CN100385116C - Air compressor using variable frequency speed-pressure regulation - Google Patents
Air compressor using variable frequency speed-pressure regulation Download PDFInfo
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- CN100385116C CN100385116C CNB2006100442642A CN200610044264A CN100385116C CN 100385116 C CN100385116 C CN 100385116C CN B2006100442642 A CNB2006100442642 A CN B2006100442642A CN 200610044264 A CN200610044264 A CN 200610044264A CN 100385116 C CN100385116 C CN 100385116C
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Abstract
The present invention relates to an air compressor for regulating speed and pressure by using frequency change, which comprises a compressor frame, an air storage tank, a crankcase, a compression cylinder, a motor, a pipeline, a valve, an air outlet valve and a safety valve, wherein the compression cylinder is communicated with the air storage tank by the pipeline and the valve, and the valve for communicating the compression cylinder with the air storage tank is a three-way valve, an air pipe is connected to a third passage of the three-way valve, and a pressure sensor which is connected with a pointer type or digital type pressure gauge and a monolithic computer comparison controller via conducting wires is arranged on the other end of the air pipe; the pointer type or digital type pressure gauge and the monolithic computer comparison controller are respectively connected with a set regulator, and the monolithic computer comparison controller is also connected to a frequency change speed regulator which is connected between a power supply and the motor to regulate the speed of the motor. The present invention can set or regulate pressure within a large range, and output pressure is controlled within a small range near a set value; the present invention has the advantages of accurate pressure control, low energy consumption and good energy saving effect. The present invention can be widely applied to various fields.
Description
Technical field
The invention belongs to the air compressor technical field, more particularly relate to the design of the air compressor that adopts variable frequency speed-pressure regulation.
Background technique
The output of traditional air compressor can only be fluctuateed in certain scope around certain pressure.Generally with the starting of pressure control switch or pressure governor control motor with close, substantially within the specific limits with delivery pressure control.That is cross when low when delivery pressure, actuating motor running, and then drive compression cylinder operation improve the pressure in the gas holder; When delivery pressure was too high, disable motor shut down, and the pressure in the gas holder is reduced.
Existing air compressor delivery pressure can only be controlled at fixing among a small circle in, can not set or adjust pressure in the larger context, and pressure control is also not accurate enough at all.In addition, its motor is full speed running when work, and therefore power consumption is big, operating cost is high.
Summary of the invention
Purpose of the present invention just is to overcome above-mentioned shortcoming and defect, and a kind of air compressor that adopts variable frequency speed-pressure regulation is provided.It can set or adjust pressure in the larger context, and and then with delivery pressure be controlled near this setting value one more among a small circle in, and pressure control is also more accurate.In addition, low, the good energy-conserving effect of its power consumption.
In order to achieve the above object, the present invention includes frame, rack-mounted gas holder, be fixed on the crankcase on the gas holder, be installed in the compression cylinder on the crankcase, be fixed on the motor on the crankcase, the pistons work in the motor driving compression cylinder, pipeline and the valve thereof of connection between compression cylinder and gas holder is arranged on gas outlet valve and safety valve on the gas holder.The valve of above-mentioned connection between compression cylinder and gas holder is three-way valve, connecting tracheae on the 3rd path of three-way valve, and the other end of tracheae is installed with pressure transducer.Pressure transducer is connected with the single-chip microcomputer comparison controller with pointer-type or digital pressure gauge with lead respectively.Pointer-type or digital pressure gauge also are connected with the setting regulator respectively with the single-chip microcomputer comparison controller, and the single-chip microcomputer comparison controller is connected to variable-frequency governor with the comparison value input again, and variable-frequency governor is connected between power supply and the motor to regulate rotating speed of motor.Pointer-type or digital pressure gauge have sets the throw over switch that shows and work and show, pressure transducer is connected with pointer-type or digital pressure gauge through throw over switch with the setting regulator again.
Set regulator and have two setting buttons, one is set button for rising, and it two sets button for descending.Rise to set button and be used to desire the rising of setting value when big and set, also be about to " adding " that currency bring up to when desiring setting value set than currency; Descend to set button and be used to desire setting value and set, also be about to " subtracting " that currency drop to when desiring setting value and set than the decline of currency hour.
Said pressure transducer can adopt the semiconductor pressure resistance sensor.The transducing signal of semiconductor pressure resistance sensor is strong, signal to noise ratio is high, processing of circuit is convenient, and using effect is good.
Variable-frequency governor can adopt prior art.99109144.2 number patent discloses a kind of like this prior art.
The present invention is work like this: behind start, the air compressor working stability, check at first whether the show value of pointer-type or digital pressure gauge meets the requirements.If undesirable, throw over switch should be transformed into and set demonstration, the setting value of adjusting pointer-type or digital pressure gauge then is to needed force value.After setting is finished, throw over switch is transformed into work shows.
In the working procedure of air compressor, the single-chip microcomputer comparison controller is the measured value of monitor force sensor at any time subsequently, and itself and setting value are compared.If the error of the comparison value overshoot of measured value and setting value, the single-chip microcomputer comparison controller will be assigned speed-regulating instruction to variable-frequency governor, and variable-frequency governor will drive motor quickens or slows down, and pressure in the gas holder is increased or reduces.If the comparison value of measured value and setting value does not have the error of overshoot, the single-chip microcomputer comparison controller is not assigned speed-regulating instruction, and it is constant that motor can be kept former rotating speed.Meanwhile, the measured value of sensor can be presented on pointer-type or the digital pressure gauge at any time.
Task of the present invention comes to this and finishes.
The present invention can set or adjust pressure in the larger context, and and then with delivery pressure be controlled near this setting value one more among a small circle in, and pressure control is also more accurate.Low, the good energy-conserving effect of its power consumption.But its wide popularization and application is in all trades and professions.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is its circuit block diagram.
Embodiment
Embodiment 1.A kind of air compressor that adopts variable frequency speed-pressure regulation is as Fig. 1~shown in Figure 2.It comprises frame 1, be installed in the gas holder 2 on the frame 1, be fixed on the crankcase 9 on the gas holder 2, be installed in the compression cylinder 3 on the crankcase 9, be fixed on the motor 4 on the crankcase 9, pistons work in the motor 4 drive compression cylinders 3 is communicated with pipeline 5 and valve 6 thereof between compression cylinder 3 and gas holder 2, is arranged on gas outlet valve 7 and safety valve 10 on the gas holder 2.The valve 6 of above-mentioned connection between compression cylinder 3 and gas holder 2 is three-way valve, connecting tracheae 8 on the 3rd path of three-way valve 6, and the other end of tracheae 8 is installed with pressure transducer 11.Pressure transducer 11 is connected with single-chip microcomputer comparison controller 13 with pointer pressure 12 with lead respectively.Pointer pressure 12 also is connected with setting regulator 14 respectively with single-chip microcomputer comparison controller 13, single-chip microcomputer comparison controller 13 is connected to variable-frequency governor 15 with the comparison value input again, and variable-frequency governor 15 is connected between power supply 16 and the motor 4 to regulate the rotating speed of motor 4.Pointer pressure 12 has sets the throw over switch 17 that shows and work and show, pressure transducer 11 at first is connected with pointer pressure 12 through throw over switch 17 with setting regulator 14 again.
Set regulator 14 and have two setting buttons, one is set button for rising, and it two sets button for descending.18 is overcurrent protective device among Fig. 1.
Said pressure transducer 11 is the semiconductor pressure resistance sensor.
Embodiment 1 can set or adjust pressure in the larger context, and and then with delivery pressure be controlled near this setting value one more among a small circle in, and pressure control is also more accurate.Low, the good energy-conserving effect of its power consumption.But its wide popularization and application is in all trades and professions.
Claims (2)
1. air compressor that adopts variable frequency speed-pressure regulation, comprise frame, rack-mounted gas holder, be fixed on the crankcase on the gas holder, be installed in the compression cylinder on the crankcase, be fixed on the motor on the crankcase, pistons work in the motor driving compression cylinder, pipeline and the valve thereof of connection between compression cylinder and gas holder, be arranged on gas outlet valve and safety valve on the gas holder, the valve that it is characterized in that being communicated with between compression cylinder and gas holder is a three-way valve, connecting tracheae on the 3rd path of three-way valve, the other end of tracheae is installed with pressure transducer, pressure transducer is connected with the single-chip microcomputer comparison controller with pointer-type or digital pressure gauge with lead respectively, pointer-type or digital pressure gauge also are connected with the setting regulator respectively with the single-chip microcomputer comparison controller, the comparison value of single-chip microcomputer comparison controller is imported and is connected to variable-frequency governor, variable-frequency governor is connected between power supply and the motor to regulate rotating speed of motor, pointer-type or digital pressure gauge have sets the throw over switch that shows and work and show, pressure transducer is connected with pointer-type or digital pressure gauge through throw over switch with the setting regulator again.
2. according to the air compressor of the described employing variable frequency speed-pressure regulation of claim 1, it is characterized in that said setting regulator has two setting buttons, one is for rise setting button, and it two sets button for descending.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNB2006100442642A CN100385116C (en) | 2006-05-17 | 2006-05-17 | Air compressor using variable frequency speed-pressure regulation |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CNB2006100442642A CN100385116C (en) | 2006-05-17 | 2006-05-17 | Air compressor using variable frequency speed-pressure regulation |
Publications (2)
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CN1851264A CN1851264A (en) | 2006-10-25 |
CN100385116C true CN100385116C (en) | 2008-04-30 |
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CNB2006100442642A Expired - Fee Related CN100385116C (en) | 2006-05-17 | 2006-05-17 | Air compressor using variable frequency speed-pressure regulation |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101290003B (en) * | 2007-04-19 | 2010-05-26 | 张理政 | Two-in-one power generation air compressor |
CN102032161A (en) * | 2010-10-08 | 2011-04-27 | 上海山社电子科技有限公司 | Energy-saving control system of air compressor |
CN103727013A (en) * | 2013-12-27 | 2014-04-16 | 宁夏共享集团有限责任公司 | Multi-stage vacuum pump |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040047745A1 (en) * | 2002-09-06 | 2004-03-11 | Burkholder Robert F. | Air compressor assembly having enclosed unpainted air tank |
CN2663688Y (en) * | 2003-11-28 | 2004-12-15 | 夏武 | Automatic control device of air compressor |
US20060045749A1 (en) * | 2004-08-30 | 2006-03-02 | Powermate Corporation | Air compressor utilizing an electronic control system |
CN2766063Y (en) * | 2005-01-10 | 2006-03-22 | 叶庆得 | Rotary speed controller for air compressor |
-
2006
- 2006-05-17 CN CNB2006100442642A patent/CN100385116C/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040047745A1 (en) * | 2002-09-06 | 2004-03-11 | Burkholder Robert F. | Air compressor assembly having enclosed unpainted air tank |
CN2663688Y (en) * | 2003-11-28 | 2004-12-15 | 夏武 | Automatic control device of air compressor |
US20060045749A1 (en) * | 2004-08-30 | 2006-03-02 | Powermate Corporation | Air compressor utilizing an electronic control system |
CN2766063Y (en) * | 2005-01-10 | 2006-03-22 | 叶庆得 | Rotary speed controller for air compressor |
Non-Patent Citations (2)
Title |
---|
空气压缩机的变频调速及应用. 王廷才,刁红宇.新技术新工艺,第2005卷第5期. 2005 |
空气压缩机的变频调速及应用. 王廷才,刁红宇.新技术新工艺,第2005卷第5期. 2005 * |
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CN1851264A (en) | 2006-10-25 |
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Granted publication date: 20080430 Termination date: 20160517 |