CN100404184C - High frequency welder - Google Patents
High frequency welder Download PDFInfo
- Publication number
- CN100404184C CN100404184C CNB2004100525909A CN200410052590A CN100404184C CN 100404184 C CN100404184 C CN 100404184C CN B2004100525909 A CNB2004100525909 A CN B2004100525909A CN 200410052590 A CN200410052590 A CN 200410052590A CN 100404184 C CN100404184 C CN 100404184C
- Authority
- CN
- China
- Prior art keywords
- frequency welder
- frequency
- induction heating
- high frequency
- anchor clamps
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000010438 heat treatment Methods 0.000 claims abstract description 26
- 230000006698 induction Effects 0.000 claims abstract description 20
- 238000003466 welding Methods 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 4
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 230000008961 swelling Effects 0.000 claims description 3
- 229910000679 solder Inorganic materials 0.000 abstract description 2
- 238000005219 brazing Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 abstract 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 10
- 229910052802 copper Inorganic materials 0.000 description 10
- 239000010949 copper Substances 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000005476 soldering Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Landscapes
- General Induction Heating (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The present invention relates to a high frequency welder which comprises two machine frames (30) of a parallel guide track (31), two brackets (40), a high frequency heating engine (50), a fixture and a speed reducing motor (70), wherein the brackets (40) are arranged at both ends of the guide track (31) and can horizontally move on the guide track (31), the high frequency heating engine is arranged on the brackets (40) and is provided with an induction heating ring (51), the fixture clamps welding workpieces, the position of the fixture corresponds to that of the induction heating ring (51), and the speed reducing motor (70) drives the fixture to rotate. Replacing existing manual brazing process, the high frequency welder of the present invention has the advantages of high productive efficiency, stable welding quality, low cost and low labor strength; in addition, driven by the speed reducing motor (70), the fixture continuously rotates the workpieces so that melted solders can more fully and uniformly soak and fill seams among the workpieces, which improves the welding quality and reduces the reworking rate.
Description
Technical field
The present invention relates to the processing equipment of radiator, particularly radiator distributes the processing equipment that is welded to connect of copper pipe and joint.
Background technology
Continuous development along with science and technology, more and more higher in the industrial production to the welding requirements of copper pipe (for example the distribution copper pipe of radiator and being connected of jointing), especially the copper pipe after will guaranteeing to weld uses and does not have the phenomenon of leaking, traditional processing method adopts manual soldering, and does not have special electroplating equipment wielding machine.This kind production technology, production efficiency is lower, and the welding quality instability occurs causing the defective of product because of human factor easily, and production cost is higher, and product is back rework rate height after testing.And working strength of workers is also bigger, can not satisfy the big needs of producing of modernization.
Summary of the invention
The technical problem to be solved in the present invention is, a kind of high-frequency welder is provided, the technical problem low with the production efficiency that solves manual soldering, that welding quality is unstable, production cost is high, rework rate is high, labour intensity is big.
The technical solution adopted for the present invention to solve the technical problems is: a kind of high-frequency welder is provided, comprise the frame that is provided with two closed slides, be located at the described guide rail two ends and two carriages that can move horizontally thereon, and the high frequency hypertherm of on described carriage, installing with induction heating circle, with the position of described induction heating circle anchor clamps corresponding and that clamp welding work pieces with drive the reducing motor that described anchor clamps rotate.
Above-mentioned high-frequency welder also comprises and is located on the described frame, drives first cylinder that described carriage moves horizontally.
Also be provided with second cylinder on the described carriage of above-mentioned high-frequency welder; Described reducing motor moves horizontally with respect to described carriage under the driving of described second cylinder, drives described anchor clamps and moves horizontally the described workpiece of clamping.
The described induction heating circle of above-mentioned high-frequency welder is that the hollow tube coiled is circular; Described high frequency hypertherm also comprises water source and control device, described water source and control device output current constant, flow cooling in described induction heating circle.
Above-mentioned high-frequency welder comprises that also the described cylinder of control moves and the heat time heating time of described high-frequency welder and the driving control device of temperature, and described driving control device is a programmable control system.
The described anchor clamps of above-mentioned high-frequency welder comprise the mandrel of insertion and the described workpiece of swelling and the baffle plate of the described workpiece of located lateral.
High-frequency welder of the present invention is provided with the workpiece of scolder in advance by clamp, induction heating circle by the high frequency hypertherm heats workpiece again, and make the melt solder of workpiece, thereby finish the welding of workpiece, replace the technology of existing staff soldering, thereby had production efficiency height, welding quality stable, cost is low, labour intensity is low advantage; And anchor clamps make workpiece rotate continuously under the drive of reducing motor, thereby make, the scolder of fusion can be more full and uniform soaks into and fill seam between workpiece, has improved welding quality, has reduced rework rate.
Description of drawings
Below in conjunction with drawings and Examples a kind of high-frequency welder of the present invention is described further, in the accompanying drawing:
Fig. 1 is the welded condition schematic diagram of a kind of high-frequency welder of the present invention.
Fig. 2 is the local enlarged diagram of the I portion of Fig. 1.
The specific embodiment
Below in conjunction with accompanying drawing a kind of high-frequency welder of the present invention is described in further detail.
As shown in Figure 1 and Figure 2, a kind of high-frequency welder of the present invention, it is the welding (certainly being applied to being welded to connect of other workpiece) that is used for radiator copper pipe 10 and joint 20, comprise the frame 30 that is provided with two closed slides 31, be located at described guide rail 31 two ends and two carriages 40 that can move horizontally thereon, and the high frequency hypertherm of on described carriage 40, installing 50 with induction heating circle 51, with the position of described induction heating circle 51 anchor clamps corresponding and that clamp welding work pieces with drive the reducing motor 70 that described anchor clamps rotate.
On described frame 30, be provided with and drive first cylinder 81 that described carriage 40 moves horizontally.Also be provided with second cylinder 82 on the described carriage 40; Described reducing motor 70 moves horizontally with respect to described carriage 40 under the driving of described second cylinder 82, drives described anchor clamps and moves horizontally the described workpiece of clamping.Described anchor clamps comprise the mandrel 61 of insertion and the described workpiece of swelling and the baffle plate 62 of the described workpiece of located lateral.
Described high frequency hypertherm 50 also comprises water source and control device 52, described water source and control device 52 outputs current constant, flow cooling in described induction heating circle 51; Corresponding, described induction heating circle 51 is that the hollow tube coiled is circular, thereby makes flowing through in described induction heating circle 51 that current can not stop, plays cooling effect.
Described high-frequency welder can also be provided with the driving control device 90 that is electrically connected with above-mentioned cylinder and high frequency hypertherm, described driving control device 90 is a programmable control system, described cylinder moves and the heat time heating time and the temperature of described high frequency hypertherm 50 thereby can control, finish automation control, reduce labour intensity.
When the joint 20 that uses high-frequency welder of the present invention with radiator was welded on its copper pipe 10, at first the link that inserts copper pipe 10 at joint 20 was established scolder 21, then joint 20 was inserted in the copper pipe 10, formed a workpiece.Then, drive described first cylinder, 81 movable support brackets 40, make the distance of two ends anchor clamps equate substantially, drive described anchor clamps by second cylinder 82 then with copper pipe 10, make the described workpiece of clamp, and make the induction heating circle 51 of high frequency hypertherm 50 be located at the position at scolder 21 places.Then, trigger 50 work of described high frequency hypertherm, make the described scolder 21 of induction heating circle 51 heating fusions, trigger the water source simultaneously and the constant current of control device 52 outputs cool off described induction heating circle 51, prevent that described induction heating circle 51 is overheated; And drive described reducing motor 70 work, drive described anchor clamps rotation, thereby drive the workpiece rotation be fixed on the described anchor clamps, thereby soaking into of making that scolder 21 can be more full and uniform and fill seam between joint 20 and the copper pipe 10 improved welding quality, reduced rework rate.
Claims (6)
1. high-frequency welder, it is characterized in that, comprise the frame (30) that is provided with two closed slides (31), be located at described guide rail (31) two ends and two carriages (40) that can move horizontally thereon, and go up the high frequency hypertherm (50) installed at described carriage (40) with induction heating circle (51), with the position anchor clamps corresponding and that clamp welding work pieces of described induction heating circle (51) with drive the reducing motor (70) that described anchor clamps rotate.
2. high-frequency welder according to claim 1 is characterized in that, described high-frequency welder comprises that also being located at described frame (30) goes up, drives first cylinder (81) that described carriage (40) moves horizontally.
3. high-frequency welder according to claim 2 is characterized in that, also is provided with second cylinder (82) on the described carriage (40); Described reducing motor (70) moves horizontally with respect to described carriage (40) under the driving of described second cylinder (82), drives described anchor clamps and moves horizontally the described workpiece of clamping.
4. according to claim 1,2 or 3 described high-frequency welders, it is characterized in that described induction heating circle (51) is that the hollow tube coiled is circular; Described high frequency hypertherm (50) also comprises water source and control device (52), described water source and control device (52) output current constant, flow cooling in described induction heating circle (51).
5. high-frequency welder according to claim 4, it is characterized in that, described high-frequency welder comprises that also the described cylinder of control moves and the heat time heating time of described high-frequency welder and the driving control device (90) of temperature, and described driving control device (90) is a programmable control system.
6. high-frequency welder according to claim 5 is characterized in that, described anchor clamps comprise the mandrel (61) of insertion and the described workpiece of swelling and the baffle plate (62) of the described workpiece of located lateral.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100525909A CN100404184C (en) | 2004-11-29 | 2004-11-29 | High frequency welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100525909A CN100404184C (en) | 2004-11-29 | 2004-11-29 | High frequency welder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1781640A CN1781640A (en) | 2006-06-07 |
| CN100404184C true CN100404184C (en) | 2008-07-23 |
Family
ID=36772464
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004100525909A Expired - Fee Related CN100404184C (en) | 2004-11-29 | 2004-11-29 | High frequency welder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100404184C (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101862880B (en) * | 2010-06-11 | 2012-10-10 | 唐山开元机器人***有限公司 | Main chord member joint robot welding system |
| CN102513656A (en) * | 2011-11-01 | 2012-06-27 | 广州祈信金属制品有限公司 | Composite pipe and special numerical control sealing welding machine thereof |
| CN103909320A (en) * | 2013-01-09 | 2014-07-09 | 南昌欧菲光电技术有限公司 | Mobile phone module welding fixture |
| CN103056483B (en) * | 2013-01-10 | 2015-07-29 | 成都环龙智能***设备有限公司 | Gas flame cuttiug anti-deformation device |
| CN103317287B (en) * | 2013-06-27 | 2015-09-30 | 浙江龙生汽车部件股份有限公司 | A kind of circular pin automatic welding machine |
| CN103909316B (en) * | 2014-03-28 | 2016-06-08 | 珠海格力电器股份有限公司 | Induction brazing equipment |
| CN107127415A (en) * | 2017-05-15 | 2017-09-05 | 深圳市睿冠科技有限公司 | A kind of microphone automatic welding device |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB970708A (en) * | 1960-04-01 | 1964-09-23 | T S Prec Engineering Ltd | Improvements in or relating to securing type pieces to type bars |
| JPH03180266A (en) * | 1989-12-06 | 1991-08-06 | Furukawa Electric Co Ltd:The | Apparatus for joining insulating type heat pipe |
| CN2517535Y (en) * | 2001-11-21 | 2002-10-23 | 山西天海泵业有限公司 | Intermediate-frequency induction solderer for rotor of electrical machine |
| CN2749612Y (en) * | 2004-11-29 | 2006-01-04 | 方大集团股份有限公司 | High frequency welding machine |
-
2004
- 2004-11-29 CN CNB2004100525909A patent/CN100404184C/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB970708A (en) * | 1960-04-01 | 1964-09-23 | T S Prec Engineering Ltd | Improvements in or relating to securing type pieces to type bars |
| JPH03180266A (en) * | 1989-12-06 | 1991-08-06 | Furukawa Electric Co Ltd:The | Apparatus for joining insulating type heat pipe |
| CN2517535Y (en) * | 2001-11-21 | 2002-10-23 | 山西天海泵业有限公司 | Intermediate-frequency induction solderer for rotor of electrical machine |
| CN2749612Y (en) * | 2004-11-29 | 2006-01-04 | 方大集团股份有限公司 | High frequency welding machine |
Non-Patent Citations (2)
| Title |
|---|
| 铜散热器高频感应钎焊专机的研制. 刘淑健，李凌宇.焊接技术，第31卷第2期. 2002 |
| 铜散热器高频感应钎焊专机的研制. 刘淑健，李凌宇.焊接技术，第31卷第2期. 2002 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1781640A (en) | 2006-06-07 |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: FANGDA NEW MATERIAL (JIANGXI) Co.,Ltd. Assignor: China Fangda Group Co.,Ltd. Contract fulfillment period: 2009.5.4 to 2014.5.3 Contract record no.: 2009440000916 Denomination of invention: High frequency welder Granted publication date: 20080723 License type: Exclusive license Record date: 20090729 |
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| LIC | Patent licence contract for exploitation submitted for record |
Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2009.5.4 TO 2014.5.3; CHANGE OF CONTRACT Name of requester: FANGDAXIN MATERIAL ( JIANGXI ) CO., LTD. Effective date: 20090729 |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080723 |
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| CF01 | Termination of patent right due to non-payment of annual fee |