CN100355556C - Four-drum once forming machine for full steel wire engineering radial ply tyre - Google Patents
Four-drum once forming machine for full steel wire engineering radial ply tyre Download PDFInfo
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- CN100355556C CN100355556C CNB2005100736552A CN200510073655A CN100355556C CN 100355556 C CN100355556 C CN 100355556C CN B2005100736552 A CNB2005100736552 A CN B2005100736552A CN 200510073655 A CN200510073655 A CN 200510073655A CN 100355556 C CN100355556 C CN 100355556C
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- Prior art keywords
- drum
- forming
- tyre
- support
- body tube
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 17
- 239000010959 steel Substances 0.000 title claims abstract description 17
- 238000010030 laminating Methods 0.000 claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 239000011159 matrix material Substances 0.000 claims description 26
- 230000005540 biological transmission Effects 0.000 claims description 22
- 239000011324 bead Substances 0.000 claims description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 4
- 239000002775 capsule Substances 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000001605 fetal effect Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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- Tyre Moulding (AREA)
Abstract
The present invention relates to a four-drum once forming machine for a full steel wire engineering meridian tyre. The present invention is characterized in that the forming machine comprises a universal stage, two sets of forming drum mechanisms are centrally installed on the universal stage symmetrically, and a forming drum is installed on an output shaft of each forming drum mechanism; when the forming drum lies in a forming position, an output shaft of a host machine case of the forming drum mechanisms and a laminating drum of a band beam layer laminating device are positioned on the same axial line; when the forming drum is positioned at a waiting position, the output shaft of the host machine case of the forming drum mechanisms and a tyre drum laminating drum of a tyre drum laminating device are positioned on the same axial line. Since the present invention adopts a four-drum type structure, the laminating process and the forming process are separated, tyre rubber components are reasonably allocated to four drums, and the production efficiency is high. Compared with a two-drum forming machine for the full steel wire engineering meridian tyre, the productive efficiency of the present invention increases 100 to 120%, the present invention has the advantages of simple operation and high precision, and the produced tyre has high quality.
Description
Technical field
The invention belongs to the rubber manufacturing machinery special equipment, is a kind of four-drum once forming machine for full steel wire engineering radial ply tyre.
Background technology
The four-drum once forming machine for full steel wire engineering radial ply tyre is an another project newly developed on the basis of successfully having developed two drum-type full steel wire meridian engineering tyre forming machines.Two drum-type full steel wire meridian engineering tyre forming machines have assembly drum and belt drum.Applying belt and tyre surface on belt drum; On assembly drum, fit matrix body tube, carry out that wire loop is prefabricated buckles circle, applying sidewall rubber and tire bead cloth, roll forming, typing, anti-package compacting, finish the whole forming process of tire.Assembly drum should be finished applying and realize moulding again, causes the complete machine production capacity low, and the tire quality of production is poor.Though three drum-type full steel wire heavy load radial tire once time forming machine production efficiency height, its structure can not be suitable for the making of engineering tire.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of four-drum once forming machine for full steel wire engineering radial ply tyre, this make-up machine production efficiency height, and the tire quality of production is good.
For solving the problems of the technologies described above, four-drum once forming machine for full steel wire engineering radial ply tyre of the present invention, comprise the belt laminating apparatus, shaped device, the matrix body tube laminating apparatus, support, power set, the belt transmission ring, matrix body tube transmission ring and tyre bead preset device, belt laminating apparatus wherein, the belt transmission ring, shaped device, the matrix body tube transmission ring links to each other with its support respectively by slideway successively with the matrix body tube laminating apparatus, support, power set and tyre bead preset device, be installed on the same foundation plane, described shaped device comprises turntable, the center symmetry is installed two cover dibit forming drum mechanisms on turntable, the output shaft of each forming drum mechanism is installed an assembly drum, when assembly drum is in shaping position, the same axis of laminating drum of the output shaft of forming drum mechanism mainframe box and belt laminating apparatus; When assembly drum is in holding fix, the same axis of matrix body tube laminating drum of the output shaft of forming drum mechanism mainframe box and matrix body tube laminating apparatus.
Described turntable comprises rotating disc, support, transmission mechanism, detent mechanism and buffer, described transmission mechanism is: the variable-frequency motor that is fixed on the support drives coupled pinion, pinion and the engagement of external tooth type turntable bearing, the external tooth type turntable bearing is rack-mount, affixed rotating disc on the external tooth type turntable bearing; Described detent mechanism comprises the positioning sleeve that is fixed on the rotating disc, and the output that is fixed in the cylinder on the support links to each other with alignment pin; Buffer is fixed on the support, contacts with block on the rotating disc.
The opening of described positioning sleeve is conical.
Protection iron in location is installed on the described buffer.
Described assembly drum is the capsule drum.
The present invention is owing to adopted the four-drum structure, separate having realized applying and forming process, more scientifically with rubber for tire parts reasonable distribution to four drum, the production efficiency height, the production efficiency of comparable two drum-type full steel wire meridian engineering tyre forming machines improves 100-120%, easy and simple to handle and precision is high, the tire quality of production is good.
The present invention will be further described below in conjunction with the drawings and specific embodiments:
Description of drawings
Fig. 1 is an overall structure schematic diagram of the present invention;
Fig. 2 is the structural representation of four-drum once forming machine for full steel wire engineering radial ply tyre turntable of the present invention;
Fig. 3 is the A-A view of Fig. 2;
Fig. 4 is the side view of Fig. 2;
Fig. 5 is a four-drum once forming machine for full steel wire engineering radial ply tyre turntable detent mechanism enlarged drawing of the present invention;
Fig. 6 is the enlarged drawing of the bumper portion of four-drum once forming machine for full steel wire engineering radial ply tyre turntable of the present invention;
The specific embodiment
The course of work of the present invention: matrix body tube laminating apparatus driving applying inner liner, sidewall, carcass cord, heel fabric also are rolled into matrix body tube, carry out the prefabricated circle of buckleing of wire loop; Take out matrix body tube and shift out the matrix body tube laminating drum on the holding fix of shaped device from laminating drum by matrix body tube transmission cover, the shoulder wedge of on the assembly drum of the holding fix of shaped device, fitting, shaped device Rotate 180 ° then, above-mentioned assembly drum arrives shaping position, is positioned at same axis with belt drum; When matrix body tube is fitted, the while is at applying belt and tyre surface on the belt laminating apparatus, both carry out simultaneously, after the applying of belt and tyre surface is finished, carrying bundle drum taking-up wait by the belt transmission ring transports, just in time got a cover matrix body tube ready on the assembly drum this moment, the assembly drum instruction accesses belt and tread-rubber parts, so belt transmission ring clamping belt and tread-rubber parts withdraw from the original place wait after delivering to and be set in the assembly drum desired location, assembly drum carries out preformed and once more after the roll forming, be clamped to through the transmission ring clamper and unload the fetal position and unload tire, finally finish the forming process of all steel wire engineering radial tyre.
The present invention includes belt laminating apparatus 1, shaped device 2, matrix body tube laminating apparatus 3, support, power set, belt transmission ring 6, matrix body tube transmission ring 7 and tyre bead preset device 8, wherein the belt laminating apparatus 1, belt transmission ring 6, shaped device 2, matrix body tube transmission ring 7 links to each other with its support respectively by slideway successively with matrix body tube laminating apparatus 3, support, power set and tyre bead preset device 8, be installed on the same foundation plane, described shaped device 2 comprises turntable 2-1, the center symmetry is installed two cover dibit forming drum mechanism 2-2 on turntable 2-1, the output shaft of each forming drum mechanism 2-2 is installed an assembly drum 2-2-1, when assembly drum 2-2-1 is in shaping position, the same axis of laminating drum 1-1 of the output shaft of forming drum mechanism mainframe box 2-2-2 and belt laminating apparatus 1; When assembly drum 2-2-1 is in holding fix, the same axis of matrix body tube laminating drum 3-1 of the output shaft of forming drum mechanism mainframe box 2-2-2 and matrix body tube laminating apparatus 3.
Described turntable 2-1 comprises rotating disc 2-1-1, support 2-1-2, transmission mechanism 2-1-3, detent mechanism 2-1-4 and buffer 2-1-5, described transmission mechanism 2-1-3 is: the variable-frequency motor 2-1-3-1 that is fixed on the support 2-1-2 drives coupled pinion 2-1-3-2, pinion 2-1-3-2 and external tooth type turntable bearing 2-1-3-3 engagement, external tooth type turntable bearing 2-1-3-3 is installed on the support 2-1-2, and external tooth type turntable bearing 2-1-3-3 goes up affixed rotating disc 2-1-1; Described detent mechanism 2-1-4 comprises the positioning sleeve 2-1-4-1 that is fixed on the rotating disc 2-1-1, and the output that is fixed in the cylinder 2-1-4-3 on the support 2-1-2 links to each other with alignment pin 2-1-4-2; Buffer 2-1-5 is fixed on the support 2-1-2, contacts with block 2-1-5-1 on the rotating disc.
The opening of described positioning sleeve 2-1-4-1 is conical.
Location protection iron 2-1-5-2 is installed on the described buffer 2-1-5.
Described assembly drum 2-2-1 is the capsule drum.
Claims (5)
1. four-drum once forming machine for full steel wire engineering radial ply tyre, comprise the belt laminating apparatus, shaped device, the matrix body tube laminating apparatus, support, power set, the belt transmission ring, matrix body tube transmission ring and tyre bead preset device, belt laminating apparatus wherein, the belt transmission ring, shaped device, the matrix body tube transmission ring links to each other with its support respectively by slideway successively with the matrix body tube laminating apparatus, support, power set and tyre bead preset device, be installed on the same foundation plane, it is characterized in that: described shaped device comprises turntable, the center symmetry is installed two cover dibit forming drum mechanisms on turntable, the output shaft of each forming drum mechanism is installed an assembly drum, when assembly drum is in shaping position, the same axis of laminating drum of the output shaft of forming drum mechanism mainframe box and belt laminating apparatus; When assembly drum is in holding fix, the same axis of matrix body tube laminating drum of the output shaft of forming drum mechanism mainframe box and matrix body tube laminating apparatus.
2. make-up machine according to claim 1, it is characterized in that described turntable comprises rotating disc, support, transmission mechanism, detent mechanism and buffer, described transmission mechanism is: the variable-frequency motor that is fixed on the support drives coupled pinion, pinion and the engagement of external tooth type turntable bearing, the external tooth type turntable bearing is rack-mount, affixed rotating disc on the external tooth type turntable bearing; Described detent mechanism comprises the positioning sleeve that is fixed on the rotating disc, and the output that is fixed in the cylinder on the support links to each other with alignment pin; Buffer is fixed on the support, contacts with block on the rotating disc.
3. make-up machine according to claim 2, the opening that it is characterized in that described positioning sleeve is for conical.
4. make-up machine according to claim 3 is characterized in that being equipped with on the described buffer location protection iron.
5. according to the described make-up machine of one of claim 1 to 4, it is characterized in that described assembly drum is the capsule drum.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100736552A CN100355556C (en) | 2005-03-08 | 2005-05-20 | Four-drum once forming machine for full steel wire engineering radial ply tyre |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200510016273 | 2005-03-08 | ||
| CN200510016273.6 | 2005-03-08 | ||
| CNB2005100736552A CN100355556C (en) | 2005-03-08 | 2005-05-20 | Four-drum once forming machine for full steel wire engineering radial ply tyre |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1706630A CN1706630A (en) | 2005-12-14 |
| CN100355556C true CN100355556C (en) | 2007-12-19 |
Family
ID=35580821
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100736552A Expired - Fee Related CN100355556C (en) | 2005-03-08 | 2005-05-20 | Four-drum once forming machine for full steel wire engineering radial ply tyre |
Country Status (1)
| Country | Link |
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| CN (1) | CN100355556C (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100398307C (en) * | 2006-12-25 | 2008-07-02 | 三角轮胎股份有限公司 | Manufacturing and forming technique of four-drum-type secondary method giant engineering radial tyre |
| CN101934595B (en) * | 2009-07-02 | 2013-03-20 | 上海轮胎橡胶（集团）股份有限公司轮胎研究所 | All-steel radial engineering tire semi-drum type tri-drum single-stage building machine |
| CN102642319B (en) * | 2012-05-08 | 2014-07-02 | 银川佳通轮胎有限公司 | Low-cross-section wide-base all-steel radial tire forming method and all-steel radial tire |
| CN102658662A (en) * | 2012-05-08 | 2012-09-12 | 银川佳通轮胎有限公司 | Method for forming all-steel truck radial tire |
| CN105216352A (en) * | 2015-09-30 | 2016-01-06 | 青岛软控机电工程有限公司 | engineering radial tire forming machine and forming method |
| CN105346120B (en) * | 2015-11-26 | 2017-06-23 | 天津赛象科技股份有限公司 | Four-drum meridian engineering tyre single stage building machine |
| CN110757860A (en) * | 2019-11-26 | 2020-02-07 | 软控股份有限公司 | One-step forming machine for all-steel four-drum engineering tire |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4510012A (en) * | 1983-05-02 | 1985-04-09 | Bridgestone Tire Co., Ltd. | Tire molding apparatus |
| WO1998012043A1 (en) * | 1996-09-18 | 1998-03-26 | The Goodyear Tire And Rubber Company | Method and apparatus for simultaneously assembling a plurality of tyres |
| CN2317071Y (en) * | 1997-12-30 | 1999-05-05 | 天津市橡塑机械联合有限公司 | Once forming machine for producing all steel wire load radial tire |
| CN1298794A (en) * | 2000-12-29 | 2001-06-13 | 张建浩 | One-pass shaper for load-beary full-wire meridian tyre |
| CN2568409Y (en) * | 2002-09-26 | 2003-08-27 | 天津市橡塑机械研究所有限公司 | One-step former for all steel engineering radial ply tyre |
| CN2765767Y (en) * | 2005-03-08 | 2006-03-22 | 天津市橡塑机械研究所有限公司 | Once through method forming machine for four-trommel type complete steel wire engineered radial ply tyre |
-
2005
- 2005-05-20 CN CNB2005100736552A patent/CN100355556C/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4510012A (en) * | 1983-05-02 | 1985-04-09 | Bridgestone Tire Co., Ltd. | Tire molding apparatus |
| WO1998012043A1 (en) * | 1996-09-18 | 1998-03-26 | The Goodyear Tire And Rubber Company | Method and apparatus for simultaneously assembling a plurality of tyres |
| CN2317071Y (en) * | 1997-12-30 | 1999-05-05 | 天津市橡塑机械联合有限公司 | Once forming machine for producing all steel wire load radial tire |
| CN1298794A (en) * | 2000-12-29 | 2001-06-13 | 张建浩 | One-pass shaper for load-beary full-wire meridian tyre |
| CN2568409Y (en) * | 2002-09-26 | 2003-08-27 | 天津市橡塑机械研究所有限公司 | One-step former for all steel engineering radial ply tyre |
| CN2765767Y (en) * | 2005-03-08 | 2006-03-22 | 天津市橡塑机械研究所有限公司 | Once through method forming machine for four-trommel type complete steel wire engineered radial ply tyre |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1706630A (en) | 2005-12-14 |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: ZHANG JIANHAO Free format text: FORMER OWNER: TIANJIN RUBBER + PLASTICS INSTITUTE CO., LTD. Effective date: 20060707 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20060707 Address after: 300384 Tianjin New Technology Industrial Park Haitai development four Road 9 Applicant after: Zhang Jianhao Address before: 300384 Tianjin New Technology Industrial Park Huayuan Industrial Zone (outer ring) four weft Road No. 9 Applicant before: Tianjin Rubber & Plastics Institute Co., Ltd. |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20071219 Termination date: 20160520 |