CN100338394C - Infrared metal honeycomb burner used on gas burning range and its producing method - Google Patents
Infrared metal honeycomb burner used on gas burning range and its producing method Download PDFInfo
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- CN100338394C CN100338394C CNB2005100354100A CN200510035410A CN100338394C CN 100338394 C CN100338394 C CN 100338394C CN B2005100354100 A CNB2005100354100 A CN B2005100354100A CN 200510035410 A CN200510035410 A CN 200510035410A CN 100338394 C CN100338394 C CN 100338394C
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- 239000002184 metal Substances 0.000 title claims abstract description 48
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000005855 radiation Effects 0.000 claims abstract description 11
- 238000003466 welding Methods 0.000 claims abstract description 6
- 238000002485 combustion reaction Methods 0.000 claims description 33
- 230000006698 induction Effects 0.000 claims description 12
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 239000011888 foil Substances 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 5
- 238000004891 communication Methods 0.000 claims description 4
- 238000010304 firing Methods 0.000 claims description 4
- 239000011159 matrix material Substances 0.000 claims description 4
- 238000005553 drilling Methods 0.000 claims description 2
- 239000007789 gas Substances 0.000 abstract description 99
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000010411 cooking Methods 0.000 abstract description 2
- 239000002737 fuel gas Substances 0.000 abstract 2
- 239000010410 layer Substances 0.000 abstract 1
- 239000002365 multiple layer Substances 0.000 abstract 1
- 238000004804 winding Methods 0.000 abstract 1
- 241000264877 Hippospongia communis Species 0.000 description 47
- 239000000919 ceramic Substances 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 238000005496 tempering Methods 0.000 description 3
- 230000009172 bursting Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003034 coal gas Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
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Abstract
The present invention relates to an infrared metal honeycomb burner for fuel gas appliances and a manufacture method thereof. The manufacture method of the present invention is that firstly, a gas outlet of a mixing gas chamber of a burner which is made into an independent gas outlet or more than two gas outlets which are correspondingly independent, and double-layer or multiple-layer metallic thin pieces are designed into gaps or corrugated shapes with certain rule according to certain rule; subsequently, metal honeycomb bodies with various shapes, which are used for burners and have the function of infrared radiation, are made by using the method of mutually laminated welding or winding welding, and the metal honeycomb bodies and the position of the side wall of the inner diameter of the gas outlet of the mixing gas chamber of the burner are reciprocally connected to independently form a burning surface; simultaneously, the independent burning surface can form a plurality of independent burning surfaces or a plurality of burning surfaces or burning groups which are correspondingly independent. The present invention is suitable for wide gas sources, and is especially suitable for production, selling and popularization with certain scale; the present invention can save a large quantity of energy sources for countries, and can bring a new way for fuel gas cooking stove industry.
Description
Technical field:
The present invention relates to the gas appliance technical field, refer in particular to a kind of infrared metal honeycomb burner on the gas appliance (natural gas, oil liquefied gas, artificial coal gas, biogas) and preparation method thereof that is used in.
Background technology:
As everyone knows, existing by the auxiliary air aftercombustion, the atmospheric gas kitchen range of Convective Heating exist that the thermal efficiency is low, incomplete combustion, NXO compound and the higher many defectives of CO content discharging, people are in order to improve the thermal efficiency of kitchen range in recent years, reduce discharge of harmful gases and to the pollution of environment, and innovation and creation the gas kitchen ranges of fully premixed infrared radiation heating.The gas kitchen ranges that facts have proved fully premixed flameless combustion infrared radiation heating can overcome the above problems fully; it is the complex manufacturing technology of infrared ceramic plate that but there is common problem for a long time in the infrared ceramic radiation heating board on the infrared gas stove tool burner; the host material poor stability of ceramic wafer; the process standardization difficulty is very big; poor sealing performance when potsherd combines with metal shell; the infrared ceramic plate is after making kitchen range simultaneously; kitchen range bursting and weathering of infrared ceramic plate usually can occur in the process of using; and in a single day the infrared ceramic plate occurs bursting with this table cooker tool of weathering and tempering phenomenon will occur; and in a single day a table cooker tool occurs that tempering will cause will whole table cooker tool burning out may, in a single day kitchen range burn out and will cause bigger danger.Therefore, though the every technical indicator of infrared gas stove tool is generally acknowledged all good, above problem can not be solved for a long time at all, is restricting the development and the popularization of infrared gas stove tool product.
Summary of the invention:
The objective of the invention is to overcome the weak point of the technology that has infrared burner now, provide a kind of manufacture craft simple, standardization level height, percent opening height, can weathering, infrared metal honeycomb burner of the gas appliance that infrared radiation panel can not burst and preparation method thereof.
For achieving the above object, the preparation method of the infrared metal honeycomb burner that gas appliance provided by the invention is used is: earlier the mixed gas air chamber of burner is made one or more independently mixed gas air chamber gas outlets or independently made a plurality of relatively independent gas outlets on the gas outlet at one, be designed to regular slit or corrugated with bilayer or multilayer metal foil, the method that then it is superimposed with each other welding or twines is made the metallic honeycomb bodies that the infrared radiation function is arranged that different burner is used, and the internal diameter sidewall position that this metallic honeycomb bodies lateral wall and burner mix the gas outlet of gas air chamber interconnected, make it independently form a combustion front or a plurality of independent burning face or a plurality of relatively independent combustion fronts of formation on a gas outlet.
The infrared metal honeycomb burner that is used on the gas appliance of the present invention includes induction tunnel and burner mixes the gas air chamber.The gas outlet of induction tunnel is stretched in the mixed gas air chamber from the sidewall or the bottom of mixing the gas air chamber, and the infrared metal honeycomb that the gas appliance of making is used adopts the sidewall of the gas outlet internal diameter of inlaying ways of connecting and the mixed gas air chamber of burner to be connected to become the infrared ray honeycomb burner.
The gas outlet that described burner mixes the gas air chamber can be a gas outlet independently, the combustion front that the infrared metal honeycomb of this gas outlet constitutes can be a horizontal firing face, matrix combustion front, convex combustion front or convex-concave combustion front, described alone in one plane or form infrared metal honeycomb burner on the concave surface, also can make by a plurality of infrared metal honeycombs combinations; The gas outlet of mixing the gas air chamber also can be independently plural or relatively independent gas outlet, on the madial wall of each gas outlet, inlay be fixed with one independently or relatively independent infrared metal honeycomb constitute independently or relatively independent combustion front, these independently or relatively independent combustion front form a complete burning group.
In addition, also can be provided with air communication channel in the centre that burner mixes the gas air chamber and between the madial wall of the lateral wall of air communication channel and mixed gas air chamber gas outlet, inlay the ring-like infrared metal honeycomb that is fixed with center drilling.
The deficiency that the present invention is directed to existing infrared burner has been done overall technology improvement and technological break-through, replaced the ceramic radiation plate of prior art with infrared metal honeycomb, has thoroughly solved the infrared ceramic plate and has been easy to burst defective with weathering.The present invention has adopted bilayer or multilayer metal foil to make and porous infrared ceramic plate identical function porous infrared metal honeycomb, and mode direct and that burner mixes the outlet internal diameter position welding of gas air chamber, it is simple to have reached manufacture craft, the standardization level height, the percent opening height, effect that can weathering has been stopped heat radiation plate and has been burst generation with phenomenons such as poor sealings, more tempering phenomenon can not occur.The burner heat made from the technology of the present invention is negative big, and heat is imitated high, and the noxious gas emission of NXOization thing and CO is extremely low.The present invention has simultaneously adopted fully premixed flameless combustion and infrared radiation heating technique, can not produce free carbon sooting cooker, and every the key technical indexes and discharge of harmful gases are well below national standard and international standard.The technology of the present invention can reach more than 20% comparing energy savings with normal domestic use atmospheric gas kitchen range, be used in that fractional energy savings can reach more than 20% equally on baking oven, baking box, gas heater, the gas fired-boiler, as to compare energy savings more considerable with air suspended type Chinese meal cooking gas kitchen ranges, fractional energy savings can be up to more than 40%.It is extensive that the present invention adapts to source of the gas, more in large-scale production, sale and popularization, be badly in need of under the energy savings form simultaneously, and be that country saves a large amount of energy, also bring new life to the gas kitchen ranges industry.
Description of drawings:
Accompanying drawing 1 is bullion flake structure schematic diagram of the present invention;
Accompanying drawing 2 is corrugated foil structures schematic diagram of the present invention;
Accompanying drawing 3 is metallic honeycomb bodies structural representation of the present invention;
Accompanying drawing 4 is the side view of infrared metal honeycomb burner first preferred embodiment of the present invention;
Accompanying drawing 5 is the vertical view of infrared metal honeycomb burner second preferred embodiment of the present invention;
Accompanying drawing 6 is the side view of infrared metal honeycomb burner second preferred embodiment of the present invention;
Accompanying drawing 7 is the side view of infrared metal honeycomb burner the 3rd preferred embodiment of the present invention;
Accompanying drawing 8 is the side view of infrared metal honeycomb burner the 4th preferred embodiment of the present invention;
Accompanying drawing 9 is the vertical view of infrared metal honeycomb burner the 4th preferred embodiment of the present invention;
Accompanying drawing 10 is the structural representation that the outer metallic honeycomb bodies of infrared metal honeycomb burner the 4th preferred embodiment of the present invention is made of around interior metallic honeycomb bodies jointly a plurality of individualities;
Accompanying drawing 11 for the outer metallic honeycomb bodies of infrared metal honeycomb burner the 4th preferred embodiment of the present invention be concave ring around structural representation;
Accompanying drawing 12 for the outer metallic honeycomb bodies of infrared metal honeycomb burner the 4th preferred embodiment of the present invention be convex type ring around structural representation;
Accompanying drawing 13 for the outer metallic honeycomb bodies of infrared metal honeycomb burner the 4th preferred embodiment of the present invention be convex-concave around structural representation.
The specific embodiment:
The present invention is described further below in conjunction with several preferred embodiments and accompanying drawing thereof,
See shown in accompanying drawing 1～accompanying drawing 3, this implementation method is earlier the mixed gas air chamber of burner to be made one or more independently mixed gas air chamber gas outlets or independently made a plurality of relatively independent gas outlets on the gas outlet at one, be designed to as accompanying drawing 1 with bilayer or multilayer metal foil, sheet metal 3a shown in the accompanying drawing 2 or corrugated sheet metal 3b etc., the method that then it is superimposed with each other welding or twines is made the metallic honeycomb bodies that the infrared radiation function is arranged 3 that different burner is used, and the internal diameter sidewall position that these metallic honeycomb bodies 3 lateral walls and burner mix the gas outlet of gas air chamber interconnected, make it independently form a combustion front or a plurality of independent burning face or a plurality of relatively independent combustion fronts of formation on a gas outlet.
Shown in accompanying drawing 1～accompanying drawing 4, first preferred embodiment for the infrared metal honeycomb burner of gas appliance of the present invention, it includes the mixed gas air chamber 2 of induction tunnel 1 and burner, the gas outlet of induction tunnel 1 is stretched into and is mixed in the gas air chamber 2, the gas outlet of described mixed gas air chamber is an independently gas outlet, on the sidewall of the gas outlet internal diameter that mixes the gas air chamber, inlay or be welded with alone a metallic honeycomb bodies 3 that is welded to each other by bullion thin slice 3a and corrugated sheet metal 3b that coiling forms, inlay or be welded on the metallic honeycomb bodies 3 that mixes gas air chamber 2 gas outlets and constitute a big horizontal firing face.The combustion front that described metallic honeycomb bodies 3 alone constitutes is a horizontal firing face.The combustion front that metallic honeycomb bodies 3 alone can be constituted as required is shaped to a matrix combustion front, convex combustion front or convex-concave combustion front in addition.
See shown in accompanying drawing 1, accompanying drawing 2, accompanying drawing 3, accompanying drawing 5, the accompanying drawing 6, second preferred embodiment for the infrared burner of gas appliance of the present invention, it includes the mixed gas air chamber of a plurality of induction tunnels and burner, the gas outlet of induction tunnel is stretched into and is mixed in the gas air chamber, inlay or be welded with a metallic honeycomb bodies 3 alone in the gas outlet of each mixed gas air chamber and constitute independently combustion front, these independently combustion front form the burning group of burner.
See shown in accompanying drawing 1, accompanying drawing 2, accompanying drawing 3, the accompanying drawing 7, the 3rd preferred embodiment for the infrared burner of gas appliance of the present invention, it includes the mixing chamber 2 of induction tunnel 1 and burner, the gas outlet of induction tunnel 1 is stretched into and is mixed in the gas air chamber 2, the centre of the mixed gas air chamber 2 of burner is provided with gas channel 4, is welded with one and is welded to each other the ring-like metallic honeycomb bodies 3 that coiling forms by bullion thin slice 3a and corrugated sheet metal 3b between the internal diameter sidewall of gas channel 4 and mixed gas air chamber gas outlet.
See accompanying drawing 1～accompanying drawing 3, accompanying drawing 8, shown in the accompanying drawing 9, the 4th preferred embodiment for the infrared burner of invention gas appliance, it includes the outer mixed gas air chamber 21 and the interior mixed gas air chamber 22 of two relatively independent burners, outer mixed gas air chamber 21 and interior mixed gas air chamber 22 communicate with air chamber induction tunnel 12 in an outer air chamber induction tunnel 11 and respectively, outer mixing between gas air chamber 21 and the interior mixed gas air chamber 22 is formed with a gas channel 4, in outside mix to be welded with respectively by bullion thin slice 3a and corrugated sheet metal 3b on the sidewall of gas outlet internal diameter of gas air chamber 21 and interior mixed gas air chamber 22 and be welded to each other outer metallic honeycomb bodies 31 and the interior metallic honeycomb bodies 32 that coiling forms, this outer metallic honeycomb bodies 31 is a circular ring type integral body.In addition, the ring type structure of this preferred embodiment, also can be designed to form around interior metallic honeycomb bodies 32 jointly by outer as shown in Figure 10 metallic honeycomb bodies 31 by a plurality of individualities, also can be designed to as shown in Figure 11 outer metallic honeycomb bodies 31 for matrix, as shown in Figure 12 be convex, as shown in Figure 13 be convex-concave.
The embodiment of the above is preferred embodiment of the present invention only, is not to limit practical range of the present invention with this, so the equivalence that all shapes according to the present invention, structure and principle are done changes, all should be covered by in protection scope of the present invention.
Claims (10)
1, be used in the preparation method of the infrared metal honeycomb burner on the gas appliance, be characterised in that: earlier the mixed gas air chamber of burner is made one or more independently mixed gas air chamber gas outlets or independently made a plurality of relatively independent gas outlets on the gas outlet at one, be designed to regular slit or corrugated with bilayer or multilayer metal foil, the method that then it is superimposed with each other welding or twines is made the metallic honeycomb bodies that the infrared radiation function is arranged that different burner is used, and the internal diameter sidewall position that this metallic honeycomb bodies lateral wall and burner mix the gas outlet of gas air chamber interconnected, make it independently form a combustion front or a plurality of independent burning face or a plurality of relatively independent combustion fronts of formation on a gas outlet.
2, be used in infrared metal honeycomb burner on the gas appliance, include induction tunnel (1) and burner and mix gas air chamber (2), the gas outlet of induction tunnel (1) is stretched in the mixed gas air chamber (2) from the sidewall or the bottom of mixing the gas air chamber, it is characterized in that: will adopt the sidewall of the gas outlet internal diameter of inlaying ways of connecting and the mixed gas air chamber of burner to be connected to become the infrared ray honeycomb burner with the metallic honeycomb bodies (3) that the gas appliance that the described method of claim 1 is made is used.
3, require the 2 described infrared metal honeycomb burners that are used on the gas appliance according to power, it is characterized in that: the gas outlet that described burner mixes gas air chamber (2) is an independently gas outlet, inlays on the madial wall of this gas outlet to be fixed with an independently combustion front of metallic honeycomb bodies (3) formation.
4, the infrared metal honeycomb burner that is used on the gas appliance according to claim 3 is characterized in that: the combustion front that described metallic honeycomb bodies (3) constitutes is a horizontal firing face.
5, the infrared metal honeycomb burner that is used on the gas appliance according to claim 3 is characterized in that: the combustion front that described metallic honeycomb bodies (3) constitutes is a matrix combustion front alone.
6, according to claim 3 one infrared metal honeycomb burner that is used on the gas appliance is characterized in that: the combustion front that described metallic honeycomb bodies (3) constitutes is a convex combustion front alone.
7, the infrared metal honeycomb burner that is used on the gas appliance according to claim 3 is characterized in that: the combustion front that described metallic honeycomb bodies (3) alone constitutes is a convex-concave combustion front.
8, the infrared metal honeycomb burner that is used on the gas appliance according to claim 2, it is characterized in that: the gas outlet of described mixed gas air chamber (2) is plural independently gas outlet, on the madial wall of each gas outlet, inlay be fixed with one independently metallic honeycomb bodies (3) constitute independently combustion front, these independent burning faces form a complete burning group.
9, the infrared metal honeycomb burner that is used on the gas appliance according to claim 2, it is characterized in that: the gas outlet of described mixed gas air chamber (2) is plural relatively independent gas outlet, on the madial wall of each gas outlet, inlay and be fixed with an independently relatively independent combustion front of metallic honeycomb bodies (3) formation, complete burning group of these relatively independent combustion fronts formation.
10, the infrared metal honeycomb burner that is used on the gas appliance according to claim 2 is characterized in that: the centre that described burner mixes gas air chamber (2) is provided with air communication channel (4) and inlays the ring-like metallic honeycomb bodies (3) that is fixed with center drilling between the madial wall of the lateral wall of air communication channel (4) and mixed gas air chamber gas outlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100354100A CN100338394C (en) | 2005-06-23 | 2005-06-23 | Infrared metal honeycomb burner used on gas burning range and its producing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100354100A CN100338394C (en) | 2005-06-23 | 2005-06-23 | Infrared metal honeycomb burner used on gas burning range and its producing method |
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| Publication Number | Publication Date |
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| CN1715750A CN1715750A (en) | 2006-01-04 |
| CN100338394C true CN100338394C (en) | 2007-09-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2005100354100A Active CN100338394C (en) | 2005-06-23 | 2005-06-23 | Infrared metal honeycomb burner used on gas burning range and its producing method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102003709A (en) * | 2010-11-23 | 2011-04-06 | 美的集团有限公司 | Foam metal heating plate of infrared burner |
| WO2015043324A1 (en) * | 2013-09-29 | 2015-04-02 | 林磊 | Method for manufacturing infrared metal honeycomb burning plate |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102226523A (en) * | 2011-05-26 | 2011-10-26 | *** | Metal honeycomb energy-gathering air-saving burner for gas stove |
| CN102798123B (en) * | 2011-05-26 | 2016-05-04 | 中山炫能燃气科技股份有限公司 | A kind of infrared metal heater and preparation method thereof |
| CN102950465A (en) * | 2011-10-12 | 2013-03-06 | 周佳强 | Metallic honeycomb carrier with channel interconnection structure and applied to gas cooking appliances and gas equipment burners and manufacturing method thereof |
| CN103528061B (en) * | 2013-09-29 | 2015-11-18 | 郑运婷 | Infrared metal honeycomb combustor |
| CN103521906B (en) * | 2013-09-29 | 2015-11-25 | 郑运婷 | The butt-joint mould of infrared metal honeycomb burner plate |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5026273A (en) * | 1988-07-15 | 1991-06-25 | W. R. Grace & Co.-Conn. | High temperature combuster |
| JPH09170725A (en) * | 1995-12-19 | 1997-06-30 | Nisshin Steel Co Ltd | Flame port for gas burner |
| CN1233992A (en) * | 1996-10-17 | 1999-11-03 | 发射技术有限公司 | Method for producing soldered metal honeycomb body |
| JP2003010616A (en) * | 2001-06-29 | 2003-01-14 | Ngk Insulators Ltd | Honeycomb structure body |
| CN2546754Y (en) * | 2002-06-21 | 2003-04-23 | 广州市万邦燃具有限公司 | Gas infrared radiation heater |
| CN1526923A (en) * | 2003-09-23 | 2004-09-08 | 琦 夏 | Manufacture of metal honeycomb body |
| CN1548812A (en) * | 2003-05-12 | 2004-11-24 | 鞍山热能研究院 | Honeycomb heat accumulator body made of metal material for regenerative combustion |
-
2005
- 2005-06-23 CN CNB2005100354100A patent/CN100338394C/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5026273A (en) * | 1988-07-15 | 1991-06-25 | W. R. Grace & Co.-Conn. | High temperature combuster |
| JPH09170725A (en) * | 1995-12-19 | 1997-06-30 | Nisshin Steel Co Ltd | Flame port for gas burner |
| CN1233992A (en) * | 1996-10-17 | 1999-11-03 | 发射技术有限公司 | Method for producing soldered metal honeycomb body |
| JP2003010616A (en) * | 2001-06-29 | 2003-01-14 | Ngk Insulators Ltd | Honeycomb structure body |
| CN2546754Y (en) * | 2002-06-21 | 2003-04-23 | 广州市万邦燃具有限公司 | Gas infrared radiation heater |
| CN1548812A (en) * | 2003-05-12 | 2004-11-24 | 鞍山热能研究院 | Honeycomb heat accumulator body made of metal material for regenerative combustion |
| CN1526923A (en) * | 2003-09-23 | 2004-09-08 | 琦 夏 | Manufacture of metal honeycomb body |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102003709A (en) * | 2010-11-23 | 2011-04-06 | 美的集团有限公司 | Foam metal heating plate of infrared burner |
| WO2015043324A1 (en) * | 2013-09-29 | 2015-04-02 | 林磊 | Method for manufacturing infrared metal honeycomb burning plate |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1715750A (en) | 2006-01-04 |
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Effective date of registration: 20090306 Address after: Kyushu Industrial Development Zone, Xiaolan Town, Zhongshan, Guangdong Patentee after: Zhongshan Xunneng Gas Science & Technology Co., Ltd. Address before: Beijing city Fengtai District Lianxiang Park No. 104 Luo Dan 5 United Electrical Appliance Technology Co. Ltd. Patentee before: Luo Tianyi |
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