CN100337768C - Method for forming two conical sestion ring pieces by once cold rolling spreading - Google Patents

Method for forming two conical sestion ring pieces by once cold rolling spreading Download PDF

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Publication number
CN100337768C
CN100337768C CNB2005100196520A CN200510019652A CN100337768C CN 100337768 C CN100337768 C CN 100337768C CN B2005100196520 A CNB2005100196520 A CN B2005100196520A CN 200510019652 A CN200510019652 A CN 200510019652A CN 100337768 C CN100337768 C CN 100337768C
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ring
rolling
blank
section
ring blank
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CN1748898A (en
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华林
左治江
蓝箭
钱东升
韩星会
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Wuhan University of Science and Engineering WUSE
Wuhan University of Technology WUT
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Wuhan University of Technology WUT
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Abstract

The present invention relates to a molding method of a conical cross section ring piece. The present invention adopts two technical proposals of integral ring rolling and split type ring rolling. A method that the two conical cross section ring pieces are molded by one-step cold ring rolling is characterized in that the method comprises the following procedures of blanking, blank manufacture, annealing, workblank rough turn, and conical ring cold rolling and expanding, wherein a rod is cut into material sections; after heated to a heat deformation temperature, the material sections are upset, and then, are carried out hole punching and connecting sheet punching for forming an integral ring piece blank; the integral ring piece blank is annealed; after annealed, the integral ring piece blank is turned into an integral ring piece workblank for the ring rolling; a V-shaped ring groove is arranged on a core roller (2) of a ring rolling machine and causes the diameter of the integral ring piece workblank to be enlarged into the product size of the conical cross section ring piece by ring rolling deformation; the integral ring piece workblank becomes a conical ring; the conical ring is divided into two conical cross section ring piece products by a turning method. The present invention has the characteristics of low cost, high production efficiency and good product quality.

Description

The method of two tapered cross-section rings of once cold rolling forming
Technical field
The present invention relates to the method that a kind of tapered cross-section ring is shaped, be specifically related to the method for two tapered cross-section rings of a kind of once cold rolling forming.
Background technology
Tapered cross-section ring product is used in industry and is in great demand, and such as the taper roll bearing Internal and external cycle etc., it is the required precision height not only, but also requires that arranged long service life, and the key of these requirements just is the forming quality of tapered cross-section ring.The shaping of existing tapered cross-section ring often realizes by machined means such as turning that traditional processing technology is: blanking, jumping-up, punching, annealing, interior external diameter is rough turn and finish turning, planar end surface.Such processing technology had both been wasted material, and was time-consuming again, caused production efficiency low, the cost height, and also the structure property of product neither be fine, and the metallic fiber of tapered cross-section ring is discontinuous.
Summary of the invention
At above-mentioned deficiency, the object of the present invention is to provide that a kind of cost is low, production efficiency is high, the method for two tapered cross-section rings of once cold rolling forming of good product quality.
To achieve these goals, the present invention adopts two kinds of technical schemes:
First kind is monoblock type rolling expansion, and promptly two ring blanks design together, and whole rolling expansion adopts the method for turning to be divided into two then.The method of two tapered cross-section rings of once cold rolling forming, it is characterized in that: it comprises the steps:
1). blanking: bar material cutting is become the material section, and the material segment length is L=(1-3) (2T i), 2T iAxial dimension for whole ring blank;
2). base: will the section of expecting be heated to jumping-up after the heat distortion temperature, punching then, punching the wad are made whole ring blank;
3). annealing: whole ring blank anneal, annealing temperature are 600 ℃-800 ℃, and the time is 1~3 hour;
4). blank is rough turn: the whole ring blank turning after the annealing becomes rolles over the whole ring blank that expands usefulness; The external diameter of tapered cross-section ring product is D Of, to hold internal diameter greatly be D If, conical surface angle is that α, axial dimension are T f, equivalent roll over to expand than being λ, 1 < &lambda; < &lambda; max = 5.5 r a 0 R d ( 1 + ( R d R i ) ) , R d, R iBe respectively driven roller radius and core roller radius, r A0Be ring blank mean radius, the minimum-value aperture of then rolling over the whole ring blank that expands usefulness is D ii = D if &lambda; ; The axial dimension of whole ring blank is 2T i=2 (T f+ m), m=0~0.4T fThe outer diameter D of whole ring blank OiDetermine according to the condition that two tapered cross-section ring volumes equate with whole ring blank;
5). cold rolling reamer ring: the core roller 2 of ring rolling machine is provided with the V-type annular groove, whole ring blank is put at normal temperatures between the V-type annular groove and driven roller 1 of core roller 2 of ring rolling machine, roll under the straight-line feed motion effect of expanding motion and core roller 2 in the rotation of the driven roller 1 of ring rolling machine, the  type that whole ring blank is constituted by nip continuously driven roller and core roller is rolled over and is expanded in the semiclosed pass, expand distortion by rolling over, making whole ring blank diameter expand tapered cross-section ring product size to becomes conical ring;
6). adopt the method for turning that conical ring is divided into two, get two tapered cross-section ring products.
Cold rolling reamer ring in the described step 5) in the span of rolling over the core roller feed speed in expanding is:
v min = 6.55 &times; 10 - 3 n R d 2 R ot ( R ot R d - R it R d ) 2 ( 1 + R d R i + R d R ot - R d R it ) - - - ( 1 )
v max = 2 &beta; 2 n R d 2 R ot ( 1 + R d / R i ) 2 ( 1 + R d R i + R d R ot - R d R it ) - - - ( 2 )
In the formula, n is a driven roller speed, R Ot, R ItBe respectively ring blank external diameter in the instantaneous big end of rolling in expanding, β is an angle of friction; To big, the mode of terraced from large to small again speed segmentation feeding is come feeding by little in employing.
Second kind is that split type rolling is expanded, and promptly two ring blanks are independently, and whole again the rolling expanded.The method of two tapered cross-section rings of once cold rolling forming, it is characterized in that: it comprises the steps:
1). blanking respectively: bar material cutting is become two sections material sections, and every section material segment length is L=(1-3) T i, T iAxial dimension for the ring blank;
2). base: two sections material sections are heated to jumping-up after the heat distortion temperature, and punching then, punching the wad are made 2 ring blanks;
3). annealing: 2 ring blank anneal, annealing temperature are 600 ℃-800 ℃, and the time is 1~3 hour;
4). blank is rough turn: 2 the ring blanks turning after the annealing becomes rolles over 2 ring blanks that expand usefulness; The external diameter of tapered cross-section ring product is D Of, to hold internal diameter greatly be D If, conical surface angle is that α, axial dimension are T f, equivalent roll over to expand than being λ, 1 < &lambda; < &lambda; max = 5.5 r a 0 R d ( 1 + ( R d R i ) ) , R d, R iBe respectively driven roller radius and core roller radius, r A0Be ring blank mean radius, the minimum-value aperture of then rolling over the ring blank that expands usefulness is D ii = D if &lambda; ; The axial dimension of ring blank is T i=T f+ m, m=0~0.4T f, the outer diameter D of ring blank OiDetermine according to the condition that tapered cross-section ring small product size equates with the ring blank;
5). moulding is expanded in cold rolling: the core roller 2 of ring rolling machine is provided with the V-type annular groove, 2 ring blanks are put together at normal temperatures between the V-type annular groove and driven roller 1 of the core roller 2 of putting into ring rolling machine simultaneously, roll under the straight-line feed motion effect of expanding motion and core roller 2 in the rotation of the driven roller 1 of ring rolling machine, 2 ring blanks 3 are expanded in the semiclosed pass by the  type rolling that nip continuously driven roller and core roller constitute, expand distortion by rolling over, making 2 ring blank diameters expand tapered cross-section ring product size to becomes tapered cross-section ring product.
Moulding is expanded in cold rolling in the described step 5), in the span of rolling over the core roller feed speed in expanding is:
v min = 6.55 &times; 10 - 3 n R d 2 R ot ( R ot R d - R it R d ) 2 ( 1 + R d R i + R d R ot - R d R it ) - - - ( 1 )
v max = 2 &beta; 2 n R d 2 R ot ( 1 + R d / R i ) 2 ( 1 + R d R i + R d R ot - R d R it ) - - - ( 2 )
In the formula, n is a driven roller speed, R d, R iBe respectively driven roller radius and core roller radius, R Ot, R ItBe respectively ring blank external diameter in the instantaneous big end of rolling in expanding, β is an angle of friction; To big, the mode of ladder speed segmentation feeding is come feeding from large to small again by little in employing.
The present invention is owing to adopt cold rolling technology, not only can save a part of material when blank preparatory stage blanking, and do not need to resemble the traditional handicraft turning at shaping stage and fall lot of materials, therefore cost reduced greatly; Simultaneously can make taper place form continuous metal fibrous tissue, the mechanical and physical performance of ring is greatly improved, and has improved product quality; And since cold rolling to expand process consuming time very short, so the production efficiency of ring compare traditional handicraft compare obtained very raising.
The present invention adopts the core roller 2 of ring rolling machine to be provided with the V-type annular groove, and the  type that driven roller and core roller constitute is rolled over reaming type, and two tapered cross-section rings of once cold rolling forming have improved productivity ratio, and half-closed pass of while has reduced end face and spreaded, and has saved the grinding time.The present invention adopts roll over to expand and use ring blank dimension, economical with materials, and by appropriate design ring blank dimension with improve blank processing technology economical with materials, the while has also been saved the material that traditional handicraft need machine away, and reduces cost.The rolling expansion technological parameter (in the feed speed of rolling in expanding) of the present invention's design has guaranteed that the circularity of ring and control rolling expansion process are steady.When cold rolling is expanded, need not heating, roll over expansion at normal temperatures and get final product energy savings.
Before cold rolling is expanded, increase the rough annealing operation, can eliminate, cold rolling is expanded be easy to realize owing to forge the work hardening that blank causes.
Description of drawings
Fig. 1-the 1st, tapered cross-section of the present invention ring product schematic diagram
Fig. 2-the 1st, the cold rolling of the present invention is expanded with monoblock type tapered cross-section ring blank schematic diagram
Fig. 2-the 2nd, the cold rolling of the present invention is expanded with split type section ring parts blank schematic diagram
Schematic diagram when the half-closed pass rolling of the monoblock type that Fig. 3-the 1st, the present invention adopt expansion is initial
The half-closed pass of the monoblock type that Fig. 3-the 2nd, the present invention adopt is rolled over the schematic diagram that expands when finishing
Schematic diagram when the split type half-closed pass rolling expansion that Fig. 3-the 3rd, the present invention adopt is initial
The split type half-closed pass that Fig. 3-the 4th, the present invention adopt is rolled over the schematic diagram that expands when finishing
Fig. 4 is a tapered cross-section of the present invention cold ring rolling fundamental diagram
Fig. 5 is a feeding curve synoptic diagram of the present invention
Among the figure: the 1-driven roller, 2-core roller, 3-2 ring blank (or whole ring blank), 4-guide roller, P are the power that oil cylinder imposes on the guide roller support bar, and ω is the driven roller rotating speed, and v is a core roller feed speed.
The specific embodiment
Example 1: for monoblock type is rolled over expansion, promptly two ring blanks design together, and whole the rolling expanded, and adopts the method for turning to be divided into two then.The method of two tapered cross-section rings of once cold rolling forming, it comprises the steps:
1). blanking: bar material cutting is become the material section, and the material segment length is L=(1-3) (2T i), 2T iAxial dimension for whole ring blank.
2). base: will the section of expecting be heated to jumping-up after the heat distortion temperature, punching then, punching the wad are made whole ring blank.
3). annealing: whole ring blank anneal, annealing temperature are 600 ℃-800 ℃, and the time is 1~3 hour.
4). blank is rough turn: the whole ring blank turning after the annealing becomes rolles over the whole ring blank that expands usefulness; See Fig. 1-1, the external diameter of tapered cross-section ring product is D Of, to hold internal diameter greatly be D If, conical surface angle is that α, axial dimension are T f, equivalent roll over to expand than being λ, 1 < &lambda; < &lambda; max = 5.5 r a 0 R d ( 1 + ( R d R i ) ) , R d, R iBe respectively driven roller radius and core roller radius, r A0Be ring blank mean radius, the minimum-value aperture of then rolling over the whole ring blank that expands usefulness is D ii = D if &lambda; ; The axial dimension of whole ring blank is 2T i=2 (T f+ m), m=0~0.4T fThe outer diameter D of whole ring blank OiDetermine according to the condition that two tapered cross-section ring volumes equate with whole ring blank; See Fig. 2-1; For the ease of rolling forming, want strict guarantee to roll over during base and expand with whole ring blank geometric accuracy, eliminate defectives such as ring blanking inner hole off-centre, surperficial tup seal, punching burr.
5). cold rolling reamer ring: the core roller 2 of ring rolling machine is provided with the V-type annular groove, whole ring blank is put at normal temperatures between the V-type annular groove and driven roller 1 of core roller 2 of ring rolling machine, roll under the straight-line feed motion effect of expanding motion and core roller 2 in the rotation of the driven roller 1 of ring rolling machine, the  type that whole ring blank is constituted by nip continuously driven roller and core roller is rolled over and is expanded in the semiclosed pass, expand distortion by rolling over, making whole ring blank diameter expand tapered cross-section ring product size to becomes conical ring; Roll in the expansion process and be lubricated cooling with thin oil.
Tapered cross-section ring rolling forming mechanism as shown in Figure 4, roll under the straight-line feed motion effect of expanding motion and core roller 2 in the rotation of driven roller 1, the  type that whole ring blank 3 is constituted by nip continuously driven roller and core roller is rolled over and is expanded in the semiclosed pass, produces the continuous local plastic distortion that wall thickness reduces, inner and outer diameter enlarges.Simultaneously, under the effect of guide roller 4, rolling expansion process is steady, and the control of whole ring blank circularity is better.Roll over the expansion distortion by many commentaries on classics, make whole ring blank diameter expand the ring of given size (by the online detection of checkout gear) to, at this moment whole ring blank is rolled over the expansion process and is finished.
Cold rolling forming for the tapered cross-section ring, half-closed pass shown in Fig. 3-1, Fig. 3-2, the driven roller diameter of this pass is little than the enclosed pass, does not require that also ring rolling machine driven roller and core roller have very big centre-to-centre spacing, and has improved the strength and stiffness of core roller.Along with the carrying out of roll over expanding, the half-closed pass of beginning shown in Fig. 3-1, the feeding gradually of core roller, whole ring blank cross section progresses into pass, becomes gradually to approach enclosed rolling reaming type, and when rolling over the expansion end, the ring cross section enters pass fully, shown in Fig. 3-2.
The rolling forming of tapered cross-section ring carries out at normal temperatures, and rolles over the expansion process owing to be easy to generate with driven roller, core roller adhesion phenomenon and damage the ring surface quality, so needs oil to be lubricated and cool off.It is rolled over and expands follow up speed and the back pressure that technological parameter mainly comprises rolling expansion feed speed and guide roller.
In the span of rolling over the core roller feed speed in expanding be:
v min = 6.55 &times; 10 - 3 n R d 2 R ot ( R ot R d - R it R d ) 2 ( 1 + R d R i + R d R ot - R d R it ) - - - ( 1 )
v max = 2 &beta; 2 n R d 2 R ot ( 1 + R d / R i ) 2 ( 1 + R d R i + R d R ot - R d R it ) - - - ( 2 )
In the formula, n is a driven roller speed, R d, R iBe respectively driven roller radius and core roller radius, R Ot, R ItBe respectively ring blank external diameter in the instantaneous big end of rolling in expanding, β is an angle of friction;
In general, rolling over expansion feed speed scope calculates by formula (1) and (2).Circularity and control rolling expansion process in order to ensure whole ring blank are steady, through sunykatuib analysis and a large amount of experimental verifications, during rolling over and expand, the tapered cross-section ring adopt the mode of ladder speed segmentation feeding to come feeding, promptly in initial a period of time, make the ring blank be easy to nip with lower speed feeding, in second time period, feeding at a relatively high speed, finish and roll over the major part that expands, in the 3rd period time period, diffuse into size with low velocity feeding rolling, come the ring full circle with zero feed speed at last, finish until rolling over the expansion process.
6). adopt the method for turning that conical ring is divided into two, get two tapered cross-section ring products.
Concrete application example (GB/T297-1994 329/32 taper roll bearing outer ring rolling forming):
Requiring to roll over the tapered cross-section ring product size that expands is: outer diameter D Of=52mm, hold inside diameter D greatly If=44.26mm, conical surface angle [alpha]=15 °, axial dimension T f=10mm.
Get equivalent and roll over expansion,, can determine that then whole ring blank external diameter is D according to the principle of constancy of volume than λ=1.734 OiThe minimum-value aperture that the whole ring blank of usefulness is expanded in=37.1mm, rolling is D Ii=25.52mm, conical surface angle are α=15 °, axial height 2T i=22mm.The semiclosed pass of employing shown in Fig. 3-1 rolled over and expanded feed speed as shown in Figure 5.Put into the ring rolling machine pass at normal temperatures and roll over expansion, roll over ring and good the lubricating of roll shop building maintenance in the expansion process, when the ring blank is rolled over when expanding distortion and enlarged-diameter to the setting size through too much changeing, the ring outer round surface contacts with checkout gear, finish to roll over and expand, process is expanded in whole rolling probably needs about 8 seconds.
Example 2: expand for split type rolling, promptly two ring blanks are independently, and whole again the rolling expanded.The method of two tapered cross-section rings of once cold rolling forming, it comprises the steps:
1). blanking respectively: bar material cutting is become two sections material sections, and every section material segment length is L=(1-3) T i, T iAxial dimension for the ring blank;
2). base: two sections material sections are heated to jumping-up after the heat distortion temperature, and punching then, punching the wad are made 2 ring blanks;
3). annealing: 2 ring blank anneal, annealing temperature are 600 ℃-800 ℃, and the time is 1~3 hour;
4). blank is rough turn: 2 the ring blanks turning after the annealing becomes rolles over 2 ring blanks that expand usefulness; The external diameter of tapered cross-section ring product is D Of, to hold internal diameter greatly be D If, conical surface angle is that α, axial dimension are T f, equivalent roll over to expand than being λ, 1 < &lambda; < &lambda; max = 5.5 r a 0 R d ( 1 + ( R d R i ) ) , R d, R iBe respectively driven roller radius and core roller radius, r A0Be ring blank mean radius, the minimum-value aperture of then rolling over the ring blank that expands usefulness is D ii = D if &lambda; ; The axial dimension of ring blank is T i=T f+ m, m=0~0.4T f, the outer diameter D of ring blank OiDetermine according to the condition that tapered cross-section ring small product size equates with the ring blank; See Fig. 2-2.
5). moulding is expanded in cold rolling: the core roller 2 of ring rolling machine is provided with the V-type annular groove, 2 ring blanks are put together at normal temperatures between the V-type annular groove and driven roller 1 of the core roller 2 of putting into ring rolling machine simultaneously, roll under the straight-line feed motion effect of expanding motion and core roller 2 in the rotation of the driven roller 1 of ring rolling machine, 2 ring blanks 3 are expanded in the semiclosed pass by the  type rolling that nip continuously driven roller and core roller constitute, expand distortion by rolling over, making 2 ring blank diameters expand tapered cross-section ring product size to becomes tapered cross-section ring product.Shown in Fig. 3-3, Fig. 3-4.
Moulding is expanded in cold rolling in the described step 5), in the span of rolling over the core roller feed speed in expanding is:
v min = 6.55 &times; 10 - 3 n R d 2 R ot ( R ot R d - R it R d ) 2 ( 1 + R d R i + R d R ot - R d R it ) - - - ( 1 )
v max = 2 &beta; 2 n R d 2 R ot ( 1 + R d / R i ) 2 ( 1 + R d R i + R d R ot - R d R it ) - - - ( 2 )
In the formula, n is a driven roller speed, R d, R iBe respectively driven roller radius and core roller radius, R Ot, R ItBe respectively ring blank external diameter in the instantaneous big end of rolling in expanding, β is an angle of friction; To big, the mode of ladder speed segmentation feeding is come feeding from large to small again by little in employing.
Concrete application example (GB/T297-1994 329/32 taper roll bearing outer ring rolling forming):
Requiring to roll over the tapered cross-section ring product size that expands is: outer diameter D Of=52mm, hold inside diameter D greatly If=44.26mm, conical surface angle [alpha]=15 °, axial dimension T f=10mm.
Get equivalent and roll over expansion,, can determine that then split type ring blank external diameter is D according to the principle of constancy of volume than λ=1.734 OiThe minimum-value aperture that the whole ring blank of usefulness is expanded in=37.10mm, rolling is D Ii=25.52mm, conical surface angle are α=15 °, split type axial dimension T i=11.00mm.The semiclosed pass of employing shown in Fig. 3-3 rolled over and expanded feed speed as shown in Figure 5.Put into the ring rolling machine pass at normal temperatures and roll over expansion, roll over ring and good the lubricating of roll shop building maintenance in the expansion process, when the ring blank is rolled over when expanding distortion and enlarged-diameter to the setting size through too much changeing, the ring outer round surface contacts with checkout gear, finish to roll over and expand, process is expanded in whole rolling probably needs about 8 seconds.

Claims (4)

1. the method for two tapered cross-section rings of once cold rolling forming, it is characterized in that: it comprises the steps:
1). blanking: bar material cutting is become the material section, and the material segment length is L=(1-3) (2T i), 2T iAxial dimension for whole ring blank;
2). base: will the section of expecting be heated to jumping-up after the heat distortion temperature, punching then, punching the wad are made whole ring blank;
3). annealing: whole ring blank anneal, annealing temperature are 600 ℃-800 ℃, and the time is 1~3 hour;
4). blank is rough turn: the whole ring blank turning after the annealing becomes rolles over the whole ring blank that expands usefulness; The external diameter of tapered cross-section ring product is D Of, to hold internal diameter greatly be D If, conical surface angle is that α, axial dimension are T f, equivalent roll over to expand than being λ, 1 < &lambda; < &lambda; max = 5.5 r a 0 R d ( 1 + ( R d R i ) ) , R d, R iBe respectively driven roller radius and core roller radius, r A0Be ring blank mean radius, the minimum-value aperture of then rolling over the whole ring blank that expands usefulness is D ii = D if &lambda; ; The axial dimension B of whole ring blank is 2T i=2 (T f+ m), m=0~0.4T fThe outer diameter D of whole ring blank OiDetermine according to the condition that two tapered cross-section ring volumes equate with whole ring blank;
5). cold rolling reamer ring: the core roller (2) of ring rolling machine is provided with the V-type annular groove, whole ring blank is put at normal temperatures between the V-type annular groove and driven roller (1) of core roller (2) of ring rolling machine, roll under the straight-line feed motion effect of expanding motion and core roller (2) in the rotation of the driven roller (1) of ring rolling machine, the ▽ type that whole ring blank is constituted by nip continuously driven roller and core roller is rolled over and is expanded in the semiclosed pass, expand distortion by rolling over, making whole ring blank diameter expand tapered cross-section ring product size to becomes conical ring;
6). adopt the method for turning that conical ring is divided into two, get two tapered cross-section ring products.
2. the method for two tapered cross-section rings of once cold rolling forming according to claim 1 is characterized in that: cold rolling reamer ring in the described step 5) in the span of rolling over the core roller feed speed in expanding is:
v min = 6.55 &times; 10 - 3 n R d 2 R ot ( R ot R d - R it R d ) 2 ( 1 + R d R i + R d R ot - R d R it )
v max = 2 &beta; 2 n R d 2 R ot ( 1 + R d / R i ) 2 ( 1 + R d R i + R d R ot - R d R it )
In the formula, n is a driven roller speed, R d, R iBe respectively driven roller radius and core roller radius, R Ot, R ItBe respectively ring blank external diameter in the instantaneous big end of rolling in expanding, β is an angle of friction; To big, the mode of ladder speed segmentation feeding is come feeding from large to small again by little in employing.
3. the method for two tapered cross-section rings of once cold rolling forming, it is characterized in that: it comprises the steps:
1). blanking respectively: bar material cutting is become two sections material sections, and every section material segment length is L=(1-3) T i, T iAxial dimension for the ring blank;
2). base: two sections material sections are heated to jumping-up after the heat distortion temperature, and punching then, punching the wad are made 2 ring blanks;
3). annealing: 2 ring blank anneal, annealing temperature are 600 ℃-800 ℃, and the time is 1~3 hour;
4). blank is rough turn: 2 the ring blanks turning after the annealing becomes rolles over 2 ring blanks that expand usefulness; The external diameter of tapered cross-section ring product is D Of, to hold internal diameter greatly be D If, conical surface angle is that α, axial dimension are T f, equivalent roll over to expand than being λ, 1 < &lambda; < &lambda; max = 5.5 r a 0 R d ( 1 + ( R d R i ) ) , R d, R iBe respectively driven roller radius and core roller radius, r A0Be ring blank mean radius, the minimum-value aperture of then rolling over the ring blank that expands usefulness is D ii = D if &lambda; ; The axial dimension of ring blank is T i=T f+ m, m=0~0.4T f, the outer diameter D of ring blank OiDetermine according to the condition that tapered cross-section ring small product size equates with the ring blank;
5). moulding is expanded in cold rolling: the core roller (2) of ring rolling machine is provided with the V-type annular groove, 2 ring blanks are put together at normal temperatures between the V-type annular groove and driven roller (1) of the core roller (2) of putting into ring rolling machine simultaneously, roll under the straight-line feed motion effect of expanding motion and core roller (2) in the rotation of the driven roller (1) of ring rolling machine, 2 ring blanks are expanded in the semiclosed pass by the ▽ type rolling that nip continuously driven roller and core roller constitute, expand distortion by rolling over, making 2 ring blank diameters expand tapered cross-section ring product size to becomes tapered cross-section ring product.
4. the method for two tapered cross-section rings of once cold rolling forming according to claim 3 is characterized in that: moulding is expanded in cold rolling in the described step 5), in the span of rolling over the core roller feed speed in expanding is:
v min = 6.55 &times; 10 - 3 n R d 2 R ot ( R ot R d - R it R d ) 2 ( 1 + R d R i + R d R ot - R d R it )
v max = 2 &beta; 2 n R d 2 R ot ( 1 + R d / R i ) 2 ( 1 + R d R i + R d R ot - R d R it )
In the formula, n is a driven roller speed, R d, R iBe respectively driven roller radius and core roller radius, R Ot, R ItBe respectively ring blank external diameter in the instantaneous big end of rolling in expanding, β is an angle of friction; To big, the mode of ladder speed segmentation feeding is come feeding from large to small again by little in employing.
CNB2005100196520A 2005-10-24 2005-10-24 Method for forming two conical sestion ring pieces by once cold rolling spreading Expired - Fee Related CN100337768C (en)

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CN104416098A (en) * 2013-09-04 2015-03-18 张家港市华尔东环形锻件有限公司 Special-shaped core roller for ring rolling mill
CN104493439A (en) * 2014-11-28 2015-04-08 江阴吉爱倍万达精工有限公司 Orging process of outer blank for double-row tapered roller bearings
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