CN100443853C - Method and apparatus for on-line detecting the depth from the Curie point temperature layer to the surface of a hot steel plate - Google Patents
Method and apparatus for on-line detecting the depth from the Curie point temperature layer to the surface of a hot steel plate Download PDFInfo
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Abstract
The present invention relates to an on-line method for detecting the depth from a Curie point temperature layer to the surface of a hot steel plate. The present invention applies the principle of thickness measured by electromagnetic vortex flow and uses a complex steel plate of a stainless steel plate with known thickness and a common steel plate to simulate a hot steel plate, and a function expression of the depth from a Curie point temperature layer to the surface of the measured hot steel plate is determined for actual measurement. A detecting device adopts two same vortex sensors, and one of the vortex sensors is close to the surface of the hot steel plate for detection; the other vortex sensor is close to the surface of a common steel plate layer of the standard complex steel plate for detection. The two vortex sensors are excited by the same low frequency signal, and the deviation information between the depth from the Curie point temperature layer to the surface of the hot steel plate obtained by phase-sensitive detection after output is differentially amplified and the thickness of the steel plate layer of the standard complex steel plate; afterwards, the deviation information is processed into data of the depth from the Curie point temperature layer to the surface of the hot steel plate by using a data processing unit taking a microcomputer as the core with the application of the function expression. The device is used for on-line real-time monitoring of hot rolled steel plates and the regulation of technical parameters; the present invention has the advantages of convenient implementation and strong resistance to interference.
Description
Affiliated technical field
The present invention relates to a kind of device that adopts electromagnetic measurement steel plate thickness, especially online detection hot rolled steel plate Curie-point temperature layer is apart from the electromagnetic measurement device of case depth.
Background technology
In the production run of hot rolled steel plate, be the quality of control steel plate, must prevent that small crackle from appearring in its surface, so that crackle extends or widens in follow-up rolling process.For this reason, conventional method is to measure the temperature of hot steel plate, and on this basis, adjusts technological parameters such as steel plate speed of feed or nip pressure.But, the temperature of hot steel plate is difficult to accurate measurement, particularly in 600 ℃-1100 ℃ of hot rollings, in the production run of steel plate, steel plate is inner very big with the top layer temperature difference, is difficult to prevent the small crackle of its surface appearance with the method for measuring hot steel billet temperature adjusting process parameter.For addressing the above problem, the someone imagines, and near the Curie point of hot steel plate 768 ℃ undergoes phase transition, and is lower than near the Curie point 768 ℃, and steel are hard and ferromagnetism arranged; Be higher than near the Curie point 768 ℃, steel are soft and do not have ferromagnetism; If can survey the degree of depth of hot steel plate Curie-point temperature layer apart from the surface, the instant heating surface of steel plate is hard and the thickness of ferromagnetic fraction is arranged, and just can find out to prevent in the operation of rolling that the reasonable technological parameter that fine crack appears in its surface from controlling.Chinese invention patent ublic specification of application CN 1295233A discloses application number and has been: 00123716.0, and a kind of technical scheme of " the suprabasil nonmagnetic layer thickness measurement equipment of ferromagnetism " by name.It proposes, and determines bed thickness by the absorption affinity of ferromagnet on measured layer, has a rotation system that is supported on the centre of gravity place, carries permanent magnet.The absorption affinity of permanent magnet is by an adjustable force compensating drive coil, that act on the magnetic field on the rotation system, when permanent magnet when layer lifts, the numerical value of this power is exactly the amount of measuring layer thickness.What this technical scheme was measured is the nonmagnetic layer thickness on testee surface, and our measured object body heat surface of steel plate is magnetosphere, and permanent magnet directly is adsorbed on the hot steel plate magnetosphere, and absorption affinity is hardly with magnetospheric variation in thickness; In addition, it is static that this technical scheme requires testee, and our measured object body heat steel plate is at the volley.Moreover the magnetospheric thickness of hot steel plate edge and plate face middle part is also inconsistent.So, can not use this technical scheme to measure hot steel plate magnetic layer thickness.Again, the existing thickness that uses the magnetic eddy-current method to measure sheet metal, it utilizes the putting type coil to apply the magnetic eddy current to sheet metal, when the thickness of measured piece during less than the eddy current length of penetration, the variation of thickness of slab is very big to the distribution influence of eddy current, therefore the impedance to magnetic test coil has tangible change, and thickness of slab is more little, and coil impedance is remarkable more with the variation of thickness of slab; Measure the corresponding relation of coil impedance, then according to this relation, measuring the magnetic test coil impedance of each measured piece correspondence, with regard to the thickness of deducibility sheet metal with the variation of thickness of slab.Because hot rolled steel plate Curie-point temperature layer is dynamic change apart from the degree of depth on surface, can not adopt this method to measure the corresponding relation that coil impedance changes apart from case depth with hot rolled steel plate Curie-point temperature layer in advance; The result of coil impedance measurement is subjected to the influence of on-the-spot various disturbing factors again in addition, can not infer correctly that in real time hot rolled steel plate Curie-point temperature layer is apart from case depth with this even obtain above-mentioned corresponding relation.
Summary of the invention
The present invention aims to provide method and the device of the hot steel plate Curie-point temperature of a kind of online detection layer apart from case depth.
The objective of the invention is to realize by following scheme: the hot steel plate Curie-point temperature of online detection layer comprises and demarcates and survey two processes apart from the method for case depth.
In calibration process: use corrosion resistant plate and general steel plate to be stacked to clad sheet steel, wherein the stainless steel flaggy is simulated the part of temperature more than Curie point in the hot steel plate, and the ordinary steel flaggy is simulated the part of temperature below Curie point in the hot steel plate.
Steps A. the general steel plate laminar surface of pressing close to clad sheet steel with eddy current sensor is surveyed, eddy current sensor is by a definite low frequency signal excitation, and its output is processed into the data corresponding with the general steel plate layer thickness of tested clad sheet steel by the data processing unit that with the microcomputer is core make phase sensitive detection after amplifying after.
Step B. only changes the thickness of the ordinary steel flaggy of tested clad sheet steel, and repeating step A obtains the data of the different known thickness correspondence of the ordinary steel flaggy of each tested clad sheet steel; Acquisition is the general steel plate layer thickness function expression way of the tested clad sheet steel of parameter with above-mentioned data.
In the actual measurement process:
Step C. presses close to hot surface of steel plate with aforementioned eddy current sensor and surveys, this eddy current sensor is encouraged by aforementioned low frequency signal, and its output is done after according to aforementioned amplification to be processed into by calorimetric steel plate Curie-point temperature layer apart from the case depth data by the data processing unit utilization aforementioned functions expression way that with the microcomputer is core behind the phase sensitive detection.
The hot steel plate Curie-point temperature of described online detection layer is apart from the method for case depth, and another kind of embodiment is:
Comprise and demarcate and survey two processes;
In calibration process: use corrosion resistant plate and general steel plate to be stacked to clad sheet steel, wherein the stainless steel flaggy is simulated the part of temperature more than Curie point in the hot steel plate, and the ordinary steel flaggy is simulated the part of temperature below Curie point in the hot steel plate; Described clad sheet steel is divided into the standard clad sheet steel and demarcates with two kinds of analog composite steel plates, and the thickness of the stainless steel flaggy of these two kinds of clad sheet steels is known and identical, and the thickness of the ordinary steel flaggy of these two kinds of clad sheet steels is known; With two identical and simultaneously these two kinds of clad sheet steels are detected by the eddy current sensor of same low frequency signal excitation, their output is made phase sensitive detection and is handled by the data processing unit that with the microcomputer is core after differential amplification;
Steps A '. press close to demarcate the general steel plate laminar surface of using the analog composite steel plate with first eddy current sensor in these two identical eddy current sensors and survey, pressing close to standard clad sheet steel general steel plate laminar surface with second eddy current sensor in these two identical eddy current sensors surveys, the output of these two eddy current sensors obtains the orthogonal signal of background correction interference and each layer thickness information of standard clad sheet steel after differential amplification, these orthogonal signal are done to obtain demarcating the deviation information of using analog composite steel plate and standard clad sheet steel behind the phase sensitive detection, be processed into the corresponding data of general steel plate layer thickness difference of demarcating by the data processing unit that with the microcomputer is core again with ordinary steel flaggy with the standard clad sheet steel of analog composite steel plate;
Step B '. only change the general steel plate layer thickness of demarcating with the analog composite steel plate, repeating step A ' obtains each and demarcates with the general steel plate layer thickness difference corresponding data of the different known thickness of the ordinary steel flaggy of analog composite steel plate with the standard clad sheet steel; Acquisition is the function expression way of the demarcation of parameter with the general steel plate layer thickness difference of the ordinary steel flaggy of analog composite steel plate and standard clad sheet steel with the data of above-mentioned thickness difference correspondence;
In the actual measurement process:
Step C '. the usefulness steps A ', described first eddy current sensor of step B ' is pressed close to by the probing surface of calorimetric steel plate, with steps A ', described second eddy current sensor of step B ' pressed close to the general steel plate laminar surface of described standard clad sheet steel and surveyed, two eddy current sensors by steps A ', the described low frequency signal excitation of step B ', their output through steps A ', obtain the orthogonal signal of background correction interference and each layer thickness information of standard clad sheet steel after the described differential amplification of step B ', to these orthogonal signal do steps A ', obtain behind the described phase sensitive detection of step B ' by the deviation information of calorimetric steel plate and standard clad sheet steel, be processed into by calorimetric steel plate Curie-point temperature layer apart from the case depth data by the described function expression way of data processing unit utilization step B ' that with the microcomputer is core again.
The frequency of described low frequency signal is the 1-20 hertz.
The hot steel plate Curie-point temperature of online detection layer comprises low frequency generator, two identical eddy current sensors, operational amplifier, phase-sensitive detector (PSD), A/D converter and microcomputers apart from the device of case depth; Press close to hot surface of steel plate detection for one in two identical eddy current sensors, another general steel plate laminar surface of pressing close to the standard clad sheet steel is surveyed, wherein the standard clad sheet steel be detected the general steel plate that the surface is a known thickness, the bottom is the corrosion resistant plate of known thickness; Provide excitation power supply by low frequency generator to these two identical eddy current sensors; The output terminal of described two identical eddy current sensors connects operational amplifier in differential mode, the output of operational amplifier behind phase-sensitive detector (PSD), deliver to A/D converter be transformed to digital quantity by microcomputer according to being processed into by calorimetric steel plate Curie-point temperature layer apart from the case depth data with the clad sheet steel simulation of the general steel plate of the corrosion resistant plate of known thickness and known thickness and the function expression way of demarcating.
A kind of embodiment is: described two eddy current sensors are the transformer type eddy current sensor with magnetic shielding, the elementary of them is in parallel, the secondary of them is in series and interface ground connection, and their secondary two other termination connects two differential input terminals of operational amplifier respectively.
The low frequency signal frequency of described low frequency generator output is the 1-20 hertz.
Described low frequency generator is exported the sinusoidal wave low frequency signal of assigned frequency under the control of microcomputer, A/D converter carries out the data sampling conversion with this low frequency signal cycle under the control of microcomputer.
Described low frequency generator is exported under the control of microcomputer and gone back phase difference output in the sinusoidal wave low frequency signal of assigned frequency is two groups of phase reference signals of 90 °, this phase differential is that two groups of phase reference signals of 90 ° are delivered to phase-sensitive detector (PSD), phase-sensitive detector (PSD) resolves into the deviation signal of operational amplifier output according to above-mentioned phase reference signal the X of quadrature, the Y direct current signal, this X, the Y direct current signal is done A/D conversion back respectively and is handed over microcomputer according to being processed into by calorimetric steel plate Curie-point temperature layer apart from the case depth data with the corrosion resistant plate of known thickness and the clad sheet steel simulation of general steel plate and the function expression way of demarcation.
The hot steel plate Curie-point temperature of the online detection of the present invention layer is apart from the method for case depth, utilization electromagnetic eddy measure thickness principle, simulate hot steel plate and demarcate with the clad sheet steel of the corrosion resistant plate of known thickness and general steel plate and be used for actual measurement, simple and good reliability apart from case depth function expression way by calorimetric steel plate Curie-point temperature layer.This sniffer adopts two identical eddy current sensors, and one of them presses close to hot surface of steel plate detection, and another general steel plate laminar surface of pressing close to the standard clad sheet steel is surveyed; They are encouraged by same low frequency signal, their output obtains the alternating signal of background correction interference and standard steel plate thickness information after differential amplification, do to obtain being processed into by calorimetric steel plate Curie-point temperature layer apart from the case depth data by the data processing unit that with the microcomputer is core again behind the phase sensitive detection by the deviation information of calorimetric steel plate Curie-point temperature layer apart from the general steel plate layer thickness of case depth and standard clad sheet steel.Be easy to implement, antijamming capability is strong.Eddy current sensor adopts the transformer type loop construction with magnetic shielding, and is more heat-resisting and stable than other type eddy current sensor of semiconductor material.Adopt the signal excitation of 1-20 hertz, seepage force is strong, and measurement range is wide.Produce pumping signal by microcomputer control, can make measurement range obtain best cooperating with measuring accuracy.Phase-sensitive detector (PSD) is X, the Y direct current signal that two groups of phase reference signals of 90 ° resolve into the deviation signal of operational amplifier output quadrature according to phase differential, doing A/D conversion back more respectively hands over microcomputer to handle, meet the characteristics that deviation signal comprises amplitude and phase place two category informations and nonlinearities change, be convenient in rectangular coordinate system, show intuitively and carry out normalized.
Description of drawings
Fig. 1 is the structural representation of the hot steel plate Curie-point temperature of the online detection of the present invention layer apart from an embodiment of device of case depth.
Embodiment
The hot steel plate Curie-point temperature of the online detection of the present invention layer sees also Fig. 1 apart from the structure of an embodiment of the device of case depth.It is made up of main eddy current sensor 3, secondary eddy current sensor 4, low frequency generator 5, operational amplifier 6, phase-sensitive detector (PSD) 7, A/D converter 8 and microcomputer 9.
Main eddy current sensor 3 and secondary eddy current sensor 4 are identical, are the transformer type eddy current sensor that has magnetic shielding, and their elementary L1, L2 are in parallel, and connect the signal output part of low frequency generator 5; Their secondary L1 ', L2 ' is in series and interface ground connection, and their two other termination of secondary L1 ', L2 ' connects two differential input terminals of operational amplifier 5 respectively, constitutes differential mode and connects.State when being actual measurement among the figure, main eddy current sensor 3 is pressed close to hot steel plate 1 probing surface, and secondary eddy current sensor 4 is pressed close to standard clad sheet steel 2 probing surfaces.
Standard clad sheet steel 2 is composited by corrosion resistant plate and general steel plate, and the thickness of stainless steel flaggy is approximately by the thickness of calorimetric steel plate 1; The ordinary steel flaggy has specific thickness, and for example the thickness of this ordinary steel flaggy may be selected to be by the Curie-point temperature layer of calorimetric steel plate 1 rolling mill practice desire control apart from case depth.The surface of ordinary steel flaggy is the searching surface of secondary eddy current sensor 4.
The frequency control input port of low frequency generator 5 connects with a control output end mouth of microcomputer 9, low frequency generator 5 is exported the appointment sine wave signal of 1-20 hertz selectively under the control of microcomputer 9, provides excitation power supply to main eddy current sensor 3 and secondary eddy current sensor 4.The phase place output port of low frequency generator 5 connects phase-sensitive detector (PSD) 7 phase place input ports, to the phase reference signal of 0 ° of phase-sensitive detector (PSD) 7 output and 90 °.
A/D converter 8 is delivered in the output of operational amplifier 6 behind phase-sensitive detector (PSD) 7.The controlling of sampling end of A/D converter 8 connects with a control output end mouth of microcomputer 9, and A/D converter 8 carries out the data sampling conversion with the cycle of this low frequency signal under the control of microcomputer 9.
The phase reference signal of 0 ° of providing according to low frequency generator 5 of phase-sensitive detector (PSD) 7 and 90 ° resolves into the deviation signal of operational amplifier 6 outputs X, the Y direct current signal of quadrature, this X, Y direct current signal are done the A/D conversion respectively, be transformed to digital quantity by microcomputer 9 be shown as have X in the rectangular coordinate system, the point of Y component, the digital quantity of this X, the conversion of Y direct current signal is handled by microcomputer 9 again.
Carry out simulated calibration before actual measurement, according to selected for use a corrosion resistant plate by the thickness of calorimetric steel plate 1, the general steel plate of the known different-thickness of compound polylith on this piece corrosion resistant plate constitutes simulation by the clad sheet steel of calorimetric steel plate 1.Carry out the simulated calibration test by above-mentioned sniffer together with it and standard clad sheet steel 2.Pressing close to simulation with main eddy current sensor 3 is surveyed by the general steel plate laminar surface of the clad sheet steel of calorimetric steel plate 1, secondary eddy current sensor 4 is pressed close to the standard clad sheet steel probing surface of known each layer thickness, above-mentioned sniffer is obtained simulation by the digitized X at the general steel plate place of each known different-thickness of the clad sheet steel of calorimetric steel plate 1, the data represented thickness difference that is somebody's turn to do the ordinary steel flaggy of place and standard clad sheet steel 2 of Y is again by these digitized X, the Y data can obtain with X according to existing data processing method, the Y data are the function expression way of general steel plate layer thickness on this piece corrosion resistant plate of parameter.Since the stainless steel flaggy with do not had electro permanent magnetic by the part the Curie-point temperature layer of calorimetric steel plate 1 under is the same, and the ordinary steel flaggy with had electro permanent magnetic by the Curie-point temperature layer of calorimetric steel plate 1 to surperficial part is the same, both electromagnetic properties are identical; Therefore, microcomputer 9 can reach mode with above-mentioned function table, will be carried out normalized by X, the Y digital quantity of the difference signal of calorimetric steel plate 1 and standard clad sheet steel 2 measurement of comparison, to obtain by calorimetric steel plate 1 Curie-point temperature layer apart from the case depth data.
In actual the use, can be according to by the thickness of calorimetric steel plate 1, operation microcomputer 9, making the sine wave signal of an assigned frequency in the low frequency generator 5 output 1-20 hertz scopes and phase place is two groups of phase reference signals of 0 ° and 90 °, obtains suitable magnetic seepage force and measurement range.Main eddy current sensor 3 is pressed close to hot steel plate 1 probing surface, the thickness that secondary eddy current sensor 4 is pressed close to the stainless steel flaggy is approximately by the thickness of calorimetric steel plate 1, and the thickness of ordinary steel flaggy is for being surveyed apart from the general steel plate laminar surface of the standard clad sheet steel 2 of case depth by the Curie-point temperature layer of calorimetric steel plate 1 rolling mill practice desire control; Along with hot steel plate 1 parallel moving, the output that main eddy current sensor 3 and secondary eddy current sensor 4 are located in the measured point on the hot steel plate 1 obtains being disturbed and the alternation deviation signal of the general steel plate layer thickness information of standard clad sheet steel 2 apart from case depth signal background correction by calorimetric steel plate 1 Curie-point temperature layer after operational amplifier 6 differential amplifications, the phase reference signal of provided according to low frequency generator 5 by phase-sensitive detector (PSD) 70 ° and 90 ° resolves into above-mentioned deviation signal the X of quadrature, the Y direct current signal, A/D converter 8 carries out data sampling with the cycle of this low-frequency excitation signal under the control of microcomputer 9, make this X, the Y direct current signal is transformed to digital quantity by A/D converter 8 and is sent to microcomputer 9, be shown as in real time by microcomputer 9 and have X in the rectangular coordinate system, the point of Y component, and carry out normalized in real time by the function expression way that microcomputer 9 obtains according to simulated calibration and become by calorimetric steel plate 1 Curie-point temperature layer and store and show apart from the case depth data.
Certainly,, carry out simulated calibration respectively, so that the function expression way that corresponding use obtains when actual measurement with aforementioned means for different low-frequency excitation signals.
According to the present invention, in other embodiments, can not establish secondary eddy current sensor 4 and standard clad sheet steel 2.In calibration process: use corrosion resistant plate and general steel plate to be stacked to clad sheet steel, wherein the stainless steel flaggy is simulated the part of temperature more than Curie point in the hot steel plate, and the ordinary steel flaggy is simulated the part of temperature below Curie point in the hot steel plate.
Steps A. the general steel plate laminar surface of pressing close to clad sheet steel with eddy current sensor is surveyed, eddy current sensor is by a definite low frequency signal excitation, and its output is processed into the data corresponding with the general steel plate layer thickness of tested clad sheet steel by the data processing unit that with the microcomputer is core make phase sensitive detection after amplifying after.
Step B. only changes the thickness of the ordinary steel flaggy of tested clad sheet steel, and repeating step A obtains the data of the different known thickness correspondence of the ordinary steel flaggy of each tested clad sheet steel; Acquisition is the general steel plate layer thickness function expression way of the tested clad sheet steel of parameter with above-mentioned data.
In the actual measurement process: press close to hot surface of steel plate with aforementioned eddy current sensor and survey, this eddy current sensor is encouraged by aforementioned low frequency signal, and its output is done after according to aforementioned amplification to be processed into by calorimetric steel plate Curie-point temperature layer apart from the case depth data by the data processing unit utilization aforementioned functions expression way that with the microcomputer is core behind the phase sensitive detection.
In addition, among some embodiment, the excitation output of low frequency generator 5 has can be by the power amplifier of microcomputer 9 controls, to regulate fillip; Perhaps, low frequency generator 5 is the pulse signal of an assigned frequency in the output 1-20 hertz scope under the control of microcomputer 9 and two groups of phase reference signals that phase differential is 90 °, and perhaps directly providing phase differential by microcomputer 9 to phase-sensitive detector (PSD) 7 is two groups of phase reference signals of 90 °.
All this kind all should belong to scope of the present invention.
Claims (8)
1. the hot steel plate Curie-point temperature of online detection layer is characterized in that apart from the method for case depth: comprise and demarcate and survey two processes;
In calibration process: use corrosion resistant plate and general steel plate to be stacked to clad sheet steel, wherein the stainless steel flaggy is simulated the part of temperature more than Curie point in the hot steel plate, and the ordinary steel flaggy is simulated the part of temperature below Curie point in the hot steel plate; Steps A. the general steel plate laminar surface of pressing close to clad sheet steel with eddy current sensor is surveyed, eddy current sensor is by a definite low frequency signal excitation, and its output is processed into the data corresponding with the general steel plate layer thickness of tested clad sheet steel by the data processing unit that with the microcomputer is core make phase sensitive detection after amplifying after;
Step B. only changes the thickness of the ordinary steel flaggy of tested clad sheet steel, and repeating step A obtains the data of the different known thickness correspondence of the ordinary steel flaggy of each tested clad sheet steel; Acquisition is the general steel plate layer thickness function expression way of the tested clad sheet steel of parameter with above-mentioned data;
In the actual measurement process:
Step C. presses close to hot surface of steel plate with aforementioned eddy current sensor and surveys, this eddy current sensor is encouraged by aforementioned low frequency signal, and its output is done after according to aforementioned amplification to be processed into by calorimetric steel plate Curie-point temperature layer apart from the case depth data by the data processing unit utilization aforementioned functions expression way that with the microcomputer is core behind the phase sensitive detection.
2. the hot steel plate Curie-point temperature of online detection layer is characterized in that apart from the method for case depth: comprise and demarcate and survey two processes;
In calibration process: use corrosion resistant plate and general steel plate to be stacked to clad sheet steel, wherein the stainless steel flaggy is simulated the part of temperature more than Curie point in the hot steel plate, and the ordinary steel flaggy is simulated the part of temperature below Curie point in the hot steel plate; Described clad sheet steel is divided into the standard clad sheet steel and demarcates with two kinds of analog composite steel plates, and the thickness of the stainless steel flaggy of these two kinds of clad sheet steels is known and identical, and the thickness of the ordinary steel flaggy of these two kinds of clad sheet steels is known; With two identical and simultaneously these two kinds of clad sheet steels are detected by the eddy current sensor of same low frequency signal excitation, their output is made phase sensitive detection and is handled by the data processing unit that with the microcomputer is core after differential amplification;
Steps A '. press close to demarcate the general steel plate laminar surface of using the analog composite steel plate with first eddy current sensor in these two identical eddy current sensors and survey, pressing close to standard clad sheet steel general steel plate laminar surface with second eddy current sensor in these two identical eddy current sensors surveys, the output of these two eddy current sensors obtains the orthogonal signal of background correction interference and each layer thickness information of standard clad sheet steel after differential amplification, these orthogonal signal are done to obtain demarcating the deviation information of using analog composite steel plate and standard clad sheet steel behind the phase sensitive detection, be processed into the corresponding data of general steel plate layer thickness difference of demarcating by the data processing unit that with the microcomputer is core again with ordinary steel flaggy with the standard clad sheet steel of analog composite steel plate;
Step B '. only change the general steel plate layer thickness of demarcating with the analog composite steel plate, repeating step A ' obtains each and demarcates with the general steel plate layer thickness difference corresponding data of the different known thickness of the ordinary steel flaggy of analog composite steel plate with the standard clad sheet steel; Acquisition is the function expression way of the demarcation of parameter with the general steel plate layer thickness difference of the ordinary steel flaggy of analog composite steel plate and standard clad sheet steel with the data of above-mentioned thickness difference correspondence;
In the actual measurement process:
Step C '. the usefulness steps A ', described first eddy current sensor of step B ' is pressed close to by the probing surface of calorimetric steel plate, with steps A ', described second eddy current sensor of step B ' pressed close to the general steel plate laminar surface of described standard clad sheet steel and surveyed, two eddy current sensors by steps A ', the described low frequency signal excitation of step B ', their output through steps A ', obtain the orthogonal signal of background correction interference and each layer thickness information of standard clad sheet steel after the described differential amplification of step B ', to these orthogonal signal do steps A ', obtain behind the described phase sensitive detection of step B ' by the deviation information of calorimetric steel plate and standard clad sheet steel, be processed into by calorimetric steel plate Curie-point temperature layer apart from the case depth data by the described function expression way of data processing unit utilization step B ' that with the microcomputer is core again.
3. the hot steel plate Curie-point temperature of online detection according to claim 1 and 2 layer is apart from the method for case depth, and it is characterized in that: the frequency of described low frequency signal is the 1-20 hertz.
4. the hot steel plate Curie-point temperature of online detection layer is characterized in that apart from the device of case depth: comprise low frequency generator, two identical eddy current sensors, operational amplifier, phase-sensitive detector (PSD), A/D converter and microcomputers; Press close to hot surface of steel plate detection for one in two identical eddy current sensors, another general steel plate laminar surface of pressing close to the standard clad sheet steel is surveyed, wherein the standard clad sheet steel be detected the general steel plate that the surface is a known thickness, the bottom is the corrosion resistant plate of known thickness; Provide excitation power supply by low frequency generator to these two identical eddy current sensors; The output terminal of described two identical eddy current sensors connects operational amplifier in differential mode, the output of operational amplifier behind phase-sensitive detector (PSD), deliver to A/D converter be transformed to digital quantity by microcomputer according to being processed into by calorimetric steel plate Curie-point temperature layer apart from the case depth data with the clad sheet steel simulation of the general steel plate of the corrosion resistant plate of known thickness and known thickness and the function expression way of demarcating.
5. the hot steel plate Curie-point temperature of online detection according to claim 4 layer is apart from the device of case depth, it is characterized in that: described two eddy current sensors are the transformer type eddy current sensor with magnetic shielding, the elementary of them is in parallel, the secondary of them is in series and interface ground connection, and their secondary two other termination connects two differential input terminals of operational amplifier respectively.
According to claim 4 or the hot steel plate Curie-point temperature of 5 described online detections layer apart from the device of case depth, it is characterized in that: the low frequency signal frequency of described low frequency generator output is the 1-20 hertz.
7. the hot steel plate Curie-point temperature of online detection according to claim 6 layer is apart from the device of case depth, it is characterized in that: described low frequency generator is exported the sinusoidal wave low frequency signal of assigned frequency under the control of microcomputer, and A/D converter carries out the data sampling conversion with this low frequency signal cycle under the control of microcomputer.
8. the hot steel plate Curie-point temperature of online detection according to claim 7 layer is apart from the device of case depth, it is characterized in that: described low frequency generator is exported under the control of microcomputer and gone back phase difference output in the sinusoidal wave low frequency signal of assigned frequency is two groups of phase reference signals of 90 °, this phase differential is that two groups of phase reference signals of 90 ° are delivered to phase-sensitive detector (PSD), phase-sensitive detector (PSD) resolves into the deviation signal of operational amplifier output according to above-mentioned phase reference signal the X of quadrature, the Y direct current signal, this X, the Y direct current signal is done A/D conversion back respectively and is handed over microcomputer according to being processed into by calorimetric steel plate Curie-point temperature layer apart from the case depth data with the corrosion resistant plate of known thickness and the clad sheet steel simulation of general steel plate and the function expression way of demarcation.
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|---|---|---|---|---|
| US4771238A (en) * | 1983-06-15 | 1988-09-13 | Cise-Centro Informazioni Studi Esperienze S.P.A. | Device for measuring, without contact, the thickness of metallic materials at temperatures above the Curie temperature |
| JPH08161574A (en) * | 1994-12-06 | 1996-06-21 | Matsushita Electric Ind Co Ltd | Coin discriminating device |
| JPH08191497A (en) * | 1995-01-10 | 1996-07-23 | Mitsubishi Heavy Ind Ltd | Ultrasonic wave transmission/reception element and its manufacture |
| US5914595A (en) * | 1996-01-24 | 1999-06-22 | Intercontrole | Eddy current sensor and tube testing tool having at least one such sensor |
| CN1295233A (en) * | 1999-11-03 | 2001-05-16 | 斯泰恩格鲁沃博士电子物理两合公司 | Instrument for measuring thickness of nonmagnetic layer on ferromagnetic base |
| CN2490582Y (en) * | 2001-08-15 | 2002-05-08 | 曹亮 | Electric vortex signal sensor for wheel order of rolling stock |
-
2004
- 2004-04-21 CN CNB2004100239574A patent/CN100443853C/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4771238A (en) * | 1983-06-15 | 1988-09-13 | Cise-Centro Informazioni Studi Esperienze S.P.A. | Device for measuring, without contact, the thickness of metallic materials at temperatures above the Curie temperature |
| JPH08161574A (en) * | 1994-12-06 | 1996-06-21 | Matsushita Electric Ind Co Ltd | Coin discriminating device |
| JPH08191497A (en) * | 1995-01-10 | 1996-07-23 | Mitsubishi Heavy Ind Ltd | Ultrasonic wave transmission/reception element and its manufacture |
| US5914595A (en) * | 1996-01-24 | 1999-06-22 | Intercontrole | Eddy current sensor and tube testing tool having at least one such sensor |
| CN1295233A (en) * | 1999-11-03 | 2001-05-16 | 斯泰恩格鲁沃博士电子物理两合公司 | Instrument for measuring thickness of nonmagnetic layer on ferromagnetic base |
| CN2490582Y (en) * | 2001-08-15 | 2002-05-08 | 曹亮 | Electric vortex signal sensor for wheel order of rolling stock |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1690647A (en) | 2005-11-02 |
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