CN100491631C - Borad breadth and high-performance polyester fiber reinforced polyvinyl chloride composite material and preparation thereof - Google Patents
Borad breadth and high-performance polyester fiber reinforced polyvinyl chloride composite material and preparation thereof Download PDFInfo
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- CN100491631C CN100491631C CNB2006100373360A CN200610037336A CN100491631C CN 100491631 C CN100491631 C CN 100491631C CN B2006100373360 A CNB2006100373360 A CN B2006100373360A CN 200610037336 A CN200610037336 A CN 200610037336A CN 100491631 C CN100491631 C CN 100491631C
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- polyvinyl chloride
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- composite material
- polyester fiber
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Abstract
The invention relates to a wide high-property polymer fiber strengthened polychloroethylene composite, which is coated with three layers and surface is treated, wherein it comprises: polychloroethylene 100kg, elasticizer 40-90kg, stabilizer 2-5kg, stuff 0-50kg, functional agent 0.5-10kg, adhesive 0-10kg; and the same materials in the face layer are at 100kg, 40-90kg, 2-5kg, 0-50kg, 0.5-10kg, and 0-10kg. Compared with present technique, the invention has the advantages that: it uses advanced four-coat three-dry method, to shape the product 300g/m<SUP>2</SUP>-1500g/m<SUP>2</SUP> at one time, with high efficiency, while it can produce 4000m <SUP>2</SUP> each hour, and the widest product can reach 3.80m.
Description
Technical field:
The present invention relates to the preparation method of polyester fiber enhanced breadth and high-performance polyvinyl chloride composite material, material can be used for storage, storage tank, compartment shelter cloth, Hou Cheting, overline bridge, simple construction tent, sail, the boat of charging inflation cloth, forward and backward spray painting cloth and the membrane structure for building etc. of beating.
Technical background:
Polyester fiber enhanced breadth and high-performance polyvinyl chloride composite material is fabric coating one a big important branch.It is to be base cloth with high-strength low shrinkage polyester fibre knitting cloth, with direct coating process liquid PVC slurry is applied on the curtain, again through plasticizing and add surface treatment and form.It is one with textiles and polymeric membrane combination, has promoted the use value of material greatly.
From last century the seventies begin, in some developed areas, businessmans have taken a fancy to the huge commercial opportunities of fabric coating just, by the equipment of itself transformation or import advanced equipment, begin to produce high-performance polyester fiber reinforcement polyvinyl chloride composite materials, greatly satisfied the demand in market.But this product has several big technological deficiencies now: product in a narrow margin, Breadth Maximum is at 2.0M, makes for large tracts of land hood, tent and membrane structure, needs repeatedly splicing, back processing is loaded down with trivial details and waste is big: production efficiency is not high simultaneously, the one-shot forming Liang of Dinging ≦ 600g/m
2, produce the Liang of Dinging ≧ 600g/m
2More than need walk twice even three times: final products are not owing to there is surface treatment, and self-cleaning is poor, and weather resisteant is bad.
Summary of the invention:
The objective of the invention is to overcome the defective of prior art, be coated with three baking technologies by improved four. provide one-shot forming quantitatively at 300g/m
2-1500g/m
2About, surface treated, the preparation method of polyester fiber enhanced breadth and high-performance polyvinyl chloride composite material.
Purpose of the present invention can reach by following measure: the preparation method of this polyester fiber enhanced breadth and high-performance polyvinyl chloride composite material may further comprise the steps:
Step 1 is joined slurry
Plasticizer and stabilizing agent are added in the container, under agitation afterwards, add resin successively, filler, function additives etc. were opened high-speed stirred 10 minutes, finished premix.Grind with three-roll grinder afterwards, and be stored in after filtering in another clean bucket.According to the product required color, add the mill base that soaks and grind with plasticizer again, high-speed stirred is uniformly dispersed system.Last vacuum stirring deaeration 20 minutes.Batching finishes.
The step 2 coating
By technological requirement, be ready to polyester base cloth and required PVC slurry.And design temperature, be coated with scraper gap, the speed of a motor vehicle etc.During production, base cloth is earlier through the arrangement roller, and again through the first, be coated with to scrape and (be coated with starching amount 100g/m hereinafter to be referred as 1,2 the second time
2-200g/m
2), make the gelation of PVC slurry in first segment baking oven (hereinafter to be referred as baking oven 1) heating, wherein gluing layer 1,2 is coated with the PVC slurry and will adds adhesive.Scrape through being coated with for the third time afterwards and (be coated with starching amount 100g/m hereinafter to be referred as 3
2-400g/m
2), make the gelation of PVC slurry equally in second joint baking oven (hereinafter to be referred as the baking oven 2) heating.Be coated with to scrape through the 4th time at last and (be coated with starching amount 100g/m hereinafter to be referred as 4
2-500g/m), through the 3rd joint baking oven (hereinafter to be referred as baking oven 3), all are coated with scrapes the PVC slurry and finishes plasticizing at this, is combined as a whole with base cloth again.Rolling is cut edge in press polish.
The step 3 surface treatment
The product of step 2 rolling as the surface treatment raw material, by the technological requirement design temperature, is ready to surface conditioning agent.Start is applied to product one or both sides and oven dry with surface conditioning agent.
The constituent content of wide cut high-performance polyester fiber reinforcement polyvinyl chloride composite materials is as follows:
Component gluing layer (kg) surface layer (kg)
Polyvinyl chloride 100 100
Plasticizer 40-90 40-90
Stabilizing agent 2-5 2-5
Filler 0-50 0-50
Pigment 0.5-10 0.5-10
Function additive 0-10 0-10
Adhesive 4-10 does not have
Polyvinyl chloride is selected the paste resin of K value for 60-80 for use, or to stick with paste resin, is aided with the other types resin;
Plasticizer is selected phthalate for use or based on phthalate, is aided with the other types plasticizer;
Stabilizing agent is selected powdery or liquid composite stabilizing agent for use;
Filler is selected inorganic filler for use, comprises calcium carbonate, barium sulfate, wollastonite etc.:
Pigment is selected for use from various inorganic or organic pigments such as white, redness, blueness, green, black, purples: function additive is selected fire retardant etc. for use;
Adhesive is selected isocyanates for use.
The present invention compared with prior art has following advantage:
1. use advanced person's four to be coated with three baking technologies, quantitatively 300g/m
2-1500g/m
2The product one-shot forming.The production efficiency height, production capacity is strong.Per hour can produce product 4000m.；
2. the surface treatment of product process is self-cleaning, anti-marquis, and indoor and outdoor is used and was never degenerated in two, 30 years;
3. produce the product fabric width and reach as high as 3.80M.
The specific embodiment:
The prescription of example 1-3 is as shown in table 1, and all raw materials are commercially available technical grade.
Example 1: requiring to produce quantitatively is 900g/m
2, fabric width 3.80M, fire protection flame retarding M2 (NFP 92503)
Shading white tent;
Example 2: requiring to produce quantitatively is 770g/m
2, fabric width 3.60M, blue swimming pool cloth;
Example 3: requiring to produce quantitatively is 1150g/m
2, fabric width 3.40M, red inflation cloth.
Step 1 is joined slurry
With DINP, the Ba/Zn liquid stabilisers adds in the bucket, under agitation afterwards, adds resin successively, CaCO
3, combustion adjuvant etc., high-speed stirred 10 minutes is finished premix.Grind with three-roll grinder afterwards, be stored in after the filtration in another clean bucket.According to the product required color, add the mill base that soaks and grind with plasticizer again, high-speed stirred is uniformly dispersed system.Last vacuum stirring deaeration 20 minutes, batching finishes.
The step 2 coating
Press the production of table 2 technic index.
The step 3 surface treatment
Oven temperature 140 ＂ C. starching amount (wet amount) is 20-30g/m
2
The prescription of table 1 example 1-3
The coating process condition of table 2 example 1-3
Claims (8)
1, the preparation method of polyester fiber enhanced breadth and high-performance polyvinyl chloride composite material is characterized in that: may further comprise the steps:
Step 1 is joined slurry
Plasticizer and stabilizing agent are added in the container, under agitation afterwards, add resin successively, filler, function additive was opened high-speed stirred 10 minutes, finish premix, grind with three-roll grinder afterwards, and be stored in after filtering in another clean bucket, again according to the product required color, the mill base that adding is soaked and ground with plasticizer, high-speed stirred is uniformly dispersed system, last vacuum stirring deaeration 20 minutes, and batching finishes;
The step 2 coating
By technological requirement, be ready to polyester base cloth and required PVC slurry, and design temperature, be coated with scraper gap, the speed of a motor vehicle, during production, base cloth is earlier through the arrangement roller, again through first, be coated with for the second time and scrape, make the PVC pulp gelization in the first segment baking oven for heating, wherein gluing layer the first, is coated with blade coating PVC slurry for the second time and will adds adhesive, scrape through being coated with for the third time afterwards, make the PVC pulp gelization equally in the second joint baking oven for heating, be coated with through the 4th time at last and scrape, again through the 3rd joint baking oven, all are coated with scrapes the PVC slurry and finishes plasticizing at this, be combined as a whole with base cloth, subsequently, press polish, cut edge, rolling; Above-mentioned the first, being coated with the starching amount of scraping for the second time is 100g/m
2-200g/m
2,, being coated with the starching amount of scraping for the third time is 100g/m
2-400g/m
2, the 4th time is coated with the starching amount of scraping is 100g/m
2-500g/m
2The constituent content of the product that obtains after the above-mentioned rolling is as follows:
Component gluing layer surface layer
Polyvinyl chloride 100kg 100kg
Plasticizer 40-90kg 40-90kg
Stabilizing agent 2-5kg 2-5kg
Filler 0-50kg 0-50kg
Pigment 0.5-10kg 0.5-10kg
Function additive 0-10kg 0-10kg
Adhesive 4-10kg does not have
The step 3 surface treatment
The product of step 2 rolling as the surface treatment raw material, by the technological requirement design temperature, is ready to surface conditioning agent, and start is applied to product one or both sides and oven dry with surface conditioning agent.
2, the preparation method of polyester fiber enhanced breadth and high-performance polyvinyl chloride composite material according to claim 1 is characterized in that: polyvinyl chloride is selected the paste resin of K value for 60-80 for use, or to stick with paste resin, is aided with the other types resin.
3, the preparation method of polyester fiber enhanced breadth and high-performance polyvinyl chloride composite material according to claim 1, it is characterized in that: plasticizer is selected phthalate for use, or based on phthalate, is aided with the other types plasticizer.
4, the preparation method of polyester fiber enhanced breadth and high-performance polyvinyl chloride composite material according to claim 1 is characterized in that: stabilizing agent is selected powdery or liquid composite stabilizing agent for use.
5, the preparation method of polyester fiber enhanced breadth and high-performance polyvinyl chloride composite material according to claim 1, it is characterized in that: filler is selected inorganic filler for use, includes calcium carbonate, barium sulfate, wollastonite.
6, the preparation method of polyester fiber enhanced breadth and high-performance polyvinyl chloride composite material according to claim 1 is characterized in that: pigment is selected for use from white, redness, blueness, green, black, the various inorganic or organic pigments of purple.
7, the preparation method of polyester fiber enhanced breadth and high-performance polyvinyl chloride composite material according to claim 1, it is characterized in that: function additive is selected fire retardant for use.
8, the preparation method of polyester fiber enhanced breadth and high-performance polyvinyl chloride composite material according to claim 1, it is characterized in that: adhesive is selected isocyanates for use.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100373360A CN100491631C (en) | 2006-08-29 | 2006-08-29 | Borad breadth and high-performance polyester fiber reinforced polyvinyl chloride composite material and preparation thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100373360A CN100491631C (en) | 2006-08-29 | 2006-08-29 | Borad breadth and high-performance polyester fiber reinforced polyvinyl chloride composite material and preparation thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1920164A CN1920164A (en) | 2007-02-28 |
| CN100491631C true CN100491631C (en) | 2009-05-27 |
Family
ID=37777995
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006100373360A Expired - Fee Related CN100491631C (en) | 2006-08-29 | 2006-08-29 | Borad breadth and high-performance polyester fiber reinforced polyvinyl chloride composite material and preparation thereof |
Country Status (1)
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101509201B (en) * | 2008-12-30 | 2010-12-22 | 福建思嘉环保材料科技有限公司 | Preparation process for superaqueous surrounding-separating coating material of PVC |
| CN101508177B (en) * | 2008-12-30 | 2012-01-11 | 福建思嘉环保材料科技有限公司 | Production process of conveyer belt for running trainer |
| CN101698978B (en) * | 2008-12-30 | 2011-12-14 | 福建思嘉环保材料科技有限公司 | Process for producing coated mesh fabric |
| CN104088153B (en) * | 2014-06-25 | 2016-09-14 | 浙江金汇特材料有限公司 | A kind of manufacture method of multi-functional industry cloth |
| CN107326689A (en) * | 2017-07-06 | 2017-11-07 | 苏州牧羊人休闲用品有限公司 | A kind of novel curtain and preparation method thereof |
| CN108691211B (en) * | 2018-06-22 | 2021-02-19 | 宁波天盾防水材料有限公司 | Knife-scraping coating cloth |
| CN109403059A (en) * | 2018-10-30 | 2019-03-01 | 浙江双盾纺织科技有限公司 | Coating cloth and preparation method thereof for soft methane tank |
| CN109322167B (en) * | 2018-10-30 | 2021-09-14 | 宁波天盾防水材料有限公司 | Special film material for tent |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4052521A (en) * | 1974-09-19 | 1977-10-04 | Serge Ferrari | Coating and calendaring of 2-dimensionally tensioned fabric |
| US20040180593A1 (en) * | 2001-09-27 | 2004-09-16 | Tissage Et Enduction Serge Ferari Sa | Display support comprising a coated fabric |
-
2006
- 2006-08-29 CN CNB2006100373360A patent/CN100491631C/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4052521A (en) * | 1974-09-19 | 1977-10-04 | Serge Ferrari | Coating and calendaring of 2-dimensionally tensioned fabric |
| US20040180593A1 (en) * | 2001-09-27 | 2004-09-16 | Tissage Et Enduction Serge Ferari Sa | Display support comprising a coated fabric |
Non-Patent Citations (6)
| Title |
|---|
| PVC涂层织物用粘合剂的研制. 何斌等.聚氯乙烯，第3期. 1999 |
| PVC涂层织物用粘合剂的研制. 何斌等.聚氯乙烯，第3期. 1999 * |
| 新型柔性篷体材料的研制及应用开发. 蒋源生.产业用纺织品，第14卷第1期. 1996 |
| 新型柔性篷体材料的研制及应用开发. 蒋源生.产业用纺织品，第14卷第1期. 1996 * |
| 聚氯乙烯防水透汽涂层篷布试制的可行性报告. 黄惠君.产业用纺织品，第14卷第4期. 1996 |
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|---|---|
| CN1920164A (en) | 2007-02-28 |
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| C10 | Entry into substantive examination | ||
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Guangdong Yilong new Mstar Technology Ltd Assignor: Foshan Gaoming Guanlong Polymer Material Co., Ltd. Contract fulfillment period: 2009.5.28 to 2017.5.27 Contract record no.: 2009440001136 Denomination of invention: Polyester fiber enhanced breadth and high-performance polyvinyl chloride composite material and preparation thereof Granted publication date: 20090527 License type: Exclusive license Record date: 2009.8.7 |
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Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2009.5.28 TO 2017.5.27; CHANGE OF CONTRACT Name of requester: GUANGDONG YILONG NEW MATERIAL SCIENCE AND TECHNOLO Effective date: 20090807 |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090527 Termination date: 20180829 |