CN100415388C - Transfer flocking artificial leather producing line - Google Patents
Transfer flocking artificial leather producing line Download PDFInfo
- Publication number
- CN100415388C CN100415388C CNB200610051931XA CN200610051931A CN100415388C CN 100415388 C CN100415388 C CN 100415388C CN B200610051931X A CNB200610051931X A CN B200610051931XA CN 200610051931 A CN200610051931 A CN 200610051931A CN 100415388 C CN100415388 C CN 100415388C
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- Prior art keywords
- vacuum
- transfer
- flocking
- base material
- artificial leather
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- 238000012546 transfer Methods 0.000 title claims abstract description 37
- 239000002649 leather substitute Substances 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 56
- 239000000463 material Substances 0.000 claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims abstract description 7
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 6
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 239000003292 glue Substances 0.000 claims description 18
- 239000004744 fabric Substances 0.000 claims description 16
- 238000001035 drying Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 7
- 239000006185 dispersion Substances 0.000 claims description 4
- 230000008676 import Effects 0.000 claims description 4
- 239000000758 substrate Substances 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 abstract description 4
- 241000628997 Flos Species 0.000 abstract 2
- 244000144992 flock Species 0.000 abstract 1
- 238000004804 winding Methods 0.000 abstract 1
- 241001465754 Metazoa Species 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 239000010985 leather Substances 0.000 description 4
- 230000007704 transition Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 238000012946 outsourcing Methods 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000007380 fibre production Methods 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003307 slaughter Methods 0.000 description 1
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- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The present invention relates to transfer flocking artificial leather producing line, which can flock in high product quality and high production efficiency. The technological scheme is that the transfer flocking artificial leather producing line includes a feeding mechanism, a gluing mechanism, a flocking mechanism, a stoving mechanism and a collecting mechanism arranged successively. The feeding mechanism is a winding drum storing base material; the gluing mechanism is one gluing drum; the flocking mechanism includes a dispersing machine, an air-floss mixing case, a vacuum floss sucking and transfer unit and at least one pair of pressing rollers; the stoving mechanism is located after the pressing rollers; and the collecting mechanism is in the ultimate end of the production line. The vacuum floss sucking and transfer unit is a vacuum roller or a track case with also one heating case.
Description
Technical field
The present invention relates to a kind of flocking plant, especially make the transfer flocking device of artificial simulated skin product.
Background technology
The fur of many animals through artificial, can be made the leather and fur products that various people like, as fur clothing, leather shoes, case and bag, leather wallet or the like.But along with the continuous progress of human civilization life, environmental protection consciousness also becomes more and more popular, and is the ecological balance of protecting nature, and the protection of animal is also become a kind of responsibility of the mankind.Excessively capturing the behavior of indiscriminately slaughtering is under an embargo.Therefore the leather and fur products of taking from animal skin is also because the minimizing of raw material and output falls sharply can not be satisfied people's living needs.So utilize the artificial technology that the product that the scrappy material of animal skin is ground into fine fibre production is changed above-mentioned state, satisfy people's living needs, necessary, market is also arranged greatly.In the flocking of artificial leather surface, pass through the processing of operation such as sanding again, make it to become the artificial leather emulation skin product that extremely approaches corium from aspects such as outward appearance, feel, warmth retention property, gas permeabilities.This class emulation skin product is drawn materials easily, but industrialization production, and color and luster can allocate according to people's hobby, and therefore price is subjected to people's welcome deeply also than the cheap construction of corium.In the process of emulation skin product, flocking is very crucial together operation; But because the easy conglomeration of fine fibre that scrappy animal skin is ground into is difficult to be evenly distributed, and can't adopts electrostatic methods to carry out flocking, thereby the flocking technology of emulation skin product never is resolved for many years.
Summary of the invention
Technical problem to be solved by this invention is the deficiency at the above-mentioned background technology, a kind of artificial leather emulation skin flocking plant is provided, this device should be able to solve the flocking technology problem of emulation skin product effectively, and has good product quality, characteristics that production efficiency is high.
The present invention has adopted following technical scheme:
Transfer flocking artificial leather producing line, comprise discharge mechanism, gumming mechanism, flocking mechanism, drying mechanism and receiving mechanism successively, described discharge mechanism is the reel that base material is being rolled up in a storage, so that under the drive of base material pulling force, slowly rotates the base material of volume that debatching is stored up; Gumming mechanism is the drum-type gluing, so that evenly apply glue at the substrate surface of process; The structure of flocking mechanism is: dispersion machine is communicated with the blending bin of air fine hair by conveyance conduit, and the below of air fine hair blending bin is provided with vacuum transfer and inhales the suede device; The base material that applies glue is positioned at the below that vacuum transfer is inhaled the suede device, inhales the fine hair that the suede device evenly falls so that receive from vacuum transfer when motion; The back that vacuum transfer is inhaled the suede device also is provided with at least one pair of pressure roller, and the base material that is covered with fine hair with cramping makes fine hair bonding firmly; Drying mechanism is positioned at the back of pressure roller, is a sealing baking oven that only has base material import and outlet, to accelerate solidifying of glue; Receiving mechanism is positioned at the rearmost end of production line, is a reel by driven by motor, to spur and to batch the base material of planting suede.
It is vacuum furnace that described vacuum transfer is inhaled the suede device, it is a swing roller, surface bag with cloth, a fixing vacuum tank is equipped with in roller inside, the hemicycle cylinder that is shaped as horizontal positioned of vacuum tank, its radius is slightly less than the inner ring radius of swing roller, the curved surface of last hemicycle opens wide and the interior circle of vacuum furnace is harmonious, bottom and two end faces are sealing, one of them end face leads to outside the machine by an aspiration channel and is connected with vavuum pump, air in the aspiration vacuum case that vavuum pump does not stop makes the inner near vacuum that keeps of vacuum tank, so that the cloth surface to first wheel face of rotation vacuum furnace is negative pressure all the time.
It is L-box that described vacuum transfer is inhaled the suede device, comprises that roller, roller outside that two horizontal parallel are installed are surrounded by strap and vacuum tank; Strap drives motion by roller, vacuum tank is fixed on up and down between strap and two rollers, vacuum tank be about two oval end faces and central dividing plate form, form two not connected spaces up and down, vacuum tank top is the region of no pressure, and its end face is connected with vavuum pump by a pipeline, so that after starting vavuum pump, near vacuum is formed at the top of vacuum tank, makes top cloth belt surface form negative pressure.
Also be provided with heating box between described gumming mechanism and the flocking mechanism.
Described vacuum transfer is inhaled between suede device and the drying mechanism and also is provided with upper and lower brush roll, to remove unnecessary and unstuck fine hair.
Transfer flocking artificial leather producing line provided by the invention, owing to adopted the mode of negative pressure of vacuum absorption fine hair, fine hair is evenly distributed on base material, exquisiteness, bonding firm, the fidelity and the quality of products obtained therefrom are significantly improved.In addition, owing to can produce continuously, production efficiency is also higher.
Description of drawings
Fig. 1, Fig. 2 are respectively the structural principle schematic diagrames of two embodiment of the present invention.
The specific embodiment
As shown in the figure, transfer flocking artificial leather producing line comprises discharge mechanism, gumming mechanism, flocking mechanism, drying mechanism and receiving mechanism successively.
The rearmost end that described receiving mechanism is positioned at production line is (identical with the intaglio press receiving mechanism, omit among the figure), be a reel by the motor via reducer drive, in its product after batching flocking, provide the power of the base material motion in the pulling production process.
Described discharge mechanism is positioned at foremost (identical with the intaglio press discharge mechanism, omit among the figure), it specifically is the reel that base material is being rolled up in a storage, have a little rotary resistance (general connect a magnetic powder brake commonly used) in rotating shaft, so that under the drive of base material pulling force, slowly rotate the base material of volume that debatching is stored up.
Gumming mechanism adopts the drum-type gluing, evenly applies glue at the substrate surface of process.Its structure also is the conventionally plastic structure on the intaglio press: base material passes through between the cylinder of two rotations (for the arrow E direction) up and down, glue bucket 1 is positioned at the base material top, glue is arranged in the upper surface of glue bucket, base material and goes up the common groove that forms of cylinder, and the spread of base material is by the distance control between two cylinders up and down.
Flocking mechanism mainly comprises: dispersion machine (existing equipment is drawn among the figure) is by the top of conveyance conduit 17 connection air fine hair blending bins 6, and the below of air fine hair blending bin is provided with vacuum transfer and inhales the suede device; The below process that the base material that applies glue is inhaled the suede device from vacuum transfer is inhaled the fine hair that the suede device evenly falls so that receive vacuum transfer; The back also is provided with at least one pair of pressure roller, and the base material that is covered with fine hair with cramping makes fine hair bonding firmly.
It can be vacuum furnace 5-1 (shown in Figure 1) that described vacuum transfer is inhaled the suede device, be a swing roller (general diameter 700mm), cloth is wrapped on the surface, and (cloth is general dust suction cloth, directly outsourcing obtains), a fixing vacuum tank is equipped with in roller inside, the hemicycle cylinder that is shaped as horizontal positioned of vacuum tank, its radius is slightly less than the inner ring radius of swing roller, the curved surface of last hemicycle opens wide and the interior circle of vacuum furnace is harmonious, bottom and two end faces are sealing, one of them end face leads to outer with the extraneous vavuum pump of machine by an aspiration channel 5-1-1 and is connected, air in the aspiration vacuum case that vavuum pump does not stop, make the inner near vacuum that keeps of vacuum tank, so that the cloth surface towards first wheel face of rotation vacuum furnace is negative pressure all the time.
The technological process of vacuum furnace is as follows: artificial leather base material A is through gumming mechanism 1, and the upper surface of base material has been coated glue uniformly in gumming mechanism; The fine hair raw material is inhaled into conveyance conduit 17 and is sent in the fine hair air blender 6 of vacuum furnace top after dispersion machine is broken up, the influence of gravitate, the fine hair of high-quality is numerous and confused to be fallen toward the vacuum wheel surface (transition strip 4 by last, two transfer rollers drive and move, it is neat and well spaced to help fine hair to fall); Because the cloth surface to first wheel face of rotation vacuum furnace is negative pressure all the time.The tomentum that falls in the air blender is adsorbed on the cloth surface, form the thick tapetum of about 1CM, when vacuum furnace (being arrow D direction) when rotating in a clockwise direction above center of circle horizontal line, the cloth surface loses negative pressure, fine hair just falls and is layered on the artificial leather substrate surface that has been coated with glue, base material continues to move ahead, and by the pressing (having two pairs of pressure roller pressings among the figure) of pressure roller 10,11, fine hair just has been bonded at the artificial leather surface firmly.Base material continues to move ahead, by last brush roll 13 and following brush roll 18; The rotation that brush roll is not stopped the fine hair that unstuck fine hair and base material above the base material are stained with is below brushed down, and the fine hair under will brushing sends back to heavily again in the fine hair air blender 6; The base material of planting suede afterwards enters the baking oven of back (arrow B direction, baking oven figure omits) oven dry glue.Continue above-mentioned work, so go round and begin again, finish flocking operation.
It also can be crawler type device 5-2 (shown in Figure 2) that described vacuum transfer is inhaled the suede device, comprise that it (is general dust suction cloth that roller (general diameter is 30mm), outside that two horizontal parallel are installed are surrounded by strap, directly outsourcing obtains), parts such as vacuum tank, strap is driven by roller and makes motion clockwise, promptly so-called crawler type.Vacuum tank is fixed on up and down between strap and two rollers, vacuum tank be about two oval end faces and central dividing plate form, form two not connected spaces up and down, size is for being slightly less than the space between strap up and down and two rollers, wipe mutually with strap and roller discord vacuum tank when the motion that to bump be principle, accomplish that as far as possible tightness is good.Vacuum tank top is the region of no pressure, the vacuum tank end face is connected with extraneous vavuum pump by a pipeline 5-2-2, after starting vavuum pump, near vacuum is formed at the top of vacuum tank, make top cloth belt surface form negative pressure, the tomentum that falls in the air blender is adsorbed on the cloth belt surface, form the tapetum of thick approximately 1CM, after strap moves ahead and crosses the region of no pressure, the surface loses negative pressure, and fine hair drops to (transition roller 19 rotates, and it is neat and well spaced to help fine hair to fall) on the artificial leather base material that has been coated with glue, through the pressurization of two road pressure rollers, fine hair has just been planted above the artificial leather firmly again.Other structure of crawler type device is identical with technological process and vacuum furnace.
Drying mechanism is positioned at the back (identical with the drying mechanism of intaglio press, as to omit among the figure) that vacuum transfer is inhaled the suede device, is a sealing baking oven that only has base material import and outlet, to accelerate solidifying of glue.Drying mechanism also is the current mechanism of a printing industry, can directly divert from one use to another.
For improving the adhesive effect of glue, also be provided with heating box 2 between described gumming mechanism and the flocking mechanism, the glue on the base material is heated.Heating box also is the conventional equipment (be a sealing baking oven that only has base material import and outlet, generally adopt the electrothermal tube heat supply) of printing industry, and temperature can be set in about 100 ℃; Perhaps determine separately according to the pace of base material.
Described vacuum transfer is inhaled between suede device and the drying mechanism and also is provided with upper and lower brush roll, to remove unnecessary and unstuck fine hair.This upper and lower brush roll is respectively the brush roll that rotates, and buyable obtains.
Also have among the figure: clutch roller 3, connect suede bucket 7, transition roller 12, outer vacuum tank 15, pipeline 14, pipeline 16, cleaning brush 8 and even clearer 9; In addition, the arrow that is not marked with label among the figure is the direction that fine hair is followed air current flow: the rotation direction arrow of various rollers, brush also all gives omission.
Claims (5)
1. transfer flocking artificial leather producing line, comprise discharge mechanism, gumming mechanism, flocking mechanism, drying mechanism and receiving mechanism successively, described discharge mechanism is the reel that base material is being rolled up in a storage, so that under the drive of base material pulling force, slowly rotates the base material of volume that debatching is stored up; Gumming mechanism is the drum-type gluing, so that evenly apply glue at the substrate surface of process; The structure that it is characterized in that described flocking mechanism is: dispersion machine is communicated with air fine hair blending bin (6) by conveyance conduit, and the below of air fine hair blending bin is provided with vacuum transfer and inhales the suede device; The base material that applies glue is positioned at the below that vacuum transfer is inhaled the suede device, inhales the fine hair that the suede device evenly falls so that receive from vacuum transfer when motion; The back that vacuum transfer is inhaled the suede device also is provided with at least one pair of pressure roller, and the base material that is covered with fine hair with cramping makes fine hair bonding firmly; Drying mechanism is positioned at the back of pressure roller, is a sealing baking oven that only has base material import and outlet, to accelerate solidifying of glue; Receiving mechanism is positioned at the rearmost end of production line, is a reel by driven by motor, to spur and to batch the base material of planting suede.
2. transfer flocking artificial leather producing line according to claim 1, it is characterized in that it is vacuum furnace (5-1) that described vacuum transfer is inhaled the suede device, it is a swing roller, the surface bag is with cloth, a fixing vacuum tank is equipped with in roller inside, the hemicycle cylinder that is shaped as horizontal positioned of vacuum tank, its radius is slightly less than the inner ring radius of swing roller, the curved surface of last hemicycle opens wide and the interior circle of vacuum furnace is harmonious, bottom and two end faces are sealing, one of them end face leads to outside the machine by an aspiration channel (5-1-1) and is connected with vavuum pump, air in the aspiration vacuum case that vavuum pump does not stop, make the inner near vacuum that keeps of vacuum tank, so that the cloth surface to first wheel face of rotation vacuum furnace is negative pressure all the time.
3. transfer flocking artificial leather producing line according to claim 1 is characterized in that it is L-box (5-2) that described vacuum transfer is inhaled the suede device, comprises that roller, roller outside that two horizontal parallel are installed are surrounded by strap and vacuum tank; Strap drives motion by roller, vacuum tank is fixed on up and down between strap and two rollers, vacuum tank be about two oval end faces and central dividing plate form, form two not connected spaces up and down, vacuum tank top is the region of no pressure, its end face is connected with vavuum pump by a pipeline (5-2-2), so that near vacuum is formed at the top of vacuum tank, and makes top cloth belt surface form negative pressure.
4. according to claim 2 or 3 described transfer flocking artificial leather producing lines, it is characterized in that also being provided with between described gumming mechanism and the flocking mechanism heating box (2).
5. transfer flocking artificial leather producing line according to claim 4 is characterized in that also being provided with brush roll (13), following brush roll (18) between described vacuum transfer suction suede device and the drying mechanism, to remove unnecessary and unstuck fine hair.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200610051931XA CN100415388C (en) | 2006-06-13 | 2006-06-13 | Transfer flocking artificial leather producing line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200610051931XA CN100415388C (en) | 2006-06-13 | 2006-06-13 | Transfer flocking artificial leather producing line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1887448A CN1887448A (en) | 2007-01-03 |
| CN100415388C true CN100415388C (en) | 2008-09-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB200610051931XA Expired - Fee Related CN100415388C (en) | 2006-06-13 | 2006-06-13 | Transfer flocking artificial leather producing line |
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| Country | Link |
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| CN (1) | CN100415388C (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102744992A (en) * | 2012-07-18 | 2012-10-24 | 东莞市瑞塑塑胶制品有限公司 | High-precision postformed grain automatic circulation production technique |
| CN108998993B (en) * | 2018-07-16 | 2020-11-03 | 温州市吉胜植绒有限公司 | Flocking emulation artificial leather production line |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3686903A (en) * | 1966-10-12 | 1972-08-29 | Vepa Ag | Apparatus for the contact-free treatment of materials which can be stressed in a lengthwise direction |
| US4040948A (en) * | 1974-06-27 | 1977-08-09 | Hergeth Kg Maschinenfabrik Und Apparatebau | Device for cleaning flock formed by natural fibers, especially cotton flock, of dirt particles |
| EP0366599A1 (en) * | 1988-10-22 | 1990-05-02 | Santex AG | Process for the transfer of material to a support, apparatus for carrying out the process and use of this apparatus |
| CN2147905Y (en) * | 1993-01-16 | 1993-12-01 | 刘贵环 | Electric flock spray machine |
| CN2523521Y (en) * | 2002-02-05 | 2002-12-04 | 劳关明 | Color flock printing apparatus |
| CN2664795Y (en) * | 2004-01-05 | 2004-12-22 | 张裕兴 | Direct electrostatic fibreing off method flocking cell |
| CN200952089Y (en) * | 2006-06-13 | 2007-09-26 | 刘国方 | Transfer flocking simulation artificial leather production line |
-
2006
- 2006-06-13 CN CNB200610051931XA patent/CN100415388C/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3686903A (en) * | 1966-10-12 | 1972-08-29 | Vepa Ag | Apparatus for the contact-free treatment of materials which can be stressed in a lengthwise direction |
| US4040948A (en) * | 1974-06-27 | 1977-08-09 | Hergeth Kg Maschinenfabrik Und Apparatebau | Device for cleaning flock formed by natural fibers, especially cotton flock, of dirt particles |
| EP0366599A1 (en) * | 1988-10-22 | 1990-05-02 | Santex AG | Process for the transfer of material to a support, apparatus for carrying out the process and use of this apparatus |
| CN2147905Y (en) * | 1993-01-16 | 1993-12-01 | 刘贵环 | Electric flock spray machine |
| CN2523521Y (en) * | 2002-02-05 | 2002-12-04 | 劳关明 | Color flock printing apparatus |
| CN2664795Y (en) * | 2004-01-05 | 2004-12-22 | 张裕兴 | Direct electrostatic fibreing off method flocking cell |
| CN200952089Y (en) * | 2006-06-13 | 2007-09-26 | 刘国方 | Transfer flocking simulation artificial leather production line |
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| Publication number | Publication date |
|---|---|
| CN1887448A (en) | 2007-01-03 |
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Assignee: Zhejiang Meige Machinery Co.,Ltd. Assignor: Liu Guofang Contract fulfillment period: 2008.9.18 to 2023.9.17 Contract record no.: 2008330000564 Denomination of invention: Transfer flocking artificial leather producing line Granted publication date: 20080903 License type: Exclusive license Record date: 20080921 |
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Free format text: EXCLUSIVE LICENCE; TIME LIMIT OF IMPLEMENTING CONTACT: 2008.9.18 TO 2023.9.17 Name of requester: ZHEJIANG MEIGE MACHINERY CO., LTD. Effective date: 20080921 |
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Owner name: ZHEJIANG MEIGE MACHINERY CO., LTD. Free format text: FORMER OWNER: LIU GUOFANG Effective date: 20131217 |
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Effective date of registration: 20131217 Address after: Wu Jia tou Ling'an Jincheng Street Qing Ke village of Hangzhou city in Zhejiang province 311300 No. 32 Patentee after: ZHEJIANG MEIGE MACHINERY Co.,Ltd. Address before: At No. 8 Zhejiang Meige Machinery Co. Ltd. 311300 Zhejiang city of Ling'an Province Jincheng Street New River Industrial Agglomeration Patentee before: Liu Guofang |
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Granted publication date: 20080903 |
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| CF01 | Termination of patent right due to non-payment of annual fee |