CH557091A - Semiconductor devices with a protective layer of rubber - of silicone resin over the p-n junctions - Google Patents

Semiconductor devices with a protective layer of rubber - of silicone resin over the p-n junctions

Info

Publication number
CH557091A
CH557091A CH232572A CH232572A CH557091A CH 557091 A CH557091 A CH 557091A CH 232572 A CH232572 A CH 232572A CH 232572 A CH232572 A CH 232572A CH 557091 A CH557091 A CH 557091A
Authority
CH
Switzerland
Prior art keywords
semiconductor devices
junctions
diodes
channels
rubber
Prior art date
Application number
CH232572A
Other languages
German (de)
Original Assignee
Lucas Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GB24991/69A external-priority patent/GB1285708A/en
Application filed by Lucas Industries Ltd filed Critical Lucas Industries Ltd
Publication of CH557091A publication Critical patent/CH557091A/en

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02107Forming insulating materials on a substrate
    • H01L21/02109Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates
    • H01L21/02112Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer
    • H01L21/02123Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing silicon
    • H01L21/02126Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing silicon the material containing Si, O, and at least one of H, N, C, F, or other non-metal elements, e.g. SiOC, SiOC:H or SiONC
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02107Forming insulating materials on a substrate
    • H01L21/02225Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer
    • H01L21/0226Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process
    • H01L21/02282Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process liquid deposition, e.g. spin-coating, sol-gel techniques, spray coating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6835Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L21/6836Wafer tapes, e.g. grinding or dicing support tapes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
    • H01L23/3157Partial encapsulation or coating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/36Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the concentration or distribution of impurities in the bulk material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2221/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
    • H01L2221/67Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
    • H01L2221/683Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L2221/68304Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L2221/68327Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support used during dicing or grinding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00

Landscapes

  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Thyristors (AREA)

Abstract

Semiconductor devices are produced by (a) forming a plate having at least one p-zone and at least one n-zone, (b) dividing the plate, which is placed on a support, into several parts each forming one device, so that channels are formed between the devices, and pn-transitions are released in the channels, (C) pouring a hardenable compound in the channels to protect the pn-transitions, and (d) hardening the compound to form a protective layer of the pn-junctions. The method is useful for the production of diode elements which can be divided into separate diodes. The diodes are effectively protected during use and handling by the protective coating of rubber or silicone resin over the pn-junctions. In addition to diodes, the process can be used for the prodn. of transistors, thyristors and other semi-conductor devices.

Description

       

  
 



   Diese Erfindung betrifft ein Verfahren zur Herstellung von Halbleitervorrichtungen, in dem ein Grundkörper mit mindestens einem Bereich des p-Typs und mindestens einem Bereich des n-Typs gebildet wird, dass der Grundkörper auf einer Stütze angeordnet und in eine Vielzahl von Teilstükken unterteilt wird, wobei jedes Teilstück eine Halbleitervorrichtung darstellt, und zwischen den Vorrichtungen Kanäle ausgeführt werden und die p-n-Übergänge in den Kanälen entblösst werden.



   Das erfindungsgemässe Verfahren ist dadurch gekennzeichnet, dass zwecks Erleichterung der Handhabung der Halbleitervorrichtungen ein härtbarer Werkstoff in den Kanä len eingegossen wird und dass der Werkstoff so ausgehärtet wird, dass eine die Halbleitervorrichtungen verbindende Membran entsteht.



   Im folgenden wird der Erfindungsgegenstand anhand der Zeichnung rein beispielsweise näher erläutert. Es zeigen:
Fig. 1 bis 6 in schematischer Darstellung 6 verschiedene Verfahrensschritte bei der Herstellung von Dioden und,
Fig. 7 ausschnittsweise eine Draufsicht auf ein Halbfabrikat gemäss Fig. 3.



   Der in den Figuren dargestellte Silizium-Grundkörper 10, der vom p-Typ oder vom n-Typ sein kann, wird mit Hilfe bekannter Diffusionsverfahren so behandelt, dass ein p-n-Übergang entsteht (Fig. 2). Nachdem der letztere entstanden ist, werden geeignete, nichtdargestellte Metallschichten auf den Oberflächen des Grundkörpers angebracht, die die Herstellung elektrischer Anschlüsse an die zu erzeugenden Dioden erleichtern.



   Der die p-n-Übergänge enthaltende Grundkörper wird dann mittels einer dünnen Wachsschicht 12 auf einer Glasoder Keramikplatte 11 befestigt. Auf die Oberfläche des Grundkörpers wird eine nichtdargestellte Stahlmaske gelegt, die eine Vielzahl von rechteckförmigen Löchern enthält: auf diese Maske wird eine Wachslösung aufgesprüht. Das Wachs tritt durch die Öffnungen der Maske hindurch und bleibt am Grundkörper haften; wenn die Maske entfernt wird, weist die Oberfläche des Grundkörpers eine Vielzahl von rechteckigen Bereichen 13 auf, welche mit Wachs bedeckt sind (Fig. 3).



   Die den Grundkörper 10 tragende Platte 11 wird dann in ein Ätzbad getaucht, das die Bereiche des Grundkörpers zwischen den maskierten Bereichen 13 entfernt (Fig. 4). Es ist festzustellen, dass das zur Befestigung des Grundkörpers 10 an der Platte 11 benutzte Wachs sowie die Wachsmaske für die Bereiche 13 des Grundkörpers 10 so ausgewählt werden, dass sie durch das Ätzmittel nicht angegriffen werden.



  Wenn die freigelegten Bereiche des Grundkörpers 10 wegge ätzt worden sind, wird die Platte 11 aus dem Ätzmittel entfernt, gespült und getrocknet. In diesem Stadium des Verfahrens trägt die Platte 11 eine Vielzahl von kleinen rechteckförmigen p-n-Dioden 15; diese sind voneinander getrennt und auf beiden Seiten mit Wachs überzogen; nur die geätzten Kanten 16 der Dioden 15 sind freigelegt. Selbstverständlich können auch anstatt des Wachses andere Maskierungsmittel benutzt werden, die von dem Ätzmittel nicht angegriffen wer den.



   Auf die Platte 11 wird dann ein synthetischer, vernetzbarer Kautschuk auf Silikonbasis in flüssiger Form gegossen; dieser fliesst in die Zwischenräume 14 zwischen den Dioden (Fig. 5). Wenn die Zwischenräume 14 mit dem flüssigen Werk stoff ausgefüllt sind, wird die Oberfläche des geätzten   Grund-    körpers abgewischt, um überschüssigen Kautschuk zu entfernen; es bleibt ein Gitterwerk 17 aus flüssigem Kautschuk in den Zwischenräumen 14 zurück. Der flüssige Kautschuk wird dann ausgehärtet, worauf die Platte 11 in ein Flüssigkeitsbad eingelegt wird, in dem sich das Wachs auflöst.



  Dabei löst sich das die Dioden 15 überdeckende Wachs und auch das die Dioden 15 mit der Platte 12 verbindende Wachs auf; die Dioden sind dann nur noch miteinander durch eine Kautschukmembran 17 verbunden (Fig. 6), die die Handhabung der Halbleitervorrichtung während der weiteren Bearbeitung sehr erleichtert. In einigen Fällen liefert die Membran 17 auch einen Schutz für die p-n-Übergänge der Halbleitervorrichtungen.



   Wenn es erwünscht ist, eine der Dioden 15 zu benutzen, wird der Abschnitt der Membran, der die Platte mit den übrigen Dioden verbindet, durchgetrennt; es bleibt dabei eine einzelne Diode zurück, deren Kanten durch die abgetrennten Abschnitte der Membran umgeben sind.



   Wenn die Diode Anschlussleiter aufweist, die durch Löten bei erhöhter Temperatur hergestellt worden sind, dann kann die Löttemperatur so gewählt werden, dass der die Kanten der Dioden umgebende Kautschuk zersetzt wird; dabei bleiben die Kanten der Dioden sauber und sind auf diese Weise bereit zum Eingiessen.



   Der Kautschuk kann jedoch auch während der ganzen Betriebsdauer der Diode an seinem Ort verbleiben. In diesem Falle ist es notwendig, dass die Löttemperatur so niedrig ist, dass die Membran aus dem betreffenden Werkstoff nicht zerstört wird.



   Es ist nicht unbedingt erforderlich, dass der Membranwerkstoff flexibel ist. Es können nämlich auch Werkstoffe benutzt werden, die eine spröde Membran erzeugen; in diesem Falle werden die Dioden durch Brechen voneinander getrennt und nicht durch Durchtrennen der Membran.



   Obwohl sich die obige Beschreibung auf die Herstellung von Dioden beschränkt, ist leicht einzusehen, dass das beschriebene Verfahren auch bei der Herstellung von Transistoren, Thyristoren und anderen Halbleitervorrichtungen verwendbar ist. 



  
 



   This invention relates to a method for manufacturing semiconductor devices in which a base body having at least one p-type region and at least one n-type region is formed, that the base body is arranged on a support and divided into a plurality of parts, wherein each section represents a semiconductor device, and channels are made between the devices and the pn junctions in the channels are exposed.



   The method according to the invention is characterized in that a hardenable material is poured into the channels in order to facilitate the handling of the semiconductor devices and that the material is hardened in such a way that a membrane connecting the semiconductor devices is created.



   In the following, the subject matter of the invention is explained in more detail purely by way of example with reference to the drawing. Show it:
Fig. 1 to 6 in a schematic representation of 6 different process steps in the production of diodes and,
FIG. 7 shows a detail of a plan view of a semifinished product according to FIG. 3.



   The silicon base body 10 shown in the figures, which can be of the p-type or of the n-type, is treated with the aid of known diffusion processes in such a way that a p-n junction is produced (FIG. 2). After the latter has been created, suitable metal layers (not shown) are applied to the surfaces of the base body, which facilitate the production of electrical connections to the diodes to be produced.



   The base body containing the p-n junctions is then attached to a glass or ceramic plate 11 by means of a thin layer of wax 12. A steel mask, not shown, which contains a large number of rectangular holes, is placed on the surface of the base body: a wax solution is sprayed onto this mask. The wax passes through the openings in the mask and sticks to the base body; when the mask is removed, the surface of the base body has a plurality of rectangular areas 13 which are covered with wax (FIG. 3).



   The plate 11 carrying the base body 10 is then immersed in an etching bath which removes the areas of the base body between the masked areas 13 (FIG. 4). It should be noted that the wax used to attach the base body 10 to the plate 11 and the wax mask for the areas 13 of the base body 10 are selected so that they are not attacked by the etchant.



  When the exposed areas of the base body 10 have been etched away, the plate 11 is removed from the etchant, rinsed and dried. At this stage of the process, the plate 11 carries a plurality of small rectangular p-n diodes 15; these are separated from each other and coated with wax on both sides; only the etched edges 16 of the diodes 15 are exposed. Of course, other masking agents that are not attacked by the etchant can also be used instead of the wax.



   A synthetic, crosslinkable silicone-based rubber is then poured in liquid form onto the plate 11; this flows into the spaces 14 between the diodes (FIG. 5). When the spaces 14 have been filled with the liquid material, the surface of the etched base body is wiped off in order to remove excess rubber; a latticework 17 made of liquid rubber remains in the spaces 14. The liquid rubber is then cured, whereupon the plate 11 is placed in a liquid bath in which the wax dissolves.



  The wax covering the diodes 15 and also the wax connecting the diodes 15 to the plate 12 dissolves in the process; the diodes are then only connected to one another by a rubber membrane 17 (FIG. 6), which greatly facilitates the handling of the semiconductor device during further processing. In some cases, the membrane 17 also provides protection for the p-n junctions of the semiconductor devices.



   When it is desired to use one of the diodes 15, the portion of the membrane connecting the plate to the remaining diodes is severed; what remains is a single diode, the edges of which are surrounded by the separated sections of the membrane.



   If the diode has connection conductors which have been produced by soldering at an elevated temperature, then the soldering temperature can be selected so that the rubber surrounding the edges of the diodes is decomposed; the edges of the diodes remain clean and are ready for pouring.



   However, the rubber can also remain in place during the entire service life of the diode. In this case it is necessary that the soldering temperature is so low that the membrane made of the material in question is not destroyed.



   It is not absolutely necessary for the membrane material to be flexible. In fact, materials can also be used which produce a brittle membrane; in this case the diodes are separated from one another by breaking and not by severing the membrane.



   Although the above description is limited to the manufacture of diodes, it is easy to see that the method described can also be used in the manufacture of transistors, thyristors and other semiconductor devices.


    

Claims (1)

PATENTANSPRUCH PATENT CLAIM Verfahren zur Herstellung von Halbleitervorrichtungen, in dem ein Grundkörper (10) mit mindestens einem Bereich des p-Typs und mindestens einem Bereich des n-Typs gebildet wird, dass der Grundkörper (10) auf einer Stütze (11) angeordnet und in eine Vielzahl von Teilstücken (15) unterteilt wird, wobei jedes Teilstück eine Halbleitervorrichtung darstellt und zwischen den Vorrichtungen (15) Kanäle (14) ausgeführt werden und die p-n-Übergänge in den Kanälen (14) entblösst werden, dadurch gekennzeichnet, dass zwecks Erleichterung der Handhabung der Halbleitervorrichtungen (15) ein härtbarer Werkstoff in die Kanäle (14) eingegossen wird und dass der Werkstoff so ausgehärtet wird, dass eine die Halbleitervorrichtungen (15) verbindende Membran (17) entsteht. Method for manufacturing semiconductor devices, in which a base body (10) is formed with at least one region of the p-type and at least one region of the n-type, that the base body (10) is arranged on a support (11) and divided into a plurality of Sections (15) is subdivided, wherein each section represents a semiconductor device and channels (14) are carried out between the devices (15) and the pn junctions in the channels (14) are exposed, characterized in that for the purpose of facilitating the handling of the semiconductor devices (15) a hardenable material is poured into the channels (14) and that the material is hardened in such a way that a membrane (17) connecting the semiconductor devices (15) is formed. UNTERANSPRÜCHE 1. Verfahren nach Patentanspruch, dadurch gekennzeichnet, dass der härtbare Werkstoff ein vernetzbarer synthetischer Kautschuk auf Silikonbasis ist. SUBCLAIMS 1. The method according to claim, characterized in that the hardenable material is a crosslinkable synthetic rubber based on silicone. 2. Verfahren nach Patentanspruch, dadurch gekennzeich net, dass die die Halbleitervorrichtungen verbindende Mem bran (17) auch die p-n-Übergänge schützt. 2. The method according to claim, characterized in that the membrane connecting the semiconductor devices (17) also protects the p-n junctions. 3. Verfahren nach Patentanspruch, dadurch gekennzeich net, dass die Halbleitervorrichtungen durch Löten mit An schlussleitern versehen werden, wobei das Löten die Mem bran (17) zerstört. 3. The method according to claim, characterized in that the semiconductor devices are provided with connection conductors by soldering, the soldering destroys the mem brane (17). 4. Verfahren nach Patentanspruch, dadurch gekennzeich net, dass die Halbleitervorrichtungen durch Löten mit An schlussleitern versehen werden, wobei das Löten die Mem bran (17) nicht zerstört. 4. The method according to claim, characterized in that the semiconductor devices are provided with connection conductors by soldering, wherein the soldering does not destroy the mem brane (17).
CH232572A 1968-10-28 1969-10-14 Semiconductor devices with a protective layer of rubber - of silicone resin over the p-n junctions CH557091A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
GB5103568 1968-10-28
GB24991/69A GB1285708A (en) 1968-10-28 1968-10-28 Semi-conductor devices
CH1540669A CH522955A (en) 1968-10-28 1969-10-14 Method for manufacturing a semiconductor device and semiconductor device manufactured by the method

Publications (1)

Publication Number Publication Date
CH557091A true CH557091A (en) 1974-12-13

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Family Applications (1)

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CH232572A CH557091A (en) 1968-10-28 1969-10-14 Semiconductor devices with a protective layer of rubber - of silicone resin over the p-n junctions

Country Status (1)

Country Link
CH (1) CH557091A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0209767A1 (en) * 1985-07-06 1987-01-28 SEMIKRON Elektronik GmbH Method of making semiconductor devices
WO1991011820A1 (en) * 1990-01-30 1991-08-08 Massachusetts Institute Of Technology Optical surface polishing method
US5174072A (en) * 1990-01-30 1992-12-29 Massachusetts Institute Of Technology Optical surface polishing method
WO2005018874A1 (en) * 2003-08-18 2005-03-03 Schott Ag Method for the production of components

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0209767A1 (en) * 1985-07-06 1987-01-28 SEMIKRON Elektronik GmbH Method of making semiconductor devices
WO1991011820A1 (en) * 1990-01-30 1991-08-08 Massachusetts Institute Of Technology Optical surface polishing method
US5095664A (en) * 1990-01-30 1992-03-17 Massachusetts Institute Of Technology Optical surface polishing method
US5174072A (en) * 1990-01-30 1992-12-29 Massachusetts Institute Of Technology Optical surface polishing method
WO2005018874A1 (en) * 2003-08-18 2005-03-03 Schott Ag Method for the production of components
US7736995B2 (en) 2003-08-18 2010-06-15 Schott Ag Process for producing components

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