Summary of the invention
The present invention will provide a kind of new adding salt composite extracting solvent and separating technology, compare with traditional technology, and the novel method processing step is fairly simple, and water consumption reduces and reusable edible.The present invention adopts the adding salt composite extracting agent to separate methylal-methyl alcohol-water mixed liquid with the compound extracting tower, stock liquid is behind adding salt composite extracting, can once obtain the methylal more than 99.8%, yield can reach more than 96%, obtain 99.8% above methyl alcohol simultaneously, water consumption less and can recycle, non-wastewater discharge.This technological process is simple, and energy consumption is low.
The method of salting, compounding, extracting, rectifying separating methylal-methanol-water mixed solution provided by the invention is that a composite extraction and rectification separates methylal-methyl alcohol-aqueous systems, and its step is as follows:
Methylal, methyl alcohol, water mixed liquid are earlier through adding the water extraction, and then (wherein through saliferous ethylene glycol, the mass content of salt is 10~20%) extracting and separating, raw material: water: the inlet amount ratio of saliferous ethylene glycol is 1:0.3~1:0.5~1, tower top temperature is controlled at 42~43 ℃, cat head gets the methylal more than 99.8%, and the tower still flows out the saliferous mixed extractant;
Above-mentioned saliferous mixed extractant is handled through regenerator column, and the regenerator column cat head gets 99.8% methyl alcohol, and all the other cut parts are handled through methanol distillation column, recycle;
The saliferous mixed extractant recycles.
" with salt " described in the above scheme is meant to add sodium-acetate or Potassium ethanoate;
Described saliferous mixed extractant is meant: contain above-mentioned salt, ethylene glycol and water;
Described " all the other cuts recycle " is meant: the remainder that the adding raw material separates behind methylal, the methyl alcohol recycles.
Specifically, the adding salt composite extracting step is as follows: solution after methyl alcohol and the formaldehyde reaction rectifying (cut 1) enters the compound extracting tower, the control tower top temperature is at 42~43 ℃, NS2, the charging of NS1 position above raw material respectively of extraction agent S2 water and extraction agent S1 ethylene glycol and sodium-acetate (or Potassium ethanoate), cat head is the methylal more than 99.8%; Compound extracting tower still saliferous mixed solution is handled through regenerator column, regeneration overhead distillate respectively contain methylal cut 6. with cut 7., 6. cut is delivered in the methylal reactor, 7. cut is delivered to the dilute methanol recovery tower and is handled, 8. cut is 99.8% above methyl alcohol, and reason back, regenerator column bottom solvent is delivered to cut and 3. recycled.
More particularly: solution behind the esterification reaction rectification (cut 1.: methylal 88%, water 2%, methyl alcohol 10%) enter the adding salt composite extracting tower, the control tower top temperature is at 42~42 ℃, cat head is the methylal more than 99.8%, extraction agent S2 water and extraction agent S1 ethylene glycol and 10~20% sodium-acetates (or Potassium ethanoate) NS2, the charging of NS1 position above raw material.Compound extracting tower still mixed solution is handled through regenerator column, regeneration overhead distillates cut 6. (99.8% methyl alcohol) and cut 7. respectively, 6. cut is delivered in the methylal synthesis reaction vessel, reason back, regenerator column bottom solvent is delivered to cut and is 3. recycled, 7. cut delivers to methanol distillation column, 8. treated cut is delivered in the methylal reactor, and 4. 9. cut deliver to cut.The composition of composite extractant is: extraction agent S2 is a water; Extraction agent S1 is ethylene glycol, sodium-acetate (or Potassium ethanoate); Raw material is F, F:S2:S1=1:0.3~1:0.5~1.
The processing condition of sepn process: each tower still temperature control, reflux ratio, feed entrance point and stage number are shown in Table 1 in the sepn process.
Table 1 sepn process processing condition
The invention provides a kind of rectifying and separate methylal, methyl alcohol, formaldehyde and water with the composite extraction and rectification combining method, therefore this method of not appearing in the newspapers as yet both at home and abroad develops effective separating technology, not only helps product purity and improves, and more helps cutting down the consumption of energy.
Embodiment
Embodiment 1, and the compound extracting experimental installation is with reference to Fig. 1, Fig. 2, and wherein 1 is feed sump, and 2 is pump, 3 is glass rotameter, and 4 is tower still sampler, and 5 is electric mantle, and 6 is the tower still, 7 is tower still thermometer, and 8 is solvent 2 storage tanks, and 9 is pump, and 10 is solvent 1 storage tank, 11 is pump, and 12 is glass rotameter, and 13 is glass rotameter, and 14 is glass fibre cotton and chuck, 15 is filler, and 16 is the cat head sampler, and 17 is refluxing opening, 18 is the tower top temperature meter, and 19 is electromagnetic wand, and 20 is condenser.Adopting methyl alcohol and formaldehyde synthetic methylal-methyl alcohol-water mixed liquid is raw material, analyzes through the SP-6800 chromatographic instrument, and composition is shown in Table 2, and forms in the table to be mass content.Stock liquid is through adding salt composite extracting tower extracting and separating, and tower top temperature is 42~43 ℃, can get the methylal more than 99.8%, and the methylal yield reaches more than 96%, must contain the methanol aqueous solution (disregarding extraction agent S1) about 7~8% at the bottom of the tower.Experiment is carried out under normal pressure, and the tower internal diameter is 22mm, and the Stainless Steel Helices of interior dress φ 3*3 θ type is through measuring this height equivalent to one theoretical plate HETP=27mm with standards system.The tower still heats with electric mantle, overhead product discharging and raw material, solvent, charging are all measured with glass rotameter, trim the top of column is regulated with electromagnetic wand, the tower still is extracted out with vacuum pump, form at the bottom of the tower and be shown in Table 2, the tower bottom flow fluid is returned to solvent regeneration tower, the regenerator column operational condition is as shown in table 1, solvent recycles after dealcoholysis, dehydration, and after regenerator column was handled, composition was shown in Table 2 at the bottom of cat head, the tower, cat head is delivered to methanol distillation column and is handled, can get 99.8% above methyl alcohol, as methylal synthetic raw material, other cut all can be recycled.
Table 2 adding salt composite extracting separating resulting