CN100451063C - Natural material imitation furnature weaving material its prodn. method - Google Patents
Natural material imitation furnature weaving material its prodn. method Download PDFInfo
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- CN100451063C CN100451063C CNB2006100338278A CN200610033827A CN100451063C CN 100451063 C CN100451063 C CN 100451063C CN B2006100338278 A CNB2006100338278 A CN B2006100338278A CN 200610033827 A CN200610033827 A CN 200610033827A CN 100451063 C CN100451063 C CN 100451063C
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Abstract
The present invention discloses a natural material imitation furniture weaving material and a fabrication method thereof. The natural material imitation furniture weaving material mainly comprises 95 to 98 portions by weight of PE, 2 to 5 portions by weight of PP and 3 to 5 portions by weight of coloring material. The surface of the natural material imitation furniture weaving material is provided with irregular grain or colors. The natural material imitation furniture weaving material has the advantages of environmental protection and no harm to the human body, and has the characteristics of irregular and randomly changed colors and grain of natural materials. The fabrication method of the natural material imitation furniture weaving material is mainly characterized in that the side of a material discharge die opening of a main machine is provided with a material discharge opening of an auxiliary machine, wherein the auxiliary machine has the main function of coloring products, which enables irregular grain or colors to form on the die materials extruded by the main machine.
Description
Technical field
The present invention relates to a kind of imitative natural furnature weaving material and manufacture method thereof.
Background technology
Natural braided material has been used on furniture items such as chair, basket, mat by people for a long time as wicker, rattan etc., but because there are shortcomings such as tooling cost height, life-span weak point, destruction environment in these natural braided materials.Also useful at present polymeric material is copied natural materials and is applied in the furniture manufacturing to substitute natural materials, existing material mainly is polyvinyl chloride (PVC) and polyethylene (PE) material, but, the PVC material because contain chlorine, after after a while, will decompose and evaporate in the air, pollute to environment, though the PE material has the due snappiness of furniture material, insufficient strength.And itself viscosity ratio is bigger, is unfavorable for machine-shaping.And existing imitative natural materials is difficult to imitate out the color and the texture of the distinctive random variation of natural materials.
Summary of the invention
Content of the present invention is to add a certain proportion of polypropylene (PP) in conventional P E material, because the tensile strength of polypropylene itself, yield strength, rigidity, hardness all wants high than polyethylene, add polypropylene and can make polyethylene, improve its viscosity, make it be beneficial to processing keeping flexible its hardness of strengthening simultaneously.And itself has better weather polypropylene, and it is better to compare in large-temperature range more stability of material with polyethylene.This makes finished product be difficult for falling lacquer and fade with comparing in the past.Simultaneously, these two kinds of material mixing, owing to do not contain chlorine, so, free from environmental pollution, help environmental protection.On the basis of this material mixture ratio, be equipped with suitable temperature and machine turns speed, make the textile materials that processes have the irregular color and the texture of the distinctive random variation of natural materials.
Imitative natural furnature weaving material of the present invention is mainly made by the raw material of following weight part: PE 95-98 part, PP2-5 part, colorant 3-5 part.
At material surface with, visual effect different lines/pattern near natural materials, rule or irregular distribution with the material primary colours.
The manufacture method of furnature weaving material that should be imitative natural comprises following steps:
1) prepares raw material according to described ratio, and mix,, be mixed into the compound of respective color according to the difference of pigment color;
2) compound with a kind of color adds the plastics extruder main frame, with the secondary machine of compound adding plastics extruder of another kind of color;
3) control each plastics extruder processing temperature at 100 ℃-200 ℃, wherein engine speed is 20-50 rev/min, and secondary machine rotating speed is 10-40 rev/min;
4) discharge port of secondary machine is positioned at the side near main frame discharging die orifice, extrude when being in not curdled appearance from main frame at the mould material, the mould material of extruding from secondary machine is the mould material surface colour that main frame is extruded, and has the lines/pattern that is another kind of color on the mould material that main frame is extruded;
5) change the rotating speed and the processing temperature of secondary machine in coloring process, setting range is respectively 10-40 rev/min and 100 ℃-200 ℃, causes painted inhomogeneously, makes that lines or the pattern on the mould material that main frame extrudes is irregular;
6) become finished product after the cooling of mould material.
Because the material that the present invention relates to is used for the furniture manufacturing, and furniture contacts with human body closely, adopts PE (polyethylene), PP (polypropylene) to substitute traditional PVC (polyvinyl chloride) material, will reduce the injury of material to human body, and guarantee the existing suitable intensity of material, certain toughness is arranged again; Material of the present invention has irregular lines or color on the surface, can imitate out the color and the texture of the distinctive random variation of natural materials, makes material have the sense of reality of natural materials.Manufacture method of the present invention does not in addition need reforming equipment, and the main effect of secondary machine is painted to product, forms irregular lines or color on the mould material that makes main frame extrude.
Description of drawings
Fig. 1 is that production unit is provided with synoptic diagram among the present invention.
Embodiment
Embodiment one
The imitative natural furnature weaving material of present embodiment, mainly make by the raw material of following weight part: 95 parts of PE (polyethylene), 5 parts of PP (polypropylene), 5 parts in colorant, the raw material of present embodiment also has the whipping agent of conventional metering, the general subsidiary material of industries such as stablizer.At material surface with, visual effect different lines or pattern near natural materials, rule or irregular distribution with the material primary colours.
Embodiment two
The imitative natural furnature weaving material of present embodiment, mainly make by the raw material of following weight part: 98 parts of PE, PP2 part, 3 parts in colorant, the raw material of present embodiment also has the whipping agent of conventional metering, the general subsidiary material of industries such as stablizer.At material surface with, visual effect different lines or pattern near natural materials, rule or irregular distribution with the material primary colours.
Embodiment three
The imitative natural furnature weaving material of present embodiment, mainly make by the raw material of following weight part: 96 parts of PE, PP4 part, 4 parts in colorant, the raw material of present embodiment also has the whipping agent of conventional metering, the general subsidiary material of industries such as stablizer.At material surface with, visual effect different lines or pattern near natural materials, rule or irregular distribution with the material primary colours.
Make described method of imitating natural furnature weaving material, it comprises following steps:
1) prepares raw material according to described ratio, and mix,, be mixed into the compound of respective color according to the difference of pigment color; In the material mixing process, whipping agent can become gaseous volatilization.
2) compound with a kind of color adds the plastics extruder main frame, with the secondary machine of compound adding plastics extruder of another kind of color;
3) control each plastics extruder processing temperature at 100 ℃-200 ℃, its preferable processing temperature is 140 ℃-170 ℃, and wherein engine speed is 20-50 rev/min, and secondary machine rotating speed is 10-40 rev/min;
4) as shown in Figure 1, the discharge port of secondary machine is positioned at the side near main frame discharging die orifice, extrude when being in not curdled appearance from main frame at the mould material, the mould material of extruding from secondary machine is the mould material surface colour that main frame is extruded, and has lines or the pattern that is another kind of color on the mould material that main frame is extruded;
5) change the rotating speed and the processing temperature of secondary machine in coloring process, setting range is respectively at 10-40 rev/min and 100 ℃-200 ℃, causes painted inhomogeneously, makes that lines or the pattern on the mould material that main frame extrudes is irregular;
6) main frame discharging die orifice is set at that 12mm is wide, 2mm is thick, regulates the rotating speed to 30 rev/min of mould material up-coiler, becomes finished product after the cooling of mould material.
The discharge port of a secondary machine can respectively be set in the both sides of main frame discharging die orifice in the present invention, so just can be so that all have lines or pattern on the mould material two sides that main frame is extruded.In order to obtain the effect of wooden decorative pattern, the said products can also be placed on and press embossing on the graining machine and get final product.
Claims (2)
1, a kind of manufacture method of imitating natural furnature weaving material is characterized in that,
1) material rate according to following weight part prepares raw material: PE 95-98 part, and PP 2-5 part, colorant 3-5 part, and mix, according to the difference of pigment color, be mixed into the compound of respective color;
2) compound with a kind of color adds the plastics extruder main frame, with the secondary machine of compound adding plastics extruder of another kind of color;
3) control each plastics extruder processing temperature at 100 ℃-200 ℃, wherein engine speed is 20-50 rev/min, and secondary machine rotating speed is 10-40 rev/min;
4) discharge port of secondary machine is positioned at the side near main frame discharging die orifice, extrude when being in not curdled appearance from main frame at the mould material, the mould material of extruding from secondary machine is the mould material surface colour that main frame is extruded, and has lines or the pattern that is another kind of color on the mould material that main frame is extruded;
5) change the rotating speed and the processing temperature of secondary machine in coloring process, setting range is respectively 10-40 rev/min and 100 ℃-200 ℃, causes painted inhomogeneously, makes that lines or the pattern on the mould material that main frame extrudes is irregular;
6) become finished product after the mould material cooling, at material surface with, visual effect different lines or pattern near natural materials, rule or irregular distribution with the material primary colours.
2, manufacture method of imitating natural furnature weaving material according to claim 1 is characterized in that the processing temperature of each plastics extruder is 140 ℃-170 ℃.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNB2006100338278A CN100451063C (en) | 2006-02-27 | 2006-02-27 | Natural material imitation furnature weaving material its prodn. method |
Applications Claiming Priority (1)
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CNB2006100338278A CN100451063C (en) | 2006-02-27 | 2006-02-27 | Natural material imitation furnature weaving material its prodn. method |
Publications (2)
Publication Number | Publication Date |
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CN1831038A CN1831038A (en) | 2006-09-13 |
CN100451063C true CN100451063C (en) | 2009-01-14 |
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CNB2006100338278A Expired - Fee Related CN100451063C (en) | 2006-02-27 | 2006-02-27 | Natural material imitation furnature weaving material its prodn. method |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5621808A (en) * | 1979-07-31 | 1981-02-28 | Kanagawa Prefecture | Plastic working method for bamboo material or rattan material |
CN1199065A (en) * | 1997-05-10 | 1998-11-18 | 费良和 | Artificial rattan and its making method |
CN1289794A (en) * | 1999-09-24 | 2001-04-04 | 范永庆 | Process for preparing simulative rattan |
-
2006
- 2006-02-27 CN CNB2006100338278A patent/CN100451063C/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5621808A (en) * | 1979-07-31 | 1981-02-28 | Kanagawa Prefecture | Plastic working method for bamboo material or rattan material |
CN1199065A (en) * | 1997-05-10 | 1998-11-18 | 费良和 | Artificial rattan and its making method |
CN1289794A (en) * | 1999-09-24 | 2001-04-04 | 范永庆 | Process for preparing simulative rattan |
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CN1831038A (en) | 2006-09-13 |
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Granted publication date: 20090114 Termination date: 20100227 |