible to match the drive of the vibrating sieve machine (3) in a short time to differing charge materials and to provide the vibrating sieve machine (3) with a control (2) which guarantees an optimal operation with changing basic conditions.

Description

The method of operating of vibrating screener and vibrating screener
Technical field
The present invention relates to the application of equipment, vibrating screener or equipment of vibrating screener, involving vibrations screening machine and the method for operating of vibrating screener.
Background technology
Vibrating screener is used for principle sized sand or the gravel according to " vibratory sieve " in building industry.Wherein with vibrating screener about screen cloth face and screening exciting be designed so that its one determine treat in the preferential supply material that uses about the amount of sifting out and the screen rate result that offers the best.If change the component (prescription) of supplying with material, then equipment capacity may obviously descend and obtain to be lower than best screening result.This is a problem under situation of the heated oscillating screen in asphalt equipment especially, because asphalt quality as requested must handle different sand grains prescriptions and because screening machine is set directly at the processing of carrying out outside the hot mineral container in short-term again on screening machine.
Summary of the invention
Therefore the objective of the invention is to, a kind of method and a kind of vibrating screener that is used to operate vibrating screener is provided, it does not have or avoids at least in part the shortcoming of above-mentioned prior art.
A first aspect of the present invention relates to a kind of vibrating screener, and it has an independent vibrator or an a plurality of vibrator (vibrating shaft), and preferably having two can autosynchronous vibrator.Wherein exciting force, excited frequency and/or exciting angle are adjustable in the operating process of machine, and preferably carry out independently of one another.So-called exciting angle should be understood to be in the inclination angle between exciting force direction and the parting surface (screen cloth face) in the vibrating screener of linear exciting.In the vibrating screener of simple rotation exciting, there is not this parameter.Consequent advantage is, can in wide scope, regulate the cast of amplitude, vibration frequency and vibrating screener or screen cloth face targetedly, thereby this machine can be applicable to different supply materials and can be provided with full automatic control device, the feed amount that it was measured and estimated screening result continuously and proofreaies and correct exciting force, excited frequency, direction of excitation and/or unit interval where necessary is so that guarantee an optimal operations.One such vibrating screener also can constitute the vibrating screener of " intelligence ", Automatic Optimal, promptly in operating process, automatically change one or more above-mentioned parameters, measure the influence of its screening result and determine the parameter situation best thus corresponding supply material by machine.
Wherein preferably, exciting power, excited frequency and/or direction of excitation can be regulated continuously, thereby a sensitive especially control intervention is possible.
In a preferred form of implementation of vibrating screener, vibrating screener has at least one vibrator and comprises two unbalanced weights with common shaft, and their angle positions to each other are changeable in the operating process of machine.In such a way, thus the degree of unbalancedness of vibrator and exciting force can be preferably adjusting between zero (two unbalanced weights are accurately opposed) and a maximum (two unbalanced weights are arranged on same circumferential position).The same advantage that produces is that the inertia of rotation is apart from remaining unchanged when degree of unbalancedness changes.
In another preferred form of implementation of vibrating screener, vibrating screener has at least one vibrator, this vibrator comprises a unbalanced weight, this unbalanced weight is changeable to the centroidal distance of rotating shaft in the operating process of machine, thereby so that regulate degree of unbalancedness and regulate exciting force, and preferably between zero (center of gravity of unbalanced weight overlaps with rotating shaft) and a maximum (in the distance of the maximum possible between the center of gravity of rotating shaft and unbalanced weight), regulate.
In another preferred form of implementation, vibrating screener has at least two exciter apparatus or unit, they comprise at least two vibrators respectively, wherein at least one, the exciting angle of preferred whole exciter apparatus is changeable, so that can regulate by its common synthetic total exciting force that produces.
In this respect advantageously, the change of the exciting angle of at least one exciter apparatus can realize and/or realize by the change of at least one vibrator with respect to the position of body by each vibrator phase place to each other that changes this exciter apparatus.
Wherein further preferably, that vibrating screener has is a plurality of, preferred two exciter apparatus just in time, they comprise just in time two vibrators respectively, wherein two vibrators of first exciter apparatus are in order to be synchronous in first a common synchronous rotation that turns to or can be synchronous, and two vibrators of second exciter apparatus for one common be synchronous or can be synchronous in contrast to the first second synchronous rotation that turns to that turns to.Each vibrator of first exciter apparatus and second exciter apparatus is synchronous mutually or can be synchronous simultaneously.In addition, the two vibrators phase place to each other of first exciter apparatus is changeable and the two vibrators phase place to each other of second exciter apparatus is changeable, thereby so that changes the corresponding exciting angle of first and second exciter apparatus and can regulate the synthetic total exciting force that is produced jointly by two exciter apparatus.
Such vibrating screener, it reaches the change of exciting force by a plurality of vibrators phase shift each other, have advantage, promptly can adopt simple and inexpensive vibrator and any change of the inertia distance that do not rotate when regulating exciting force, this is preferred.
It has the vibrator that at least one comprises a unbalanced weight in the another preferred form of implementation of vibrating screener, its weight is changeable in the operating process of machine, thereby so that regulate degree of unbalancedness and regulate exciting force, wherein preferably, unbalanced weight is a container, can supply with its liquid and/or from drain liquid wherein in operating process.For example a leather bag holder is suitable for use as such container, and it is connected in a liquid input device, and more or less fills with liquid according to its pressure.Can regulate degree of unbalancedness via a fluid pressure simply in such a way.Liquid medium such as hydraulic oil or water are also therefore here will not describing of being familiar with to the transmission of the member (vibrating screener) of rotation for the expert from non-rotary member (body).
Vibrating screener has at least two vibrators in another preferred form of implementation, and their phase places to each other are changeable in the operating process of machine, so that regulate the exciting angle.
How can realize each vibrator synchronously and phase shift, be known and therefore here will not describe in detail for expert in the field of drive technology.But be noted that not only machinery but also pressure electricity that each vibrator is set basically connects.
If vibrating screener has at least two vibrators, then preferably, at least one vibrator and particularly all the position of vibrators be changeable with respect to body in operation, thereby so that regulate the cast of the combined screen cloth face of the exciting angle of whole vibrators dresses and adjusting and exciting force or amplitude.This has advantage especially under the situation of all right one way or the other autosynchronous vibrator.
Preferred vibrating screener is equipped with an equipment control device, in this equipment control device, can take once more for different supply material storage excited frequency, exciting force or the feed amounts of degree of unbalancedness, exciting angle and/or unit interval and in a later moment, being used for the operation that vibrating screener utilizes such supply material, and can automatically utilize each numerical value of storage regulate especially for an operation via this equipment control device vibrating screener.The operating data of the optimization of having measured in such a way can be preserved in a simple manner, being used for the supply material of repetition, and regulates vibrating screener by button pressure when needed, to be used for these materials.
Also advantageously, vibrating screener comprises measuring technique, also constitutes in order to the vibration of at least one screen cloth face of automatically measuring and estimating vibrating screener, preferred whole screen cloth face and/or body and its control to make and can realize automatic control intervention about excited frequency, exciting force, exciting angle and/or feed amount according to evaluation result.Can for example identify screen cloth face overload and automatically carry out suitable control intervention via suitable evaluation algorithms like this, for example increase amplitude or reduce the feed amount by improving exciting force with " woollen blanket forms " by the vibration of measuring screen cloth face and body.
A second aspect of the present invention relates to a kind of equipment, and it comprises one according to the described vibrating screener of a first aspect of the present invention.Wherein this equipment has screening materials container and the measuring technique that connects later at vibrating screener, utilizes that this measuring technique can automatically be measured and estimate at least two screening materials containers, the preferred material level in whole containers or flow into the mass flow or the volume flow of the screening materials flow of container.And machinery control constituted make and to realize automatic control intervention about the feed amount of excited frequency, exciting force, exciting angle and/or unit interval according to evaluation result.Like this can be for example according to the variation of material level, it is confirmable by the continuous measurement of container weight for example, under the situation of known supply material component, derive about the conclusion of process material and also carry out the control intervention of Automatic Optimal where necessary, for example under the situation of undesirable screen rate, improve vibration frequency owing to improving excited frequency.
A third aspect of the present invention relates to according to the described vibrating screener of a first aspect of the present invention or according to the application of the described equipment of a second aspect of the present invention to the hot material in the manufacturing of sorting pitch.In this application, demonstrate advantage of the present invention especially significantly, mix (prescription) because pitch kind as requested must be carried out different sand grains.
A fourth aspect of the present invention relates to a kind of method and comprises the vibrating screener of one or more vibrators in order to operation, and is preferred for operation according to the described vibrating screener of a first aspect of the present invention or according to the described equipment of a second aspect of the present invention.Wherein regulate exciting force, excited frequency and/or exciting angle in the operating process of machine, this preferably carries out independently of one another.Produce the favourable effect that has illustrated in first aspect thus.
The adjusting of exciting force is preferably carried out so in this respect, promptly change the degree of unbalancedness of at least one vibrator, this can by change to each other angle position of two unbalanced weights with common rotating shaft, by change a degree of unbalancedness from the centroidal distance of this rotating shaft and/or by to one around the supply for receptacles liquid of rotating shaft rotation or therefrom drain liquid realize.
Equally preferably, exciting force is regulated like this in the vibrating screener that comprises at least two exciter apparatus that have at least two vibrators (vibrating shaft) respectively, promptly changes the exciting angle of one or more exciter apparatus and therefore changes the synthetic total exciting force that is produced by these exciter apparatus jointly.
This advantageously realizes like this, each vibrator that promptly changes at least one exciter apparatus to each other phase place and/or change the position of at least one vibrator with respect to body.
To comprise that preferably two vibrating screeners that have the exciter apparatus of two vibrators (promptly having four vibrating shafts) respectively operate like this, even two vibrators of first exciter apparatus turn to the rotation of phase mutually synchronization one common first, and two vibrators that make second exciter apparatus one common in contrast to first turn to second turn to the rotation of phase mutually synchronization, make each vibrator of first exciter apparatus and each vibrator of second exciter apparatus rotate and change simultaneously the two vibrators phase place to each other and the two vibrators phase place to each other of second exciter apparatus of first exciter apparatus synchronously simultaneously, thereby so that change the exciting angle of two exciter apparatus and change the total exciting force that synthesizes that produces jointly by it.
As previously discussed, the advantage of such vibrating screener is that vibrator can have simple and inexpensive structure and not need the weight of machine to dispose again, and the mass mement of inertia that rotates when regulating exciting force remains unchanged.
Comprising that in a preferred form of implementation of method thereby at least two change at least one vibrator, preferred all vibrators in preferably can the vibrating screener of autosynchronous vibrator with respect to body and with respect to the position of screen cloth face, so that regulate the exciting angle in operating process.Can regulate " cast " of the screen cloth face of vibrating screener thus at ground.
In another preferred form of implementation, will be applicable to different supply materials about the value storage of the feed amount of excited frequency, exciting force, exciting angle and/or unit interval in an equipment control device, can take once more to a later described numerical value of the moment, being used for the operation that vibrating screener utilizes such material, and make vibrating screener particularly automatically utilize these numerical value to regulate for an operation via this equipment control device.Vibrating screener can be regulated apace best for the supply material of each in such a way.
In other preferred forms of implementation of method, it is that be connected at vibrating screener and regulate exciting force, excited frequency, exciting angle and/or the feed amount of unit interval for the variation of the material level of the screening materials container of different screen cloth face configurations and/or to the corresponding screening materials flow of each container and according to evaluation result later to measure and estimate the vibration, at least two of vibration, the body of at least one screen cloth face of vibrating screener.The application that can make vibrating screener pass through evaluation algorithms suitable in a control loop is in such a way automatically operated with Automatic Optimal ground, and this is preferred.
In the another preferred form of implementation of method, to comprise that at least one vibrating screener with vibrator of adjustable degree of unbalancedness starts like this, even vibrator does not at first have degree of unbalancedness or with one less than serving as that the predetermined degree of unbalancedness of operation reaches a speed of determining and increases degree of unbalancedness then, preferably speed is continued to bring up to the operation speed of requirement this moment always.Might not stop covibration to the full extent owing to have synthetic degree of unbalancedness in such a way by the resonant frequency of master control.Also might in can autosynchronous each vibrator, produce thus one mild synchronously.
Equally preferably, in such vibrating screener, when the vibrating screener reduction of speed, reduce and preferably cancel degree of unbalancedness, do not pass through resonance point thereby there is exciting ground equally once more.
In comprising the vibrating screener of a plurality of exciter apparatus, its total exciting force is adjustable, for example by changing the exciting angle of each exciter apparatus, preferably, above-mentioned starting process and reduction of speed process realize by the corresponding adjusting of total exciting force suitably.
Description of drawings
Draw other form of implementation, advantage and application of the present invention by dependent claims and now following description by accompanying drawing.Wherein:
Fig. 1 comprises the schematic diagram of the equipment of the present invention of first vibrating screener of the present invention; And
The vertical cross section along the longitudinal direction of Fig. 2 second vibrating screener of the present invention.
The specific embodiment
The preferred form of implementation that Fig. 1 illustrates equipment 1 of the present invention is selected to the hot sand material that pitch is produced in order to branch, comprises that a computer assisted equipment control device 2, a vibrating screener of the present invention 3, two screening materials container 6a, 6b and one treat supply station 3 by the supply material of vibrating screener 3 screenings in order to supply.Vibrating screener 3 has the screen cloth face 4a, 4b, 4c of three different slot sizes that are made of woven wire and by unique vibrator 5 excitings.Vibrator 5 (vibrating shaft) has two the unbalanced weight 8a, the 8b that comprise common rotating shaft, their angle position can continuously change between a neutral position (two weight are opposed) and a maximum non-equilibrium site (two weight are arranged on same circumferential position) in the operating process of machine via a hydraulic operated governor motion that is provided with in vibrating shaft, so that regulate degree of unbalancedness.And regulate the rotating speed of the drive motors of vibrator 5a continuously, thereby combine serially with the adjustability of degree of unbalancedness and regulate vibration frequency and the amplitude of excited frequency and exciting force and consequent screen cloth face 4a, 4b, 4c independently of one another.Screening materials container 6a, 6b are equipped with video camera 9a, 9b in the zone of its inflow, video camera is connected in control device 2 (seeing shown in the with dashed lines) and is used for determining screening materials flow among inflow container 6a, the 6b jointly with control device.And each container outfit weighing battery, it is connected in control device (2) (shown in the with dashed lines) equally and is used for measuring the container material level jointly with control device.As also finding out, on the body of vibrating screener 3 and on its each screen cloth face 4a, 4b, 4c vibrating sensor 10 is being set selectively or additionally, it is connected in control device 2 (shown in the with dashed lines) equally and is used for measuring and estimating the vibration of each screen cloth face 4a, 4b, 4c and body jointly with control device.By the further evaluation of the operating data of such mensuration with to the understanding of the component (prescription) of supplying with material, control device can be discerned the equipment that may occur and disturb or a non-optimal operations, and automatically carries out the suitable correction (seeing the dotted line that leads to supply station 7 and vibrator 8) to feed amount, excited frequency and/or exciting force where necessary in a control loop.Also possible, equipment is automatically optimized production result's influence by above-mentioned parameter variation and measurement and these variations of evaluation in operating process.
Fig. 2 illustrates one second vertical cross section along the longitudinal direction that comprises the vibrating screener 3 of many screen cloth faces 4 of the present invention.The exciter apparatus 11 that on body, is provided with comprise two can autosynchronous vibrator 5a, 5b, described vibrator is equipped with the drive unit of rotational speed regulation respectively as the vibrator among Fig. 1 and at unbalanced weight 8a, the 8b of relative adjustment mutually aspect the angle position.Whole exciter apparatus 11 can change heart D around one and rotate by means of the hydraulic jack 12 of the two two-sided actions body with respect to each screen cloth face 4 of supporting, thereby exciting unit 11 can be regulated continuously with respect to the exciting angle of screen cloth face 4.Therefore the continuous adjustability with vibrator rotating speed and degree of unbalancedness obtains a kind of vibrating screener 3, thereby wherein exciting force, excited frequency and exciting angle and vibration frequency, amplitude and cast are to regulate independently of one another serially and in wide zone.

Claims (14)

1. the vibrating screener that comprises a plurality of vibrators, it is characterized in that, exciting force, excited frequency and/or exciting angle are adjustable in the operating process of vibrating screener (3), wherein vibrating screener (3) has two and has two vibrators (5 respectively, 5a, exciter apparatus 5b), two of first exciter apparatus vibrators (5 wherein, 5a, 5b) in order to be synchronous in the first common synchronous rotation that turns to or can be synchronous, and two vibrators of second exciter apparatus (5,5a, 5b) for one common be synchronous or can be synchronous in contrast to the first second synchronous rotation that turns to that turns to, each vibrator (5 of while first exciter apparatus, 5a, 5b) with each vibrator (5 of second exciter apparatus, 5a, be synchronous or can be synchronous and two vibrators (5 first exciter apparatus and second exciter apparatus 5b), 5a, phase place 5b) is respectively changeable, so as to change each exciter apparatus (11) thus the exciting angle and can regulate by the common synthetic total exciting force that produces of each exciter apparatus.
2. according to the described vibrating screener of claim 1, it is characterized in that exciting force, excited frequency and/or exciting angle can be regulated independently of one another in the operating process of vibrating screener (3).
3. according to the described vibrating screener of claim 1, it is characterized in that vibrating screener has just in time two exciter apparatus, they have respectively two vibrators (5,5a, 5b).
4. according to one of aforesaid right requirement 1 to 3 a described vibrating screener, it is characterized in that exciting force, excited frequency and/or exciting angle can be regulated continuously.
5. according to the described vibrating screener of claim 1, it is characterized in that, vibrating screener (3) has an equipment control device (2), in this equipment control device, can take once more for different supply material storage excited frequency, exciting force, exciting angle and/or the feed amounts of unit interval and in a later moment, being used for the operation that vibrating screener (3) utilizes such supply material, and can utilize each numerical value of storage regulate for an operation via this equipment control device (2) vibrating screener (3).
6. according to the described vibrating screener of claim 1, it is characterized in that, vibrating screener (3) is equipped with device at least one screen cloth face (4 in order to automatic measurement and evaluation vibrating screener (3), 4a, 4b, 4c) and/or the vibration of body, and in order to automatically to regulate the feed amount of excited frequency, exciting force, exciting angle and/or unit interval according to evaluation result.
7. comprise according to one of aforesaid right requirement 1 to 6 described vibrating screener (3) and the screening materials container (6a that is connected later at vibrating screener (3), equipment 6b) (1), it is characterized in that, equipment (1) is equipped with device in order to automatically to measure at least two screening materials container (6a, the variation of the material level 6b) and/or screening materials container (6a, corresponding screening materials flow 6b), and feed amount in order to automatically to regulate excited frequency, exciting force, exciting angle and/or unit interval according to the numerical value of measuring.
8. according to one of aforesaid right requirement 1 to 6 described vibrating screener (3) application in the sorting hot material when pitch is made.
9. require the application in the sorting hot material when pitch is made of 7 described equipment (1) according to aforesaid right.
10. comprise that two have two vibrators (5 respectively, 5a, the method of operating of the vibrating screener (3) of exciter apparatus 5b) (11), it is characterized in that, make two vibrators (5 of first exciter apparatus, 5a, 5b) turn to the rotation of phase mutually synchronization one common first, and make second exciter apparatus two vibrators (5,5a, 5b) one common in contrast to first turn to second turn to the rotation of phase mutually synchronization, wherein make each vibrator (5 of first exciter apparatus, 5a, 5b) with each vibrator of second exciter apparatus (5,5a, 5b) rotation synchronously and change two vibrators (5 of first exciter apparatus and second exciter apparatus respectively, 5a, phase place 5b), thus so that change the exciting angle of corresponding exciter apparatus and change the synthetic total exciting force that produces jointly by two exciter apparatus.
11. in accordance with the method for claim 10, it is characterized in that, be applicable in equipment control device (a 2) storage that is used for vibrating screener (3) different supply materials excited frequency, exciting force, exciting angle and/or unit interval the feed amount numerical value and take described numerical value once more to a later moment, being used for the operation that vibrating screener (3) utilizes such supply material, and make vibrating screener (3) utilize these numerical value to regulate for an operation via this equipment control device (2).
12. in accordance with the method for claim 10, it is characterized in that, determine and estimate vibrating screener (3) at least one screen cloth face (4,4a, 4b, 4c) and/or the vibration of body and regulate exciting force, excited frequency, exciting angle and/or the feed amount of unit interval according to evaluation result.
13. in accordance with the method for claim 10, it is characterized in that, measure at least two screening materials container (6a with for the configuration of its different screen cloth face (4b, 4c) that connect later at vibrating screener (3), the variation of material level 6b) and/or screening materials container (6a, 6b) the corresponding screening materials flow in and regulate exciting force, excited frequency, exciting angle and/or the feed amount of unit interval according to the numerical value of measuring.
14. according to claim 12 or 13 described methods, it is characterized in that, in a control loop, automatically realize measuring and regulating.
CNB2004800425788A 2004-03-26 2004-03-26 Oscillation sieving machine and operation method thereof Expired - Fee Related CN100534635C (en)

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PCT/CH2004/000186 WO2005092522A1 (en) 2004-03-26 2004-03-26 Vibrating sieve machine and method for operation of a vibrating sieve machine

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CN1925929A CN1925929A (en) 2007-03-07
CN100534635C true CN100534635C (en) 2009-09-02

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US4196637A (en) * 1975-06-16 1980-04-08 Babbitless Vibratory device with controlled actuation
US4409096A (en) * 1980-07-15 1983-10-11 Coal Industry (Patents) Ltd. Control systems for material treatment plant
FR2550471A1 (en) * 1983-08-08 1985-02-15 Strasbourg Ste Indle Forges Vibrator for adjusting the phase shift in a vibrating apparatus.
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EP1740319B1 (en) 2008-01-16
WO2005092522A1 (en) 2005-10-06
EP1740319A1 (en) 2007-01-10
CN1925929A (en) 2007-03-07
DE502004006001D1 (en) 2008-03-06

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