A kind of product line for packing toothpastes in double lines and collocation method thereof
(1) technical field
The present invention is a kind of special production line and collocation method thereof of toothpaste, particularly relates to toothpaste from being filled to a dress box, becoming plastics packed a kind of packing production facilities of bag and collocation method thereof.
(2) background technology
Known, toothpaste is a kind of dental care product that contains multiple components, it not only can be removed the swill that remains between slot and invest surperficial dirt, play to float clearly the oral cavity, in lotion, add an amount of medicine simultaneously, for preventing bacterial infection, reducing tooth moth damage also has certain effect.Will be by the various raw materials of formula rate, through operating process such as glue water, mix, grinding, dehydrations, make it mix semisolid paste mutually into softness, lotion as toothpaste, lotion is packed in plastics or the metal dentifrice tube, just become toothpaste, toothpaste comes into the market and need pack.
The Production and Packaging flow process of toothpaste is such.
The packing of toothpaste is divided into three grades.First order capsule is inner box or a dress carton again, is to make with white board, and box is printed on signs such as name of product, name of manufacturing factory, can net weight, odor type, toothpaste of each capsule outward.The second stage is large, is outer box again, belongs to middle packing.General every big box-packed 6 capsules (propping up) or 9 capsules (propping up) dress, promptly three two rows or three three row's dresses be made into by yellow plate paper, or the thermoplastic of plastic sheeting packing are finished.Third stage carton generally adopts corrugated case, in the large corrugated case of packing into packing in some.Carton is indicated signs such as name of product, name of manufacturing factory, quantity, the date of production, product standard.
Because appearance, the development of plastic sheeting and thermoplastic techniques, above-mentioned middle packaging process almost all changes thermoplastic into by original big carton package and has packed.Be about to three or several one rows of carton that the small paper box list props up packing; and then with two-layer or the number stacked; form a cuboid; by rectangular plastic sheeting the toothpaste of this cuboid is wrapped up a week up and down again; at seam plastic sheeting is cut off; and with the seam welding, drop in the environment of heating, plastic sheeting shrinks; after being rolled into one in this; be convenient to the carrying storage, plastic sheeting has fully shown the outward appearance of article, simultaneously; toothpaste is hedged off from the outer world; keep the in-to-in cleaning, had relative sealing; moistureproof; anti-pollution, the protection article are avoided the external impact effect.
The prior art manufacturing line is made up of following machine order successively, i.e. toothpaste bottle placer, and a box package machine, conveyer, the stacked package machine turns to the implementation machine, welds compositions such as cutting off machine and drying tunnel.
Through the toothpaste bottle placer, a box package machine, conveyer is arranged in order the toothpaste of a box-packed box and has delivered to the stacked package seat in the plane and put by conveyer.
The stacked package machine is positioned at the side that turns to the implementation machine, an adjacent arrangement of box-packed toothpaste of sending here by conveyer, before being subjected to the stacked package machine during the stopping of end-stopping plate, baffle plate sends signal, the supporting plate of stacked package machine rises from the bottom of toothpaste, the catch of supporting plate one side blocks sending into of follow-up toothpaste, with the toothpaste of predetermined amount, for example three are in a row lifted, and are shelved on single syncline and prop up on the turnover panel, single syncline props up turnover panel and can open to two outsides, toothpaste in a row can be passed through from rising down, and turnover panel is replied angle again then, erects that row's toothpaste that rose just now, supporting plate is return, and accepts the follow-up list of sending here and props up toothpaste.When follow-up toothpaste moves on when running into baffle plate once more, as previously mentioned, supporting plate lifts follow-up toothpaste in a row once more, stacks with last row, forms several two rows' cubes.At this moment, the horizontal push pedal action of stacked package machine is sent this cube into the implementation machine that turns to.
Turning to the implementation machine is on the working plate of a level, erect a transverse baffle, two barrier sheets and form by the transfer bar mechanism that two vertical push rods are formed, transverse baffle is arranged on the rightabout outside of packing material import, blocks from what the stacked package machine was sent into to be cube toothpaste.A bag bag of sending here from the stacked package machine is the toothpaste of cubic and sends on the working plate that turns to the implementation machine successively from the side, when these toothpaste of sending into touch transverse baffle, transverse baffle sends signal, stop to continue the action of implementation immediately from the stacked package machine, and begin to turn to vertical transfer bar mechanism of implementation machine to move, two vertical transfer bar mechanisms are carried out forward simultaneously, and the toothpaste of specified quantity having been folded the number of plies pushes the welding cutting off machine with the direction of side direction 90 degree.
In welding cutting off machine position, toothpaste body to be packaged runs into the film curtain that is formed by film roll up and down and stops that the back continues implementation, the packing material quilt two plastic sheetings parcels of rolling up release gradually up and down covers wherein, when the aft end face of packing material toothpaste body arrives welding cutting off machine position, the working part up and down of welding cutting off machine is closed up mutually, not only weld but also cut off, make the packing object become one and broken away from whole volume plastic sheeting reel, the surface has been wrapped a week especially as the discrete objects of the plastic sheeting circle as the cuff, under the promotion of follow-up object, enter load-transfer device, load-transfer device is sent it into drying tunnel, in drying tunnel, be heated, the after contraction of being heated of the plastic sheeting on packing material surface is swathing the packing object tightly and is sending from the drying tunnel exit, has finished the whole course of processing of toothpaste body plastic film packaging.
The existing single row configuration form of the toothpaste packing line of prior art, after promptly sending from the stacked package machine, turning to the implementation machine is a vertical push rod and unistage type welding cutting off machine and single channel drying tunnel form; The two-row structure form is also arranged, and after promptly the stacked package machine was sent, turning to the implementation machine was by two vertical push rods and the welding cutting off machine of wide cut (two rows) and the drying tunnel version of wide cut.
The film roll of prior art all is that the structure of each axle up and down constitutes, this can satisfy the needs of existing production technology substantially, pack production because have only a kind of type product, even the part type adopts double packing production, owing to be same kind, same model, adopt upper and lower each form of one also can satisfy the technology of the package requirement substantially.But the length of the film roll axle of this occasion is than long, and it must satisfy the needs that two sections plastic sheetings twine.
The cut-out welder of prior art, also be by each is finished and cut off welding function, when needs are packed toothpastes in double lines one cutting off moving up and down of welding joint up and down, the width that cuts off the welding joint working part also is a broad, and it need reach the width of the package handling of toothpastes in double lines product.
The drying tunnel inside of prior art is single pass, no matter is that single product or double product enter drying tunnel, and it all has only the setting of a typhoon machine, a kind of temperature of heating.
The deficiency that prior art exists is, on same toothpaste packing line, owing to be subjected to the restriction of mechanical action speed, productive temp is limited, and productive capacity can not improve.And, owing to be subjected to the one-sided toothpaste bottle placer of its manufacturing line, and a box package machine, conveyer, the stacked package machine turns to the configuration of implementation machine, structural placing restrictions on, and needs to produce simultaneously the toothpaste of two kinds of different size models sometimes, and existing installation just can't be realized.
And, work as inefficiency of production, when carrying out single operation on double wrapping machine, the film roll of prior art, cut-out welding joint and drying tunnel can't carry out one-sided control, and start simultaneously both sides, and energy dissipation is bigger.
In other words, in some occasion of prior art as shown in Figure 7, film roll, cut-out welding joint and drying tunnel have bigger productive capacity, and be subjected to the leading portion bottle placer, a box package machine, conveyer, the restriction of stacked package machine speed of production, can not give full play to back segment and turn to the implementation machine, the productive capacity of film welding cutting off machine and drying tunnel.
Through to domestic and international scientific and technological data literature search, still do not have and find to have this function, the apparatus and the method for energy head it off and contradiction.
The objective of the invention is, intend providing a kind of and can more obviously improve production facilities production efficiency, can produce toothpaste Production and Packaging line and its configuration using method of different size toothpaste simultaneously.
(3) summary of the invention
The objective of the invention is so to realize.
In the both sides of toothpaste packing equipment, dispose a cover toothpaste bottle placer respectively, a box package machine, conveyer and stacked package machine, like this, two kinds of identical or different toothpaste just can be produced, be packed to same toothpaste packing equipment simultaneously.Both improve production output, also realized the purpose of the toothpaste of production different cultivars simultaneously.Wherein conveyer can adopt straight line by the place situation, also can adopt 90 degree corner formulas to reduce floor area.
A box-packed toothpaste enters the stacked package machine behind conveyer.Toothpaste through the stacked package machine comes out has been become to two-layer or several layers of toothpaste in a row by a single layer box-packed toothpaste.They yearn for the dull and stereotyped central portion propelling that turns to the implementation machine mutually from both sides.The present invention is turning to the dull and stereotyped centre of implementation machine, two diversion baffles have also promptly be arranged in parallel between two vertical push rods, diversion baffle is detachable, its position be adjusted, be fixed to diversion baffle can differently with the specifications and models of production and processing toothpaste in horizontal position, so that the toothpaste that vertical subsequently push rod can correctly, accurately be arranged regulation number is pushed forward into the welding cutting off machine.
The diversion baffle setting is fixed on the inboard of two vertical push rods, according to the operation needs, dismountable one of them, promptly remove vertical push rod of sending into a side from the stacked package machine, and another piece moved to the outside of the vertical push rod of opposite side.
It is not synchronous interaction that two of vertical implementation of the present invention mechanism vertically carry out bars, and control respectively about being designed to, the distance of carrying out according to the toothpaste of different size model is also different.When only needing a side toothpaste bottle placer operation, and the speed of can at this moment, can only be opened vertical push rod of this side and carry out action, and close opposite side when being not high speed again.
In order not make packing material push the too tensioning and damage plastic sheeting of plastic sheeting curtain, film roll can drive motor behind received signal, and exporting the power of stopping reading has a suitable degree of tension to guarantee plastic sheeting.Film roll of the present invention has changed the structure of single shaft up and down, and every of diaxon all is designed to left and right sides diaxon separate structure up and down, left and right sides diaxon can start respectively according to operating needs, control respectively, a side closure opposite side can be opened, also both sides can be opened simultaneously, and according to the difference of both sides product standard and type, the different power of stopping reading in both sides is set, avoid the damaged plastic sheeting of tension meeting, crossing pine can influence the quality that is subjected to thermal contraction, all can reach suitable plastic sheeting elasticity with the assurance both sides.
Welding cutting off machine of the present invention has changed the structure of single pole up and down, and the structure of two sections about becoming, about two sections can start, be provided with respectively its up and down distance of stroke and time, temperature, the pressure of heating according to operating needs respectively, controlled respectively, to satisfy the needs of various different situations.
Drying tunnel of the present invention also is that the left and right sides is provided with control respectively, when only needing a side drying tunnel operation, can only open a side, and close opposite side, the temperature of both sides drying tunnel can be provided with respectively and regulate, to satisfy the different requirements of left and right sides different size type product to thermoplastic temperature.
The leading portion production facilities that the present invention is used, it is the toothpaste bottle placer, a box package machine, conveyer, side direction layout type stacked package machine all is prior aries, can select ready-made equipment for use, therefore, can reduce the transformation amount of equipment significantly, and only need back segment equipment is carried out and will acquire and transform, the overall technical architecture better economy is transformed instant effect.
The present invention has improved production efficiency, and in some occasion, equipment such as routine both sides bottle placer are all opened, its productive capacity is doubled, and its input only is the bottle placer that has increased leading portion one side, a box package machine, conveyer and stacked package machine, its advantageous effect are tangible.
The invention solves the shortcoming that manufacturing line of prior art can't be produced two kinds of different size type products simultaneously, reached long-term legacy equipment and can not solve the difficult point that overcomes, make a manufacturing line reach the effect and the purpose of two lines.And double complementation can adapt to the operating needs of multiple different condition occasion, has given full play to the Combination property of equipment.
Film roll of the present invention, welding cutting off machine and drying tunnel all are designed to the left and right sides and use control respectively, only open a side according to producing needs, and close opposite side, can save the energy largely, the economy of raising equipment, reduce mechanical wear, reduce maintenance, prolong the service life of equipment.
By the improvement and design of this manufacturing line, can go out more as mentioned above running state according to the practical condition combining and configuring, can improve the integrated production capacity of equipment.
(4) description of drawings
Fig. 1 is total layout circle of a kind of packing toothpastes in double lines line of the present invention;
Fig. 2 is a stacked package machine and turn to the upward view of implementation machine part in a kind of packing toothpastes in double lines line of the present invention;
Fig. 3 is the A-A view of stacked package machine part in a kind of packing toothpastes in double lines line of the present invention;
Fig. 4 is a kind of packing toothpastes in double lines line of the present invention, has only a side toothpaste bottle placer, box package machine, conveyer, a stacked package machine to start the layout circle when moving;
Fig. 5 is a kind of packing toothpastes in double lines line of the present invention, when output is not high, only needs the layout circle a when side is mechanically activated to be moved;
Fig. 6 is that a kind of packing toothpastes in double lines line of the present invention turns to implementation machine configuration of components figure;
Fig. 7 is a kind of packing toothpastes in double lines line of the present invention plastic sheeting reel and welding cutting off machine configuration of components figure;
Fig. 8 is a kind of layout circle of prior art packing toothpastes in double lines line.
Among the figure, 1 toothpaste bottle placer, 2 one box package machines, 3 conveyers, 4 stacked package machines, 5 turn to the implementation machine, 6 film rolls, 7 welding cutting off machines, 8 drying tunnels.
The 4-1 single syncline props up turnover panel, the horizontal push pedal of 4-2,4-3 baffle plate, 4-4 supporting plate, 4-5 catch, 5-1 diversion baffle, 5-2 flat board, the vertical push rod of 5-3, barrier sheet 5-4.
(5) specific embodiment
Below, be described in detail the configuration and the using method of manufacturing line with reference to the accompanying drawings.
Embodiment one, as shown in Figure 1.
In the both sides of toothpaste packing equipment, dispose cover 1, one box package machine 2 of toothpaste bottle placer and a conveyer 3 respectively, conveyer 3 can adopt straight line by the place situation, also can adopt 90 degree corner formulas.
A box-packed toothpaste enters stacked package machine 4 behind conveyer 3.Come out through stacked package machine 4, a single layer box-packed toothpaste has become to two-layer or several layers of toothpaste in a row.They yearn for the dull and stereotyped 5-2 central portion propelling that turns to implementation machine 5 mutually from both sides, turning to the dull and stereotyped 5-2 centre that pushes away shape machine 5, two diversion baffle 5-1 also promptly be arranged in parallel between two vertical push rod 5-3, diversion baffle 5-1 is detachable, diversion baffle 5-1 can adjust, fix its position with the specifications and models of production and processing toothpaste are different in horizontal position, so that vertically push rod 5-3 can be correctly subsequently, the row's number that accurately will stipulate is pushed forward into and welds cutting off machine 7.
Toothpaste to be packaged is in welding cutting off machine 7 positions, through welding and cut-out, make the packing object become one and broken away from whole volume plastic sheeting reel, the surface has been wrapped a week especially as the separate component of the plastic sheeting circle as the cuff, by follow-up load-transfer device it is sent into drying tunnel 8 again, is heated in drying tunnel 8, the after contraction of being heated of the plastic sheeting on packing material surface, swathing object tightly, sending, finishing the course of processing of object plastic film packaging from drying tunnel 8 exits.
Action respectively was provided with different push rod strokes by the toothpaste of different size model about the present invention turned to two vertical push rod 5-3 of implementation machine 5 to be designed to.
Film roll 6 of the present invention has changed last axle and lower shaft is respectively the structure of an axle, and becomes the structure of upper and lower axle by left and right two axles, and Y-axis can start respectively, adjust respectively, and the different power of stopping reading is set.
Welding cutting off machine 7 of the present invention be about the structure of two sections, about two sections can start, be provided with respectively its distance of stroke and time, temperature, the pressure of heating up and down respectively.
Drying tunnel 8 of the present invention also is a left and right sides structure, can be provided with and regulate the switch and the height of temperature respectively.
Embodiment two, as shown in Figure 4.
When only needing kind one side toothpaste bottle placer 1 operation, the toothpaste bottle placer 1 of opposite side, box package machine 2, a conveyer 3 stop to start, having only the toothpaste of a side to send into turns on the implementation machine 5, at this moment, can remove this side, be the diversion baffle 5-1 that stacked package machine 4 is sent into side, and the diversion baffle 5-1 of opposite side is moved to the outside from the inboard of vertical push rod 5-3, can satisfy a production operation under the high-speed condition of kind.
Embodiment three, as shown in Figure 5.
When only needing kind one side toothpaste bottle placer 1 operation, and when speed of production is not high, the toothpaste bottle placer 1 of opposite side, box package machine 2, a conveyer 3 stop to start, have only the toothpaste of a side to send into and turn on the implementation machine 5, and send into drying tunnel 8, at this moment through welding cutting off machine 7, the vertical push rod 5-3 that closes opposite side carries out action, close the welding cutting off machine 7 of opposite side and close the interior heater block of drying tunnel 8 one sides, both satisfied and produced needs, saved the energy again.