A kind of hollowcore slab prefabricated units
(1) technical field
The present invention relates to a kind of hollowcore slab prefabricated units.
(2) background technology
Advantages such as at present, the building of brick mix structure and reinforced concrete structure major part adopts precast hollow slab as floor structure, and it is fast that this floor structure has speed of application, and cost is low.But, only use the cement mortar joint filling, thereby globality is poor, is unfavorable for antidetonation, and phenomenons such as slit cracking, infiltration often occur owing to firmly do not link between adjacent two precast hollow slabs.In order to address the above problem, a lot of building have adopted the method for cast-in-place concrete cored (solid, hollow), though solved antidetonation and problems of crack, will use template in a large number during construction, have not only increased expense, and have slowed down speed of application, have prolonged the duration.Application number is " a kind of combination concrete rib floor structure " utility model patent of 00203695.9, it is made up of prefabricated plate, formwork, dark rib, upper plate, each prefabricated plate is placed at interval, on prefabricated plate, be fixed with formwork, be provided with dark rib between contiguous prefabricated thin plate or the formwork, upper plate covers on the formwork, and connects as one with dark rib.Though this floor structure can be saved a large amount of templates, accelerate construction progress, but because formwork is what to separate with prefabricated plate, its strength and stiffness are corresponding relatively poor, thereby the problem that exists formwork easily to break, simultaneously, formwork is fixed on and does not relate to concrete fixed form on the prefabricated plate, thereby fixed in place is difficult.And the patent No. is 93206310.1 shuttering member utility model patent, it constitutes hollow mould shell by sidewall and formwork upper plate and is connected to form totally-enclosed cavity polyhedral structure with lower shoe again, prefabricated ribs is arranged in it, during use member is placed on the supporter of floor gap, formation bonded to one another is whole between cast-in-place main rib, the shuttering member.When this kind member uses, be a kind of prefabricated noggin piece purely, the ribs in the die housing only is used to support formwork, can not participate in the whole stressed of superstructure.And when being applied in than the large spatial structure superstructure, its stress performance is also phase strain differential thereupon, do not have time rib between the cast-in-place main rib and connect, thereby make the size of main rib need the phase strain big, or the quantity of main rib increases, and causes material usage to increase, and cost increases.For this reason, the applicant has applied for that November 15 calendar year 2001 publication number is that CN1349028A, name are called " a kind of use for cover of storied building in space structure combination rib prefabricated units " patent of invention, its disclosed prefabricated unit includes formwork and structure base plate, hollow mould shell and structure base plate connect into integral body, it is characterized in that having 2 hollow mould shells on the structure base plate at least alternately, its side and structure base plate constitute at least one cast-in-place structural time rib die cavity, and other lateral surface of hollow mould shell constitutes the side template of cast-in-place structural main rib or beam or wall.Like this, because on the prior art basis, at least 2 hollow mould shells and at least 1 cast-in-place structural time rib die cavity (internal-rib die cavity) are arranged on the structure base plate, on the structure base plate, just can form cast-in-place structure time rib, fellowship structure base plate, main rib, upper plate stressed, form two-way main rib time rib force structure, problems of the prior art have not only been solved, but also overall performance, the anti-seismic performance of superstructure have further been improved, reduced the thickness of superstructure, alleviate dead load, reduced cost.But this prefabricated units are in carrying, work progress, and its structure base plate is prone to the phenomenon that fractures, thereby the breakage rate of prefabricated units is big, and carrying, construction inconvenience have increased construction cost.For this reason, develop a kind of novel hollowcore slab and be urgent need with prefabricated units.
(3) summary of the invention
The object of the present invention is to provide a kind of hollowcore slab prefabricated units, have characteristics such as intensity height, non-frangibility, carrying, easy construction.
Solution of the present invention is on the basis of existing technology, comprise the structure base plate, protrude block, there are at least four to protrude block alternately on the structure base plate, protrude the alternate cavity internal-rib that is spaced apart between the block, protruding block and structure base plate constitutes whole, it is characterized in that described protrusion block is arranged in parallel on same axis, the spacing of cavity internal-rib is 30-130mm, and at least one the support spare that connects the adjacent protrusion block of support is arranged at the top of cavity internal-rib.Like this, because protruding block is arranged in parallel on same axis, the spacing of cavity internal-rib is 30-130mm, at least one the support spare that connects the adjacent protrusion block of support is arranged at the top of cavity internal-rib, thereby hollowcore slab is bigger with the intensity and the rigidity of prefabricated units, and shock resistance is better, and the structure base plate is frangibility more not, carrying is more convenient with construction, thereby has reached purpose of the present invention; Simultaneously, hollowcore slab also has characteristics such as simple in structure, easily manufactured, that cost is low with prefabricated units, the hollowcore slab, hollow building cover, roof system, sole plate, body of wall and the hollow bridges that are applicable to cast-in-situ reinforced concrete or prestressed reinforced concrete are used, and are specially adapted to hollow arch without beam and use.
Feature of the present invention is that also described protrusion block and structure base plate are global formation.Like this, when protruding block and be global formation with the structure base plate, the prefabricated units good integrity, firm and reliable connection between protrusion block and the structure base plate, difficult division is opened, and can reduce the proportion of goods damageds of prefabricated units.
Feature of the present invention is that also described protrusion block and structure base plate are on the structure base plate that waters after prefabricated block is bonded in.Like this, protrude block and separate making, make the producting process difficulty reduction, simultaneously, can adopt mechanization to produce in enormous quantities, help reducing production costs with the structure base plate, and water the intensity height behind the structure base plate, rigidity is big, can fully satisfy user demand.
Feature of the present invention also is to water after described to be protruded block and is bonded on the prefabricated panel.Like this, protrude block and separate making, make producting process difficulty reduce, simultaneously, can adopt mechanization to produce in enormous quantities, help reducing production costs with the structure base plate.
Feature of the present invention is that also described prefabricated protrusion block is connected on the prefabricated base plate.Like this, protrude block and separate making, make producting process difficulty reduce, simultaneously, can adopt mechanization to produce in enormous quantities, help reducing production costs with the structure base plate.
Feature of the present invention is that also described protrusion block is that part is prefabricated, the part after water, after water the part and structure base plate one moulding by casting.Like this, protrude block and separate making with the structure base plate, make producting process difficulty reduce, simultaneously, can adopt mechanization to produce in enormous quantities, help reducing cost, and part is protruded block and watered behind the structure base plate, its intensity height, big, the good integrity of rigidity can fully satisfy user demand.
Feature of the present invention is that also described support spare is one-body molded with the protrusion block.Like this, when support spare and protrusion block are one-body molded, bonding strength height between support spare and the protrusion block, rigidity is big, good integrity, thus make prefabricated units not fragile in application process, help reducing the proportion of goods damageds of prefabricated units.
Feature of the present invention is that also described support spare and protrusion block divide body formed.Like this, support spare with protrude block and divide when body formed, can adopt mechanization to produce in enormous quantities to it respectively, and then be grouped together, can enhance productivity greatly, reduce production costs.
Feature of the present invention is that also described at least one strength bar pass all and protrude block and support spares.Like this, protrude block and support spare because at least one strength bar passed all, thereby can improve rigidity, intensity and the globality of prefabricated units greatly.
Feature of the present invention is also that described at least one strength bar passed and protrudes block and cavity internal-rib.Like this, protrude block and cavity internal-rib because at least one strength bar passed, support spare can connect stressed, can make hollowcore slab be difficult for being damaged with prefabricated units, can reduce the proportion of goods damageds of product effectively.
Feature of the present invention is that also described at least two support spares are on same straight line.Like this, when support spare was located along the same line, support spare can connect stressed, can make prefabricated units be difficult for being damaged, and can reduce the proportion of goods damageds of product effectively.
Feature of the present invention is that also the support spare on described at least two same straight lines is parallel.When support spare is located along the same line, and have at least two support spares on the same straight line parallel, like this, the intensity and the rigidity of prefabricated units are bigger, and overall performance is better, and mechanical property is better.
Feature of the present invention is that also described structure base plate is a reinforced concrete slab.Like this, the structure base plate is a reinforced concrete slab, can improve the strength and stiffness of structure base plate greatly, perhaps makes it become prestressed member, thereby can improve its force structure, makes its mechanical property better.
Feature of the present invention is that also described structure base plate is the prestressed reinforced concrete plate.Like this, the structure base plate is the prestressed reinforced concrete plate, can improve the strength and stiffness of structure base plate greatly, perhaps makes it become prestressed member, thereby can improve its force structure, makes force structure more good, reasonable, and mechanical property is better.
Feature of the present invention is that also described structure base plate is a prestress wire concrete plate.Like this, the structure base plate is a prestress wire concrete plate, can improve the strength and stiffness of structure base plate greatly, thereby can improve its force structure, makes force structure more good, reasonable.
Feature of the present invention is that also described protrusion block is the light solid piece.Like this, when the protrusion block was the light solid piece, it was light to protrude the block own wt, simultaneously, be difficult for because of the people steps on, the object heap is pressed to subside and influenced building of concrete, simultaneously, according to different needs, also can very conveniently on the light solid piece, slot simply or punch, greatly facilitate practical application.
Feature of the present invention is that also described protrusion block is the light hollow piece.Like this, when the protrusion block was the light hollow piece, the weight of prefabricated units was lighter, and the construction carrying is more convenient.
Feature of the present invention is that also described protrusion block is an opening peviform box.Like this, the making of prefabricated units is more convenient, easy, and cost is lower.
Feature of the present invention is that also described protrusion block is the closed hollow block.Like this, when protruding block and being the closed hollow block, when described hollowcore slab be applied to prefabricated units cast-in-place concrete cored in after, concrete can not enter in the hollow mould shell, can play the effect of emptying concrete effectively, reduces the deadweight of hollowcore slab, improves the hollow rate of hollowcore slab.
Feature of the present invention is that also described protrusion block is outer hard interior soft composite block.Like this, when protrude block be outside firmly in soft composite block, described prefabricated units be applied to cast-in-place concrete cored in the time, can excise soft material as required, form various grooves or hole, can make things convenient for various facilities or member to imbed in it, if need not bury other facility underground the time, soft thing can be emptied concrete, reduces the weight of hollowcore slab.
Feature of the present invention is that also described protrusion block is the prestressing block.Like this, protrude bulk strength height, strong shock resistance, it is destroyed that it is difficult in application process, helps reducing the proportion of goods damageds of prefabricated units.
Feature of the present invention is that also described cavity internal-rib is an I type rib.Like this, when described prefabricated units be applied to cast-in-place concrete cored in the time, in hollowcore slab, can form the dark rib of I type, can strengthen the load-carrying construction system in the hollowcore slab effectively, make the supporting capacity in the hollowcore slab stronger.
Feature of the present invention is that also described cavity internal-rib is worker's type rib.Like this, when described prefabricated units be applied to cast-in-place concrete cored in the time, in hollowcore slab, formed the dark rib of two I shapes, can strengthen the load-carrying construction system in the hollowcore slab effectively, make the supporting capacity of hollowcore slab stronger.
Feature of the present invention is that also described cavity internal-rib is
The shape rib.Like this, can strengthen the load-carrying construction system in the hollowcore slab effectively, make the supporting capacity of hollowcore slab stronger.
Feature of the present invention also is to be provided with on the described protrusion block at least one in inner corner trim, chamfering or the arc angle.Like this, when hollowcore slab with prefabricated units be applied to cast-in-place concrete cored in the time, Cast-in-place concrete pours in above-mentioned inner corner trim, chamfering or the arc angle, and corresponding formation connects or the local Cast-in-place concrete member of strengthening, and can increase substantially the overall performance and the structural-load-carrying capacity of prefabricated units.
Feature of the present invention also is to have in the described protrusion block at least one in reinforcing rib, bracing piece or the stiffener.Like this, can strengthen the supporting capacity of prefabricated units greatly, reduce the proportion of goods damageds of prefabricated units in transportation, installation, work progress, save material, reduce the cost of hollowcore slab.
Feature of the present invention also is in the described protrusion block reinforce is arranged, and perhaps also is extended with reinforce and is anchored in the structure base plate.Like this, the intensity height of prefabricated units, rigidity are big, and good integrity.
Feature of the present invention is that also described prefabricated units are provided with the carrying suspender member.The carrying suspender member can be handle, suspension hook, suspension ring or other device.Like this, can very easily prefabricated units be piled up, transport, lift and construct, reduce the work difficulty and the working strength of above-mentioned operation, help improving efficiency of construction, reduce construction cost.
(4) description of drawings
Fig. 1 is the structural representation of the embodiment of the invention 1.
Fig. 2 is the structural representation of the embodiment of the invention 2.
Fig. 3 is the structural representation of the embodiment of the invention 3.
Fig. 4 is the structural representation of the embodiment of the invention 4.
Fig. 5 is the structural representation of the embodiment of the invention 5.
Fig. 6 is the structural representation of the embodiment of the invention 6.
Fig. 7 is the structural representation of the embodiment of the invention 7.
Fig. 8 is the structural representation of the embodiment of the invention 8.
Fig. 9 is the structural representation of the embodiment of the invention 9.
Figure 10 is the structural representation of the embodiment of the invention 10.
Figure 11 is the structural representation of the embodiment of the invention 11.
Figure 12 is the structural representation of the embodiment of the invention 12.
Figure 13 is the structural representation of the embodiment of the invention 13.
Figure 14 is the structural representation of the embodiment of the invention 14.
Figure 15 is the structural representation of the embodiment of the invention 15.
(5) specific embodiment
The present invention is further illustrated below in conjunction with drawings and Examples.
The present invention as shown in drawings, comprise structure base plate 1, protrude block 2, there are at least four to protrude block 2 alternately on the structure base plate 1, protrude the alternate cavity internal-rib 3 that is spaced apart between the block 2, protruding block 2 constitutes whole with structure base plate 1, it is characterized in that described protrusion block 2 is arranged in parallel on same axis, the spacing of cavity internal-rib 3 is 30-130mm, and at least one the support spare 4 that connects the adjacent protrusion block 2 of support is arranged at the top of cavity internal-rib 3.As shown in Figure 1, its prefabricated units comprise structure base plate 1, protrude block 2, the block 2 of protrusion is arranged alternately on the structure base plate 1, protrude the alternate cavity internal-rib 3 that is spaced apart between the block 2, protruding block 2 constitutes whole with structure base plate 1, its described protrusion block 2 is arranged in parallel on same axis, and the spacing of cavity internal-rib 3 is 130mm, and the support spare 4 that connects the adjacent protrusion block 2 of support is arranged at the top of cavity internal-rib 3.
Feature of the present invention is that also described protrusion block 2 and structure base plate 1 are global formation.As shown in Figure 1, its described protrusion block 2 is a global formation with structure base plate 1.
Feature of the present invention is that also described protrusion block 2 and structure base plate 1 are on the structure base plate 1 that waters after prefabricated block is bonded in.As shown in Figure 2, described protrusion block 2 is on the structure base plate 1 that waters after prefabricated block is bonded in structure base plate 1.
Feature of the present invention also is to water after described to be protruded block 2 and is bonded on the prefabricated panel 1.As shown in Figure 3, it waters after described and protrudes block 2 and be bonded on the prefabricated panel 1.
Feature of the present invention is that also described prefabricated protrusion block 2 is connected on the prefabricated base plate 1.As shown in Figure 5, its described prefabricated protrusion block 2 is connected on the prefabricated base plate 1.
Feature of the present invention is that also described protrusion block 2 is prefabricated for part, water after the part, after water part and structure base plate 1 one moulding by casting.As shown in Figure 4, its described protrusion block 2 is that part is prefabricated, the part after water, after water the part and structure base plate 1 one moulding by casting.
Feature of the present invention is that also described support spare 4 is one-body molded with protrusion block 2.As shown in Figure 4, its described support spare 4 is one-body molded with protrusion block 2.
Feature of the present invention also is described support spare 4 and to protrude block 2 minutes body formed.As shown in Figure 5, its described support spare 4 is with to protrude block 2 minutes body formed.
Feature of the present invention is that also described at least one strength bar 5 pass all and protrude block 2 and support spares 4.As shown in Figure 6, its described strength bar 5 is passed all protrusion block 2 and support spares 4.
Feature of the present invention is also that described at least one strength bar 5 passed and protrudes block 2 and cavity internal-rib 3.As shown in Figure 7, its described strength bar 5 is passed and is protruded block 2 and cavity internal-rib 3.
Feature of the present invention is that also described at least two support spares 4 are on same straight line.As shown in Figure 7, its described support spare 4 is on same straight line.
Feature of the present invention is that also the support spare 4 on described at least two same straight lines is parallel.As shown in Figure 8, the support spare 4 on its described two straight lines is parallel.
Feature of the present invention is that also described structure base plate 1 is reinforced concrete slab.As shown in Figure 7, its described structure base plate 1 is a reinforced concrete slab.
Feature of the present invention is that also described structure base plate 1 is the prestressed reinforced concrete plate.As shown in Figure 8, its described structure base plate 1 is the prestressed reinforced concrete plate.
Feature of the present invention is that also described structure base plate 1 is prestress wire concrete plate.As shown in Figure 9, its described structure base plate 1 is a prestress wire concrete plate.
Feature of the present invention is that also described protrusion block 2 is the light solid piece.As shown in Figure 9, its described protrusion block 2 is the light solid piece.
Feature of the present invention is that also described protrusion block 2 is the light hollow piece.As shown in figure 10, its described protrusion block 2 is the light hollow piece.
Feature of the present invention is that also described protrusion block 2 is opening peviform box.As shown in figure 10, its described protrusion block 2 is an opening peviform box.
Feature of the present invention is that also described protrusion block 2 is the closed hollow block.As shown in Figure 2, its described protrusion block 2 is the closed hollow block.
Feature of the present invention is that also described protrusion block 2 is outer hard interior soft composite block.As shown in Figure 4, its described protrusion block 2 is outer hard interior soft composite block.
Feature of the present invention is that also described protrusion block 2 is the prestressing block.As shown in Figure 7, its described protrusion block 2 is the prestressing block.
Feature of the present invention is that also described cavity internal-rib 3 is I type rib.As shown in figure 10, its described cavity internal-rib 3 is an I type rib.
Feature of the present invention is that also described cavity internal-rib 3 is worker's type rib.As shown in figure 11, its described cavity internal-rib 3 is worker's type rib.
Feature of the present invention is that also described cavity internal-
rib 3 is
The shape rib.As shown in figure 12, its described cavity internal-
rib 3 is
The shape rib.
Feature of the present invention also is to be provided with on the described protrusion block 2 at least one in inner corner trim 6, chamfering 7 or the arc angle 8.As Figure 13, Figure 14, shown in Figure 15, on its described protrusion block 2 chamfering 7, inner corner trim 6 and arc angle 8 are set respectively.
Feature of the present invention also is to have in the described protrusion block 2 at least one in reinforcing rib 9, bracing piece 10 or the stiffener 11.As Figure 13, shown in Figure 14, be respectively arranged with reinforcing rib 9, bracing piece 10 and stiffener 11 in its described protrusion block 2.
Feature of the present invention also is in the described protrusion block 2 reinforce 12 is arranged, and perhaps also is extended with reinforce 12 and is anchored in the structure base plate 1.As shown in figure 14, in its described protrusion block 2 reinforce 12 is arranged, and be extended with reinforce 12 and be anchored in the structure base plate 1.
Feature of the present invention is that also described prefabricated units are provided with carrying suspender member 13.As shown in figure 15, its described prefabricated units are provided with carrying suspender member 13.
During the invention process, can make of the cement mortar fiberglass gridding cloth earlier and protrude block 2, protrude between the block and be provided with cement mortar support spare 4, protrude the alternate cavity internal-rib 3 that is spaced apart between the block 2, the spacing of cavity internal-rib 3 is controlled between the 30-130mm, makes to protrude the protrusion block that block 2 becomes bunchiness; Make base plate 1 with cement mortar or concrete and gauze wire cloth then, at it not during setting and harden, the protrusion block 2 of prefabricated bunchiness be provided with on it, be bonded to integral body, treat its setting and harden after, maintenance promptly gets the hollowcore slab prefabricated units to stipulating the length of time.