CA3187787A1 - Digital assembly and manufacturing method for flame exhaust pipe of servo mechanism - Google Patents

Digital assembly and manufacturing method for flame exhaust pipe of servo mechanism Download PDF

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Publication number
CA3187787A1
CA3187787A1 CA3187787A CA3187787A CA3187787A1 CA 3187787 A1 CA3187787 A1 CA 3187787A1 CA 3187787 A CA3187787 A CA 3187787A CA 3187787 A CA3187787 A CA 3187787A CA 3187787 A1 CA3187787 A1 CA 3187787A1
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Prior art keywords
pipe
exhaust pipe
flame exhaust
assembly
manufacturing
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CA3187787A
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French (fr)
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CA3187787C (en
Inventor
Qiyu Cai
Yong Chen
Yong Shen
Qiqiang LU
Xinlan ZHANG
Shuai TANG
Jiyan WANG
Tuokun WANG
Chengcheng Zhou
Lei LIN
Songlin JIANG
Zhou HU
Hao NING
Han ZHONG
Zhi Zhu
Xiaorui WANG
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Sichuan Aerospace Changzheng Equipmeng Manufacturing Co Ltd
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Sichuan Aerospace Changzheng Equipmeng Manufacturing Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41865Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32252Scheduling production, machining, job shop
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Exhaust Silencers (AREA)
  • Laser Beam Processing (AREA)

Abstract

A digital assembly and manufacturing method for a flame exhaust pipe (14) of a servo mechanism. Actual assembly spaces at boundaries of two ends of a type of flame exhaust pipe (14) are simulated by using digital measurement and assembly coordination technology; a digital coordination model based on pipeline assembly is established; the selection and assembly of a pipeline coordination segment in a digital virtual space are proposed; and pipeline laser cutting is performed by means of taking a digital coordination parameter as a manufacturing basis for the whole process, and finally, the digital manufacturing of the flame exhaust pipe (14) is realized, thereby greatly improving the assembly production efficiency and reducing the assembly waiting time.

Description

DIGITAL ASSEMBLY AND MANUFACTURING METHOD FOR FLAME
EXHAUST PIPE OF SERVO MECHANISM
TECHNICAL FIELD
[01] The present disclosure is mainly applied to the technical field of aerospace assembly and manufacturing, and particularly relates to a digital assembly and manufacturing method for a flame exhaust pipe of a servo mechanism.
BACKGROUND ART
[02] A flame exhaust pipe of a servo mechanism is an important component of an aircraft pipeline system. Its working environment is mainly influenced by high temperature, high pressure, vibration and other comprehensive environmental factors.
Connection strength reduction, sealing performance weakening, structural characteristic change, etc. of pipelines will directly influence normal operation of the whole pipeline system and the servo mechanism.
[03] At present, this kind of flame exhaust pipes are still assembled and manufactured in a manufacturing mode of serial production and field sampling. The method has common problems of a low degree of digitization and poor adaptability to assembly boundary conditions. The problems mainly includes the following aspects:
[04] 0 During pipeline manufacturing, parallel production cannot be achieved.
In an existing mode, flame exhaust pipes must be sampled in a final assembly site of a workshop, and the sampling must be conducted after assembly and butt-joint of an engine and a tail section, which greatly increases waiting time for final assembly of products.
[05] 0 During pipeline assembly, boundary conditions are highly dependent on actual products. Every time, 2-3 people need to work together and transport welding machines, tools, instruments and other materials from a manufacturing workshop to the final assembly site, and complete repair, spot welding, trial assembly and other processes on the basis of the actual products on the site, resulting in conflict and waste of a certain amount of time, manpower and resources.
[06] 0 An artificial experience requirement is high and repair time is long.
The flame exhaust pipes have no compensation functions, which greatly increases the difficulty of on-site repair. Minor repair of a coordination section may lead to a large inclination angle at an end of a pipeline. At present, filing is completely dependent on artificial experience, which is labor intensive, requires high experience and takes a long time. It takes at least 2 hours for an experienced technician to file a product.
SUMMARY
[07] In order to overcome the above defects in the prior art, the present disclosure provides a digital assembly and manufacturing method for a flame exhaust pipe of a servo mechanism. Digital measurement and assembly coordination technologies are used to simulate actual assembly spaces of boundaries of two ends of the flame exhaust pipe, a digital coordination model based on pipeline assembly is established, selection and assembly of a pipeline coordination section in a digital virtual space are proposed, Date Recue/Date Received 2022-12-16 pipeline laser cutting is conducted with digital coordination parameters as the basis of manufacturing in a whole process, and finally digital manufacturing of the flame exhaust pipe is achieved, such that assembly and production efficiency is greatly improved, and assembly waiting time is shortened.
[08] The present disclosure solves the technical problems through the technical solution as follows: a digital assembly and manufacturing method for a flame exhaust pipe of a servo mechanism includes the following steps:
[09] step one, using a laser tracker to create a measurement coordinate system V1XYZ for a butt-joint face between a horizontally-placed engine and a tail section, and then measuring an outer circle of a servo mechanism pipe mouth, the outer circle being represented by a proxy model circle Q1 in a vector form;
[10] step two, using the laser tracker to create a measurement coordinate system V2XYZ for a butt-joint face between a vertically-placed tail section and an engine, and then measuring a tail section flame exhaust pipe mouth inner side face and arc, the inner side face and arc being represented by a proxy model circle Q2 in a vector form;
[11] step three, converting measurement data of step one and step two to three-dimensional models separately, conducting digital virtual assembly, and aligning the measurement coordinate system V1XYZ with the measurement coordinate system V2XYZ, so as to obtain boundary conditions of two ends of the flame exhaust pipe;
[12] step four, assembling a flame exhaust pipe joint and a transition pipe on the proxy model circle Q 1, so as to obtain a proxy model circle Q3 of a tail end of the transition pipe;
[13] step five, importing a pipe to be repaired into a digital assembly coordination model, assembling a long end of the pipe at a tail section flame exhaust pipe mouth, and ensuring that a central axis passes a center of the proxy model circle Q2, and that a central axis of a short end of the other side of the pipe passes a center of the proxy model circle Q3 of the tail end of the transition pipe;
[14] step six, adjusting the pipe to an appropriate position in the digital assembly coordination model, and ensuring that the short end overlaps the transition pipe moderately, the long end may extend out of a wall face of the tail section, and a required clearance value is reached;
[15] step seven, coordinating the pipe and the transition pipe in the digital assembly coordination model, so as to obtain a pipe after virtual cutting and size parameters of the pipe; and
[16] step eight, importing the size parameters of the pipe after virtual cutting into a three-dimensional laser machine, conducting laser cutting on an actual pipe, and finally welding the actual pipe after laser cutting to an actual pipe joint and an actual transition pipe, so as to complete digital assembly and manufacturing of the flame exhaust pipe.
[17] Compared with the prior art, the present disclosure has the beneficial effects:
[18] (1) The present disclosure uses a manufacturing mode of parallel production and may shorten manufacturing time of the flame exhaust pipe, and pipeline assembly may be conduced after final assembly and butt-joint, such that waiting time of final assembly is obviously shortened.
[19] (2) The present disclosure uses measurement devices, such as the laser tracker, to Date Recue/Date Received 2022-12-16 measure a size of a product, which has high measuring accuracy, such that product feature information may be quickly and accurately reflected, and digital manufacturing accuracy of the product is improved.
[20] (3) The present disclosure omits a process of on-site repair, spot welding and trial assembly by an operator, thus avoiding conflict and waste of a certain time, manpower and resources.
[21] (4) According to the present disclosure, production is conducted with the measurement data as the basis of a manufacturing process, such that long time consumption and high labor intensity caused by over-reliance on artificial experience during production are prevented, and in addition, a digital manufacturing degree of products is improved, and production efficiency of products is increased.
[22] The present disclosure solves a problem that pipeline assembly in the aerospace field is highly dependent on on-site filing, and has characteristics of accurate measurement, data control, strong operability, high efficiency and economy, etc. The method has higher popularization and practical value compared with similar methods, may generate high economic value after extensive popularization and application, and has a good reference function in the field of sectional pipeline connection and assembly.
BRIEF DESCRIPTION OF THE DRAWINGS
[23] The present disclosure will be explained in examples and with reference to the accompanying drawings. In the drawings:
[24] FIG. 1 is a schematic diagram of mounting positions of an engine and a servo mechanism of the present disclosure;
[25] FIG. 2 is a schematic diagram of positions of a tail section and a flame exhaust pipe mouth of the present disclosure;
[26] FIG. 3 is a schematic diagram of boundary conditions of two ends of a flame exhaust pipe of a three-dimensional model of the present disclosure;
[27] FIG. 4 is a schematic diagram of a digital assembly model of the present disclosure;
[28] FIG. 5 is a schematic diagram of a digital assembly model of the present disclosure after coordination;
[29] FIG. 6 is a schematic diagram of laser cutting and clamping of a pipe of the present disclosure; and
[30] FIG. 7 is a schematic diagram of actual assembly of a flame exhaust pipe of a servo mechanism of the present disclosure.
[31] In the drawings, the reference numerals include: engine 1, butt-joint face between engine and tail section 2, servo mechanism pipe mouth 3, tail section 4, butt-joint face between tail section and engine 5, tail section flame exhaust pipe mouth inner side face 6, tail section flame exhaust pipe mouth inner side face arc 7, pipe joint 8, transition pipe 9, pipe to be repaired before coordination 10, pipe after coordination 11, laser cutting positioning tool 12, pressing block 13, and flame exhaust pipe of servo mechanism 14.
DETAILED DESCRIPTION OF THE EMBODIMENTS

Date Recue/Date Received 2022-12-16
[32] Specific implementations of the present disclosure are further described in detail below with reference to accompanying drawings.:
[33] Before an engine 1 and a tail section 4 are horizontally butted, sizes of connectors of two ends of a flame exhaust pipe of a servo mechanism to be assembled are measured separately: as shown in FIG. 1, when the engine 1 is placed horizontally, a coordinate system based on a butt-joint face 2 is created to describe a vector position of a servo mechanism pipe mouth 3. A method for creating a measurement coordinate system V1XYZ includes the steps that at least 8 points on the butt-joint face of the engine 1 are measured to create the YOZ butt-joint face 2, a projection point of a center created by butt-joint holes of four quadrants on the butt-joint face 2 is used as an origin ol of the coordinate system, and a normal of the butt-joint face 2 is used as an X1 axis direction, where a part pointing to a tail (rear portion) is positive; and a connecting line of projections of the origin ol and hole points in quadrant III on the butt-joint face 2 is used as a Y1 axis direction, where a part pointing to the quadrant III is positive, and a Z1 axis is determined according to a right-hand rule. At least 6 points on a circumference of an outer circle of the servo mechanism pipe mouth 3 are measured to create a proxy model circle Ql, where a center position is expressed as (642.827, 251.997, 602.581), and a direction vector is (134.6554, 66.4247, 336.6763).
[34] As shown in FIG. 2, when the tail section 4 is placed vertically, similarly, a coordinate system based on a butt-joint face is created to describe a vector position of a flame exhaust pipe mouth of a servo mechanism. A method for creating a measurement coordinate system V2XYZ includes the steps that at least 8 points on the butt-joint face of the tail section 4 are measured to create the YOZ butt-joint face 5, a projection point of a center created by butt-joint holes of four quadrants on the butt-joint face 5 is used as an origin o2 of the coordinate system, and a normal of the butt-joint face 5 is used as an X2 axis direction, where a part pointing to a tail (lower portion) is positive; and a connecting line of projections of the origin o2 and hole points in quadrant III on the butt-joint face 5 is used as a Y2 axis direction, where a part pointing to the quadrant III
is positive, and a Z2 axis is determined according to a right-hand rule. At least 6 points on a circumference of a tail section flame exhaust pipe mouth inner side face 6 and arc 7 are measured to create a proxy model circle Q2, where a center position is expressed as (602.614, 553.297, 877.807), and a direction vector is (45.1464, 67.3537, 22.5425).
[35] As shown in FIG. 3, the above measurement data is converted to three-dimensional models, digital virtual assembly is conducted, and the measurement coordinate system V1XYZ is aligned with the measurement coordinate system V2XYZ, so as to obtain boundary conditions of two ends of the flame exhaust pipe (relative positions of the servo mechanism pipe mouth 3 and the tail section flame exhaust pipe mouth inner side face arc 7). The products belonging to machining parts such as a flame exhaust pipe joint 8 and a transition pipe 9 are assembled on the proxy model circle Ql.
The machining parts are all rotary bodies. Actually, offset of a thickness of a corresponding part is made in a normal direction of the proxy model circle. A
proxy model circle Q3 of a tail end of the transition pipe 9 is obtained. A
remaining space is a connecting part from the transition pipe 9 to the tail section flame exhaust pipe mouth arc 7, which is achieved by the flame exhaust pipe.

Date Recue/Date Received 2022-12-16
[36] As shown in FIG. 4, a pipe to be repaired 10 is imported into a digital assembly coordination model, a long end of the pipe 10 is assembled at a tail section flame exhaust pipe mouth, and it is ensured that a central axis passes a center of the proxy model circle Q2, and that a central axis of a short end of the other side of the pipe passes a center of the proxy model circle Q3 of the tail end of the transition pipe 9;
and the pipe 10 is coordinated and assembled to an appropriate position, and it is ensured that a length of an overlapping area of the short end and the transition pipe 9 is controlled to be 10 mm or below, the long end may extend out of a wall face of the tail section, and a required clearance value with the wall face is 5 mm or above.
The pipe to be repaired 10 is manufactured by prototype tools and has high consistency.
[37] In the digital assembly coordination model, the pipe to be repaired 10 is coordinated, specifically, the pipe 10 is activated in an assembly environment for editing.
With reference to the proxy model circle Q3 of the tail end of the transition pipe 9, stretching and cutting are conducted in a direction from a normal of the circle to outside of the pipe, so as to obtain a pipe after coordination 11 and size parameters of the pipe, as shown in FIG. 5.
[38] As shown in FIG. 6, the actual pipe 10 is clamped on a positioning tool 12 of a laser cutting platform by a pressing block 13, and a positioning and clamping reference is an end face of the long end of the pipe 10. A reference of the size parameters of the pipe after coordination 11 obtained in the digital assembly model is consistent with description of the positioning tool on the laser cutting platform, the end face of the long end of the pipe 11 is used as the reference, and the size parameters of the pipe 11 are imported into a three-dimensional laser machine for laser cutting. The actual pipe after virtual cutting 11 is welded to an actual flame exhaust pipe joint 8 and an actual transition pipe 9, so as to complete digital assembly and manufacturing of the flame exhaust pipe of the servo mechanism.
[39] The flame exhaust pipe 14 of the servo mechanism is delivered for final assembly and mounted on the servo mechanism pipe mouth 3, as shown in FIG. 7.
A
required clearance value of the pipe extending out of the wall face of the tail section is measured. If a circumferential clearance is 5 mm or above, a product is considered as qualified, and if not, the product is considered as unqualified. The pipe to be repaired 10 is re-imported into the digital assembly coordination model, and the previous steps are repeated for re-manufacturing.

Date Recue/Date Received 2022-12-16

Claims (6)

WHAT IS CLAIMED IS:
1. A digital assembly and manufacturing method for a flame exhaust pipe of a servo mechanism, comprising the following steps:
step one, using a laser tracker to create a measurement coordinate system V1 XYZ
for a butt-joint face between a horizontally-placed engine and a tail section, and then measuring an outer circle of a servo mechanism pipe mouth, the outer circle being represented by a proxy model circle Q1 in a vector form;
step two, using the laser tracker to create a measurement coordinate system V2XYZ for a butt-joint face between a vertically-placed tail section and an engine, and then measuring a tail section flame exhaust pipe mouth inner side face and arc, the inner side face and arc being represented by a proxy model circle Q2 in a vector form;
step three, converting measurement data of step one and step two to three-dimensional models separately, conducting digital virtual assembly, and aligning the measurement coordinate system V1 XYZ with the measurement coordinate system V2XYZ, so as to obtain boundary conditions of two ends of the flame exhaust pipe;
step four, assembling a flame exhaust pipe joint and a transition pipe on the proxy model circle Ql, so as to obtain a proxy model circle Q3 of a tail end of the transition pipe;
step five, importing a pipe to be repaired into a digital assembly coordination model, assembling a long end of the pipe at a tail section flame exhaust pipe mouth, and ensuring that a central axis passes a center of the proxy model circle Q2, and that a central axis of a short end of the other side of the pipe passes a center of the proxy model circle Q3 of the tail end of the transition pipe;
step six, adjusting the pipe to an appropriate position in the digital assembly coordination model, and ensuring that the short end overlaps the transition pipe moderately, the long end can extend out of a wall face of the tail section, and a required clearance value is reached;
step seven, coordinating the pipe and the transition pipe in the digital assembly coordination model, so as to obtain a pipe after virtual cutting and size parameters of the pipe; and step eight, importing the size parameters of the pipe after virtual cutting into a three-dimensional laser machine, conducting laser cutting on an actual pipe, and finally welding the actual pipe after laser cutting to an actual pipe joint and an actual transition pipe, so as to complete digital assembly and manufacturing of the flame exhaust pipe.
2. The digital assembly and manufacturing method for a flame exhaust pipe of a servo mechanism according to claim 1, wherein a method for creating the measurement coordinate system V1 XYZ in step one comprises: using a center of each butt-joint hole in the butt-joint face between the engine and the tail section as an origin o 1 of the coordinate system, and using a normal of the butt-joint face as an X1 axis direction, wherein a part pointing to a tail is positive; and using a connecting line of the origin o 1 and hole points in quadrant III as a Y1 axis direction, wherein a part pointing to the quadrant III is positive, and determining a Z1 axis according to a right-hand rule.
3. The digital assembly and manufacturing method for a flame exhaust pipe of a servo mechanism according to claim 1, wherein at least 6 points on a circumference of the outer circle of the servo mechanism pipe mouth are measured to create the proxy model circle Q1 .
4. The digital assembly and manufacturing method for a flame exhaust pipe of a servo mechanism according to claim 1, wherein a method for creating the measurement Date Recue/Date Received 2022-12-16 coordinate system V2XYZ in step two comprises: using a center of each butt-joint hole in the butt-joint face between the tail section and the engine as an origin o2 of the coordinate system, and using a normal of the butt-joint face as an X2 axis direction, wherein a part pointing to a tail is positive; and using a connecting line of the origin o2 and hole points in quadrant III as a Y2 axis direction, wherein a part pointing to the quadrant III is positive, and determining a Z2 axis according to a right-hand rule.
5. The digital assembly and manufacturing method for a flame exhaust pipe of a servo mechanism according to claim 1, wherein at least 6 points on the tail section flame exhaust pipe mouth inner side face and arc are measured to create the proxy model circle Q2.
6. The digital assembly and manufacturing method for a flame exhaust pipe of a servo mechanism according to claim 1, wherein a method for assembling the flame exhaust pipe joint and the transition pipe on the proxy model circle Q1 in step four comprises: making offset of a thickness of a corresponding part in a normal direction of the proxy model circle Q 1.

Date Recue/Date Received 2022-12-16
CA3187787A 2021-06-11 2021-10-21 Digital assembly and manufacturing method for flame exhaust pipe of servo mechanism Active CA3187787C (en)

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Application Number Priority Date Filing Date Title
CN202110650957.0A CN113253688B (en) 2021-06-11 2021-06-11 Servo mechanism flame exhaust pipe digital assembly manufacturing method
CN202110650957.0 2021-06-11
PCT/CN2021/125330 WO2022257322A1 (en) 2021-06-11 2021-10-21 Digital assembly and manufacturing method for flame exhaust pipe of servo mechanism

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CN115111453B (en) * 2022-06-22 2023-06-30 四川航天长征装备制造有限公司 Five-way joint size prediction method based on digital manufacturing

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CN113253688A (en) 2021-08-13
CN113253688B (en) 2021-10-01
CA3187787C (en) 2023-04-25
WO2022257322A1 (en) 2022-12-15

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