CN100441455C - Wagon body repairing technology - Google Patents
Wagon body repairing technology Download PDFInfo
- Publication number
- CN100441455C CN100441455C CNB2006100964159A CN200610096415A CN100441455C CN 100441455 C CN100441455 C CN 100441455C CN B2006100964159 A CNB2006100964159 A CN B2006100964159A CN 200610096415 A CN200610096415 A CN 200610096415A CN 100441455 C CN100441455 C CN 100441455C
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- Prior art keywords
- car body
- maintenance
- car
- repair
- storehouse
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- 238000005516 engineering process Methods 0.000 title abstract description 8
- 238000007689 inspection Methods 0.000 claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 11
- 239000010959 steel Substances 0.000 claims abstract description 11
- 238000012360 testing method Methods 0.000 claims abstract description 9
- 238000012423 maintenance Methods 0.000 claims description 58
- 238000000034 method Methods 0.000 claims description 13
- 238000003466 welding Methods 0.000 claims description 8
- 230000003139 buffering effect Effects 0.000 claims description 6
- 238000003197 gene knockdown Methods 0.000 claims description 4
- 230000003137 locomotive effect Effects 0.000 claims description 4
- 230000001680 brushing effect Effects 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims description 3
- 238000011056 performance test Methods 0.000 claims description 3
- 238000000354 decomposition reaction Methods 0.000 claims description 2
- 239000007853 buffer solution Substances 0.000 abstract 1
- 230000000739 chaotic effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/56—Reuse, recycling or recovery technologies of vehicles
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- Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
Abstract
A technology for inspecting the railway car includes such steps as pre-inspection, detaching hook buffer system, inspecting and repairing it, detaching the bogie, inspecting and repairing it, lifting the car body, disassembling it, inspecting and repairing fittings, inspecting and repairing steel structure, testing and assembling the railway car.
Description
Technical field
What the present invention relates to is a kind of repair method that is used for lorry body, adopts the maintenance mode of Detroit automation, makes by the acceptance maintenance of being back to back of maintenance workpiece, belongs to conveyer logistlcs technology field.
Background technology
Existing car body service technique is the fixedly inspection rack position maintenance workpiece that utilizes the maintenance storehouse, finishes whole technology maintenance process.After finishing, maintenance goes out car simultaneously.Maintenance quantity is decided with the quantity of fixed way position, and per tour goes out car once (per tour was in 7 hours).Go out the car actual with the longest being as the criterion of repair time, inspection rack position practical efficiency is lower.Increase task as need, can only increase work shift or add the general overhaul warehouse area.Simultaneously, each Knock-Down Component in maintenance process (as bogie truck etc.) needs to focus on the somewhere unification from each below, position and enters accessory maintenance storehouse, and good accessory needs to disperse be transported to each below, fixed way position from the somewhere and assembles, and carries chaotic.
Summary of the invention:
The objective of the invention is to propose a kind of lorry body repair method, realize the orderly Detroit automation of lorry body maintenance.Effectively solve in the prior art existing maintenance unordered, carry problem such as confusion.Improve the quality of whole lorry body maintenance and the utilization ratio of platform position.
Technical solution of the present invention: the lorry body repair method, its step is
One, the body of waiting to repair enters the pre-part inspection of maintenance storehouse car body district outside the storehouse, carries out the car body rust cleaning; Car body cleans; Car body preliminary examination, information of vehicles read in; Measurement wait to repair hook height in the body and side bearing clearance and information imported computing machine; Pull down effect hook uncoupling rod bracket in the body of waiting to repair, cut off the hook uncoupling rod bracket, on draw round pin etc.; Decompose coupler buffering device, car body separates with bogie truck;
Two, finish the conveying of whole locomotive body station with paces formula car puller; Enter the slow maintenance of hook district, maintenance storehouse respectively with the coupler buffering device that decomposes with bogie truck that car body decomposes, overhaul in bogie truck maintenance district in maintenance storehouse;
Three, car body separates with bogie truck by the aerial positioning machine of movable type car body is sling, and enters maintenance car body resolver, storehouse, carries out the car body upset and checks and divide fault, required accessory information input computer; Wait to repair body body center plate and valve module decomposes; Decompose brake cylinder, cut-out cock, dirt collector etc.; Simultaneously separating component enters maintenance storehouse accessory respectively and adds and repair the district, carries out the accessory maintenance, has portable aerial positioning machine to finish the conveying of common interdigit in whole decomposable process; Knock-Down Component is easy to operate, the car body upset can be carried out;
Four, parts decompose finish after, steel structure of car body has the multifunctional car body transport overhead traveling crane to be delivered to steel structure of car body maintenance district, maintenance storehouse to carry out the repair welding of steel structure of car body, hot accent, rivet welding, change door operation; Disqualified upon inspection is reprocessed;
Five, after component inspection finished, the multifunctional car body transport overhead traveling crane was delivered to maintenance storehouse test area with good car body, by the aerial positioning machine of movable type car body was sling and was carried out the assembling of body center plate and valve module; Assembling brake cylinder, cut-out cock, dirt collector etc., the car body check.Required accessory adds the center of repairing by accessory and puts in place by the input information conveying;
Six, after detail assembly finished, bogie truck entered the assembly or fitting table position by cooresponding car body, finishes the assembling of car body and bogie truck; The district carries out the slow assembling of hook in the check assembling of maintenance storehouse; Car load check, brushing vehicle paint mark; The vehicle performance test; Single car test; The conveying of whole station has paces formula car puller to finish.
Advantage of the present invention:
1. solved the problem of overhaul efficiency with better simply process layout and special process equipment, can
Utilize original space for maintenance, make maintenance technology more reasonable, cost is low, manufacturing, use, easy for installation.
2. original fixed way position maintenance mode is by 30 fixed way positions, and it is 30/class (7 hours meters) that per tour goes out the car number.Flow system is carried out technology according to existing platform figure place and is decomposed, and maintenance rhythm is about/8min, i.e. per tour goes out the car number and is about 52.Efficient significantly improves.
3. the maintenance mode of original fixed way position, the conveying of parts is from the face to the point, puts the conveying of face, and is chaotic.The flow system parts decompose assembling in the fixed position, realize the conveying of point-to-point, and whole conveying is reasonable, and is convenient.
4. the present invention is the maintenance that is used for lorry body, and its being back to back of car body of realization is overhauled.
Description of drawings:
Accompanying drawing 1 is a car body repair line flow scheme.
Accompanying drawing 2 is paces formula car pullers.
Accompanying drawing 3 is portable aerial positioning machines.
Accompanying drawing 4 is function car body transhipment overhead traveling cranes.
Among the figure 1 is the pre-part inspection of car body district, the 2nd, the car body resolver, the 3rd, steel structure of car body maintenance district (repair welding, heat is transferred, rivet welding, change etc.), the 4th, check assembling district, the 5th, test area, the 6th, accessory adds repaiies the district, the 7th, the slow maintenance of hook district, the 8th, bogie truck maintenance district, the 9th, drive shaft device, the 10th, tow chain, the 11st, driven shaft, the 12nd, mobile roof support, the 13rd, mobile chuck, the 14th, the upper strata overhead traveling crane, the 15th, lower floor's overhead traveling crane, the 16th, girder back of the body track, the 17th, the main overhead traveling crane that hangs, the 18th, the overhead traveling crane cucurbit, the 19th, main gantry overhead traveling crane that hangs, the 20th, multi-functional sliding floor.
The specific embodiment
Contrast accompanying drawing 1, wagon body repairing technology, its step:
One, the body of waiting to repair enters the pre-part inspection of maintenance storehouse car body district 1 outside the storehouse, carries out the car body rust cleaning; Car body cleans; Car body preliminary examination, information of vehicles read in; Measurement wait to repair hook height in the body and side bearing clearance and information imported computing machine; Pull down effect hook uncoupling rod bracket in the body of waiting to repair, cut off the hook uncoupling rod bracket, on draw round pin etc.; Decompose coupler buffering device, car body separates with bogie truck;
Two, finish the conveying of whole locomotive body station with paces formula car puller; Enter the slow maintenance of hook district, maintenance storehouse 7 respectively with the coupler buffering device that decomposes with bogie truck that car body decomposes, overhaul in maintenance storehouse bogie truck maintenance district 8;
Three, car body separates with bogie truck by the aerial positioning machine of movable type car body is sling, and enters maintenance car body resolver, storehouse 2, carries out the car body upset and checks and divide fault, required accessory information input computer; Wait to repair body body center plate and valve module decomposes; Decompose brake cylinder, cut-out cock, dirt collector etc.; Simultaneously separating component enters maintenance storehouse accessory respectively and adds and repair district 6, carries out the accessory maintenance, has portable aerial positioning machine to finish the conveying of common interdigit in whole decomposable process; Knock-Down Component is easy to operate, the car body upset can be carried out;
Four, parts decompose finish after, steel structure of car body has the multifunctional car body transport overhead traveling crane to be delivered to steel structure of car body maintenance district, maintenance storehouse 3 to carry out the repair welding of steel structure of car body, hot accent, rivet welding, change door operation; Disqualified upon inspection is reprocessed;
Five, after component inspection finished, the multifunctional car body transport overhead traveling crane was delivered to maintenance storehouse test area 5 with good car body, by the aerial positioning machine of movable type car body was sling and was carried out the assembling of body center plate and valve module; Assembling brake cylinder, cut-out cock, dirt collector etc., the car body check.Required accessory adds the center of repairing by accessory and puts in place by the input information conveying;
Six, after detail assembly finished, bogie truck entered the assembly or fitting table position by cooresponding car body, finishes the assembling of car body and bogie truck; Carry out the slow assembling of hook in maintenance storehouse check assembling district 4; Car load check, brushing vehicle paint mark; The vehicle performance test; Single car test; The conveying of whole station has paces formula car puller to finish.
Contrast accompanying drawing 4, function car body transhipment overhead traveling crane, its structure is that upper strata overhead traveling crane and lower floor's overhead traveling crane all are connected by overhead traveling crane travelling wheel and factory building bracket track; Girder back of the body track welds with upper strata overhead traveling crane and lower floor's overhead traveling crane respectively, and is fixed on the girder back of upper strata overhead traveling crane and lower floor's overhead traveling crane; Main suspension bridge type overhead traveling crane is connected by the back of the body of the girder on overhead traveling crane travelling wheel and upper strata overhead traveling crane track, thereon walking freely; Main gantry overhead traveling crane that hangs is connected by the back of the body of the girder on overhead traveling crane travelling wheel and lower floor's overhead traveling crane track; Also walking freely thereon; The overhead traveling crane cucurbit hangs overhead traveling crane and the main girder track that hangs gantry overhead traveling crane is connected with main respectively, many kinetic energy sliding floor by sliding wheel and upper strata overhead traveling crane, lower floor's overhead traveling crane up and down the girder of two-layer overhead traveling crane be connected, and can be free to slide.
Claims (1)
1, lorry body repair method, its step are divided into one, the body of waiting to repair enters the pre-part inspection of car body district, maintenance storehouse outside the storehouse, carry out the car body rust cleaning; Car body cleans; Car body preliminary examination, information of vehicles read in; Measurement wait to repair hook height in the body and side bearing clearance and information imported computing machine; Pull down effect hook uncoupling rod bracket in the body of waiting to repair, cut off the hook uncoupling rod bracket, on draw round pin; Decompose coupler buffering device, car body separates with bogie truck; Two, finish the conveying of whole locomotive body station with paces formula car puller, enter the slow maintenance of hook district, maintenance storehouse respectively with the coupler buffering device that decomposes with bogie truck that car body decomposes, bogie truck maintenance district in maintenance storehouse overhauls; Three, car body is sling car body by the aerial positioning machine of movable type with after bogie truck separates, and enters maintenance car body resolver, storehouse, carries out the car body upset and checks and divide fault, required accessory information input computing machine; Wait to repair body body center plate and valve module decomposes; Decompose brake cylinder, cut-out cock, dirt collector; Simultaneously Knock-Down Component enters maintenance storehouse accessory respectively and adds and repair the district, carries out the accessory maintenance, is finished the conveying of common interdigit in whole decomposable process by the aerial positioning machine of movable type; Four, after the parts decomposition was finished, steel structure of car body was delivered to steel structure of car body maintenance district, maintenance storehouse by the multifunctional car body transport overhead traveling crane and carries out the repair welding of steel structure of car body, hot accent, rivet welding, changes door operation; Disqualified upon inspection is reprocessed; Five, after component inspection finished, the multifunctional car body transport overhead traveling crane was delivered to maintenance storehouse test area with good car body, by the aerial positioning machine of movable type car body was sling and was carried out the assembling of body center plate and valve module; Assembling brake cylinder, cut-out cock, dirt collector, the car body check, required accessory adds the center of repairing by accessory and puts in place by the input information conveying; Six, after detail assembly finished, bogie truck entered the assembly or fitting table position by cooresponding car body, finishes the assembling of car body and bogie truck; The district carries out the slow assembling of hook in the check assembling of maintenance storehouse; Car load check, brushing vehicle paint mark; The vehicle performance test; Single car test; The conveying of whole locomotive body station is finished by paces formula car puller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100964159A CN100441455C (en) | 2006-09-25 | 2006-09-25 | Wagon body repairing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100964159A CN100441455C (en) | 2006-09-25 | 2006-09-25 | Wagon body repairing technology |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1939785A CN1939785A (en) | 2007-04-04 |
| CN100441455C true CN100441455C (en) | 2008-12-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006100964159A Expired - Fee Related CN100441455C (en) | 2006-09-25 | 2006-09-25 | Wagon body repairing technology |
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| Country | Link |
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| CN (1) | CN100441455C (en) |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EA201000174A1 (en) * | 2009-12-22 | 2010-08-30 | Михаил Владимирович САПЕТОВ | METHOD OF REPAIR OF CARGO RAILWAYS AND CARGO DEPOT FOR ITS IMPLEMENTATION |
| RU2431576C1 (en) * | 2010-02-17 | 2011-10-20 | Елена Ивановна Трошкина | Method of cars repair |
| CN102528372B (en) * | 2010-12-10 | 2015-09-09 | 中国北车集团沈阳机车车辆有限责任公司 | The apparatus for examination and repair of open wagon body |
| CN102275596A (en) * | 2011-05-23 | 2011-12-14 | 铁道第三勘察设计院集团有限公司 | Flow line detection method for bullet train bogie |
| RU2487023C1 (en) * | 2012-03-21 | 2013-07-10 | Открытое Акционерное Общество "Российские Железные Дороги" | Method of maintenance and current repair of railway rolling stock |
| CN105220878B (en) * | 2015-08-20 | 2017-04-19 | 中铁六局集团天津铁路建设有限公司 | Construction method for jointly decorating maintenance storehouses and installing pipelines by aid of movable scaffolds |
| CN109057451A (en) * | 2018-09-07 | 2018-12-21 | 中铁第四勘察设计院集团有限公司 | A kind of administrative region of a city railway builds the joint garage structure in conjunction with base and builds method |
| CN109291956B (en) * | 2018-10-16 | 2024-03-15 | 中铁第四勘察设计院集团有限公司 | Base structure for repairing and manufacturing urban railway vehicles |
| CN109291955B (en) * | 2018-10-16 | 2024-03-15 | 中铁第四勘察设计院集团有限公司 | Base structure for repairing and manufacturing urban railway vehicles |
| CN109403673B (en) * | 2018-11-21 | 2023-07-25 | 中铁第四勘察设计院集团有限公司 | Urban railway construction base debugging warehouse, bicycle test factory building structure and construction method |
| CN111687174B (en) * | 2020-06-10 | 2021-07-20 | 中铁物总资源科技有限公司 | Automatic disassembly process method and device for railway scrapped wagon carriage |
| CN111832761A (en) * | 2020-07-16 | 2020-10-27 | 中车常州车辆有限公司 | Factory-repair truck braking cross-production-cycle management method |
| CN117340631B (en) * | 2023-12-05 | 2024-02-27 | 成都中车轨道装备有限公司 | Bogie overhaul production line and bogie overhaul method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2160587Y (en) * | 1993-07-10 | 1994-04-06 | 赵天云 | Working table for examining and repairing |
| JPH0717405A (en) * | 1993-07-07 | 1995-01-20 | Hitachi Ltd | Train information indicator |
| CN2275975Y (en) * | 1996-08-06 | 1998-03-11 | 杜延禄 | Locomotive hauled turntable for electric machine |
| CN2477496Y (en) * | 2001-02-16 | 2002-02-20 | 武民利 | Locomotive, vehicle running stability detector |
| RU2281195C2 (en) * | 2004-07-01 | 2006-08-10 | Государственное унитарное предприятие "Уральское отделение Всероссийского научно-исследовательского института железнодорожного транспорта Министерства путей сообщения Российской Федерации" | Method of fastening replaceable protective cover plates on support surfaces of freight car bogie side frame |
-
2006
- 2006-09-25 CN CNB2006100964159A patent/CN100441455C/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0717405A (en) * | 1993-07-07 | 1995-01-20 | Hitachi Ltd | Train information indicator |
| CN2160587Y (en) * | 1993-07-10 | 1994-04-06 | 赵天云 | Working table for examining and repairing |
| CN2275975Y (en) * | 1996-08-06 | 1998-03-11 | 杜延禄 | Locomotive hauled turntable for electric machine |
| CN2477496Y (en) * | 2001-02-16 | 2002-02-20 | 武民利 | Locomotive, vehicle running stability detector |
| RU2281195C2 (en) * | 2004-07-01 | 2006-08-10 | Государственное унитарное предприятие "Уральское отделение Всероссийского научно-исследовательского института железнодорожного транспорта Министерства путей сообщения Российской Федерации" | Method of fastening replaceable protective cover plates on support surfaces of freight car bogie side frame |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1939785A (en) | 2007-04-04 |
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Free format text: CORRECT: ADDRESS; FROM: 214100 JIANGSU SUSHENG LOGISTICS COATING ENGINEERING CO., LTD. XINNAN SCIENCE AND TECHNOLOGY PARK, MEICUN TOWN, NEW DISTRICT, WUXI CITY, JIANGSU PROVINCE TO: 214112 NO.121, XINHUA ROAD, NEW DISTRICT, WUXI CITY, JIANGSU PROVINCE |
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Address after: 214112 No. 121, Xinhua Road New District, Jiangsu, Wuxi Patentee after: Jiangsu Susheng Automation Equipment Co., Ltd. Address before: 214112 No. 121, Xinhua Road New District, Jiangsu, Wuxi Patentee before: Jiangsu Susheng Automation Equipment System Engineering Co., Ltd. |
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