CN100390420C - Rotary compressor and method for manufacturing the same - Google Patents
Rotary compressor and method for manufacturing the same Download PDFInfo
- Publication number
- CN100390420C CN100390420C CNB031581471A CN03158147A CN100390420C CN 100390420 C CN100390420 C CN 100390420C CN B031581471 A CNB031581471 A CN B031581471A CN 03158147 A CN03158147 A CN 03158147A CN 100390420 C CN100390420 C CN 100390420C
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- roller
- cylinder
- key element
- rotary compressor
- blade
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Abstract
The present invention aims to simultaneously reduce the leakage of refrigerant, restrain sliding resistance and increase the coefficient of performance (COP) in a rotary compressor. The rotary compressor (10) comprises a rotary compression element (32), a cylinder (40), a roller (48), an upper supporting component (54) and a lower supporting element (56), wherein the rotary compression element (32) is driven by a rotating shaft (16) of a driving element (14), the cylinder (40) forms the rotary compression element (32), the roller (48) is arranged in the cylinder (40) and embedded with the eccentric part (44) of the rotating shaft (16) to eccentrically rotate, and the upper supporting component (54) and the lower supporting element (56) are used for closing the opening surface of the cylinder (40) and provided with the bearings of the rotating shaft (16). The ratio A/B of a contact area A among the roller (48), the upper supporting component (54) and the lower supporting component (56) to the discharge volume B of the rotary compression element (32) is set as 30mm<2>/cm<3> to 60mm<2>/cm<3>.
Description
Technical field
The present invention relates to rotary compressor and manufacture method thereof, this rotary compressor is provided with the shaft-driven rotation compression of the rotation that is driven key element key element.
Background technique
Before this kind of rotary compressor, refrigeration agent is inhaled into the low pressure chamber side of cylinder from the suction port of rotation compression key element, after the action compresses of roller and blade, is discharged to the outside from the exhaust port of the hyperbaric chamber side of cylinder.This roller is located in the cylinder, and is chimeric with the eccentric part of running shaft, does eccentric rotation in cylinder.The upper and lower opening portion of this roller and cylinder by the support unit obturation.In addition, be provided with blade groove at the radial direction of cylinder, above-mentioned blade moves and is installed in freely in this blade groove (seeing Japanese kokai publication hei 8-47207 communique).
The end face of the roller of this rotary compressor (surface of contact that contacts with support unit of roller) area develops.Promptly, before, the shape of roller is shown in the reference character 148 of Fig. 6, owing to be the certain tubular of thickness, so the face area of this tubular roller 148 depends on the eliminating volume of the rotation compression key element 32 of rotary compressor 10, the internal diameter of cylinder 40, the thickness of cylinder 40, the eccentric part 44 of running shaft 16 etc. before.
But if the face area of roller 148 is too small, because the sealing of the end face of roller 148 is low, refrigeration agent is from the face leakage of roller 148.If the face area of roller 148 is excessive, then the slip resistance of roller 148 increases, its result, and the input of rotary compressor 10 increases, and coefficient of refrigeration (Coefficient of Parformance:COP) reduces.
On the other hand, the blade groove of rotary compressor before is to form with cutting (broaching processing), when cutting, and the rough surface of blade groove, planeness is also low.That is,, must set blade groove and interlobate gap greatlyyer because machining accuracy is low.Like this, though can reduce the slip resistance of blade, also correspondingly produced the problem that the refrigeration agent in the cylinder leaks easily thus from this gap by strengthening the gap.
Summary of the invention
The rotary compressor of first technological scheme of the present invention, comprise: be driven the shaft-driven rotation compression of the rotation of key element key element, constitute this rotation compression key element cylinder, to be located at this cylinder interior and with the opening surface of the roller of the chimeric and eccentric rotation of eccentric part of running shaft, inaccessible cylinder and have the support unit of rotating shaft bearing, it is characterized in that, the area of contact that above-mentioned roller contacts with support unit, be set at 30mm with the ratio of the eliminating volume of rotation compression key element
2/ cm
3~60mm
2/ cm
3
The manufacture method of the rotary compressor of second technological scheme of the present invention, this rotary compressor comprises: the shaft-driven rotation compression of the rotation key element that is driven key element, constitute the cylinder of this rotation compression key element, be located in this cylinder and with the roller of the chimeric and eccentric rotation of eccentric part of running shaft, the opening surface of inaccessible cylinder also has the support unit of rotating shaft bearing, contact with above-mentioned roller and will be divided into the blade of low pressure chamber side and hyperbaric chamber side in the cylinder, be formed in the cylinder and accommodate the blade groove of above-mentioned blade, it is characterized in that the blade groove of above-mentioned cylinder forms with abrasive machining.
The invention effect
Rotary compressor according to first technological scheme of the present invention, comprise: be driven the shaft-driven rotation compression of the rotation of key element key element, constitute this rotation compression key element cylinder, be located in this cylinder and with the opening surface of the roller of the chimeric and eccentric rotation of eccentric part of running shaft, inaccessible cylinder and have the support unit of rotating shaft bearing because the area of contact that above-mentioned roller contact with support unit, and the ratio that rotates the eliminating volume that compresses key element be set at 30mm
2/ cm
3~60mm
2/ cm
3So,, the area that roller contacts with support unit is best.
Like this, the sealing of roller can be guaranteed, and the slip resistance of roller can be reduced, so, the coefficient of refrigeration of rotary compressor can be improved.
The manufacture method of rotary compressor according to a second technical aspect of the present invention, this rotary compressor comprises: the shaft-driven rotation compression of the rotation key element that is driven key element, constitute the cylinder of this rotation compression key element, be located in this cylinder and with the roller of the chimeric and eccentric rotation of eccentric part of running shaft, the opening surface of inaccessible cylinder also has the support unit of rotating shaft bearing, contact with above-mentioned roller and will be divided into the blade of low pressure chamber side and hyperbaric chamber side in the cylinder, be formed in the cylinder and accommodate the blade groove of above-mentioned blade, because the blade groove of above-mentioned cylinder forms with abrasive machining, so, can improve the machining accuracy of blade groove.
Like this, reduce the slip resistance loss of blade, can improve the runnability of rotary compressor.
In addition,, the gap between blade and the blade groove can be dwindled, refrigerant gas can be suppressed from this clearance leakage owing to improved the machining accuracy of blade groove.Like this, can improve the performance of rotary compressor.
Description of drawings
Fig. 1 is the sectional arrangement drawing of the rotary compressor of the embodiment of the invention.
Fig. 2 is the sectional drawing of the cylinder of rotary compressor shown in Figure 1.
Fig. 3 is the blade of rotary compressor shown in Figure 1 and the amplification profile of blade groove.
Fig. 4 be explanation roller end face area with the ratio of the eliminating volume of rotation compression key element, with the figure of coefficient of refrigeration (COP) relation.
Fig. 5 is the sectional drawing of the cylinder of the embodiment of the invention 3.
Fig. 6 is the sectional arrangement drawing of rotary compressor before.
Embodiment
The objective of the invention is to solve the problem in the technology before, a kind of leakage of refrigerant gas, rotary compressor of doing one's utmost to suppress slip resistance, improving runnability of reducing is provided.Below, with reference to the description of drawings embodiments of the invention.
(embodiment 1)
Fig. 1 is the sectional arrangement drawing of expression as the internal high pressure single-stage type rotary compressor 10 of longitudinal type one embodiment of the invention, that comprise rotation compression key element 32.In Fig. 1, rotary compressor 10 is internal high pressure type single-stage rotary compressors that fluoric series coolant R410A is used as refrigeration agent.This rotary compressor 10 is by as the seal container 12 of housing, constitute as electronic key element 14 that drives key element and rotation compression key element 32.Seal container 12 is made of roughly bowl-shape end cap (lid) 12B of the upper opening of the cylindrical container body 12A of steel plate system and inaccessible this vessel 12A.Electronic key element 14 is configured in the inner space upside of the vessel 12A of this seal container 12.Rotation compression key element 32 is configured in the downside of electronic key element 14, is driven by the running shaft 16 of electronic key element 14.
The bottom of seal container 12 is as oil storage portion.Be formed centrally circular mounting hole 12D on above-mentioned end cap 12B, the wiring terminal (distribution does not show) 20 that is used for to electronic key element 14 supply capabilities is installed in this mounting hole 12D.
Above-mentioned rotation compression key element 32 is by gas 40, be incorporated in the rollers 48 of eccentric rotation in the gas 40 with eccentric part 44 embeddings on being located at running shaft 16, contact also the blade 52 that is divided into low pressure chamber side and hyperbaric chamber side in the cylinder 40 with this roller 48, constitute as the upper support parts 54 and the lower support parts 56 of support unit.Upper support parts 54 and lower support parts 56 are the upside opening surface and the open lower side face of occlusion gas 40 respectively, and double as is the bearing of running shaft 16.
The area of face above-mentioned roller 48, that contact with upper support parts 54 and lower support parts 56, be that ratio A/B of end face (upper-end surface and lower end surface) area A and the eliminating volume B of rotation compression key element 32 of roller 48 is set at 30mm
2/ cm
3~60mm
2/ cm
3In the present embodiment, as shown in Figure 1, by the inboard (eccentric part 44 sides) of face incised notch roller 48, that contact with upper support portion 54 and lower support parts 56, ratio A/B that the eliminating volume B of key element 32 is compressed in the end face of roller 48 (upper-end surface and lower end surface) area A and rotation is set at 30mm
2/ cm
3~60mm
2/ cm
3
Below, the relation of the face area A that roller 48 is described with Fig. 4 and the coefficient of refrigeration (COP) of the ratio A/B of the eliminating volume B of rotation compression key element 32 and rotary compressor at this moment 10.That is, for example, when the face area A of roller is 534mm
2, to get rid of volume B be 21.0cm
3The time, A/B is 25.4mm
2/ cm
3(the I state among Fig. 4), coefficient of refrigeration at this moment is 2.78.In addition, this coefficient of refrigeration (COP) is the value of calculating with the ability of rotary compressor 10 and the ratio of input.
In addition, when the face area A of roller be 490mm
2, to get rid of volume B be 11.3cm
3The time, A/B is 43.5mm
2/ cm
3(the II state among Fig. 4), coefficient of refrigeration at this moment is 2.84, is peak.In addition, when the face area A of roller be 735mm
2, to get rid of volume B be 11.3cm
3The time, A/B is 65.1mm
2/ cm
3(the III state among Fig. 4), coefficient of refrigeration at this moment is 2.81, and is lower than the II state of Fig. 4.In addition, when the face area A of roller be 1057mm
2, to get rid of volume B be 11.3cm
3The time, A/B is 93.5mm
2/ cm
3(the IV state among Fig. 4), coefficient of refrigeration at this moment significantly reduces, and is 2.66.
Therefore, as mentioned above, when the face area A and the ratio A/B that gets rid of volume B of roller are lower than 30mm
2/ cm
3The time and be higher than 60mm
2/ cm
3The time, coefficient of refrigeration significantly reduces.When the face area A of roller 48 is 30mm with the ratio A/B that rotates the eliminating volume B that compresses key element 32
2/ cm
3~60mm
2/ cm
3The time, can obtain higher coefficient of refrigeration.
That is, the face area A when roller 48 is lower than 30mm with the ratio A/B that rotates the eliminating volume B that compresses key element 32
2/ cm
3The time, the end face contact upper support parts 54 of roller 48 and the area of lower support parts 56 are little, though the slip resistance of roller 48 reduces, but, because roller 48 is too small with the area that upper support parts 54 and lower support parts 56 contact, so sealing reduces, the refrigeration agent of gas 40 hyperbaric chamber sides leaks into the low pressure chamber side from roller 48 and upper support parts 54 and lower support parts 56 hand gaps.The compressed capability of rotary compressor 10 is significantly reduced, and shown in the I of Fig. 4, coefficient of refrigeration reduces.
When the face area A of roller 48 is higher than 60mm with the ratio A/B that rotates the eliminating volume B that compresses key element 32
2/ cm
3The time, roller 48 is big with the area that upper support parts 54 and lower support parts 56 contact, though can avoid freezing medium leakage as described above, but, because the end face of roller 48 is excessive with the area that upper support parts 54 and lower support parts 56 contact, so the slip resistance of roller 48 increases.That is, input is increased, so the coefficient of refrigeration of rotary compressor 10 reduces.
Therefore, by the face area A of roller 48 and the ratio A/B that rotates the eliminating volume B that compresses key element 32 are set at 30mm
2/ cm
3~60mm
2/ cm
3, can guarantee the sealing of roller 48, and can reduce the slip resistance of roller 48.Like this, can improve the coefficient of refrigeration of rotary compressor 10.
On the other hand, in the cylinder 40 that constitutes rotation compression key element 32, as shown in Figure 3, the blade groove 72 of blade 52 is accommodated in formation, in the accommodation section that the outside of this blade groove 72 (back side of blade 52) formation figure does not show, accommodating spring 73 in this accommodation section, spring 73 contacts with the back side end of blade 52, often blade 52 is suppressed toward roller 48 sides.
When forming blade groove with such cutting, the surface roughness of blade groove is 8Z to about the 10Z, and planeness is that 7 μ m are to 10 μ m.
And abrasive machining of the present invention, be with above-mentioned cutting carry out partway till, finally use the grinding tool lapped face.Like this, when forming blade groove 72 with abrasive machining, and form blade groove with cutting and compare, its surface roughness and planeness reduce about 1/2.Like this, can significantly improve the machining accuracy of blade groove 72.
Therefore, because the slip resistance of blade 52 loss reduces, so, can improve the runnability of rotary compressor 10.
In addition, as mentioned above,, can reduce the slip resistance of blade 52 owing to improve the machining accuracy of blade groove 72, so, gap α between the width hv of the thickness h c of blade 52 and blade groove 72 (α=hc-hv) can be dwindled.Like this, improved the oil seal of blade 52, can suppress refrigerant gas and from the gap α of blade 52 and blade groove 72, leak, improved the performance of rotary compressor 10 more with blade groove 72.
On the other hand, on cylinder 40, form the suction path 60 that is communicated with low pressure chamber side in the cylinder 40 by suction port 162.This suction path 60 is communicated with an end of refrigeration agent ingress pipe 94 described later, and refrigeration agent is inhaled in the cylinder 40 through sucking paths 60 and suction port 162 from refrigeration agent ingress pipe 94.
And the refrigerant gas after being compressed in cylinder 40 is from being formed on the discharge anechoic chamber 62 that exhaust port 61 on the upper support parts 54 is discharged to electronic key element 14 sides that are formed on the upper support parts.This discharge anechoic chamber 62 is formed in the cover 63, and this cover 63 covers electronic key element 14 1 sides of upper support parts 54, has the hole at the center of cover 63, and this hole confession running shaft 16 and double as are that the upper support parts 54 of the bearing of running shaft 16 pass.The refrigerant gas that is discharged to discharge anechoic chamber 62 is discharged to electronic key element 14 sides of seal container 12.
In the side of the vessel 12A of seal container 12, fixing the sleeve pipe that figure does not show in the position welding corresponding with the suction path 60 of cylinder 40.Be used for an end of the aforementioned refrigeration agent ingress pipe 94 of refrigerant gas importing cylinder 40 is inserted and is connected in this sleeve pipe, an end of this refrigeration agent ingress pipe 94 is communicated with the suction path 60 of cylinder 40.The other end of refrigeration agent ingress pipe 94 is connected with the lower end of accumulator 146.
Above-mentioned accumulator 146 is the jars that suck the gas-liquid separation of refrigeration agent, is installed on the support 147, and this support 147 is weldingly fixed on the upper side of vessel 12A of seal container 12.
On the end cap 12B of side opening on the vessel 12A of inaccessible seal container 12, refrigerant discharge leader 96 is installed.One end of this refrigerant discharge leader 96 and 12 interior connections of seal container.And the radiator that refrigerant discharge leader 96 and outside figure do not show etc. is connected.In addition, be provided with installation pedestal 110 in the bottom of seal container 12.
Below, the action of the rotary compressor 10 of above-mentioned structure is described.The distribution that does not show by wiring terminal 20 and figure when stator coil 28 energisings of electronic key element 14, electronic key element 14 startings, rotor 24 rotations.
By the rotation of rotor 24, roller 48 is eccentric rotation in cylinder 40.This roller 48 is with to be located at eccentric part 44 on the running shaft 16 integratedly chimeric.Like this, refrigerant gas is inhaled into the low pressure chamber side of the cylinder 40 of rotation compression key element 32 through suction path 60, by suction port 162 from refrigeration agent ingress pipe 94.
The refrigerant gas that is inhaled into the low pressure chamber side of cylinder 40 is become high pressure by the action compresses of roller 48 and blade 52, passes through exhaust port 61 from the hyperbaric chamber side of cylinder 40 and is discharged to discharge anechoic chamber 62.Then, refrigerant gas is discharged in the seal container 12 from discharging anechoic chamber 62, by being formed on arrival seal container 12 internal upper parts such as gap between rotor 24 and the stator 22, flows into outside radiator etc. from refrigerant discharge leader 96.
Like this, by the face area A of roller 48 and the ratio A/B that rotates the eliminating volume B that compresses key element 32 are set at 30mm
2/ cm
3~60mm
2/ cm
3, can guarantee the sealing of roller 48, and can reduce the slip resistance of roller 48.
In addition,, the machining accuracy of blade groove 72 can be significantly improved, the slip resistance of blade 52 can be reduced by blade groove 72 is carried out abrasive machining.In addition, owing to the gap α that can dwindle between blade 52 and the blade groove 72, so, can do one's utmost to suppress refrigerant gas and from the α of gap, leak.
In a word, owing to can suppress the leakage of the refrigerant gas of rotary compressor 10, so, improve runnability, and slip resistance reducing, input also can reduce, and can improve the coefficient of refrigeration of rotary compressor 10.
In addition, in the present embodiment, refrigeration agent is to use R410A, but also can use the refrigeration agent of R20 or 134A etc.
In addition, in the present embodiment, be the rotary compressor that adopts the single-stage type, but be not limited to this that the present invention also is applicable to the rotary compressor of multi cylinder type, the rotary compressor of horizontal type etc.In addition, also being not limited to is the rotary compressor of internal high pressure type, also can be the rotary compressor of inner low-pressure type, bosom die mould.
(embodiment 2)
In embodiment 1,, ratio A/B of the face area A of roller 48 and the eliminating volume B of rotation compression key element 32 is set at 30mm by the inboard (eccentric part 44 sides) of incised notch roller 48, the face that contacts with upper support parts 54 and lower support parts 56
2/ cm
3~60mm
2/ cm
3But be not limited to this, also can be by the shape of change eccentric part 44 or the inboard of expansion roller 48, the area that increasing contacts with upper support parts 54 and lower support parts 56 etc., ratio A/B that the eliminating volume B of key element 32 is compressed in the face area A and the rotation of roller 48 is set at 30mm
2/ cm
3~60mm
2/ cm
3So also can obtain the effect same with the foregoing description.
(embodiment 3)
In embodiment 1 and embodiment 2, the cylinder of rotary compressor 10 is to adopt circular cylinder 40 shown in Figure 2, but is not limited to this, for example, also can adopt the cylinder of inkfish shape shown in Figure 5, also can obtain the effect same with the various embodiments described above.
Claims (1)
1. rotary compressor, comprise: be driven the shaft-driven rotation compression of the rotation of key element key element, constitute this rotation compression key element cylinder, to be located at this cylinder interior and with the opening surface of the roller of the chimeric and eccentric rotation of eccentric part of above-mentioned running shaft, inaccessible above-mentioned cylinder and have the support unit of the bearing of above-mentioned running shaft, it is characterized in that, the area of contact that above-mentioned roller contacts with above-mentioned support unit, be set at 30mm with the ratio of the eliminating volume of above-mentioned rotation compression key element
2/ cm
3~60mm
2/ cm
3
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNB031581471A CN100390420C (en) | 2003-09-12 | 2003-09-12 | Rotary compressor and method for manufacturing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNB031581471A CN100390420C (en) | 2003-09-12 | 2003-09-12 | Rotary compressor and method for manufacturing the same |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CNA2008100086011A Division CN101230857A (en) | 2003-09-12 | 2003-09-12 | Method for manufacturing rotary compressor |
Publications (2)
Publication Number | Publication Date |
---|---|
CN1594885A CN1594885A (en) | 2005-03-16 |
CN100390420C true CN100390420C (en) | 2008-05-28 |
Family
ID=34660404
Family Applications (1)
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CNB031581471A Expired - Lifetime CN100390420C (en) | 2003-09-12 | 2003-09-12 | Rotary compressor and method for manufacturing the same |
Country Status (1)
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CN (1) | CN100390420C (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011074772A (en) * | 2009-09-29 | 2011-04-14 | Sanyo Electric Co Ltd | Rotary compressor and manufacturing method of the same |
CN103206377B (en) * | 2012-01-11 | 2015-11-18 | 广东美芝制冷设备有限公司 | Rotary compressor |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS532584A (en) * | 1976-06-29 | 1978-01-11 | Mitsubishi Petrochem Co Ltd | Preparation of olefin polymers |
JPH0754786A (en) * | 1993-08-12 | 1995-02-28 | Daikin Ind Ltd | Rotary compressor |
CN1040787C (en) * | 1992-04-28 | 1998-11-18 | 大金工业株式会社 | Rotative compressor with integral blades and rotator |
JP2000087888A (en) * | 1998-09-10 | 2000-03-28 | Toshiba Corp | Rolling piston type rotary compressor |
CN1283749A (en) * | 1999-08-05 | 2001-02-14 | 三洋电机株式会社 | Multicylinder rotary compressor |
CN1363775A (en) * | 2001-12-14 | 2002-08-14 | 乐金电子(天津)电器有限公司 | Valve unit of sealed rotary compressor |
-
2003
- 2003-09-12 CN CNB031581471A patent/CN100390420C/en not_active Expired - Lifetime
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS532584A (en) * | 1976-06-29 | 1978-01-11 | Mitsubishi Petrochem Co Ltd | Preparation of olefin polymers |
CN1040787C (en) * | 1992-04-28 | 1998-11-18 | 大金工业株式会社 | Rotative compressor with integral blades and rotator |
JPH0754786A (en) * | 1993-08-12 | 1995-02-28 | Daikin Ind Ltd | Rotary compressor |
JP2000087888A (en) * | 1998-09-10 | 2000-03-28 | Toshiba Corp | Rolling piston type rotary compressor |
CN1283749A (en) * | 1999-08-05 | 2001-02-14 | 三洋电机株式会社 | Multicylinder rotary compressor |
CN1363775A (en) * | 2001-12-14 | 2002-08-14 | 乐金电子(天津)电器有限公司 | Valve unit of sealed rotary compressor |
Non-Patent Citations (1)
Title |
---|
特开平5-302584A 1993.11.16 |
Also Published As
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CN1594885A (en) | 2005-03-16 |
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