CN100393495C - Method and apparatus for half die demolding and transmitting of compacts - Google Patents
Method and apparatus for half die demolding and transmitting of compacts Download PDFInfo
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- CN100393495C CN100393495C CNB2004100277330A CN200410027733A CN100393495C CN 100393495 C CN100393495 C CN 100393495C CN B2004100277330 A CNB2004100277330 A CN B2004100277330A CN 200410027733 A CN200410027733 A CN 200410027733A CN 100393495 C CN100393495 C CN 100393495C
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- half module
- conveyer
- bed die
- stampings
- demoulding
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Abstract
The present invention relates to a method for demoulding and conveying compact by a half die, which comprises the following steps that (1) a half die formed from a set of concave strips is inserted into a bottom die, and materials are distributed and formed by pressing after a complete cavity of the bottom die is formed; (2) the half die is lifted or a groove of the bottom die is fallen after pressing molding, a compact is demoulded along with the half die; (3) the half die carrying the compact moves to the position above the working surface of a conveyer; (4) the half die is fallen and inserted into a delivery piece of the conveyer corresponding to the concave strips of the half die; (5) the half die returns to pressing working positions and forms the complete cavity of the bottom die after the compact leaves the half die, and the demoulding and the conveying of the compact is finished by the half die; (6) the step (1) to the step (5) are repeated. The present invention also discloses a compact demoulding and conveying device with the half die, and a key component which is the bottom die. The method and the device can fundamentally ignore the requirements for the pressed and formed compacts, such as the thickness of ceramic brick blanks, etc.; the present invention can realize the demoulding and the conveying without or fundamentally without defects for the compacts with arbitrary thickness, such as ceramic brick blanks. The present invention has the advantages of simple structure and convenient operation.
Description
Affiliated technical field
The invention belongs to ceramic industry, relate to the method for the demoulding of a kind of stampings half module and transmission, relate in particular to the demoulding and the transmission method of the plate product that is applicable to any thickness, the invention still further relates to and realize that the demoulding of this stampings half module and the device of transmission method and the critical component of this device are a kind of counterdie.
Background technology
In ceramic wall and floor bricks was produced, the mould of pressing unfired brick was made up of upper die and lower die, and counterdie is made up of framed and liftable bed die.When pressing unfired brick, bed die descends and constitutes lower mode cavity; After the adobe compression moulding, bed die rises adobe is ejected lower mode cavity, and side plate is pushed into adobe on the conveying device again.The demoulding of this adobe and transmission means have certain requirement to the thickness of adobe.Because the green strength that presses is lower, adobe will rub with lower die face when being pushed into conveying device.Therefore under normal conditions, the planar dimension of adobe is big more, and the thickness of adobe will be thick more, and this is the intensity that will improve adobe on the one hand, also is the thruster lifting surface area that strengthens adobe on the other hand.The increase of adobe thickness though reduced the breakage of adobe depanning and transmission, has significantly improved the manufacturing cost of ceramic wall and floor bricks, has increased the energy consumption material consumption.
Summary of the invention
At the deficiencies in the prior art, technical problem to be solved by this invention provides the method for the demoulding of stampings half module and transmission, when this method can be ignored compression moulding substantially to the requirement of stampings thickness, the stampings that can realize arbitrary dimension thickness do not have or the demoulding and the transmission of N/D substantially, thereby the cost of dull and stereotyped stampings such as reduction ceramic wall and floor bricks reduces the energy consumption material consumption.
Second technical problem to be solved by this invention provides a kind of critical component of realizing the demoulding of stampings half module and transmission---a kind of counterdie.
The 3rd technical problem to be solved by this invention provides the device of the method that realizes the stampings half module demoulding and transmission.
The present invention solves the technical scheme that its technical problem adopts: the method for the demoulding of stampings half module and transmission comprises the following steps:
(1) half module that one group of spill bar is constituted embeds bed die, make the complete lower mode cavity of half module and bed die formation after, carry out cloth and compression moulding;
(2) after the compression moulding, half module is mentioned or the groove of bed die descends, and stampings are deviate from bed die with half module;
(3) the working face top that stampings move to conveyer in the half module holder;
(4) half module descend to embed to rise down or with the conveying member of the corresponding conveyer of spill bar of half module with the conveying member of the corresponding conveyer of spill bar of half module and embeds in the half module, and stampings are transferred that the part holder and move by the throughput direction of conveying member;
(5) after stampings left half module, half module was got back to the compacting station and is reconstructed complete lower mode cavity with bed die, has finished the half module demoulding and the transmission of stampings;
(6) repeating step (1) enters the circulation of compression moulding, the half module demoulding and the transmission of stampings to step (5).
In the above-mentioned step (5), when half module was horizontal, half module must be mentioned after stampings leave the spatial dimension of half module or conveying member descends, and half module moves back to the compacting station and reconstructs complete lower mode cavity with bed die.
In the above-mentioned step (5), when half module is vertical when putting, stampings be transferred the part holder promptly separate with half module after, half module can move back under conveying member to be suppressed station and reconstructs complete lower mode cavity with bed die.
Second technical scheme that technical problem adopted that the present invention solves, a kind of counterdie, it is made of the half module and the bed die of partable, and described half module is made of one group of parallel spill bar of arranging of being separated by, and described spill bar two ends are connected as a single entity respectively and constitute the two ends of half module; Described bed die is provided with position, shape, the suitable bar-shaped trough of size with the spill bar of half module, gap between the adjacent spill bar of the position of the projection between the adjacent bar groove of described bed die, shape, size and half module is complementary, the spill bar of described half module embeds the corresponding bar-shaped trough of bed die, the projection of described bed die embeds in the gap of half module simultaneously, and half module and bed die constitute complete lower mode cavity.
Above-mentioned lower mode cavity is meant the space that is used to place raw material and compression moulding stampings in the counterdie, the spill of one group of spill bar of described half module is the part that is used to constitute lower mode cavity, and it is definite according to the size of stampings, because described one group of spill bar can be provided with one or more spills, in a counterdie, can make one or more lower mode cavities that constitute by half module and bed die, promptly once suppress plastic one or more stampings; The length at half module two ends and shape according to its with conveyer between cooperate and determine;
The cross section of the spill bar of above-mentioned half module is any in up big and down small trapezoidal, del, rectangle or the semicircular arc.
The present invention solves the 3rd technical scheme that technical problem adopted: a kind of device of realizing the demoulding of stampings half module and transmission, and it comprises following three parts:
An above-mentioned counterdie;
A conveyer, described conveyer are provided with the transportation work face that constitutes with the corresponding one group of bar shaped conveying member of the spill bar of half module; The width of described bar shaped conveying member is less than the minimum clearance between two adjacent spill bars of half module; Described transportation work face is positioned at the other press port of export and parallel with the working face of counterdie of counterdie;
Described conveyer is any one in roller rod conveyer, ribbon conveyer or the wheel conveyer, and the conveying member of described roller rod conveyer, ribbon conveyer, wheel conveyer is respectively one group of rod, band, wheel;
A servomechanism installation connects an above-mentioned counterdie or press with a conveyer; Make half module do the regulation motion according to the track of this device; According to the step of method of the present invention the action of half module, bed die, conveyer, servomechanism installation itself and relevant device is controlled in order.
The motion of regulation that described half module is done be meant half module perpendicular to the working face of bed die and conveyer working face mention or embedding, half module are parallel to location between the transportation work face of groove, conveyer of the moving of conveying member working face, half module and the bed die of bed die working face or conveyer.
Beneficial effect of the present invention: method of the present invention and device can be ignored the thickness requirement of compression moulding to stampings such as ceramic adobe substantially, realize stampings such as the nothing of ceramic adobe or the demoulding and the transmission of basic N/D of any thickness, apparatus structure of the present invention is simple, and is easy to operate.
Below in conjunction with Fu Tu and specific embodiment explanation the present invention.
Description of drawings
Fig. 1 is the structural representation of a kind of counterdie of the present invention;
Fig. 2 is the horizontal-roller rod model structure schematic diagram of the half module demoulding of the present invention and transmitting device
Wherein a is that main pseudosection, b are vertical views;
Fig. 3 is the vertical putting-roller rod model structure schematic diagram of the half module demoulding of the present invention and transmitting device
Wherein a is that main pseudosection, b are vertical views;
Fig. 4 is the horizontal-belt type structural representation of the half module demoulding of the present invention and transmitting device
Wherein a is that main pseudosection, b are vertical views;
Fig. 5 is the vertical putting-belt type structural representation of the half module demoulding of the present invention and transmitting device
Wherein a is that main pseudosection, b are vertical views;
Fig. 6 is the horizontal-wheeled model structure schematic diagram of the half module demoulding of the present invention and transmitting device
Wherein a is that main pseudosection, b are vertical views;
Fig. 7 is the vertical putting-wheeled model structure schematic diagram of the half module demoulding of the present invention and transmitting device
Wherein a is that main pseudosection, b are vertical views;
Fig. 8 be device of the present invention horizontal-the work schematic diagram of the demoulding station of roller rod type;
Fig. 9 be device of the present invention horizontal-the work schematic diagram of the transmission station of roller rod type;
To be that device of the present invention is vertical put Figure 10-the work schematic diagram of the half module demoulding of belt type
Wherein a is that main pseudosection, b are vertical views;
To be that device of the present invention is vertical put Figure 11-the work schematic diagram of the half module transmission of belt type
Wherein a is that main pseudosection, b are vertical views;
To be that device of the present invention is vertical put Figure 12-and the rubber strip of belt type holds up the work schematic diagram of adobe
Wherein a is that main pseudosection, b are vertical views;
To be that device of the present invention is vertical put Figure 13-work schematic diagram that the half module of belt type returns
Wherein a is that main pseudosection, b are vertical views.
Among the figure: 1-half module, 11-spill bar, 12-gap, 2-bed die, 21-bar-shaped trough, 22-projection, 3-conveyer, 31-conveying member, 4-servomechanism installation, 5-stampings
The specific embodiment
As shown in Figure 1, a kind of counterdie, it is made of with bed die 2 half module 1 of partable, described half module 1 is made of one group of parallel spill bar 11 of arranging of being separated by, described spill bar 11 two ends are connected as a single entity respectively, described bed die 2 is provided with one group of position with the spill bar 11 of half module 1, shape, the bar-shaped trough 21 that size is suitable, the position of the projection 22 that the adjacent bar groove of described bed die 2 is 21, shape, the gap 12 that the adjacent spill bar of size and half module 1 is 11 is complementary, the spill bar 11 of described half module embeds the corresponding bar-shaped trough 21 of bed die, the projection 22 of described bed die embeds in the gap 12 of half module simultaneously, and half module 1 constitutes complete lower mode cavity with bed die 2;
Described lower mode cavity is meant the space that is used to place raw material and compression moulding stampings in the counterdie, the spill of one group of spill bar 11 of described half module is the part that is used to constitute lower mode cavity, and it is definite according to the size of stampings, because described one group of spill bar 11 can be provided with one or more spills, in a counterdie, can make one or more lower mode cavities that constitute by half module and bed die, promptly once suppress plastic one or more stampings; The length at half module two ends and shape according to its with conveyer between cooperate and determine;
The cross section of the spill bar 11 of described half module is outside as shown in Figure 1 up big and down small trapezoidal, can also be in del, rectangle or the semicircular arc any.
As Fig. 2～shown in Figure 7, the device of the demoulding of stampings half module and transmission, it comprises:
An above-mentioned counterdie;
A conveyer 3, described conveyer 3 are provided with the transportation work face that constitutes with the corresponding one group of conveying member 31 of the spill bar 11 of half module 1; The width of described conveying member 31 is less than the minimum widith in the gap 12 between two adjacent spill bars of half module; Described transportation work face is positioned at the other press port of export and parallel with the working face of counterdie of counterdie;
A servomechanism installation 4 connects an above-mentioned counterdie or press with a conveyer; Make half module 1 do the regulation motion according to the track of this device; According to the step of method of the present invention the action of half module 1, bed die 2, conveyer 3, servomechanism installation 4 itself and relevant device is controlled in order.
Wherein Fig. 2, Fig. 4, shown in Figure 6 be the device of the horizontal half module demoulding and transmission, it is the half module 1 that is made of one group of horizontal spill bar; The conveyer that Fig. 2, Fig. 4, Fig. 6 adopted is respectively roller rod conveyer, ribbon conveyer, wheel conveyer;
Wherein Fig. 3, Fig. 5, shown in Figure 7 be the vertical device of the half module demoulding and transmission of putting, it is the half module 1 that is made of one group of spill bar of indulging to put; The conveyer that Fig. 3, Fig. 5, Fig. 7 adopted is respectively roller rod conveyer, ribbon conveyer, wheel conveyer.
The conveying member 31 of described roller rod conveyer, ribbon conveyer, wheel conveyer is respectively one group of roller rod, band, wheel.
As Fig. 8, shown in Figure 9, be the example explanation specific embodiment with the horizontal half module demoulding of ceramic wall and floor bricks adobe (in the present embodiment, stampings 5 are the ceramic wall and floor bricks adobe) compression moulding and the horizontal-roller rod type of transmission, comprise the steps:
Steps A: servomechanism installation 4 is with after constituting a complete lower mode cavity in the half module 1 embedding bed die 2 and with bed die 2, and material distributing machine is carried out cloth to lower mode cavity, and press is pressed, as Fig. 8 a;
Step B: after carrying out powder cloth and compression moulding adobe 5, servomechanism installation 4 is mentioned half module 1, and adobe 5 is along with half module 1 mentions to deviate from bed die 2, as Fig. 8 b;
Step C: servomechanism installation 4 moves to the working face top and the location of conveyer 3 with half module 1 and the adobe 5 of holding in the palm thereof according to the track of servomechanism installation 4, as Fig. 9 c;
Step D: servomechanism installation 4 embeds 31 of roller rods with half module 1, and adobe 5 is being held in the palm by roller rod 31 and moved according to the rotating direction of roller rod 31, as Fig. 9 d;
Step e: after the spatial dimension of half module 1 was all left in adobe 5, servomechanism installation 4 was mentioned half module 1 and is moved back to the compacting station and reconstruct a complete lower mode cavity with bed die 2, has finished the demoulding and the transmission of an adobe 5;
Step F: repeating step A enters compression moulding, the half module demoulding and transmission circulation of next ceramic wall and floor bricks base 5 to step e.
As Figure 10-shown in Figure 13, be the example explanation specific embodiment with the vertical vertical putting-belt type of putting the half module demoulding and transmission of ceramic wall and floor bricks adobe (stampings 5 are the ceramic wall and floor bricks adobe in the present embodiment) compression moulding, comprise the steps:
Step I: servomechanism installation 4 with bed die 2 rise make half module 1 embed in the bed die 2 and constitute one complete
Lower mode cavity carries out powder cloth and compression moulding adobe 5, as Figure 10;
Step II: servomechanism installation 4 descends bed die 2, and adobe 5 is deviate from bed die 2 with half module 1, as Figure 11;
Step II I: servomechanism installation 4 moves to the working face top that is made of one group of rubber strip 31 of conveyer 3 with half module 1 and the adobe 5 of holding in the palm thereof according to the track of servomechanism installation 4, as Figure 12;
Step IV: the working face that rubber strip 31 constitutes rises, and adobe 5 is being held in the palm by rubber strip 31 and moved by the throughput direction of rubber strip 31, as Figure 13;
Step V: after adobe 5 was being held in the palm by rubber strip 31, servomechanism installation 4 was got back to half module 1 the compacting station and is reconstructed a complete lower mode cavity with bed die 2 in 31 times translations of rubber strip, has finished the half module demoulding and the transmission of an adobe 5, as Figure 13;
Step VI: repeating step I enters the circulation of compression moulding, the half module demoulding and the transmission of next ceramic wall and floor bricks adobe 5 to step V.
Claims (10)
1. the method for the demoulding of stampings half module and transmission is characterized in that, it comprises the following steps:
(1) half module that one group of spill bar is constituted embeds bed die, make the complete lower mode cavity of half module and bed die formation after, carry out cloth and compression moulding;
(2) after the compression moulding, half module is mentioned or the groove of bed die descends, and stampings are deviate from bed die with half module;
(3) the working face top that stampings move to conveyer in the half module holder;
(4) half module descend to embed to rise down or with the conveying member of the corresponding conveyer of spill bar of half module with the conveying member of the corresponding conveyer of spill bar of half module and embeds in the half module, and stampings are transferred that the part holder and move by the throughput direction of conveying member;
(5) after stampings left half module, half module was got back to the compacting station and is reconstructed complete lower mode cavity with bed die, has finished the half module demoulding and the transmission of stampings;
(6) repeating step (1) enters the circulation of compression moulding, the half module demoulding and the transmission of stampings to step (5).
2. the method for the stampings half module according to claim 1 demoulding and transmission, it is characterized in that: the biography conveyer of described step (3) or (4) is any one in roller rod conveyer, ribbon conveyer or the wheel conveyer, and the conveying member of described roller rod conveyer, ribbon conveyer, wheel conveyer is respectively club, belt, wheel.
3. the method for the stampings half module according to claim 1 demoulding and transmission, it is characterized in that: in the described step (5), when half module is horizontal, half module leaves at stampings mentions after the spatial dimension of half module or conveying member descends, and half module moves just to get back to and suppresses station and form complete lower mode cavity again with bed die.
4. the method for the stampings half module according to claim 1 demoulding and transmission, it is characterized in that: in the described step (5), when half module is vertical when putting, stampings be transferred the part holder promptly separate with half module after, half module moves back to the compacting station and forms complete lower mode cavity again with bed die under conveying member.
5. counterdie, it is characterized in that: it is made of with bed die (2) the half module (1) of partable, described half module (1) is made of one group of parallel spill bar (11) of arranging of being separated by, described spill bar (11) two ends are connected as a single entity respectively, described bed die (2) is provided with one group of position with the spill bar (11) of half module (1), shape, the bar-shaped trough (21) that size is suitable, the position of the projection (22) between the adjacent bar groove (21) of described bed die (2), shape, gap (12) between the adjacent spill bar (11) of size and half module (1) is complementary, the spill bar (11) of described half module embeds the corresponding bar-shaped trough of bed die (21), the projection (22) of described bed die embeds in the gap (12) of half module simultaneously, and half module (1) constitutes complete lower mode cavity with bed die (2).
6. a kind of counterdie according to claim 5 is characterized in that: described one group of spill bar (11) has one or more spills, makes one or more lower mode cavities that are made of half module and bed die in a counterdie.
7. according to claim 5 or 6 described a kind of counterdies, it is characterized in that: the cross section of the spill bar (11) of described half module is any in up big and down small trapezoidal, del, rectangle or the semicircular arc.
8. realize the device of the claim 1 described stampings half module demoulding and transmission method, it comprises:
Described a kind of counterdie of a claim 5;
A conveyer (3), described conveyer (3) are provided with the transportation work face that constitutes with the corresponding one group of conveying member of spill bar (11) (31) of half module (1); The width of described conveying member (31) is less than the minimum widith in the gap (12) between two adjacent spill bars of half module; Described transportation work face is positioned at the other press port of export and parallel with the working face of counterdie of counterdie;
A servomechanism installation (4) connects an above-mentioned counterdie or press with a conveyer; Make half module (1) do the regulation motion according to the track of this device; According to the described step of claim 1 action of half module (1), bed die (2), conveyer (3), servomechanism installation (4) itself and relevant device is controlled in order.
9. the device of the described according to Claim 8 half module demoulding and conveying is characterized in that: the spill strip adoption of described half module is horizontal or vertical puts any mode in two kinds of forms.
10. according to Claim 8 or the device of the 9 described half module demouldings and conveying, it is characterized in that: described conveyer can be any in roll-type conveyer, belt conveyor or the roll-type conveyer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100277330A CN100393495C (en) | 2004-06-23 | 2004-06-23 | Method and apparatus for half die demolding and transmitting of compacts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100277330A CN100393495C (en) | 2004-06-23 | 2004-06-23 | Method and apparatus for half die demolding and transmitting of compacts |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1593877A CN1593877A (en) | 2005-03-16 |
| CN100393495C true CN100393495C (en) | 2008-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2004100277330A Expired - Fee Related CN100393495C (en) | 2004-06-23 | 2004-06-23 | Method and apparatus for half die demolding and transmitting of compacts |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101837605A (en) * | 2010-02-11 | 2010-09-22 | 佛山市恒力泰机械有限公司 | Method and method for distributing ceramic powder |
| CN104308975B (en) * | 2014-10-14 | 2016-08-17 | 泉州坤泰机械精工制造有限公司 | A kind of non-conventional type ceramic divides mould blank taking device |
| CN104308974B (en) * | 2014-10-14 | 2016-08-17 | 福建省晋江市佶龙机械工业有限公司 | A kind of non-conventional type ceramic porcelain base transfer device |
| CN104290186B (en) * | 2014-10-14 | 2017-01-11 | 泉州坤泰机械精工制造有限公司 | Special-shaped ceramic blank transfer device |
| CN111590741B (en) * | 2020-05-09 | 2021-07-06 | 安徽邦龙建业有限公司 | Smooth surface floor tile demoulding device for constructional engineering |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4181286A (en) * | 1977-03-28 | 1980-01-01 | Doren David A Van | Reinforced plastic mold for concrete panels |
| CN2159866Y (en) * | 1993-03-19 | 1994-03-30 | 都本强 | Hollow concrete prefabricated member mould |
| WO1996033850A1 (en) * | 1995-04-28 | 1996-10-31 | Yaschenko Vladimir Grigorievic | The method of production of interior-lining articles from gypsum containing materials. form for production of interior-lining articles |
-
2004
- 2004-06-23 CN CNB2004100277330A patent/CN100393495C/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4181286A (en) * | 1977-03-28 | 1980-01-01 | Doren David A Van | Reinforced plastic mold for concrete panels |
| CN2159866Y (en) * | 1993-03-19 | 1994-03-30 | 都本强 | Hollow concrete prefabricated member mould |
| WO1996033850A1 (en) * | 1995-04-28 | 1996-10-31 | Yaschenko Vladimir Grigorievic | The method of production of interior-lining articles from gypsum containing materials. form for production of interior-lining articles |
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| CN1593877A (en) | 2005-03-16 |
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Granted publication date: 20080611 Termination date: 20120623 |