Summary of the invention
The invention provides a kind of preparation method who is used for by the loaded catalyst of ethene, acetic acid and oxygen-containing gas gas-phase reaction synthesizing vinyl acetate ester, its technical problem to be solved is to wish that the catalyst that makes possesses good activity and selectivity of product simultaneously.
Below be the technical scheme that the present invention solves the problems of the technologies described above:
A kind of preparation method who is used for by the loaded catalyst of ethene, acetic acid and oxygen-containing gas gas-phase reaction synthesizing vinyl acetate ester, catalyst carrier is SiO
2Or Al
2O
3In a kind of, or both mixtures, the catalyst activity component comprises Metal Palladium, metallic gold, metallic copper and alkali metal acetate, the content of each active constituent is: Metal Palladium 1~12g/l; Metallic gold 0.5~10g/l; Metallic copper 0.5~5g/l, alkali metal acetate 10~80g/l, the preparation method may further comprise the steps successively:
1) carrier places the aqueous solution that contains water-soluble copper-containing compound to flood;
2) carrier contacts ageing with alkaline solution;
3) carrier floods in containing the liquid phase material of reducing agent and makes the copper-containing compound in the carrier be converted into metallic copper;
4) carrier is washed and is made catalyst precarsor after the drying in addition;
5) catalyst precarsor roasting under the mixture atmosphere of inert gas, reducibility gas or inert gas and reducibility gas, sintering temperature is 500~1000 ℃, roasting time is 2~10 hours;
6) catalyst precarsor places the solution that contains palladium compound and gold-containing compound to flood;
7) catalyst precarsor contacts ageing with alkaline solution;
8) catalyst precarsor in containing the liquid phase material of reducing agent, flood make in the catalyst precarsor contain palladium compound and gold-containing compound is converted into Metal Palladium and gold;
9) with alkali metal acetate solution immersion catalyst precarsor;
10) catalyst precarsor makes finished catalyst after the drying in addition.
Above-mentioned steps 5 described sintering temperatures are preferably 600~800 ℃; Described roasting time is preferably 3~6 hours; Described reducibility gas is preferably hydrogen or carbon monoxide, and inert gas is preferably nitrogen, carbon dioxide or helium.
Method for preparing catalyst provided by the invention in terms of existing technologies, its key problem in technology has been with load the catalyst precarsor roasting in addition of metallic copper, other step and prior art are basic identical, and are familiar with by those of ordinary skill in the art.Concrete preparation method can be:
1) carrier places the aqueous solution that contains water-soluble copper-containing compound to flood:
The compound of copper can be Schweinfurt green, copper sulphate, copper nitrate, copper chloride, preferred copper chloride.The dipping liquid measure is 95~100% of a carrier hygroscopicity value, and the amount of the required copper-containing compound of preparation maceration extract determines that according to the target content of copper in the content of copper in the corresponding compounds wherein and the catalyst both equate usually;
2) carrier contacts ageing with alkaline solution:
Alkali compounds can be NaOH, potassium hydroxide or sodium metasilicate, preferred sodium metasilicate.Be mixed with ageing liquid with alkali compounds and soak into carrier, the ageing liquid measure is 5~15% of a carrier hygroscopicity value, and the consumption of alkali compounds is that copper compound is converted into 1.1~1.8 times of the required reaction equivalent of copper hydroxide fully.Ageing is at room temperature carried out usually, and digestion time is no less than 24 hours;
3) carrier floods in containing the liquid phase material of reducing agent and makes the copper-containing compound in the carrier be converted into metallic copper:
Reduce and at room temperature carry out in the liquid phase, reducing agent is generally hydrazine hydrate, and the consumption of hydrazine hydrate is to make the hydroxide of copper be converted into 5~20 times of the required reaction equivalent of metallic copper fully;
4) catalyst precarsor is washed and made after the drying in addition to carrier:
Use the deionized water flush vehicle, to there not being Cl
-Till (checking) with silver nitrate.Carry out drying then, baking temperature is no more than 120 ℃;
5) catalyst precarsor roasting under the mixture atmosphere of inert gas, reducibility gas or inert gas and reducibility gas, sintering temperature is 500~1000 ℃, roasting time is 2~10 hours.Reducibility gas is preferably hydrogen or carbon monoxide, and inert gas is preferably nitrogen, carbon dioxide or helium;
6) catalyst precarsor places the solution that contains palladium compound and gold-containing compound to flood:
Containing palladium compound can be that palladium, palladium sulfate, palladium nitrate, palladium bichloride, the acid of Halogen palladium are as H
2PdCl
4Or Halogen palladate such as Na
2PdCl
4Or K
2PdCl
4, gold-containing compound can be selected chlorauride, acetic acid gold, HAuCl for use
4, NaAuCl
4Or KAuCl
4Solvent can be water, carboxylic acid, alcohol, benzene etc., and preferred solvent is water and acetic acid.The dipping liquid measure is 95~100% of a carrier hygroscopicity value, the required amount that contains palladium compound and gold-containing compound of preparation maceration extract, target content according to palladium or gold in the content of palladium in the corresponding compounds wherein or gold and the catalyst determines that both equate usually;
7) catalyst precarsor contacts ageing with alkaline solution:
Handle catalyst precarsor with the aqueous solution that contains alkali compounds, alkali compounds can be NaOH, potassium hydroxide or sodium metasilicate, preferred sodium metasilicate.The ageing liquid measure is 5~15% of a carrier hygroscopicity value, and the consumption of alkali compounds is that palladium, gold compound are converted into palladium, the required reaction equivalent of golden hydroxide 1.1~1.8 times fully.Ageing is at room temperature carried out usually, and digestion time is no less than 24 hours;
8) catalyst precarsor in containing the liquid phase material of reducing agent, flood make in the catalyst precarsor contain palladium compound and gold-containing compound is converted into Metal Palladium and gold:
Reduce and at room temperature carry out in the liquid phase, reducing agent is a hydrazine hydrate, and the consumption of hydrazine hydrate is to make palladium, golden hydroxide be converted into palladium, the required reaction equivalent of metal 5~20 times fully.Use the deionized water rinsing catalyst precarsor again, to there not being Cl
-Till (checking) with silver nitrate.Carry out drying then, baking temperature is no more than 120 ℃;
9) with alkali metal acetate solution immersion catalyst precarsor:
Alkali metal acetate solution is generally the aqueous solution of potassium acetate, and soaking into liquid measure is 90~100% of carrier hygroscopicity value, and the amount of the potassium acetate that the preparation infiltrate is required is determined according to the target content of potassium acetate in the catalyst.
10) catalyst precarsor in addition makes finished catalyst after the drying, and the temperature suggestion is no more than 120 ℃ when dry.
Compared with prior art, the present invention has just increased this step of roasting after carrier loaded copper, but can obtain beyond thought effect yet the inventor found through experiments this simple improvement, not only selection of catalysts increases, and activity of such catalysts is also very good.
Below will the invention will be further described by specific embodiment.
The specific embodiment
One, Preparation of catalysts:
[embodiment 1~4]
(4~6mm) 1.1 liters of particle diameters are with containing 2.92 gram CuCl to get the preparing spherical SiO 2 carrier
22H
2450 milliliters of dippings of the aqueous solution of O, dipping is 1 hour under the room temperature.
7.32g nine hydrated sodium silicates are made into the 100ml aqueous solution are added in the above-mentioned carrier, shake several, left standstill then 24 hours to avoid caking.
With concentration is that the hydrazine hydrate 10ml impregnated carrier of 85wt% reduces, and dip time is 5 hours.
Spend deionised water catalyst precarsor to water outlet and do not contain chlorion (checking) with silver nitrate, dry under 60 ℃ then, obtain catalyst precarsor.
Catalyst precarsor roasting under inertia or reducing atmosphere, the concrete roasting condition of each embodiment sees Table l.
With containing 4.21 gram H
2PdCl
4With 2.04 gram HAuCl
4450 milliliters of impregnation-calcinations of mixed aqueous solution after the Cu-contained catalyst precursor, under the room temperature dipping 1 hour.
27.5g nine hydrated sodium silicates are made into the 100ml aqueous solution are added in the above-mentioned catalyst precarsor, shake several, left standstill then 24 hours to avoid caking.
With concentration is that the hydrazine hydrate 30ml impregnated catalyst precursor of 85wt% reduces, and dip time is 5 hours.
Spend deionised water catalyst precarsor to water outlet and do not contain chlorion (checking) with silver nitrate, dry down in 60 ℃ then.
With the 450ml solution impregnating catalyst precursor that contains the 45g potassium acetate, flood after 5 hours in 60 ℃ of dry down catalyst finished products that get.
The composition of catalyst: palladium content 3.83g/l, gold content 1.85g/l, copper content 1.0g/l, potassium acetate content 30g/l.
[comparative example]
Load the carrier of copper without high-temperature roasting, all the other are with embodiment 1~4.
Two, the evaluation of catalyst:
The 900ml catalyst of in 900 milliliters of fixed bed reactors, packing into, with ethene pressure testing leak test, confirm not have leak after, the ethene flow is not transferred to 64.4mol/h, heat up simultaneously.When temperature in the beds reaches 120 ℃, drop into acetic acid, the acetic acid flow is 9.30mol/h.After half an hour, progressively drop into oxygen, throw sufficient oxygen amount after 2 hours, flow reaches 3.87mol/h, and the control raw material ratio is: ethene/acetic acid/oxygen=83.0/12.0/5.0 (mol ratio).
Control bed hot(test)-spot temperature is 142 ℃ in the course of reaction, reactor inlet pressure 0.8MPa.Ethene, acetic acid and oxygen are chargings after mixing in preheater.Regulate the acetic acid pump to control its flow, ethene and oxygen flow all adopt the control of mass velocity controller, reaction gas discharges after condenser condenses, product vinyl acetate in the analytical reactions liquid and unreacted acetic acid amount, and side reaction product carbon dioxide in the tail gas, uncooled vinyl acetate and unreacted oxygen.
The evaluation result of each embodiment and comparative example catalyst sees Table 2, and activity of such catalysts and selectivity definition are:
Table 1.
| Sintering temperature (℃) | Roasting time (hour) | Calcination atmosphere is formed |
Embodiment 1 | 500 | 2 | Hydrogen |
Embodiment 2 | 1000 | 10 | Nitrogen |
Embodiment 3 | 650 | 5 | Hydrogen/nitrogen |
Embodiment 4 | 600 | 3.5 | Hydrogen/nitrogen |
Table 2.
| Active (g/lhr) | Selectivity (%) |
Embodiment 1 | 369 | 94.3 |
Embodiment 2 | 377 | 94.8 |
Embodiment 3 | 372 | 94.4 |
Embodiment 4 | 374 | 94.5 |
Comparative example | 346 | 92.1 |