CN100338119C - Coloured clad armor plate composite material and adhesive used thereon - Google Patents

Coloured clad armor plate composite material and adhesive used thereon Download PDF

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Publication number
CN100338119C
CN100338119C CNB2005101029313A CN200510102931A CN100338119C CN 100338119 C CN100338119 C CN 100338119C CN B2005101029313 A CNB2005101029313 A CN B2005101029313A CN 200510102931 A CN200510102931 A CN 200510102931A CN 100338119 C CN100338119 C CN 100338119C
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China
Prior art keywords
polyester film
polyurethane adhesive
coating layer
adhesive
steel plate
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Expired - Fee Related
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CNB2005101029313A
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Chinese (zh)
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CN1730519A (en
Inventor
冯祎
沈峰
于钦亮
邓煜东
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Nantong Gaomeng New Material Co., Ltd.
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BEIJING COMENS CHEMICAL Co Ltd
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Abstract

The present invention provides a colored coating layer steel plate composite material, which belongs to technical field of a composite material using a steel plate with a colored coating layer as a basal plate. The present invention is characterized in that a polyester film is compounded on a coating layer surface of the steel plate with a colored coating layer, and a polyurethane adhesive layer is arranged between the coating layer surface and the polyester film; the thickness of the steel plate with a colored coating layer is from 0.1 to 2.5mm, and the thickness of the polyester film is from 10 to 50 mum; the thickness of the adhesive layer is from 3 to 30 mum. The present invention also provides a preparation method for polyurethane adhesive. The colored coating layer steel plate composite material has an excellent mechanical property and can simultaneously meet China' s national standard and WEEE and ROSH standards in EU; the present invention replaces the existing export products and has the advantages of light weight and thin thickness. The adhesive used by the colored coating layer steel plate composite material has super strong adhesive force to two adhesive surfaces, and the adhesive film layer has high shearing strength; compared with import special adhesive with the same performance, the adhesive of the present invention can reduce cost by 30 to 50 percent and can also obviously improve the superficial appearance rating of the colored coating layer steel plate composite material.

Description

The tackiness agent of a kind of color-painted steel strip matrix material and use thereof
Technical field
The invention belongs to the steel plate is the technical field of composite materials of substrate, relates in particular to a kind of electrical equipment that satisfies national standard and European Union's standard steel plate overlay film matrix material.
Background technology
Coloured coating clad steel plate or the material that has just generally adopted for the shell of electronics such as electrical equipment with PSS (Prepainted Steel Sheet), structural sheeting and architectural decoration panel also adopt this coloured coating clad steel plate or just band in a large number.At present general composite molding color steel structure is polyester/polyvinyl chloride/tackiness agent/steel plate, and this matrix material can satisfy the high strength cupping experiment of regulation among the GB/T12754-1991 " color-painted steel strip and just band " and various weathering resistance, the requirement of antifatigue experiment test.
Producing this kind color-painted steel strip is Henkel KGaA (HENKEL) group company and Sony (SONY) chemical company with the manufacturer of compoiste adhering functional materials.Representative products wherein is the industrial binding agent SC-457 of Sony chemical company exploitation, and this binding agent is in the same place polyvinyl chloride film layer and base plate bonding with the embrane method of single liquid sintered type, and adhesive thickness is greater than 5 μ m.
On February 13rd, 2003, European Union has announced " discarded electric and electronic utensil decree " and " special harmful substance that restriction uses electric and electronic partly to contain " (WEEE; ROSH), content to each heavy metal species in the Industrial products has strict demand, this just required before in January, 2006, China's domestic color steel sheet processing and use producer and must adopt that to contain heavy metal up to standard or do not contain the polyvinyl chloride film of heavy metal, perhaps produce and adopt the color steel sheet that do not contain polyvinyl chloride film and just band with for export.Added a spot of heavy metal additive and the polyvinyl chloride film that uses in color steel sheet and the firm belt composite is unavoidable in process of production, the binding agent of existing Henkel KGaA and Sony can not satisfy China's national standard and the WEEE ﹠amp of European Union to steel plate and polyester film after directly compound; In the ROSH standard about the requirement of cupping experiment and various shearing resistance and other performance tests.
Summary of the invention
The purpose of this invention is to provide and a kind ofly can satisfy China's national standard and the WEEE ﹠amp of European Union; ROSH standard, thin thickness, the direct composite coloured coated steel sheet of lightweight polyester film reach band just, and a kind of satisfy composite demand, strong being used for this color-painted steel strip and just being with the compound tackiness agent of cohesive force also are provided.
The technical solution used in the present invention is as follows:
A kind of color-painted steel strip matrix material, with the coated steel sheet is substrate, it is characterized in that composite polyester film on the coat side of coated steel sheet, the two is the polyurethane adhesive layer, the thickness of coated steel sheet is 0.1~2.5mm, the thickness of polyester film is 10~50 μ m, and the thickness of adhesive layer is 3~30 μ m.
Described coated steel sheet is cold-rolled steel sheet, hot-dip galvanizing sheet steel, hot-dip aluminizing zincium steel plate or the electrogalvanizing steel plate with polyester, silicon modified polyesters, poly-partially difluoroethylene or plastisol coating.
The coating state of described coated steel sheet is coat, cotton ginning layer or printed layer.
Described polyester film comprises normal transparent polyester film, delustring polyester film, printed polyester film, pearly-lustre polyester film and MULTILAYER COMPOSITE polyester film.
The skin of described polyester film also is pasted with cellothene, and the thickness of polyethylene film is 10~100 μ m.
This polyurethane adhesive is the polyurethane adhesive that the copolymerization of acrylic acid or the like modify and graft obtains, and its raw material weight per-cent consists of:
Acrylic monomer:
Methyl methacrylate 1~15%
Rocryl 410 1~15%
Butyl methacrylate 1~15%
Tackifier:
Para-tertiary butyl phenol-formaldehyde resin 1~15%
Terpine resin 1~15%
Bisphenol A epoxide resin 1~15%
Novolac epoxy 1~15%
Softening agent:
Dioctyl phthalate (DOP) 1~15%
Solvent:
Ethylene glycol monomethyl ether 1~30%
Ethyl acetate 1~30%
Toluene 1~30%
Dimethylbenzene 1~30%
Other:
'-diphenylmethane diisocyanate 1~15%
Tolylene diisocyanate 1~15%
Polyester polyol 1~25%
TriMethylolPropane(TMP) 1~15%
The number-average molecular weight of described polyester polyol is 20,000~2,000,000.
The preparation method of the tackiness agent that color-painted steel strip matrix material provided by the invention uses is as follows: get the pure and mild TriMethylolPropane(TMP) of quantitative polyester polyols in proportion and dissolve in toluene solvant, add '-diphenylmethane diisocyanate and tolylene diisocyanate and under 60~100 ℃ of conditions, carry out modification, the mass percentage content of the group of detection-NCO is in 1~10% scope, add acrylic monomer again, under 60~100 ℃ of conditions, add then
It is even that the ethylene glycol monomethyl ether solvent reaction 2~10 hours that contains peroxide initiator, cooling add softening agent, tackifier and other solvent, promptly obtains this polyurethane adhesive.
Described peroxide initiator is the new certain herbaceous plants with big flowers acid of a benzoyl peroxide and peroxidation isopropyl benzene ester.
The present invention's color-painted steel strip is a substrate, and polyester film is done outer, as intermediate adhesive layer, forms composite structure with the transparent polyurethane tackiness agent, realizes the rational Match of trilaminate material thickness by each layer structure optimization design.The diaphragm that this polyurethane adhesive forms and the shearing resistance of polyester film and substrate steel sheet can reach more than the 30Mpa.That the coating color of substrate steel sheet has is orange, milk is yellow, deep sky blue, sea blue, bright red, brick red, ivory white, ceramic cobalt blue or the like, the coating state of substrates coatings to the cohesive force of polyurethane adhesive without any influence.
Polyester film surface for fear of color-painted steel strip matrix material in the following process process is damaged, and also pastes the cellothene that thickness is 10~100 μ m at the skin of polyester film.
In the raw material of the polyurethane adhesive of acrylic acid or the like modify and graft used in the present invention, number-average molecular weight is 20,000~2,000,000 polyester polyol is with hexanodioic acid, m-phthalic acid, terephthalic acid, 1,4-butyleneglycol, ethylene glycol and 1,2-propylene glycol are that raw material adopts the common process preparation.
Beneficial effect of the present invention is that this color-painted steel strip matrix material is polyester film/polyurethane adhesive/color-painted steel strip structure, has excellent mechanical property, can satisfy China's national standard and the WEEE ﹠amp of European Union simultaneously; The ROSH standard, substitute existing exported product, and compare in light weight with currently available products, thin thickness, the employed polyurethane adhesive of this color-painted steel strip matrix material has extremely strong cohesive force to two adhesive faces, the shearing resistance height of bonding rete is compared the 30-50% that can reduce cost with the import adhesive special with performance, can also obviously improve the surface aesthetic degree of color-painted steel strip matrix material.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further elaborated.
Fig. 1 is the amplification profile structural representation of color-painted steel strip matrix material among the utility model embodiment;
Fig. 2 is the amplification profile structural representation of color-painted steel strip matrix material among another embodiment of the utility model.
Embodiment
Embodiment 1
1. the preparation of tackiness agent
In the toluene solvant of 20Kg, add 20Kg polyester polyol (P μ-1001, is produced from the Beijing Gaomeng Chemical Industry Co., Ltd) and the TriMethylolPropane(TMP) of 0.5Kg, the dissolving back adds 1.5Kg '-diphenylmethane diisocyanate and 2.5Kg tolylene diisocyanate under 60 ℃ condition, react and carried out the chain extension modification in 3 hours, the degree of detection-NCO is 4.5%, be cooled to 40 ℃, add methyl methacrylate 3Kg again, Rocryl 410 7Kg and butyl methacrylate 5Kg, under 80 ℃ of conditions, add the ethylene glycol monomethyl ether solvent 10Kg that contains 0.04Kg benzoyl peroxide and the new certain herbaceous plants with big flowers acid of 0.01Kg peroxidation isopropyl benzene ester, reacted 4 hours.Add para-tertiary butyl phenol-formaldehyde resin (#2042 successively, Changhu Jiafa chemistry Co., Ltd. produces) 2Kg, terpine resin (Deqing, Guangdong Province terpenes Products Co., Ltd product) 1.5Kg, bisphenol A epoxide resin (E-44, Changhu Jiafa chemistry Co., Ltd. produces) 2.5Kg, novolac epoxy (F-44, blue star novel material Wuxi resin processing plant produces) 1Kg, dioctyl phthalate (DOP) 1.5Kg, ethyl acetate 15Kg, dimethylbenzene 7Kg mixes, and promptly obtains this polyurethane adhesive.
2. the preparation of color-painted steel strip matrix material
Get the thick grey polyester lacquer painting steel plate of 0.5mm as substrate, the polyester transparent film that 25 μ m are thick cuts into 150 * 400mm specification as composite bed, the polyurethane adhesive for preparing with 25# scraper coating above-mentioned steps on the surface of base plate strip coating, then with gluing substrate 100 seconds dry out solvent under 220 ℃ environment, form behind the butt glued membrane of 10 μ m compoundly rapidly, naturally cooling obtains the color-painted steel strip matrix material PSS of polyester film/polyurethane adhesive/board structure.
The cross-section structure of this color-painted steel strip matrix material such as Fig. 1, substrate steel sheet 2 sets gradually polyester lacquer painting layer 3, polyurethane adhesive layer 4, polyester transparent film 5, the thickness of steel plate and polyester lacquer painting is 0.5mm, the thickness of polyurethane adhesive layer is 10 μ m, and the thickness of polyurethane film is 25 μ m.The another side of substrate steel sheet also has chemical passivation processing layer 1.
Every performance to above-mentioned color-painted steel strip matrix material detects, and detected result sees Table one.
Every performance data detected result of table one color-painted steel strip matrix material
Butt film thickness (μ m) 6.5
Cupping experiment (cm) 8.2
Shearing resistance (Kg/cm) 40.0
180 ° of stripping strengths (Kg/cm) 4.8
Salt mist experiment Salt mist experiment 7 days, surperficial no change
The thermotolerance experiment The no delamination in 8 hours of 100 degrees centigrade of poach
By above-mentioned detection data as can be seen, color-painted steel strip matrix material provided by the invention and employed tackiness agent have excellent mechanical property and resistance to elevated temperatures, its every detection index all obviously is better than national standard, because do not contain the PVC thin film layer in the matrix material, its heavy metal index also satisfies the WEEE﹠amp of European Union; The ROSH standard can replace the middle and lower reaches exported product of PSS class, effectively avoids foreign exchange and exit loss.
Embodiment 2
1. the preparation of tackiness agent
In the toluene solvant of 10Kg, add 25Kg polyester polyol (P μ-1001, is produced from the Beijing Gaomeng Chemical Industry Co., Ltd) and the TriMethylolPropane(TMP) of 1Kg, the dissolving back adds 1Kg '-diphenylmethane diisocyanate and 1Kg tolylene diisocyanate under 80 ℃ condition, react and carried out the chain extension modification in 3 hours, the degree of detection-NCO is 4.5%, be cooled to 40 ℃, add methyl methacrylate 1Kg again, Rocryl 410 15Kg and butyl methacrylate 1Kg, under 100 ℃ of conditions, add the ethylene glycol monomethyl ether solvent 2Kg that contains 0.01Kg benzoyl peroxide and the new certain herbaceous plants with big flowers acid of 0.1Kg peroxidation isopropyl benzene ester, reacted 4 hours.Add para-tertiary butyl phenol-formaldehyde resin (#2042 successively, Changhu Jiafa chemistry Co., Ltd. produces) 15Kg, terpine resin (Deqing, Guangdong Province terpenes Products Co., Ltd product) 1Kg, bisphenol A epoxide resin (E-44, Changhu Jiafa chemistry Co., Ltd. produces) 5Kg, novolac epoxy (F-44, blue star novel material Wuxi resin processing plant produces) 15Kg, dioctyl phthalate (DOP) 1Kg, ethyl acetate 5Kg, dimethylbenzene 1Kg mixes, and promptly obtains this polyurethane adhesive.
2. the preparation of coated steel sheet matrix material
Get the thick deep sky blue plastisol cotton ginning face cold-rolled steel sheet of 2.5mm as substrate, the pearly-lustre polyester transparent film that 50 μ m are thick cuts into 150 * 400mm specification as composite bed, the polyurethane adhesive for preparing with 25# scraper coating above-mentioned steps on the surface of base plate strip coating, then with gluing substrate 100 seconds dry out solvent under 220 ℃ environment, form behind the butt glued membrane about 20 μ m compoundly rapidly, naturally cooling obtains the color-painted steel strip matrix material PSS of polyester film/polyurethane adhesive/board structure.After testing, every performance index of this color-painted steel strip matrix material meet national standard and the WEEE ﹠amp of European Union; The ROSH standard.
The cross-section structure of this color-painted steel strip matrix material such as Fig. 2, be coated with deep sky blue plastisol cotton ginning surface layer 3 on cold-rolled steel sheet 2 substrates, compound polyurethane adhesive layer 4, pearly-lustre polyester transparent film 5 successively on it, in order to prevent that pearly-lustre polyester transparent film from scratching in the process of processing, adopt barbola work laminating polyethylene film 6 outside pearly-lustre polyester transparent film, the thickness of polyethylene film is 60 μ m.
Embodiment 3
1. the preparation of tackiness agent
The TriMethylolPropane(TMP) that in the toluene solvant of 5Kg, adds the pure and mild 3Kg of 4Kg polyester polyols, the dissolving back adds 15Kg '-diphenylmethane diisocyanate and 5Kg tolylene diisocyanate under 60 ℃ condition, react and carried out the chain extension modification in 3 hours, the degree of detection-NCO is 4.5%, be cooled to 40 ℃, add methyl methacrylate 5Kg again, Rocryl 410 6Kg and butyl methacrylate 15Kg, under 60 ℃ of conditions, add the ethylene glycol monomethyl ether solvent 1Kg that contains 0.005Kg benzoyl peroxide and the new certain herbaceous plants with big flowers acid of 0.05Kg peroxidation isopropyl benzene ester, reacted 4 hours.Add para-tertiary butyl phenol-formaldehyde resin 1Kg successively, terpine resin 10Kg, bisphenol A epoxide resin 1Kg, novolac epoxy 4Kg, dioctyl phthalate (DOP) 15Kg, ethyl acetate 1Kg, dimethylbenzene 10Kg mixes, and promptly obtains this polyurethane adhesive.
2. the preparation of color-painted steel strip matrix material
Get the thick poly-partially difluoroethylene printed side electrogalvanizing steel plate of 0.1mm as substrate, the delustring polyester transparent film that 10 μ m are thick cuts into 150 * 400mm specification as composite bed, the polyurethane adhesive for preparing with 25# scraper coating above-mentioned steps on the surface of base plate strip coating, then with gluing substrate 100 seconds dry out solvent under 220 ℃ environment, form behind the butt glued membrane about 3 μ m compoundly rapidly, naturally cooling obtains the color-painted steel strip matrix material PSS of polyester film/polyurethane adhesive/board structure.After testing, every performance index of this color-painted steel strip matrix material meet national standard and the WEEE ﹠amp of European Union; The ROSH standard.
Embodiment 4
1. the preparation of tackiness agent
The TriMethylolPropane(TMP) that in the toluene solvant of 1Kg, adds the pure and mild 1Kg of 1Kg polyester polyols, the dissolving back adds 6Kg '-diphenylmethane diisocyanate and 15Kg tolylene diisocyanate under 70 ℃ condition, react and carried out the chain extension modification in 3 hours, the degree of detection-NCO is 4.5%, be cooled to 40 ℃, add methyl methacrylate 15Kg again, Rocryl 410 3Kg and butyl methacrylate 7Kg, under 80 ℃ of conditions, add the ethylene glycol monomethyl ether solvent 4Kg that contains 0.1Kg benzoyl peroxide and the new certain herbaceous plants with big flowers acid of 0.001Kg peroxidation isopropyl benzene ester, reacted 4 hours.Add para-tertiary butyl phenol-formaldehyde resin 5Kg successively, terpine resin 15Kg, bisphenol A epoxide resin 15Kg, novolac epoxy 1Kg, dioctyl phthalate (DOP) 4Kg, ethyl acetate 3Kg, dimethylbenzene 4Kg mixes, and promptly obtains this polyurethane adhesive.
2. the preparation of color-painted steel strip matrix material
Get the thick orange silicon modified polyesters cotton ginning face hot-dip aluminizing zincium steel plate of 2.01mm as substrate, three layers of complex polyester transparent film that 40 μ m are thick cut into 150 * 400mm specification as composite bed, the polyurethane adhesive for preparing with 25# scraper coating above-mentioned steps on the surface of base plate strip coating, then with gluing substrate 100 seconds dry out solvent under 220 ℃ environment, form behind the butt glued membrane about 30 μ m compoundly rapidly, naturally cooling obtains the color-painted steel strip matrix material PSS of polyester film/polyurethane adhesive/board structure.After testing, every performance index of this color-painted steel strip matrix material meet national standard and the WEEE ﹠amp of European Union; The ROSH standard.

Claims (8)

1. a polyurethane adhesive is characterized in that this polyurethane adhesive is the polyurethane adhesive that the copolymerization of acrylic acid or the like modify and graft obtains, and its raw material weight per-cent consists of:
Acrylic monomer:
Methyl methacrylate 1~15%
Rocryl 410 1~15%
Butyl methacrylate 1~15%
Tackifier:
Para-tertiary butyl phenol-formaldehyde resin 1~15%
Terpine resin 1~15%
Bisphenol A epoxide resin 1~15%
Novolac epoxy 1~15%
Softening agent:
Dioctyl phthalate (DOP) 1~15%
Solvent:
Ethylene glycol monomethyl ether 1~30%
Ethyl acetate 1~30%
Toluene 1~30%
Dimethylbenzene 1~30%
Other:
'-diphenylmethane diisocyanate 1~15%
Tolylene diisocyanate 1~15%
Polyester polyol 1~25%
TriMethylolPropane(TMP) 1~15%
The number-average molecular weight of described polyester polyol is 20,000~2,000,000.
2. polyurethane adhesive according to claim 1, it is characterized in that the preparation method is as follows: get the pure and mild TriMethylolPropane(TMP) of quantitative polyester polyols in proportion and in toluene solvant, dissolve, add '-diphenylmethane diisocyanate and tolylene diisocyanate and under 60~100 ℃ of conditions, carry out modification, the mass percentage content of detection-NCO group is in 1~10% scope, add acrylic monomer again, under 60~100 ℃ of conditions, add the ethylene glycol monomethyl ether solvent reaction 2~10 hours contain peroxide initiator then, cooling adds softening agent, tackifier and other solvent are even, promptly obtain this polyurethane adhesive.
3. polyurethane adhesive according to claim 2 is characterized in that described peroxide initiator is the new certain herbaceous plants with big flowers acid of a benzoyl peroxide and peroxidation isopropyl benzene ester.
4. color-painted steel strip matrix material that uses the preparation of the described polyurethane adhesive of claim 1, with the coated steel sheet is substrate, it is characterized in that composite polyester film on the coat side of coated steel sheet, the two is the polyurethane adhesive layer, the thickness of coated steel sheet is 0.1~2.5mm, the thickness of polyester film is 10~50 μ m, and the thickness of adhesive layer is 3~30 μ m.
5. color-painted steel strip matrix material according to claim 4 is characterized in that described coated steel sheet is cold-rolled steel sheet, hot-dip galvanizing sheet steel, hot-dip aluminizing zincium steel plate or the electrogalvanizing steel plate with polyester, silicon modified polyesters, poly-partially difluoroethylene or plastisol coating.
6. color-painted steel strip matrix material according to claim 5, the coating state that it is characterized in that described coated steel sheet are coat, cotton ginning layer or printed layer.
7. color-painted steel strip matrix material according to claim 4 is characterized in that described polyester film comprises normal transparent polyester film, delustring polyester film, printed polyester film, pearly-lustre polyester film and MULTILAYER COMPOSITE polyester film.
8. color-painted steel strip matrix material according to claim 4 is characterized in that the skin of described polyester film also is pasted with cellothene, and the thickness of polyethylene film is 10~100 μ m.
CNB2005101029313A 2005-09-14 2005-09-14 Coloured clad armor plate composite material and adhesive used thereon Expired - Fee Related CN100338119C (en)

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102485684B (en) * 2010-12-02 2014-03-19 北京仁创科技集团有限公司 Fireproof coating composition and fireproof steel material
CN102604064B (en) * 2011-12-31 2013-07-17 济南大学 Amino polyester polyether castor oil, preparation method and application thereof
CN105623539A (en) * 2014-11-25 2016-06-01 张乔木 Bridge prefabricated component assembly structural adhesive and preparation method thereof
CN104987486B (en) * 2015-06-23 2018-03-02 华伦纳路新材料有限公司 Urethane modified polyester resin composition, preparation method and applications
CN107254028B (en) * 2017-06-09 2019-05-21 重庆市恒安化工有限公司 Alkyl phenol resin and preparation method thereof for polyurethane adhesive thickening

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1526784A (en) * 2003-03-07 2004-09-08 东洋油墨制造株式会社 Ad hesive agent and producing process of the same adhesive agent and plastic thin film laminated steel plates

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1526784A (en) * 2003-03-07 2004-09-08 东洋油墨制造株式会社 Ad hesive agent and producing process of the same adhesive agent and plastic thin film laminated steel plates

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