CN100370103C - Manufacturing method of plaque - Google Patents

Manufacturing method of plaque Download PDF

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Publication number
CN100370103C
CN100370103C CNB2005100238311A CN200510023831A CN100370103C CN 100370103 C CN100370103 C CN 100370103C CN B2005100238311 A CNB2005100238311 A CN B2005100238311A CN 200510023831 A CN200510023831 A CN 200510023831A CN 100370103 C CN100370103 C CN 100370103C
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China
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layer
transparent
bed
transparent bed
decorative layer
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Expired - Fee Related
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CNB2005100238311A
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Chinese (zh)
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CN1651692A (en
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***
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Jinjia Building Materials Science & Technology Co Ltd Shanghai
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Jinjia Building Materials Science & Technology Co Ltd Shanghai
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Priority to CNB2005100238311A priority Critical patent/CN100370103C/en
Publication of CN1651692A publication Critical patent/CN1651692A/en
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Publication of CN100370103C publication Critical patent/CN100370103C/en
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Abstract

The present invention provides a manufacturing method of a plaque, which relates to a layered plate material and a manufacturing method thereof. The plaque comprises transparent layers from top to bottom and a decorative layer, wherein the plaque is orderly composed of a first transparent material layer, a second transparent material layer and the decorative layer; holes are drilled on the second transparent material layer in advance and are arranged into needed patterns. The manufacturing method of the plaque of the present invention has the technical scheme that the holes are drilled on the transparent material layers in advance according to the patterns so as to enable transparent materials to have different thickness and levels in advance; then, after each layer is orderly compounded, heat pressing shaping is carried out on each layer. In the present invention, because the holes are drilled on the transparent materials in advance according to certain patterns so as to enable the transparent materials to have different thickness and levels in advance, heat pressing is carried out on the transparent materials; as a consequence, a plane decorative plate having stereo vision effect is manufactured disposably. When the method provided by the present invention is used, special equipment is not needed, the existing equipment can successfully produce plane decorative plates when using the present invention and does not need to produce twice, and the production efficiency and nondefective rate are high; the present invention solves the obsession of low nondefective rate. The plaque is used as a wall plate, a floor tile, etc.

Description

Facing plate and manufacture method thereof
Technical field
Facing plate of the present invention and manufacture method thereof relate to a kind of forming laminated sheet material and manufacture method thereof.Described sheet material can be used for laying ground and wall etc., as facing plates such as wallboard or floor tiles.
Background technology
Combined floor, especially the plastic cement combined floor enjoys liking of customer because its environmental protection, light weight, cool in summer and warm in winter and style are various etc., replaces traditional solid wood floor tile and ceramic tile etc. more gradually on America and Europe and other places.Composite floor brick is generally by constituting more than three layers or three layers, first floor is the transparent bed of material, this layer mainly provides wear-resisting effect topmost, guarantees that floor tile can use the regular hour, the second layer is a decorative layer, it mainly provides the pattern of various printings, and to satisfy customer's the demand to U.S., the 3rd layer is initial bed, mainly be the thickness demand that satisfies product, and functions such as the comfortableness of floor tile and damping effect.For further increasing the aesthetic feeling of combined floor, the producer often uses various embossing templates or embossing running roller, positive self-induced transparency material is suppressed downwards, make the lines that different shape differs in the surface pressure of combined floor, this lines stereoeffect is good, very attractive in appearance, and the dark person of lines generally has better visual effect, the dealer also more presses lines more deeply in order better to win the client, then, because of lines too dark, Mei Zemei, this type of floor tile mat formation between the lines of back or the place of dark lines is difficult to cleaning and maintenance, cause user's very big puzzlement.For solving this problem, the dealer develops a kind of profound lines that has, but the surface is the goods on plane, and the production method of these goods is roughly as follows:
1: use a kind of special equipment, this equipment has required lines, the back side of own product, for example, initial bed, suppress to the front hyaline layer, and to be a surface plate suppress simultaneously in the front of goods, so, and by means of heat and pressure, the back side of goods can form deep mixed lines, and because the positive transparent material of this goods under pressure with heat up under, plastic strain takes place, can form the variable thickness permanent deformation in response to the shape of graining board, because the transparent material of different-thickness differs to the covering and the reflecting effect of decorative layer, thereby goods produce splendid stereoeffect, and because of being pressed by a plane on the surface of these goods, so, its front is a plane, and then, the dealer applies the back side of these goods or polishes, the place of the injustice at the back side is flattened, then can obtain the goods that have plane surface and have stereoscopic visual effect.But this method needs accurate equipment, and investment cost is very high, so the dealer who uses is few at present.
2: use graining board with concavo-convex correspondence, the transparent material of combined floor or transparent material and printed material are carried out hot pressing separately, and printed material and bed material or independent bed material are carried out hot pressing, thereby form corresponding lines respectively, because transparent material is when hot pressing, because of the plastic strain variable thickness,, and carry out hot pressing with above-mentioned separately both concavo-convex correspondences of compacting, promptly form flat article with stereoscopic visual effect, this kind mode of production does not need bigger equipment input, thereby has satisfied dealer's production demand, still, because this method need be concavo-convex relatively with two semiproduct, and because two half-finished shrinkage factors are inconsistent, so, concavo-convex when relative, rather difficult, cause yield of products very low, and because this method needs twice hot pressing, efficient is very low.
The reason that the solid of flat and stereo floor tile produces, be to form stereoscopic visual effect because of transparent material has different thickness, known techniques is just in hot pressing, producing plasticity by means of heat and pressure flows, make the diverse location in the goods produce different transparent material thickness, because the transparent material of different-thickness differs to the covering and the reflecting effect of decorative layer, thereby, make goods produce stereoeffect.
Summary of the invention
The object of the present invention is to provide a kind of facing plate and manufacture method thereof that makes goods produce stereoeffect, to address the aforementioned drawbacks.
A kind of facing plate of the present invention, comprise the transparent bed of material and decorative layer from top to bottom, the transparent bed of material comprises the transparent bed of material of first floor and the transparent bed of material of the second layer, wherein, described facing plate is made up of the transparent bed of material of first floor, the transparent bed of material of the second layer and decorative layer in regular turn, because the transparent bed of material of its different-thickness differs to the covering and the reflecting effect of decorative layer, thereby, make goods produce stereoeffect;
Or form by the transparent bed of material of first floor, the transparent bed of material of the second layer, decorative layer and initial bed, in order to improve the comfortableness of facing plate, below decorative layer, install initial bed additional;
Or form by the transparent bed of material of first floor, the transparent bed of material of the second layer, decorative layer and glory film, in order to improve decorative effect, below decorative layer, lay the film that one deck has special sense organ effect, the film that special sense organ effect is arranged is the glory film;
Or form by the transparent bed of material of first floor, the transparent bed of material of the second layer, decorative layer, glory film and initial bed.
On the such scheme basis, the transparent bed of material of described facing plate is provided with two layers, punching in advance on the transparent bed of material of the second layer, hole on the transparent bed of material of the second layer is arranged in required pattern, punch on decorative layer, the hole on the decorative layer is arranged in pattern, and wherein the quantity in the hole on the decorative layer is not more than the quantity in the hole on the transparent bed of material of the second layer, and the size and shape in the hole on the decorative layer is all corresponding with the hole on the transparent bed of material of the second layer, and both position correspondences.In aperture, appear the glory of glory film, thereby present the secondary color effect, more increase the decorative effect of facing plate.
The manufacture method of facing plate of the present invention: use card punch that the transparent bed of material of the second layer and decorative layer are punched respectively by certain pattern in advance, then in regular turn with the transparent bed of material of first floor, the transparent bed of material of the second layer and decorative layer, perhaps in regular turn with the transparent bed of material of first floor, the transparent bed of material of the second layer, decorative layer and initial bed, perhaps in regular turn with the transparent bed of material of first floor, the transparent bed of material of the second layer, decorative layer and glory film, perhaps in regular turn with the transparent bed of material of first floor, the transparent bed of material of the second layer, decorative layer, glory film and initial bed are put well according to order stack from top to bottom, be positioned over carry out under the hot press hot-forming, wherein, decorative layer is just in time corresponding with the hole on the transparent bed of material of the second layer.
Concrete, use card punch that the transparent bed of material of the second layer is got the aperture of rule according to pattern, in regular turn the transparent bed of material of first floor, the transparent bed of material of the second layer and decorative layer order stack are from top to bottom put well then, be positioned over carry out under the hot press hot-forming.
For the plaque that needs polychromatic light, use card punch that the transparent bed of material of the second layer and decorative layer are punched respectively by certain pattern in advance, in regular turn the transparent bed of material of first floor, the transparent bed of material of the second layer, decorative layer, glory film and initial bed order stack are from top to bottom put well then, be positioned over carry out under the hot press hot-forming, wherein, decorative layer is just in time corresponding with the hole on the transparent bed of material of the second layer.
Superiority of the present invention is: because the transparent bed of material of the second layer is punched according to certain pattern in advance, make the transparent bed of material of the second layer have different thickness in advance, carry out hot pressing again, thereby the disposable plane facing plate of producing with stereoscopic visual effect, use method provided by the present invention not need to use special equipment, use existing equipment all can produce smoothly, and do not have twice production, production efficiency and acceptance rate height have solved the very low puzzlement of yields.
Description of drawings
The three-dimensional decomposition texture schematic diagram of the facing plate of accompanying drawing 1 embodiment 1.
The three-dimensional decomposition texture schematic diagram of the facing plate of accompanying drawing 2 embodiment 2.
The specific embodiment
Embodiment 1:
Shown in the three-dimensional decomposition texture schematic diagram of the facing plate of Fig. 1 embodiment 1, the transparent bed of material 1 of PVC first floor wherein, thickness 0.70MM is of a size of 10CM*10CM; The transparent bed of material 2 of the PVC second layer, its thickness 0.7MM is of a size of 10CM*10CM; Have the PVC decorative layer 3 of pearl effect, its thickness is 0.3MM, is of a size of 10CM*10CM; PVC initial bed 4, it is to use 100 parts in 100 parts of SG-5 type powder, 35 parts in DINP plasticizing agent, 2 parts of stabilizing agents, 50 parts of additives obtain with opening refining through banburying, and its thickness 1.30MM is of a size of 10CM*10CM.
Use card punch the transparent bed of material 2 of it second layer to be got the number row aperture of rule. then with the transparent bed of material 1 of first floor, the transparent bed of material of the second layer, PVC decorative layer 3 is put well with PVC initial bed 4 order stack from top to bottom, the surface of the transparent bed of material 1 of its superiors' first floor go up and the equal PVC initial bed 4 of orlop under face add a surface plate, again it is positioned over and carries out hot pressing under the hot press, after the cooling, it is taken out, promptly obtained having the facing plate of stereoscopic visual effect and plane surface.
Embodiment 2:
Shown in the three-dimensional decomposition texture schematic diagram of the facing plate of accompanying drawing 2 embodiment 2, wherein, the transparent bed of material 5 of PVC first floor, thickness 0.70MM is of a size of 10CM*10CM; The transparent bed of material 6 of the PVC second layer, its thickness 0.7MM is of a size of 10CM*10CM; Have the PVC decorative layer 7 of pearl effect, its thickness is 0.3MM, is of a size of 10CM*10CM; PVC glory film 8, thickness is 0.07MM, is of a size of 10CM*10CM; PVC initial bed 9, it is to use 100 parts in 100 parts of SG-5 type powder, 35 parts in DINP plasticizing agent, 2 parts of stabilizing agents, the banburying of 50 parts of processes of additive obtains with opening refining, and its thickness 1.23MM is of a size of 10CM*10CM.
Use card punch the transparent bed of material 6 of the second layer to be got the A of rule according to pattern, B, C, D, E five row's apertures, with on the PVC decorative layer 7 with the transparent bed of material 6 of the second layer on A ', C ' arranges on the corresponding position with E ' three and gets same hole, then with the transparent bed of material 5 of first floor, the transparent bed of material 6 of the second layer, PVC decorative layer 7, glory film 8 and PVC initial bed 9 order stack are from top to bottom put well, wherein, A ' on the PVC decorative layer 7 and the transparent bed of material 6 of the second layer, C ' adds a surface plate pressing with E ' three rounds are corresponding just and the aperture is identical below the orlop initial bed on the surface of the transparent bed of material 5 of its first floor, it is positioned over carries out hot pressing under the hot press again, after the cooling, take out.Promptly obtained having the combined floor of stereoscopic visual effect and plane surface, because glory film 8 can appear the glory effect in aperture, so this floor tile can present the secondary color effect different with embodiment 1, thereby more increases aesthetic feeling.

Claims (3)

1. facing plate, comprise the transparent bed of material and decorative layer from top to bottom, the transparent bed of material comprises the transparent bed of material of first floor and the transparent bed of material of the second layer, it is characterized in that: described facing plate is made up of the transparent bed of material of first floor, the transparent bed of material of the second layer and decorative layer in regular turn;
Or form by the transparent bed of material of first floor, the transparent bed of material of the second layer, decorative layer and initial bed;
Or form by the transparent bed of material of first floor, the transparent bed of material of the second layer, decorative layer and glory film;
One of or four kinds of structures forming by the transparent bed of material of first floor, the transparent bed of material of the second layer, decorative layer, glory film and initial bed, wherein, punching in advance on the transparent bed of material of the second layer, hole on the transparent bed of material of the second layer is arranged in required pattern, on decorative layer, punch, hole on the decorative layer is arranged in pattern, wherein the quantity in the hole on the decorative layer is not more than the quantity in the hole on the transparent bed of material of the second layer, and the size and shape in the hole on the decorative layer is all corresponding with the hole on the transparent bed of material of the second layer, and both position correspondences.
2. the manufacture method of a kind of facing plate according to claim 1, the transparent bed of material of the second layer that will have a different-thickness be according to pattern punching in advance, each layer carried out after compound in regular turn hot-forming again.
3. the manufacture method of a kind of facing plate according to claim 2, it is characterized in that: use card punch that the transparent bed of material of the second layer and decorative layer are punched respectively by certain pattern in advance, then in regular turn with the transparent bed of material of first floor, the transparent bed of material of the second layer and decorative layer, perhaps in regular turn with the transparent bed of material of first floor, the transparent bed of material of the second layer, decorative layer and initial bed, perhaps in regular turn with the transparent bed of material of first floor, the transparent bed of material of the second layer, decorative layer and glory film, perhaps in regular turn with the transparent bed of material of first floor, the transparent bed of material of the second layer, decorative layer, glory film and initial bed are put well according to order stack from top to bottom, be positioned over carry out under the hot press hot-forming, wherein, decorative layer is just in time corresponding with the hole site on the transparent bed of material of the second layer.
CNB2005100238311A 2005-02-04 2005-02-04 Manufacturing method of plaque Expired - Fee Related CN100370103C (en)

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Application Number Priority Date Filing Date Title
CNB2005100238311A CN100370103C (en) 2005-02-04 2005-02-04 Manufacturing method of plaque

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Application Number Priority Date Filing Date Title
CNB2005100238311A CN100370103C (en) 2005-02-04 2005-02-04 Manufacturing method of plaque

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CN1651692A CN1651692A (en) 2005-08-10
CN100370103C true CN100370103C (en) 2008-02-20

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101677495B (en) * 2008-09-16 2013-01-09 深圳富泰宏精密工业有限公司 Decorative film and casing using same
CN104030723B (en) * 2014-06-30 2016-02-03 佛山市东鹏陶瓷有限公司 A kind of three-dimensional cavitation hole stone ceramic tile
CN105904899B (en) * 2016-05-23 2017-05-17 广东工业大学 Hole decoration plate machining method based on RGB and machining system applying same
CN108819431A (en) * 2018-08-16 2018-11-16 广州乐高建筑科技有限公司 Multi-level composite material for decoration and preparation method thereof and application
CN110948950A (en) * 2018-09-27 2020-04-03 晨虹(天津)科技股份有限公司 Punching light-transmitting PVC film and production method thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2170982Y (en) * 1993-07-09 1994-07-06 高玉书 Mosaic floor
JPH10157047A (en) * 1996-11-27 1998-06-16 Life Community:Kk Decorative panel for building, its manufacture, and its execution
US6037096A (en) * 1998-05-26 2000-03-14 International Business Machines Corporation Film composition and method for a planar surface atop a plated through hole
CN2491543Y (en) * 2000-12-26 2002-05-15 林伟文 Transparent decorative ceramic sheet
CN2567286Y (en) * 2001-08-24 2003-08-20 龚光华 Mesh type electric conduction floor tile
CN2574408Y (en) * 2002-10-11 2003-09-24 王德普 Aquatic animal landscape floor
JP2004332306A (en) * 2003-05-02 2004-11-25 Ink Corporation:Kk Cloth for covering wall, manufacturing method of cloth for covering wall and sticking method of cloth for covering wall

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2170982Y (en) * 1993-07-09 1994-07-06 高玉书 Mosaic floor
JPH10157047A (en) * 1996-11-27 1998-06-16 Life Community:Kk Decorative panel for building, its manufacture, and its execution
US6037096A (en) * 1998-05-26 2000-03-14 International Business Machines Corporation Film composition and method for a planar surface atop a plated through hole
CN2491543Y (en) * 2000-12-26 2002-05-15 林伟文 Transparent decorative ceramic sheet
CN2567286Y (en) * 2001-08-24 2003-08-20 龚光华 Mesh type electric conduction floor tile
CN2574408Y (en) * 2002-10-11 2003-09-24 王德普 Aquatic animal landscape floor
JP2004332306A (en) * 2003-05-02 2004-11-25 Ink Corporation:Kk Cloth for covering wall, manufacturing method of cloth for covering wall and sticking method of cloth for covering wall

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