CN100469250C - Moon cake automatic punching device - Google Patents
Moon cake automatic punching device Download PDFInfo
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- CN100469250C CN100469250C CNB200710172346XA CN200710172346A CN100469250C CN 100469250 C CN100469250 C CN 100469250C CN B200710172346X A CNB200710172346X A CN B200710172346XA CN 200710172346 A CN200710172346 A CN 200710172346A CN 100469250 C CN100469250 C CN 100469250C
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Abstract
The invention discloses a special equipment belonging to the technical field of food machinery, in particular to an automatic slotting equipment for a cake blank of a moon cake, which includes: an equipment body, a slotting cylinder pedestal bearing, a slotting cylinder, a connection chuck, a compression spring, a connecting plate, a cake blank die and an outer mold; the slotting cylinder pedestal bearing is fixedly arranged on the equipment body; the slotting cylinder is fixedly arranged on the slotting cylinder pedestal bearing; the connection chuck is fixed on a cylinder rod of the slotting cylinder; the compression spring is sleeved with the cylinder rod of the slotting cylinder and is arranged between the connection chuck and the connecting plate; the cake blank die is connected with the end of the cylinder rod of the slotting cylinder; the outer mold is sleeved with the outer part of the cake blank die and connected with the connecting plate. The device can automatically slot the cake blanks of the moon cakes to be filled; besides, the device presents high automation in the whole process and conforms with hygiene requirements.
Description
Technical field
What the present invention relates to is a kind of special equipment of food machinery technical field, particularly a kind of moon cake automatic punching device.
Background technology
The moon cake part producing still adopts Manual Packaging and operation at present, take a lot of work, time-consuming, efficient is low, health also has problems, as: by on model, scribing the pit that is various moon cake shapes, the dough that will be surrounded by filling is then packed in the pit, artificial again compression moulding, cures making, fresh-keeping depositing, and not only labour intensity is big, effect is low, but also unhygienic.Therefore in the Production of Moon Cake field, enterprise adopts the automation of part station according to self-condition and needs to the Production of Moon Cake process, as: with the compacting of mechanization mould.But must finish before the mechanical compaction: and face, dose filling material, cutting dough, just can suppress then, the specification requirement of each related station must strict be carried out, otherwise, can not produce fine quality moon cake.Production of Moon Cake enterprise updates prior art, above-mentioned with face, dose filling material, cutting dough, moulding compacting, and cure making, anti-rotten fresh-keeping station such as deposit has all begun to take shape the corresponding techniques requirement, special equipment or semiautomatic equipment that various forms of moon cake packings occurred, the part station still aids in manual finishing, and satisfies the market demand of moon cake substantially with this.
There is sizable part consumer in the moon cake consumption market, make earnest efforts and like having in the edible traditional mooncake moon cake of yolk or other solid content (as sweeteners such as kernel, chocolates) filling material, promptly dose hard slightly quality filling material yolk among soft quality filling material such as sweetened bean paste, shredded coconut stuffing, this special taste has very big consumption market.Particular tastes has brought the special technique requirement for the moon cake manufacture craft, Production of Moon Cake enterprise makes the moon cake that has yolk filling material with the equipment of prior art and also has a technical difficult problem, as: and behind the face station, usually lining and soft quality filling material are made into the synthetic material of strip automatically, wait for that cutting work station is cut to dough, yolk should be before machinery or the compacting of manual model within dough, so that carry out the moulding compacting, cure makings, resist the fresh-keeping flow process such as deposit of corruption.And how automatic assembly line accurately places mooncake filling at the dough center position, accomplishes that safety and sanitation have efficiently then become a great problem of prior art.
Find by prior art documents, the patent No.: 98202062.7, patent name: moon cake forming machine, this technology readme: with the musculus cutaneus part, system filling part and shaped portion are organically combined, musculus cutaneus partly adopts bucket and following roller, squeegee roller below the roller and following cutting conveyer belt thereof constitute, the one side dress system filling part of musculus cutaneus part is by the filling bucket, spiral propeller is cut the filling cutter, the cutting timer constitutes, shaped portion is equipped with at musculus cutaneus part rear portion, shaped portion is by spreading bucket, extrusion die, cutting wheel, rotary box, form wheel and moon cake pressing structure are formed.Produce general moon cake but this utility model technology obviously can only be applicable to, can not be suitable for and finish the Production of Moon Cake that has yolk filling material.
Find that again the patent documentation of relevant making pie is as follows in the prior art:
The Japan Patent spy opens 2003-88351, title: the pie processed food machine of solid content, this patent claims: be made up of frame, transmission device, central tube, solid content pressurizing unit, cutter sweep etc.Back has the hopper of skin material and the hopper of internal layer filling material, and the middle part is for carrying band plate; Transmission device is by the driven by motor conveyer belt.Internal layer filling material without interruption and skin material form hollow column dough.Solid content (as strawberry, chestnut, egg) is clamp-oned the hollow parts of dough by the central tube that extends.Hollow parts to the column dough provides compressed air, so form negative pressure at hollow parts, can eliminate the air between the solid content and column dough when the cutting dough like this.This technology is with crust, filling material, the solid content cake embryo of moulding bag solid content once on a vertical station.By the hollow column dough of the formation without interruption of internal layer filling material and skin material, be used to hold solid content.To rely on negative pressure to discharge the solid content ambient air simultaneously with the cake embryo gathering suitable for reading of solid content by cutter sweep.The pie of this solid content processed food machine with the filling material, insert solid content, the dough cutting is one by one finished each action according to the priority chronological order with closing up on a vertical station, so its working (machining) efficiency obviously is affected; Owing to its weight to the cake embryo, form error require height, the quality that therefore closes up is subjected to bigger limitation simultaneously.
Find according to analysis the prior art document, though the shaped device of some cake embryos is arranged, because the volume of cake mould is fixed, perhaps weight, the form error to solid content requires high, lay particular stress on, light partially, bigger than normal, the less than normal cake embryo forming quality that all impacts, the moon cake that bag yolk do not arranged the so far as yet automatically automaticity of punching is higher, makes the solid content good special equipment of shaping processing effect that accurately puts in place.
Summary of the invention
The objective of the invention is to overcome deficiency of the prior art, a kind of moon cake automatic punching device is provided, can be not directly under the situation of contact food at staff, automatically, finish accurate punching to the moon cake center accurately, adjustable, for after further embed various solid contents as other Layer cake fillings such as yolk, kernel, chocolates, this device has low cost, simple in structure compared to existing technology, simultaneously the obvious advantage that improves of working (machining) efficiency.
The present invention is achieved by the following technical solutions, the present invention includes: fuselage, punching cylinder mounting, punching cylinder, connection chuck, compression spring, connecting plate, biscuit punch die, external mold; Wherein: punching cylinder mounting is fixedly set in fuselage, the punching cylinder fixedly installs on the punching cylinder mounting, connecting chuck is fixed on the punching cylinder cylinder rod, the compression spring housing is connected on the punching cylinder cylinder rod, and between connecting between chuck and the connecting plate, the biscuit punch die is connected the end of punching cylinder cylinder rod, and outer die casing fixes at cake embryo punch die external application screw and connecting plate;
Described biscuit punch die comprises biscuit punch die head, biscuit punch die neck, and biscuit punch die base, wherein biscuit punch die neck is trapezoidal cylinder, this trapezoidal cylindrical upper/lower terminal connects biscuit punch die head and biscuit punch die base respectively; Described biscuit punch die head is a convex surface hemisphere outwardly, is used for directly impacting biscuit; Described biscuit punch die base is flat cylinder chassis.Above-mentioned biscuit punch die can be used for the centre punch of biscuit is made the punching of special shape: this punching has the inclined-plane opening, convenient finally to the biscuit operation of closing up, this punching simultaneously has hemispheric bottom surface, the convenient various solid contents (as: sweeteners such as yolk, kernel, chocolate) that embed.
Described fuselage comprises: castor, spike, metal decking, rod member, workbench, conveyer belt; Its middle machine body landing part is provided with castor or spike is set; Fuselage is metal decking and rod member welds the frame that support fixation forms.
Described fuselage, its below is provided with transmission device, and transmission device comprises: motor, two sprocket wheels, power transmission shaft, clutch, brake, cylinder, conveyer belt; Wherein first sprocket wheel is fixed on the motor, second sprocket wheel is to be connected on the power transmission shaft with the empty cover of two bearings, clutch and brake also are fixed on the power transmission shaft, iron block with the clutch adhesive is installed on second sprocket wheel, control by clutch and brake, by linking of first sprocket wheel and second sprocket wheel, power is sent to power transmission shaft; Be fixed with cylinder on the power transmission shaft simultaneously, power is sent to cylinder; Conveyer belt is connected with cylinder, drives conveyer belt by cylinder and moves; Bench pad is positioned under the biscuit punch die under conveyer belt; Clutch gets electric work in the time of starter motor, drives the transfer passage motion by transmission device and constitutes whole streamline.
Whole transmission device is sent to power transmission shaft, cylinder Zhongdao conveyer belt from first sprocket wheel by second sprocket wheel by the iron block on second sprocket wheel control power.When conveyer belt is parked in the center of cake embryo punching station exactly with the cake embryo, the punching cylinder is started working: connection chuck, compression spring, biscuit punch die, connecting plate are connecting external mold together along with punching cylinder cylinder rod is downward, when the plane bottom of external mold arrives the position of conveyer belt, external mold has entangled cake embryo shell and has finished the location, and this moment, external mold stopped to continue to move downward; The cylinder cylinder rod that punches is then ined succession the continuation of biscuit punch die downwards, the punching degree of depth that arrival is adjusted is made a cake embryo with holes, and compress spring and be compressed to the shortest position this moment, reach maximum pressure, a whole set of punching action also can be controlled PLC by logical program and carry out macro-control.After the punching action was finished, punching cylinder and punching cylinder cylinder rod upwards resetted; And under the pressure effect of compression spring, the external mold that is connecting with connecting plate does not reset and leaves the cake embryo at once, still contact with the cake embryo, at this moment the biscuit punch die no longer contacts with the cake embryo, and punching cylinder cylinder rod continues homing action until the complete release pressure of compression spring, and connecting plate is connecting external mold along with punching cylinder cylinder rod upwards resets, simultaneously under gas pressure, the work of a whole set of punching station has been finished in the demoulding of cake embryo.When the punching cylinder upwards began homing action, the cake embryo transferred out this station by conveyer belt, and the punching action is finished.
Moon cake automatic punching device provided by the invention can be finished the punching of cake embryo.In the operation be the two movement structures of a single cylinder, simple in structure.Its punching speed is adjustable, guarantee to embed solid content, receive and the high-quality and efficient prerequisite that is shaped under, per minute reaches more than 50, in time send to and embed solid content, receive and forming station, the present invention simultaneously can also be complementary with various types of fuselages and transmission device and be made up various high efficiency integrated streamlines.
Description of drawings
Fig. 1 is a structural representation of the present invention
Fig. 2 is the automatic perforation structural representation of moon cake of the present invention
Fig. 3 is a biscuit punch die schematic diagram of the present invention
Fig. 4 is a transmission structures schematic diagram of the present invention
The specific embodiment
Below in conjunction with accompanying drawing embodiments of the invention are elaborated: present embodiment has provided detailed embodiment being to implement under the prerequisite with the technical solution of the present invention, but protection scope of the present invention is not limited to following embodiment.
As shown in Figure 1 and Figure 2, present embodiment comprises: transverse plane 11, conveyer 12, biscuit 13, castor 14, spike 15, metal decking 16, rod member 17, workbench 18 and conveyer belt 19 under fuselage 2, punching cylinder mounting 3, punching cylinder 4, punching cylinder cylinder rod 5, connection chuck 6, compression spring 7, connecting plate 8, biscuit punch die 9, external mold 10, the external mold, its middle machine body 2 landing parts are provided with castor 14, being convenient to short distance moves, or spike 15 is set, make fuselage stable in working order down; Fuselage 2 is metal decking 16 and rod member 17 welds the frame that support fixation form.Described fuselage 2 positive tops are provided with above-mentioned moon cake automatic punching device 1, and below, fuselage front is provided with transmission device 12, and moon cake automatic punching device 1 is corresponding with the transmission location of transmission device 12.Described fuselage 2 fronts are meant over against the one side of punching cylinder mounting 3.
The punching cylinder 4 of present embodiment is fixed on the punching cylinder mounting 3, connecting chuck 6 is fixed on the punching cylinder cylinder rod 5, biscuit punch die 9 is connected the end of punching cylinder cylinder rod 5, and connecting plate 8 connects external mold 10, is positioned at transverse plane 11 under the external mold under the effect of compression spring 7.
Present embodiment is worked as follows: when punching cylinder 4 work downwards, connect chuck 6, biscuit punch die 9, external mold 10 together along with punching cylinder cylinder rod 5 is downward, when transverse plane under the external mold of external mold 10 11 arrives the position of conveyer belt 19, external mold 10 stops to move downward, and punching cylinder cylinder rod 5 is ined succession 9 continuation of biscuit punch die downwards, the punching degree of depth that arrival is adjusted is made a cake embryo with holes.Compress spring 7 and be compressed to the shortest position this moment, reaches maximum pressure.The cylinder 4 that punches then upwards carries out return motion, when punching cylinder cylinder rod 5 begins up, under the pressure effect of compression spring 7, connecting plate 8 is connecting external mold 10 and is not leaving the cake embryo, and biscuit punch die 9 has broken away from the cake embryo at this moment at once, punching cylinder cylinder rod 5 continues up, compression spring 7 complete release pressures, connecting plate 8 are connecting external mold 10 along with punching cylinder cylinder rod 5 upwards resets, simultaneously under the effect of pressure air, the work of this station has been finished in biscuit 13 demouldings.According to the weight of the required cake of user, change overcoat, can finish a porose cake embryo.
As shown in Figure 3, biscuit punch die 9 comprises biscuit punch die head 27, biscuit punch die neck 28, biscuit punch die base 30, wherein biscuit punch die neck inclination angle 29 can be adopted 1 °, 3 °, 5 ° tapered cylinder respectively, and the upper/lower terminal of this tapered cylinder connects biscuit punch die head 27 and biscuit punch die base 30 respectively; Described biscuit punch die head 27 is a convex surface hemisphere outwardly, is used for directly impacting biscuit; Described biscuit punch die base 30 is flat cylinder chassis, and this biscuit punch die base inclination angle 31 can be adopted 10 °, 20 °, 30 ° respectively; Above-mentioned biscuit punch die can be used for the centre punch of biscuit is made the punching of special shape: this punching has the inclined-plane opening, convenient finally to the biscuit operation of closing up, this punching simultaneously has hemispheric bottom surface, convenient various solid contents of embedding such as yolk, strawberry, chestnut etc.
Present embodiment can also and the transmission device of flow-line equipment and corresponding types cooperatively interact, disclosedly in the present embodiment only be one of all possible fit system and be not limited thereto:
As shown in Figure 4, transmission device 12 comprises: motor 20, first sprocket wheel 21, second sprocket wheel 22, power transmission shaft 23, clutch 24, brake 25, cylinder 26, wherein first sprocket wheel 21 is fixed on the motor 20, second sprocket wheel 22 is to be connected on the power transmission shaft 23 with the empty cover of two bearings, clutch 24 and brake 25 also are fixed on the power transmission shaft 23, iron block with the clutch adhesive is installed on second sprocket wheel 22, control by clutch 24 and brake 25, by linking of first sprocket wheel 21 and second sprocket wheel 22, power is sent to power transmission shaft 23, be fixed with cylinder 26 on the power transmission shaft 23 simultaneously, power is sent to cylinder 26, conveyer belt 19 is connected with cylinder 26, driving conveyer belt 19 by cylinder 26 moves, workbench 18 pad is positioned under the biscuit punch die 9 conveyer belt 19 times, in the time of starter motor 20 clutch 24 electric work constitute whole streamline.
Can to adopt three power be 0.37 kilowatt to motor in the present embodiment, and rotating speed is that per minute 1450 changes, and decelerator is the general industry motor of 1:23.
By above-mentioned different drive ratios, cooperate varying in size of diameter of cylinder on the output shaft, be achieved conveyer belt and can have different linear velocities to cooperate the operating rate of different station at diverse location, increase work efficiency better.
Claims (11)
1. a moon cake automatic punching device is characterized in that comprising: fuselage, punching cylinder mounting, punching cylinder, connection chuck, compression spring, connecting plate, biscuit punch die, external mold; Punching cylinder mounting is fixedly set in fuselage, the punching cylinder fixedly installs on the punching cylinder mounting, connecting chuck is fixed on the punching cylinder cylinder rod, the compression spring housing is connected on the punching cylinder cylinder rod, and between connecting between chuck and the connecting plate, the biscuit punch die is connected the end of punching cylinder cylinder rod, and outer die casing is fixed with connecting plate outside cake embryo punch die.
2, moon cake automatic punching device according to claim 1 is characterized in that, described biscuit punch die comprises biscuit punch die head, biscuit punch die neck, biscuit punch die base; Wherein biscuit punch die neck upper/lower terminal connects biscuit punch die head and biscuit punch die base respectively.
3, moon cake automatic punching device according to claim 2 is characterized in that, described biscuit punch die neck is a tapered cylinder.
4, moon cake automatic punching device according to claim 2 is characterized in that, described biscuit punch die head is a convex surface hemisphere outwardly.
5, moon cake automatic punching device according to claim 2 is characterized in that, described biscuit punch die base is flat cylinder chassis.
According to claim 2 or 3 described moon cake automatic punching devices, it is characterized in that 6, described biscuit punch die neck inclination angle is 1 ° to 5 °.
According to claim 2 or 5 described moon cake automatic punching devices, it is characterized in that 7, described biscuit punch die base inclination angle is 10 ° to 30 °.
8, moon cake automatic punching device according to claim 1, it is characterized in that described fuselage comprises spike, frame, panel, rod member and workbench, its middle machine body landing part is provided with spike, the frame of fuselage is by panel and rod member support fixation, and workbench is positioned under the biscuit punch die.
9, moon cake automatic punching device according to claim 1, it is characterized in that described fuselage comprises castor, frame, panel, rod member and workbench, its middle machine body landing part is provided with castor, the frame of fuselage is by panel and rod member support fixation, and workbench is positioned under the biscuit punch die.
According to claim 1 or 8 or 9 described moon cake automatic punching devices, it is characterized in that 10, below, described fuselage front is provided with transmission device.
11, moon cake automatic punching device according to claim 10 is characterized in that, described transmission device comprises: motor, two sprocket wheels, clutch and brake, power transmission shaft, cylinder and conveyer belt; Wherein first sprocket wheel is fixed on the motor, second sprocket wheel is to be connected on the power transmission shaft with the empty cover of two bearings, clutch and brake also are fixed on the power transmission shaft, second sprocket wheel is provided with the iron block with the clutch adhesive, control by clutch and brake, by linking of first sprocket wheel and second sprocket wheel, power is sent to power transmission shaft; Be fixed with cylinder on the power transmission shaft simultaneously, power is sent to cylinder; Conveyer belt is connected with cylinder, drives conveyer belt by cylinder and moves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200710172346XA CN100469250C (en) | 2007-12-14 | 2007-12-14 | Moon cake automatic punching device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200710172346XA CN100469250C (en) | 2007-12-14 | 2007-12-14 | Moon cake automatic punching device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101204164A CN101204164A (en) | 2008-06-25 |
| CN100469250C true CN100469250C (en) | 2009-03-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB200710172346XA Active CN100469250C (en) | 2007-12-14 | 2007-12-14 | Moon cake automatic punching device |
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| Country | Link |
|---|---|
| CN (1) | CN100469250C (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104126628A (en) * | 2014-07-17 | 2014-11-05 | 苏州信文食品有限公司 | Food punching device |
| CN111066837B (en) * | 2019-12-30 | 2021-10-22 | 安徽省金皖颖食品有限公司 | Automatic stuffing wrapping machine for moon cakes |
| CN113826665B (en) * | 2021-08-31 | 2024-06-18 | 陕西西咸新区三味坊食品有限公司 | Production process of pumpkin steamed bread blanks applied to Chinese hamburgers |
-
2007
- 2007-12-14 CN CNB200710172346XA patent/CN100469250C/en active Active
Non-Patent Citations (4)
| Title |
|---|
| YBC-45-1 型月饼机. 中国食品，第6期. 1978 |
| YBC-45-1 型月饼机. 中国食品，第6期. 1978 * |
| 酥皮月饼机. 中国食品，第4期. 1979 |
| 酥皮月饼机. 中国食品，第4期. 1979 * |
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| Publication number | Publication date |
|---|---|
| CN101204164A (en) | 2008-06-25 |
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Address after: 201612, new town, Shanghai, Songjiang District new economic city road, 4 new embellish B Patentee after: Shanghai Weilong machinery and equipment Limited by Share Ltd Address before: 201612, Shanghai, Songjiang District Xin Min economic city, new embellish Road No. 4, B Patentee before: Shanghai Weilong Machinery Equipment Co., Ltd. |