CN100404789C - Suspending movable hydraulic support rack for advanced support in coal cutting roadway - Google Patents
Suspending movable hydraulic support rack for advanced support in coal cutting roadway Download PDFInfo
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- CN100404789C CN100404789C CNB2004100646000A CN200410064600A CN100404789C CN 100404789 C CN100404789 C CN 100404789C CN B2004100646000 A CNB2004100646000 A CN B2004100646000A CN 200410064600 A CN200410064600 A CN 200410064600A CN 100404789 C CN100404789 C CN 100404789C
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Abstract
The present invention relates to a suspending and moving type hydraulic bracket for advanced support in a coal exploiting tunnel. The present invention mainly comprises upright posts, edge protecting beams, shoulder beams, telescopic beams, connecting rods, bottom shoes, oil cylinders of the upright posts, oil cylinders of the telescopic beams, slantwise oil cylinders, a suspending installation mechanism and a hydraulic control mechanism. The present invention adopts door type structure design, secondary telescopic oil cylinders of the double upright posts are used for propping, the tunnel wall of the edge protecting beams is used for protecting and bearing, the shoulder beams and the telescopic beams are used for propping roofs, bidirectional telescopic oil cylinders are transversally expanded and contracted, the slantwise oil cylinders are contracted and positioned, the whole of the present invention is suspended and installed to move, a sealing type annular I-shaped steel beam is suspended, moved and reversed, and the hydraulic mechanism has the advantages of stableness and large force. The advanced support is carried out in a sublevel coal exploiting tunnel, each oil cylinder forms door type support after expanding, the volume of each oil cylinder is reduced by two times after contracting, the brackets can be suspended and moved on the I-shaped steel beam, and a plurality of brackets can be circulated for use. The bracket has good support effect, each oil cylinder has the advantages of rapid expansion and contraction, convenient operation and use, safety and reliability, and therefore, the present invention is ideal equipment for advanced support in the coal exploiting tunnel. The bracket can be also used for other mine kinds.
Description
Technical field
The present invention relates to a kind of suspending movable hydraulic support rack for advanced support in coal cutting roadway, belong to the design of down-hole coal excavation support apparatus and the technical field of manufacturing.
Background technology
The supporting of down-hole comprehensive mechanical coal mining work plane gate road is crucial, it is the prerequisite that guarantees coal-face normal operation and ventilation, because underworkings geological conditions complexity, the horizontal stress of rock stratum distributes different with vertical stress, the exploitation vibrations of gate road work plane can make the back large tracts of land come off, tunnel two nations also can inwardly shrink in a large number, directly influence coal mining activity and personal security, so the gate road supporting has become crucial problem, especially in fully-mechanized mining working the place ahead in 20 meters, the influence that concentrated by fully-mechanized mining working the place ahead stress, the a large amount of shrinkage strains of tunnel meeting, leading pressure is big especially, so proposed a new problem---advance support, the quality of advance support will directly influence coal mining activity, ventilate and safety, so advance support is crucial.
Mostly there are a lot of deficiencies in advance support equipment and the method for using at present:
For example: arrange pin more and add log hut beam method of support, commonly used artificial in the gate road at 20 meters, fully-mechanized mining working the place ahead, carry out advance support every 0.8 meter with 5-6 row wooden prop upper frame log hut beam, labor strength is big, wastes time and energy, and influence is ventilated, also can influence the current equipment that reaches of personnel moves, but also can't carry out distortion supporting to tunnel two nations, supporting effect is very poor, and is very dangerous.
For example: arrange hydraulic prop more and add high strength H shaped steel shack beam method of support, promptly leading 20-30 rice in the fully-mechanized mining working gate road is arranged hydraulic prop with manually every 0.7-0.8 rice 5-6 being set, and is increased the i iron capplce, carry out advance support, though more preceding progressive to some extent, support force is strengthened to some extent, but still exist a lot of not enough, labor strength is big, it is current to influence personnel and equipment, and the supporting of tunnel two nations still can't be carried out, and supporting effect and safety guarantee are all undesirable.
For example: arched tunnel is for the canopy cribbing, and the bracing force deficiency because the structure of arched tunnel limitation, is difficult to prevent that the stress the tunnel in from concentrating, and supporting effect is also not ideal enough, trapezoidal and with rectangular shaped roadways in can't use especially.
Summary of the invention
Purpose of the present invention is exactly at disadvantages of background technology, design a kind of novel hanging mobile forepoling hydraulic support, adopt two upright supports, shaped as frame edge protecting beam structure, the suspension lifting portable structure of duplex bi-directional expansion oil cylinder, elastic telescopic beam, rotatable upset, inwardly contraction in length and breadth, make support frame can stretch support fast, shrink alternately reach of back, improve the advance support effect to reach, support apparatus moves rapid convenience, enhancing safety factor, simplifies the purpose of supporting program.
Primary structure of the present invention comprises: column, edge protecting beam, shoulder beam, connecting rod, end boots, column oil cylinder, extensible canopy oil cylinder, tiltedly draw oil cylinder, hang hoisting mechanism, hydraulic control mechanism; Boots of the left and right end 1,2, left and right column 3,4, left and right shoulder beam 13,14, extensible canopy 10 are formed the gate-type structure; On a left side, boots of the right end 1,2 upper vertical is equipped with a left side, right column 3,4, a left side, right column 3, it in 4 a left side, right column oil cylinder 5,6, a left side, right column 3,4 top is by left side axle 17,19, right axle 18,20 with left edge protecting beam 11, right edge protecting beam 12, left side connecting rod 16, right connecting rod 29, left side shoulder beam 13, right shoulder beam 14 connects, left side shoulder beam 13, right shoulder beam 14 is by double- screw bolt 93,96 connect with extensible canopy 10, left side shoulder beam 13, right shoulder beam 14 is by left, the right ear 101 that connects, upper left axle 25, upper right axle 26 connects with extensible canopy oil cylinder 9, left side shoulder beam 13, right shoulder beam 14 is by left connecting rod 16, right connecting rod 29, left side jackshaft 21, right jackshaft 22 tiltedly draws oil cylinder 7 with a left side, the right side tiltedly draws oil cylinder 8 to connect, and extensible canopy 10 is by left and right sides oil cylinder axle 23,24 with tiltedly draw oil cylinder 7,8 connect; Extensible canopy 10 middle parts connect by gusset piece 87, connection ear 88 and suspension hoisting mechanism 15, hang hoisting mechanism 15 bottoms and connect steel I-beam 164; The right lower quadrant of support is a hydraulic control mechanism 60, the top of hydraulic control mechanism 60 is provided with two control valves 47,100, the left side connects hydraulic tube 181 and UNICOM's left side hydraulic port 27, the right side connects the right hydraulic port 28 of hydraulic tube 181 and UNICOM, the bottom is hydraulic tube 198,199 and the external hydraulic mechanism of UNICOM, and left and right sides hydraulic port 27,28 connects with left and right column oil cylinder 5,6, left and right oil cylinder 7,8, the extensible canopy oil cylinder 9 of tiltedly drawing by pipeline.
Described left and right column oil cylinder 5,6 structures are the same, are made up of one-level cylinder body 30, secondary cylinder body 31, and the one-level cylinder body 30 of left column oil cylinder 5 is contained on the secondary cylinder body 31, and secondary cylinder body 31 is contained on the left side end boots 1; The one-level cylinder body 30 of right column oil cylinder 6 is contained on the secondary cylinder body 31, and secondary cylinder body 31 is contained on the boots of the right end 2; One-level cylinder body upper end is column cap 34, axis hole 35, inside is cylinder chamber 84, top connection portion is provided with top connection seat 32, in the top connection seat 32 hydraulic tube 33 and communicated cylinder chamber 84, piston 38 is housed in the cylinder chamber 84, piston 38 connects secondary cylinder body 31, and bottom valve 36, clip 39, support ring 40, sealing ring 41 are housed on the piston 38; Be provided with lower contact seat 37 in the bottom of one-level cylinder body 30, be the also cylinder chamber 148 of UNICOM's secondary cylinder body 31 of hydraulic tube 49 in the lower contact seat 37, between the connection part of the bottom of one-level cylinder body 30 and secondary cylinder body 31, fairlead 42, support ring 43, sealing ring 44,45, dust ring 46 are arranged; It in secondary cylinder body 31 cylinder chamber 148, post 53 alive is housed in the cylinder chamber 148, the live top of post 53 is locking stifled 48, piston 50, sealing ring 51,52, fairlead 54, sealing ring 211, dust ring 212, following side at the post 53 of living is hydraulic port 55 and connects the hydraulic tube 181 of UNICOM each other, pack at the bottom of the coupling ring 58 in the end boots 1,2, the spherical post in 56 in post 53 bottoms of living, and fixing by screw 57.
Described left and right edge protecting beam 11,12, structure is the same, and the centre is a beam body 59, is arranged with in the front of beam body 59 to connect ear 61,62, and connecting on the ear 61,62 has bearing pin 63, is provided with gusset 149 in the middle of the front of beam body 59.
A described left side, oil cylinder 7 is tiltedly drawn on the right side, 8, internal construction is the same, parts are identical, coupled position is installed to be and to be symmetrical arranged, the right side tiltedly draws oil cylinder 8 outsides to be cylinder body 64, in the cylinder body 64 is cylinder chamber 202, left part is equipped with piston 73 in the cylinder chamber 202, piston 73 left parts connect cylinder bottom 66, piston right part connection piston rod 76, between piston 73 and the cylinder bottom 66 clamping cap 68 is arranged, locking stifled 69, there is sealing ring 75 in cylinder bottom chamber 205 between piston rod 76 and the piston 73, ring washer 203 has support ring 70 between piston 73 and cylinder body 64, clip 71, guide ring 72, sealing ring 74, there is left plinth 65 in left-external side portion at cylinder body 64, in the plinth 65 of a left side hydraulic port 210 and UNICOM's hydraulic tube 204 are arranged, cylinder bottom chamber 205 is a cylinder sleeve 197 in cylinder body 64 right outsides, and sealing ring 78 is arranged in the middle of cylinder sleeve and the piston rod, cylinder sleeve 197 ends connect with piston rod 76, there is sealing ring 77 centre, support ring 79, dust ring 80, there is plinth 206 right side of cylinder body 64, and hydraulic port 207 and UNICOM's hydraulic tube 83 are arranged in the plinth 206, cylinder chamber 202; The left part of cylinder bottom 66 has axis hole 67, and the right part of piston rod 76 has column cap 81, axis hole 82.
Described extensible canopy 10 is a rectangle, form by 6 block plates, the centre is middle plate 86, both sides are shrouding 85, and are combined as a whole by double- screw bolt 93,94,95,96, and are fixing by nut 97, be provided with gusset piece 87 at the middle part of shrouding 85, and be fixedly connected by double- screw bolt 91,92, nut 177,178,179,180, the bottom of gusset piece 87 connects ear 88, and connecting on the ear 88 has connection slot 89, axis hole 90.
Described left and right shoulder beam 13,14 structures are the same, outside, a left side is a beam body 103, inside is telescopic cavity 104, in the middle of the left part of beam body 103 is column nest 99, pass column nest 99 and be axis hole 98, be provided with upper and lower connection ear 101 in the left side of beam body 103, connect on the ear 101 axis hole 102 is arranged, be provided with upper and lower connection ear 106 in the right side of beam body 103, connect on the ear 106 axis hole 105 is arranged, between the upper and lower connection ear 101 of the left side of beam body 103 is mounting groove 128, is mounting groove 107 between the upper and lower connection ear 106 of the right side of beam body 103.
Described extensible canopy oil cylinder 9 is a duplex bi-directional expansion oil cylinder, outside, a left side is a left cylinder 112, right outside is right cylinder body 138, the centre is combined as a whole by duplex cylinder bottom 129, in duplex cylinder bottom 129 outsides the ear 137 of connection, upper lateral part being arranged is plinth 111, in the left side of left cylinder 112 left plinth 116 is arranged, right connector seat 142 is arranged in the right side of right cylinder alms bowl 138; Left cylinder 112 inside are left cylinder cavity 113, left cylinder cavity 113 left parts have fairlead 119, right part has piston 114, clamping cap 126, between piston 114 and fairlead 119, left piston bar 115 is housed, dust ring 120, support ring 118, sealing ring 117 are housed between left piston bar 115 left parts and fairlead 119, between fairlead 119 and cylinder body 112, sealing ring 108 are housed; Between left piston bar 115 and piston 114, ring washer 124 is housed, sealing ring 123, locking stifled 125 is housed between piston 114 and left cylinder 112, screw 127 is arranged on clamping cap 126, hydraulic port 109 and UNICOM's hydraulic tube 110, cylinder chamber 113 are arranged on the plinth 116; Right cylinder body 138 inside are right cylinder cavity 139, right cylinder cavity 139 left parts have piston 135, clamping cap 131, right part that fairlead 140 is arranged, right piston rod 136 is housed between piston 135 and fairlead 140, between right piston rod 136 and piston 135, ring washer 193 is arranged, locking stifled 133, sealing ring 134 is arranged between piston 135 and right cylinder body 138, screw 132 is arranged on clamping cap 131; Between fairlead 140 and cylinder body 138, sealing ring 143 is arranged, sealing ring 141, support ring 144, dust ring 145 are arranged between fairlead 140 and right piston rod 136; Be provided with plinth 111 at duplex cylinder bottom 129 sidepieces, hydraulic port 130 and UNICOM's hydraulic tube 176, left right cylinder cavity 113,139 are arranged in the plinth 111; Right part at right cylinder body 138 has right connector seat 142, and hydraulic port 195, hydraulic tube 194 and communicated cylinder chamber 139 are arranged in the right connector seat 142; Left piston bar 115 left parts are column cap 121, axis hole 122, and right piston rod 136 right parts are column cap 146, axis hole 147.
Described suspension hoisting mechanism 15, top is loam cake 150, the bottom is a lower cover 151, by screw 165,182, nut 166,183 is fixing, the bottom of lower cover 151 connects goes up chain of interfaces 152 and by screw 167, nut 168 is fixing, last chain of interfaces 152 bottoms connect round-link chain 154, round-link chain 154 bottoms connect lower interface chain 153 and by screw 169, nut 170 is fixing, lower interface chain 153 bottoms connect axis of rotation 196, axis of rotation 196 gos deep in the hanger bracket 155 and by coupling block 184, bearing pin 174, screw 173 is fixedly connected, hanger bracket 155 both sides are by axle 157,171 connect movable rack 156,172, movable rack 156,172 front ends are equipped with opening head 158,175, opening head 158,175 structures are the same, it in the middle of the left part axle 185, on the axle 185 bonnet 160 is housed, bearing 159, bearing 159 outsides are by sealing ring 161, protecgulum 186 covers, and by screw 162,163 is fixing; Between opening head 158,175, be steel I-beam 164.
Described steel I-beam 164 is a seal type, and the centre is a beam body 164, and the side up and down of beam body 164 is a flat face 208,209, and beam body 164 left and right sides are arcwall face 200,201.
The present invention compares with background technology has tangible advance, adopted the gate-type structure design, two column secondary telescopic oil cylinders support, edge protecting beam tunnel wall mounted is protected and is leaned on, the shoulder beam, extensible canopy props up the top, duplex bi-directional expansion oil cylinder transversal stretching, tiltedly draw oil cylinder to shrink the location, the integral hanging lifting is moved, the seal type steel I-beam suspends the commutation of detouring in midair, hydraulic operation, when in the crossheading coal cutting roadway, carrying out advance support, but several recycle this support, each oil cylinder is the gate-type braced structures after stretching, each oil cylinder shrinks the back volume can dwindle 2 times, be inside contraction structure in length and breadth, be convenient on steel I-beam, move, hydraulic mechanism strength is big, good stability, each oil cylinder is rapidly flexible, and this support can carry out lame advanced supporting after stretching, and can suspend alternately reach after the contraction in midair, this reasonable in design, bracing force is big, supporting effect is good, support, move, stretch, contraction speed is fast, and is easy for operation, safe and reliable, be very good coal cutting roadway advance support equipment, this support also can use in other mineral.
Description of drawings
Fig. 1 is overall structure figure
Fig. 2 is column cylinder structure figure
Fig. 3 is the N-N sectional drawing of Fig. 2
Fig. 4 is column oil cylinder contraction state figure
Fig. 5 is the edge protecting beam front view
Fig. 6 is the edge protecting beam vertical view
Fig. 7 is the A-A sectional drawing of Fig. 5
Fig. 8 is for tiltedly drawing the oil cylinder front view
Fig. 9 is the B-B sectional drawing of Fig. 8
Figure 10 is the C-C sectional drawing of Fig. 8
Figure 11 is the extensible canopy front view
Figure 12 is the extensible canopy vertical view
Figure 13 is shoulder beam front view
Figure 14 is shoulder beam vertical view
Figure 15 is the E-E sectional drawing of Figure 13
Figure 16 is the F-F sectional drawing of Figure 13
Figure 17 is an extensible canopy oil cylinder front view
Figure 18 is the G-G sectional drawing of Figure 17
Figure 19 is the H-H sectional drawing of Figure 17
Figure 20 is for hanging travel mechanism's front view
Figure 21 is for hanging travel mechanism's lateral view
Figure 22 is the steel I-beam front view
Figure 23 is the Y-Y sectional drawing of Figure 22
Figure 24 is the S-S sectional drawing of Figure 22
Figure 25 is the hydraulic control mechanism schematic diagram
Figure 26 is the whole mobile suspension status figure of support
Figure 27 is coal cutting roadway rack arrangement figure
Figure 28 is the K-K sectional drawing of Figure 27
Shown in the figure, the piece number inventory is as follows:
1, left side end boots, 2, boots of the right end, 3, left column, 4, right column, 5, the left column oil cylinder, 6, the right column oil cylinder, 7, oil cylinder, 8 are tiltedly drawn in a left side, oil cylinder, 9 are tiltedly drawn in the right side, the extensible canopy oil cylinder, 10, extensible canopy, 11, left side edge protecting beam, 12, right edge protecting beam, 13, left side shoulder beam, 14, right shoulder beam, 15, hang hoisting mechanism, 16, connecting rod, 17, axle, 18, axle, 19, axle, 20, axle, 21, left side jackshaft, 22, right jackshaft, 23, left side oil cylinder axle, 24, right oil cylinder axle, 25, upper left axle, 26, upper right axle, 27, left side hydraulic port, 28, right hydraulic port, 29, connecting rod, 30, the one-level cylinder body, 31, the secondary cylinder body, 32, plinth, 33, hydraulic tube, 34, column cap, 35, axis hole, 36, bottom valve, 37, the lower contact seat, 38, piston, 39, clip, 40, support ring, 41 sealing rings, 42, fairlead, 43, support ring, 44, sealing ring, 45, sealing ring, 46, dust ring, 47, control valve, 48, locking stifled, 49, hydraulic tube, 50, piston, 51, sealing ring, 52, sealing ring, 53, post alive, 54, fairlead, 55, hydraulic port, 56, at the bottom of the spherical post, 57, screw, 58, coupling ring, 59, the edge protecting beam body, 60, hydraulic control mechanism, 61, connect ear, 62, connect ear, 63, bearing pin, 64, cylinder body, 65, left side plinth, 67, axis hole, 68, clamping cap, 69, locking stifled, 70, support ring, 71, clip, 72, guide ring, 73, piston, 74, sealing ring, 75, sealing ring, 76, piston rod, 77, sealing ring, 78, sealing ring, 79 support rings, 80, dust ring, 81, column cap, 82, axis hole, 83, hydraulic tube, 84, the cylinder chamber, 85, shrouding, 86, middle plate, 87, gusset piece, 88, connect ear, 89, mounting groove, 90, axis hole, 91, double-screw bolt, 92, double-screw bolt, 93, double-screw bolt, 94, double-screw bolt, 95, double-screw bolt, 96, double-screw bolt, 97, nut, 98, axis hole, 99, leghole, 100, control valve, 101, connect ear, 102, axis hole, 103, shoulder beam body, 104, telescopic cavity, 105, axis hole, 106, connect ear, 107, mounting groove, 108, sealing ring, 109, hydraulic port, 110, hydraulic tube, 111, plinth, 112, left cylinder, 113, left cylinder cavity, 114, piston, 115, the left piston bar, 116, left side plinth, 117, sealing ring, 118, support ring, 119, fairlead, 120, dust ring, 121, column cap, 122, axis hole, 123, sealing ring, 124, ring washer, 125, locking stifled 126, clamping cap, 127, screw, 128, mounting groove, 129, the duplex cylinder bottom, 130, hydraulic port, 131, clamping cap, 132, screw, 133, locking stifled, 134, sealing ring, 135, piston, 136, right piston rod, 137, connect ear, 138, right cylinder body, 139, right cylinder cavity, 140, fairlead, 141, sealing ring, 142, the right connector seat, 143, sealing ring, 144, support ring, 145, dust ring, 146, column cap, 147, axis hole, 148, the cylinder chamber, 149, gusset, 150, loam cake, 151, lower cover, 152, last chain of interfaces, 153, the lower interface chain, 154, round-link chain, 155, hanger bracket, 156, movable rack, 157, axle, 158, opening head, 159, bearing, 160, bonnet, 161, sealing ring, 162, screw, 163, screw, 164, steel I-beam, 165, screw, 166, nut, 167, screw, 168, nut, 169, screw, 170, nut, 171, axle, 172, movable rack, 173, screw, 174, bearing pin, 175, opening head, 176, hydraulic tube, 177, nut, 178, nut, 179, nut, 180, nut, 181, hydraulic tube, 182, screw, 183, nut, 184, coupling block, 185, axle, 186, protecgulum, 187, column valve falls in column, and 188, column setting prop valve, 189, protect nation and fall column valve, 190, protect nation's setting prop valve, 191, extensible canopy is received valve, 192, the extensible canopy lift valve, 193, ring washer, 194, hydraulic tube, 195, hydraulic port, 196, axis of rotation, 197, cylinder sleeve, 198, hydraulic tube, 199, hydraulic tube, 200, arcwall face, 201, arcwall face, 202, the cylinder chamber, 203, ring washer, 204, hydraulic tube, 205, the cylinder bottom chamber, 206, plinth, 207, hydraulic port, 208, flat face, 209, flat face, 210, hydraulic port, 211, sealing ring, 212, dust ring, 213, mobile fulcrum, 214, getting working face, 215, return airway.
The specific embodiment
The present invention will be further described below in conjunction with accompanying drawing:
Shown in Figure 1, be the stent support state, a left side, boots of the right end 1,2, a left side, right column 3,4, a left side, right shoulder beam 13,14, extensible canopy 9 has been formed whole gate-type structure, a left side, right column oil cylinder 5,6 is one, secondary is flexible up and down, extensible canopy oil cylinder 9 is two-way duplex transversal stretching, a left side, oil cylinder 7 is tiltedly drawn on the right side, 8 by axle 17,18,19,20,21,22,23,24 with left, right column 3,4, extensible canopy 10, a left side, right edge protecting beam 11,12, a left side, right shoulder beam 13,14, a left side, right connecting rod 16,29 tractives connect, be that control bracket is flexible, left side during holding state, oil cylinder 7 is tiltedly drawn on the right side, 8 with extensible canopy 10, angle between the extensible canopy oil cylinder 9 is 25 °, is symmetric figure; Left and right shoulder beam 13,14 connects with extensible canopy oil cylinder 9 by connecting ear 101, axle 25,26, the telescopic cavity 104 of left and right shoulder beam 13,14 puts in when extensible canopy 10 is shunk, the piston rod 115,136 of extensible canopy oil cylinder 9 is collapsible, spurring left and right shoulder beam 13,14 simultaneously shrinks, transverse width is reduced, move when being convenient to hang, extensible canopy 10, left and right shoulder beam the 13, the 14th, a top bit, left and right edge protecting beam the 11, the 12nd bears against wall position, tunnel during stent support, make support firm, super protective effect; Hanging hoisting mechanism 15 is the centres that are contained in extensible canopy 10, and promptly the centre of support is to hang the critical component that moves; Hydraulic control mechanism 60 is power resources of this support, and by control valve 47,100 control hydraulic flow and hydraulic jacks, hydraulic port 27,28, hydraulic tube 181, external hydraulic tube 198,199 are unimpeded; Boots of the left and right end the 1, the 2nd, the integrated carrying position of support will be installed firmly.
Fig. 2,3, shown in 4, a left side, right column oil cylinder 5, the 6th, the secondary telescopic oil cylinder, one-level cylinder body 30 is on the top of oil cylinder, the column cap 34 at top, axis hole 35 and shoulder beam 13,14 connect, secondary cylinder body 31 is entangled in the bottom, post 53 alive is entangled in secondary cylinder body 31 bottoms, the post 53 of living gos deep into end boots 1, also fixing in 2, in the middle of the oil cylinder be hydraulic tube 181 and with hydraulic port 55,49,33, cylinder chamber 84,148 UNICOMs, column oil cylinder 5, the 6th, the support bearing main body of support must guarantee enough support forces, each hydraulic port, hydraulic tube will clean unimpeded, it is tight that each sealing ring is wanted, must not leakage of oil liquid.
Shown in Fig. 5,6,7, left and right edge protecting beam the 11, the 12nd, support shields near the position of tunnel wall, intensity good, and impact resistance will be made of structural alloy steel, and each one wants welded and installed firm.
Shown in Fig. 8,9,10, the left and right oil cylinder the 7, the 8th that tiltedly draws, single telescopic oil cylinder, symmetry is installed, and is that tractive column 3,4 is flexible, note setting angle, and each fluid pressure line will clean unimpeded, and it is tight that sealing ring is wanted, and must not leak.
Shown in Figure 11,12, extensible canopy 10 is that support directly supports the top, tunnel, also is simultaneously the carrying position that hangs lifting, good intensity must be arranged, impact resistance, shrouding 85, middle plate 86 will be made of the good structural alloy steel of intensity, and each double-screw bolt, nut are wanted fixation.
Shown in Figure 13,14,15,16, left and right shoulder beam 13,14 structures are the same, and symmetry is installed, and its telescopic cavity 104 will cooperate freely with extensible canopy 10 and extensible canopy 10 is born a top effect together, make of the good structural alloy steel of intensity, and each one will install firmly.
Figure 17,18, shown in 19, extensible canopy oil cylinder 9 is two-way duplex telescopic oil cylinders, two cylinder bodies 112 about dividing, 138, left and right sides cylinder body 112,138 shared duplex cylinder bottoms 129, left and right sides piston rod 115,136 is flexible to the left and right, and by column cap 121,146, axis hole 122,147 with left, right shoulder beam 13,14 connect, be provided with three plinths 116 altogether, 111,142, by hydraulic port 109,130,195 with cylinder chamber 113,139 and external fluid pressure line UNICOM, this oil cylinder major control extensible canopy 10, a left side, right shoulder beam 13,14 transversal stretching, each fluid pressure line is unimpeded, cleaning, each sealing ring want tight, must not leakage of oil liquid.
Figure 20, shown in 21, hanging hoisting mechanism 15 is carryings, hang, lifting, the mechanism that moves, circular-arc loam cake 150, lower cover 151 is fixed on the extensible canopy 10, middle by chain of interfaces 152,153, round-link chain 154 connects hanger bracket 155, the movable rack 156 of hanger bracket 155 and both sides, 172 connect, movable rack 156, there is opening head 158 172 ends, 175, opening head 158,175 just in time clamp steel I-beam 164, hanging hoisting mechanism 15 is execution positions that the support suspention is moved, but integrated carrying support, each parts wants intensity good, the length of round-link chain 154 is looked the tunnel to be needed to install, bearing 159 will rotate flexibly, each one wants welded and installed firm, hangs when hoisting mechanism 15 moves and detours on steel I-beam 164.
Shown in Figure 22,23,24, steel I-beam 164 is the type of sealing, top and bottom are flat face 208,209, the left and right side is an arcwall face 200,201, flat face 208,209, arcwall face 200,201 will be connected as a single entity, be connected level and smooth, the opening head 158,175, the bearing 159 that hang hoisting mechanism 15 are detoured freely in the above, make of the good on-deformable structural alloy steel of intensity.
Shown in Figure 25, hydraulic control mechanism 60 is that whole each oil cylinder of control stretches, shrinks, and by control valve 47,100 control turnover hydraulic oil liquids, fall column valve 187, the left and right column oil cylinder 5,6 of setting prop valve 188 controls, fall column valve 189, the left and right oil cylinder 7,8 that tiltedly draws of setting prop valve 190 controls, extensible canopy is received valve 191, extensible canopy lift valve 192 control extensible canopy oil cylinders 9, hydraulic tube 181 and each valve, oil cylinder UNICOM, each valve, fluid pressure line will clean unimpeded, but the good plastic cement pipe of each hydraulic tube working strength.
Figure 26 is the supporting state of support in coal cutting roadway and shrinks suspension status, when carrying out supporting, hydraulic control mechanism 60 left, right column oil cylinder 5,6, extensible canopy oil cylinder 9, the left and right oil cylinder 7,8 that tiltedly draws inject hydraulic oil liquids, and each oil cylinder is in extended configuration, is the gate-type braced structures; Reclaim the hydraulic oil liquid of each oil cylinder when hydraulic control mechanism 60, each oil cylinder shrinks, a left side, right column 3,4 fall, extensible canopy 10 is laterally withdrawn, a left side, oil cylinder 7 is tiltedly drawn on the right side, 8 pulling columns inwardly shrink, a left side, right column 3, the 4 contraction angles to the center are 14 °, a left side, oil cylinder 7 is tiltedly drawn on the right side, the 8 contraction angles to the center are 68 °, can make the overall volume of support dwindle 2 times, hanging hoisting mechanism 15 directions is inverted, corresponding up and down on steel I-beam 164 with the suspension hoisting mechanism 15 of holding state, make the support integral body after the contraction be lifted on the support of holding state by steel I-beam 164, steel I-beam 164 is arc enclosuring structures of remodeling, be mounted in the beam body in the coal cutting roadway, hang the opening head 158 on the hoisting mechanism 15, bearing 159 in 175 can slide on steel I-beam freely, carrying out the front and back tractive moves, not needing integral body to tear open moves, move to desired location and can inject hydraulic oil liquid by hydraulic control mechanism 60 once more, each oil cylinder stretches simultaneously, again make support be the gate-type holding state, can carry out supporting as required and---shrink---moving---supporting circulation.
The two ends that hang the steel I-beam 164 of lifting travel mechanism 15 are closed ring structure, by flat face 208,209, arcwall face 200,201 makeup rings around state; When support rises frame, when carries left, right column 3,4 rises, support is in the position of the loop configuration front end arcwall face 201 of steel I-beam 164, walks around arcwall face 201 in the setting prop process, forward the upper limb below of flat face 208 to, realize the lifting of support itself steel I-beam; When support frame, carries left fall, when post falls in right column 3,4, support is in rear end arcwall face 200 positions of steel I-beam 164, fall in the post process, decline along with entire bracket, hang the loop configuration of lifting travel mechanism 15 and walk around rear end arcwall face 200 from the upper limb flat face 208 of steel I-beam 164, be turned to the top of the bottom wing flat face 209 of steel I-beam 164, realized the suspension status of support on steel I-beam 164, for the reach support has been created condition.
Figure 27,28 is that mobile status figure is arranged and hangs in the work of support in coal cutting roadway, advance support in the coal cutting roadway is generally at the front of getting working face 214 20-30 rice, every 0.8-1.2 rice a support frame can be set, and and return airway 215 UNICOMs, the direction of advance of support moving direction and getting working face 214 is consistent, when support moves, integrated suspension is on the mobile fulcrum 213 of steel I-beam 164, opening head 158, bearing 159 on 175 can slide on the ring surface of steel I-beam 164, can drive support and move ahead, finish the locomotive function that moves ahead, by that analogy, circulation is carried out, and is rapidly convenient.
Claims (9)
1. suspending movable hydraulic support rack for advanced support in coal cutting roadway, it is characterized in that: this hydraulic support primary structure comprises: column, edge protecting beam, shoulder beam, connecting rod, end boots, column oil cylinder, extensible canopy oil cylinder, tiltedly draw oil cylinder, hang hoisting mechanism, hydraulic control mechanism; Boots of the left and right end (1,2), left and right column (3,4), left and right shoulder beam (13,14), extensible canopy (10) are formed the gate-type structure; On a left side, boots of the right end (1,2) upper vertical is equipped with a left side, right column (3,4), a left side, right column (3,4) in a left side, right column oil cylinder (5,6), a left side, right column (3,4) top is by left side axle (17,19), right axle (18,20) with left edge protecting beam (11), right edge protecting beam (12), left side connecting rod (16), right connecting rod (29), left side shoulder beam (13), right shoulder beam (14) connects, left side shoulder beam (13), right shoulder beam (14) is by double-screw bolt (93,96) connect with extensible canopy (10), left side shoulder beam (13), right shoulder beam (14) is by a left side, the right ear (101) that connects, upper left axle (25), upper right axle (26) connects with extensible canopy oil cylinder (9), left side shoulder beam (13), right shoulder beam (14) is by left connecting rod (16), right connecting rod (29), left side jackshaft (21), right jackshaft (22) tiltedly draws oil cylinder (7) with a left side, the right side tiltedly draws oil cylinder (8) to connect, and extensible canopy (10) is by a left side, right oil cylinder axle (23,24) with a left side, oil cylinder (7 is tiltedly drawn on the right side, 8) connect; Extensible canopy (10) middle part connects with suspension hoisting mechanism (15) by gusset piece (87,88), hangs hoisting mechanism (15) bottom and connects steel I-beam (164); The right lower quadrant of support is hydraulic control mechanism (60), the top of hydraulic press structure (60) is provided with two control valves (47,100), the left side connects hydraulic tube (181) and UNICOM's left side hydraulic port (27), the right side connects the right hydraulic port (28) of hydraulic tube (181) and UNICOM, the bottom is hydraulic tube (198,199) and the external hydraulic mechanism of UNICOM, and left and right hydraulic port (27,28) connects with left and right column oil cylinder (5,6), left and right oil cylinder (7,8), the extensible canopy oil cylinder (9) of tiltedly drawing by pipeline.
2. suspending movable hydraulic support rack for advanced support in coal cutting roadway according to claim 1, it is characterized in that: described left and right column oil cylinder (5,6) structure is the same, form by one-level cylinder body (30), secondary cylinder body (31), the one-level cylinder body (30) of left column oil cylinder (5) is contained on the secondary cylinder body (31), and secondary cylinder body (31) is contained on the left side end boots (1); The one-level cylinder body (30) of right column oil cylinder (6) is contained on the secondary cylinder body (31), and secondary cylinder body (31) is contained on the right end boots (2); One-level cylinder body upper end is column cap (34), axis hole (35), inside is cylinder chamber (84), top connection portion is provided with top connection seat (32), in the top connection seat (32) is hydraulic tube (33) and communicated cylinder chamber (84), piston (38) is housed in the cylinder chamber (84), piston (38) connects secondary cylinder body (31), and bottom valve (36), clip (39), support ring (40), sealing ring (41) are housed on the piston (38); Be provided with lower contact seat (37) in the bottom of one-level cylinder body (30), is the cylinder chamber (148) of hydraulic tube (49) and UNICOM's secondary cylinder body (31) in the lower contact seat (37), between the connection part of the bottom of one-level cylinder body (30) and secondary cylinder body (31), fairlead (42), support ring (43), sealing ring (44,45), dust ring (46) is arranged; In secondary cylinder body (31) cylinder chamber (148), post alive (53) is housed in the cylinder chamber (148), the top of post alive (53) is locking stifled (48), piston (50), sealing ring (51,52), fairlead (54), sealing ring (211), dust ring (212), following side at the post (53) of living is hydraulic port (55) and connects the hydraulic tube of UNICOM (181) each other, pack at the bottom of the coupling ring (58) in the end boots (1,2), the spherical post in (56) in post (53) bottom of living, and fixing by screw (57).
3. suspending movable hydraulic support rack for advanced support in coal cutting roadway according to claim 1, it is characterized in that: described left and right edge protecting beam (11,12), structure is the same, the centre is beam body (59), be arranged with left and right connection ear (61,62) in the front of beam body (59), connecting on the ear (61,62) has bearing pin (63), is provided with gusset (149) in the middle of the front of beam body (59).
4. suspending movable hydraulic support rack for advanced support in coal cutting roadway according to claim 1, it is characterized in that: a described left side, oil cylinder (7 is tiltedly drawn on the right side, 8), internal construction is the same, parts are identical, coupled position is installed to be and to be symmetrical arranged, it is cylinder body (64) that the right side tiltedly draws oil cylinder (8) outside, in the cylinder body (64) is cylinder chamber (202), the interior left part in cylinder chamber (202) is equipped with piston (73), piston (73) left part connects cylinder bottom (66), piston right part connection piston rod (76), between piston (73) and the cylinder bottom (66) clamping cap (68) is arranged, locking stifled (69), cylinder bottom chamber (205), between piston rod (76) and the piston (73) sealing ring (75) is arranged, ring washer (203), between piston (73) and cylinder body (64), support ring (70) is arranged, long hoop (71), guide ring (72), sealing ring (74), there is left plinth (65) in left-external side portion at cylinder body (64), in the left side plinth (65) hydraulic pressure (210) and UNICOM's hydraulic tube (204) are arranged, cylinder bottom chamber (205), in the right outside of cylinder body (64) is cylinder sleeve (197), sealing ring (78) is arranged in the middle of cylinder sleeve and the piston rod, cylinder sleeve (197) end connects with piston rod (76), there is sealing ring (77) centre, support ring (79), dust ring (80), there is plinth (206) right side of cylinder body (64), and hydraulic pressure (207) and UNICOM's hydraulic tube (83) are arranged in the plinth (206), cylinder chamber (202); The left part of cylinder bottom (66) has axis hole (67), and the right part of piston rod (76) has column cap (81), axis hole (82).
5. suspending movable hydraulic support rack for advanced support in coal cutting roadway according to claim 1, it is characterized in that: described extensible canopy (10) is a rectangle, form by 6 block plates, the centre is middle plate (86), both sides are shrouding (85), and by double-screw bolt (93,94,95,96) combine as a whole, fixing by nut (97), be provided with gusset piece (87) at the middle part of shrouding (85), and by double-screw bolt (91,92), nut (177,178,179,180) be fixedly connected, the bottom of gusset piece (87) connects ear (88), and connecting on the ear (88) has connection slot (89), axis hole (90).
6. suspending movable hydraulic support rack for advanced support in coal cutting roadway according to claim 1, it is characterized in that: a described left side, right shoulder beam (13,14) structure is the same, shoulder beam outside, a left side is beam body (103), inside is telescopic cavity (104), in the middle of the left part of beam body (103) is column nest (99), passing column nest (99) is axis hole (98), left side at beam body (103) is provided with, second line of a couplet lug (101), connect on the ear (101) axis hole (102) is arranged, right side at beam body (103) is provided with, second line of a couplet lug (106), connect on the ear (106) axis hole (105) is arranged, on the left side of beam body (103), between the second line of a couplet lug (101) mounting groove (128), on the right side of beam body (103), between the second line of a couplet lug (106) mounting groove (107).
7. suspending movable hydraulic support rack for advanced support in coal cutting roadway according to claim 1, it is characterized in that: described extensible canopy oil cylinder (9) is a duplex bi-directional expansion oil cylinder, outside, a left side is left cylinder (112), right outside is right cylinder body (138), the centre is combined as a whole by duplex cylinder bottom (129), there are connection ear (137), upper lateral part to be plinth (111), left plinth (116) to be arranged at duplex cylinder bottom (129) middle part, right connector seat (142) arranged in the right side of right cylinder alms bowl (138) in the left side of left cylinder (112); Left cylinder (112) inside is left cylinder cavity (113), left cylinder cavity (113) left part has fairlead (119), right part has piston (114), clamping cap (126), between piston (114) and fairlead (119), left piston bar (115) is housed, dust ring (120), support ring (118), sealing ring (117) are housed between left piston bar (115) left part and fairlead (119), between fairlead (119) and cylinder body (112), sealing ring (108) are housed; Between left piston bar (115) and piston (114), ring washer (124) is housed, sealing ring (123), locking stifled (125) are housed between piston (114) and left cylinder (112), screw (127) is arranged on clamping cap (126), hydraulic port (109) and UNICOM's hydraulic tube (110), cylinder chamber (113) are arranged on the plinth (116); Right cylinder body (138) inside is right cylinder cavity (139), left cylinder cavity (139) left part has piston (135), clamping cap (131), right part that fairlead (140) is arranged, between piston (135) and fairlead (140), right piston rod (136) is housed, between right piston rod (136) and piston (135), ring washer (193) is arranged, locking stifled (133), sealing ring (134) are arranged between piston (135) and right cylinder body (138), screw (132) is arranged on clamping cap (131); Between fairlead (140) and right cylinder body (138), sealing ring (143) is arranged, sealing ring (141), support ring (144), dust ring (145) are arranged between fairlead (140) and right piston rod (136); Be provided with plinth (111) at duplex cylinder bottom (129) sidepiece, hydraulic port (130) and UNICOM's hydraulic tube (176), left and right cylinder chamber (113,139) are arranged in the plinth (111); Right part at right cylinder body (138) has right connector seat (142), and hydraulic port (195), hydraulic tube (194) and communicated cylinder chamber (139) are arranged in the right connector seat (142); Left piston bar (115) left part is column cap (121), axis hole (122), and right piston rod (136) right part is column cap (146), axis hole (147).
8. suspending movable hydraulic support rack for advanced support in coal cutting roadway according to claim 1, it is characterized in that: described suspension hoisting mechanism (15), top is loam cake (150), the bottom is lower cover (151), by screw (165,182), nut (166,183) fixing, the bottom of lower cover (151) connects goes up chain of interfaces (152) and by screw (167), nut (168) is fixing, last chain of interfaces (152) bottom connects round-link chain (154), round-link chain (154) bottom connects lower interface chain (153) and by screw (169), nut (170) is fixing, lower interface chain (153) bottom connects axis of rotation (196), axis of rotation (196) gos deep in the hanger bracket (1 55) and by coupling block (184), bearing pin (174), screw (173) is fixedly connected, hanger bracket (155) both sides are by axle (157,171) connect movable rack (156,172), movable rack (156,172) front end is equipped with opening head (158,175), opening head (158,175) structure is the same, it in the middle of the right part axle (185), on the axle (185) bonnet (160) is housed, bearing (159), bearing (159) is outside by sealing ring (161), protecgulum (186) covers, and by screw (162,163) fixing; Between opening head (158,175), be steel I-beam (164).
9. suspending movable hydraulic support rack for advanced support in coal cutting roadway according to claim 1, it is characterized in that: described steel I-beam (164) is a seal type, the centre is beam body (164), the side up and down of beam body (164) is straight panel (208,209), and beam body (164) left and right side is arcwall face (200,201).
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