CN100439586C

CN100439586C - Processing method and equipment for heat preservation shrink-proof cotton slice

Info

Publication number: CN100439586C
Application number: CNB2004100160948A
Authority: CN
Inventors: 华保卫
Original assignee: Individual
Current assignee: Wu Dongxian
Priority date: 2004-02-03
Filing date: 2004-02-03
Publication date: 2008-12-03
Anticipated expiration: 2024-02-03
Also published as: CN1558014A

Abstract

The present invention relates to a method and equipment for processing a heat preservation shrink-proof cotton slice. The present invention produces filling auxiliary material with full functions in the industries of clothing and home textiles. Cotton spinning cotton cleaning equipment firstly opens and mixes fiber, and then, the fiber is carded into single fiber by a carding machine. Moreover, after the single fiber passes through disorder, collision, turning and bending, hooks at ends of the single fiber are hooked, and thus, a fiber web unit is formed. Home textile web placement equipment hooks the fiber web units in overlaying in longitudinal, transverse and crossing directions. Moreover, the heat preservation shrink-proof cotton slice is processed by a preshrunk shaping process and formed into a finished product through a cutter and the packing of packing equipment. A polymerization conveying mechanism in a main equipment fiber web carding machine also comprises a small curvature radius random roller which is fixed on a frame wall board, wherein the roller respectively forms different speed with a cylinder and a small curvature radius doffer and makes fast and slow reducing transmission. The heat preservation shrink-proof cotton slice has advantages of good heat preservation ability, light weight, softness, clearness, soft cotton abutting feeling of a human body, good strength, large fastness, no hole, no shrinkage and no soil hardening. Therefore, the quality of the cotton slice is upgraded, and the cotton slice is a first-choice product for replacing the existing like products.

Description

Be incubated the processing method and the equipment of shrinkproof cotton sheet

Technical field

The present invention relates to a kind of clothes and the tame processing method of auxiliary in the industry and the used equipment of spinning, in apparel industry, can be used for making the filler in cotton dress, cotton-padded trousers, the cold-proof underwear etc., being in to spin to be made into no netting twine cotton-wadded quilt in the industry, the processing method and the equipment of the shrinkproof cotton sheet of insulation that protection pad and Sleeping bag for children etc. use.

Background technology

The patent No. 02222795.4 " cotton wadding without net yarn " provides a kind of and will make flco behind the cotton bullet pine, after compacting, rub on the flco surface repeatedly, only there is not netting twine, all the other are still processed by traditional preparation method, so do not link into an integrated entity each other between cotton fiber, so fastness is poor, easy broken hole, and easily shrinks, hardens, and has influenced the result of use and the service life of cotton-wool.

The patent No. 88105177 " a kind of processing method of finely combed, acupunctured, netless, pure cotton wadding pad and equipment " also provides a kind of cotton wool flake that does not have netting twine, but because of it has adopted the acupuncture setting process, cotton fiber worn with the hook pricker form fibre bundle, and integral body is shaped into the flocculus shape, though fastness is better, be difficult for broken hole, but its flexibility, bulking intensity, heat insulating ability just are subjected to certain influence.

Summary of the invention

Technical problem to be solved by this invention is: a kind of processing method and equipment that is incubated shrinkproof cotton sheet is provided, the shrinkproof cotton sheet of insulation that goes out with the method and device fabrication, for the filler auxiliary material that function is the most complete in the industry spins in apparel industry, family, not only warmth retention property is good and soft next to the shin, moisture absorption is ventilative, also fastness height, not broken hole, do not shrink, be difficult for hardening.

The present invention addresses the above problem the technical scheme that is adopted: the process equipment fibre web carding machine that is incubated shrinkproof cotton sheet, in case, have at the bottom of the big leakage, at the bottom of the little leakage and be connected with working roll, angle stripper, licker-in, after keep out the wind the cylinder of roller and licker-in through the preceding feeding roller of going up, the preceding roller of feeding down, go up the feeding roller with the back, back feeding roller down cooperates, and with the frame wallboard on first stand-off, second stand-off connects, and the polymerization conveying mechanism is formed, described polymerization conveying mechanism by with the frame wallboard on the clutch shaft bearing seat, second bearing block, the doffer that the 3rd stand-off connects, the first cohesion roller, the second cohesion roller, condense the roller that keeps out the wind, the stripping roller, stripping net roller, defeated lace curtaining constitutes, mixed and disorderly roller, the relative cylinder of doffer is a small curvature radius, the mixed and disorderly roller that also comprises the small curvature radius that is fixed on the frame wallboard in the described polymerization conveying mechanism, respectively with cylinder, the doffer of small curvature radius constitutes friction speed, and it is fast, the transmission of successively decreasing slowly, case outer surface support both sides, uniform be welded with open-ended towards on one side, and the suction port that communicates with the case intermediate throughholes of lower openings, being welded with the side on the inwall is flaring two trash separators.

Be incubated processing method 1, the fiber of shrinkproof cotton sheet, with the preliminary shredding of cotton-spinning picking equipment, mixing, removal of impurities through filling a prescription; 2,,,, and make filament end crotch work in collusion whole fiber web unit again through mixed and disorderly, collision, break-in, bending with the filament of minute combing through the fibre web carding machine; 3, spin lapping equipment by family, will be from the fiber web unit that carding machine transports out, longitudinal and transverse intersection, shop repeatedly, collude with becoming to have certain fastness and uniform cotton sheet, in process,, make cotton sheet preshrunk typing processing through preceding slow, the fast preshrunk step by step in back; 4,, cotton sheet is cut into the cotton sheet of required size size through cutting machine; 5 suit equipment are dressed up finished product with the cotton sheet cover of required size size.

Compared with prior art, the invention has the advantages that, this processing method with cotton-spinning picking equipment with the preliminary shredding of fiber, mix, removal of impurities becomes the fubril bundle, increased a critical operation again, make filament mixed and disorderly with the mixed and disorderly roller of small curvature radius in the fibre web carding machine and doffer and a plurality of cohesion roller of small curvature radius, collision, break-in, crooked, and each filamentary crotch end worked in collusion whole fiber web unit, it is vertical with the fiber web unit to spin lapping equipment by family again, the traversed by fork colludes with changing, and in process, take measures, make it preceding slow, after preshrunk step by step soon, cotton sheet preshrunk typing is handled, so its warmth retention property is good, soft salubrious, cotton soft next to the shin, and intensity is good, fastness is big, broken hole can not shrink, and can not harden yet.Used fibre web carding machine, can guarantee that processing constitutes each filamentary end formation crotch of cotton sheet, and collude with into uniform integral body, and only need increase a vital part on original carding equipment, and on original part, do some correction, increase some functions, thereby the equipment making cost is low, original process equipment all can make full use of, and reequips use.

Because of increasing suction port is housed in the middle of case, forms negative pressure in case, dust fibre is just inhaled toward middle, not around spindle nose, makes the working environment of low pollution simultaneously in the production process, has improved workman's working condition.

And the stripping net roller that has only adopted a surface to have a uniform groove cooperates with the stripping roller, makes stripping net roller not twine fibre web, also do not press fibre web, helps shelling at a high speed net.

Description of drawings

The structural representation of Fig. 1, fibre web carding machine;

The course of work schematic diagram of Fig. 2, fibre web carding machine;

Fig. 3, fibre web carding machine transmission diagram.

The specific embodiment

Below in conjunction with accompanying drawing embodiment, the present invention is further described:

Angle stripper 10, working roll 11, cylinder 21, licker-in 24, condense the roller 14 that keeps out the wind, after the roller 5 that keeps out the wind, on preceding, under

feed roller

4,1, on the back, under

feed roller

3,2, stripping roller 18, the doffer 15, first, the

second cohesion roller

16,17 all is that circumferential surface is surrounded by with the corresponding sawtooth of raw material, and round roller big or small and that the crown angle differs, with be fixed on first on frame 29 wallboards,

second bearing block

30,28, first, second, the 3rd stand-off 26,27,31 connect, and licker-in 24, the lower limb of cylinder 21 welds be fixed into big by mesh plate and backplate in addition, at the bottom of the

little leakage

22,23, all be installed in the case 7 under licker-in 24 and the cylinder 21.

Mixed and disorderly roller 13 for the surface be surrounded by with raw material corresponding and with the identical sawtooth of cylinder 21 sawtooth, mixed and disorderly roller is that little song gathers radius with doffer's 15 relative cylinders 21.

Outer surface support 8 both sides of case 7, uniform be welded with open-ended towards on one side, and the suction port 9 that communicates with the case intermediate throughholes of lower openings, being welded with the side on case 7 inwalls is flaring two trash separators 6, under driven by motor mixed and disorderly roller 13, cylinder 21 rotational lines are fastest and clockwise direction rotates, also have the first cohesion roller 16 and forward and backward

feeding roller

1,2 down to rotate for clockwise direction, all the other all are counterclockwise to rotate, and forward and backward, upper and lower feeding roller and working roll 11 speed are the slowest.Cylinder 21 is by on the edge at case 7 places, uniform three the mixed and disorderly rollers 13 that are fixed on frame 29 wallboards that are connected with, also connect the roller 12 that keeps out the wind in a jumble on each mixed and disorderly roller 13, mixed and disorderly roller 13 is by doffer 15 and first, the

second cohesion roller

16,17, stripping roller 18 is connected to each other cooperation, and velocity of rotation is fast, slowly progressively successively decrease, mixed and disorderly roller 13 speed are fast, doffer 15 is slow, the first cohesion roller 16 is slow again, the second cohesion roller 17 is the slowest, doffer and the first cohesion roller, 16 speed ratios are 1.5～2, first, the

second cohesion roller

16 and 17 speed ratios are 1.1～1.6.Be connected with mixed and disorderly roller 13, doffer 15 respectively and condense the roller 14 that keeps out the wind, periphery is anodontia to have a stripping net roller 19 of uniform groove to be connected cooperation with stripping roller 18, cooperate with defeated lace curtaining 20 again and constitute the polymerization conveying mechanism, constitute three doffer's carding machines by three groups of polymerization conveying mechanisms, can be multiple tracks husband's carding machine in 1～4 road as required.

Drive three mixed and disorderly rollers 13 by an independent motor by belt pulley and rotate, by independent through the deceleration variable-frequency motor, by sprocket wheel drive intermeshing before upper and

lower feeding roller

4,1, the upper and

lower feeding roller

3,2 in back rotates.

Drive cylinder 21 by another independent motor through belt and rotate, as driving wheel cylinder 21 again by belt drive angle stripper 10, roller 12, the cohesion roller 14 that keeps out the wind that keeps out the wind rotates in a jumble.

By independent another variable-frequency motor through slowing down, through chain gear transmission, the roller 5 that keeps out the wind after the drive, working roll 11, doffer 15 and first,

second cohesion roller

16,17, stripping roller 18, stripping net roller 19, defeated lace curtaining 20, rotation, as shown in Figure 3.

During use, transport from the last process cotton-spinning picking equipment, through preliminary shredding, mix, the fubril bundle of removal of impurities, preceding, after, on, evenly carry forward under the gripping of following two pairs of feeding rollers, under the high speed combing of licker-in 24 through being connected with mote knife 25, form air stream on accompany surface, the air stream on accompany surface that thickens is to mote knife 25 places, because action of inertia, stiff silk, impurity by mote knife 25 retainings down, thicken again through the mote knife air stream on accompany surface, the fiber that part falls is recovered again, and the trifle in the world that enters 23 o'clock parts at the bottom of the little leakage again by retaining down, continue forward, fiber is higher than licker-in 24 linear resonance surface velocities more than 1.7 times, identical cylinder 21 sawtooth of crown direction that are surrounded by sawtooth strip, and there is the combing ring that is made of many groups working roll 11 and angle stripper 10 on cylinder 21 surfaces, and Shu Fanfu is carded to filament with fubril; By the trash separator 6 that first, second group combing ring below is provided with, further remove impurity.The suction port 9 that is equipped with on the case 7, air-flow is to intermediate flow, make combing ring become negative pressure, further remove and get tiny trifle in the world, continue to meet forward the mixed and disorderly of the identical mixed and disorderly roller 13 of high speed of two dial crown directions opposite small curvature radius, gyratory directions, made the crotch of mixed and disorderly fiber, continued to meet the opposite very slow doffer 15 of corresponding speed of two dial crown directions opposite small curvature radius, gyratory directions forward, further made fibre hook and condense upon on the doffer.Through doffer 15 and first,

second cohesion roller

16,17, the end of each filament crotch is worked in collusion whole, through stripping roller 18, stripping net roller 19, the fiber web unit that forms is stripped down, defeated lace curtaining 20 through being fixed on the frame 29 by defeated lace curtaining second bearing block 28 is transported to next procedure, spin lapping equipment through family, with the fiber web unit that defeated lace curtaining transports, the auxilliary all-in-one-piece cellucotton sheet of repeatedly colluding with of longitudinal and transverse intersection.

Claims

1, the shrinkproof cotton sheet process equipment fibre web carding machine of a kind of insulation, in case (7), have (22) at the bottom of the big leakage, at the bottom of the little leakage (23) and be connected with working roll (11), angle stripper (10), licker-in (24), after keep out the wind the cylinder (21) of roller (5) and licker-in (24) through the preceding feeding roller (4) of going up, the preceding roller (1) of feeding down, go up feeding roller (3) with the back, back feeding roller (2) down cooperates, and with frame (29) wallboard on first stand-off (26), second stand-off (27) connects, and the polymerization conveying mechanism is formed, described polymerization conveying mechanism by with frame (29) wallboard on clutch shaft bearing seat (30), second bearing block (28), the doffer (15) that the 3rd stand-off (31) connects, the first cohesion roller (16), the second cohesion roller (17), condense the roller (14) that keeps out the wind, stripping roller (18), stripping net roller (19), defeated lace curtaining (20) constitutes, mixed and disorderly roller (13), doffer (15) cylinder (21) relatively is a small curvature radius, it is characterized in that also comprising in the described polymerization conveying mechanism the mixed and disorderly roller (13) that is fixed on the small curvature radius on frame (29) wallboard, respectively with cylinder (21), the doffer of small curvature radius (15) constitutes friction speed, and it is fast, the transmission of successively decreasing slowly, case (7) outer surface support (8) both sides, uniform be welded with open-ended towards on one side, and the suction port (9) that communicates with the case intermediate throughholes of lower openings, being welded with the side on the inwall is flaring two trash separators (6).

2, fibre web carding machine according to claim 1 is characterized in that being connected with mote knife (25) on licker-in (24) edge, also connects the roller (12) that keeps out the wind in a jumble on each mixed and disorderly roller (13).

3, fibre web carding machine according to claim 1 is characterized in that shelling net roller (19) and is connected cooperation with stripping roller (18), and described stripping net roller periphery is anodontia uniform groove.

4, the shrinkproof cotton slice processing method of a kind of insulation is characterized in that 1), through the prescription fiber, with the preliminary shredding of cotton-spinning picking equipment, mixing, removal of impurities; 2), through the shrinkproof cotton sheet process equipment fibre web carding machine of the described insulation of claim 1, with the filament of minute combing,, and make filament end crotch work in collusion whole fiber web unit again through mixed and disorderly, collision, break-in, bending; 3), spin lapping equipment by family, will be from the fiber web unit that carding machine transports out, longitudinal and transverse intersection, shop repeatedly, collude with becoming to have certain fastness and uniform cotton sheet, in process,, make cotton sheet preshrunk typing processing through preceding slow, the fast preshrunk step by step in back; 4), through cutting machine, cotton sheet is cut into the cotton sheet of required size size; 5), suit equipment is dressed up finished product with the cotton sheet cover of required size size.