CA3120485A1 - Capsule for food or beverage preparation comprising an oversized membrane - Google Patents
Capsule for food or beverage preparation comprising an oversized membrane Download PDFInfo
- Publication number
- CA3120485A1 CA3120485A1 CA3120485A CA3120485A CA3120485A1 CA 3120485 A1 CA3120485 A1 CA 3120485A1 CA 3120485 A CA3120485 A CA 3120485A CA 3120485 A CA3120485 A CA 3120485A CA 3120485 A1 CA3120485 A1 CA 3120485A1
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- Prior art keywords
- membrane
- chamber
- opening
- capsule
- capsule according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000012528 membrane Substances 0.000 title claims abstract description 194
- 239000002775 capsule Substances 0.000 title claims abstract description 121
- 235000013361 beverage Nutrition 0.000 title claims abstract description 40
- 235000013305 food Nutrition 0.000 title claims abstract description 31
- 238000002360 preparation method Methods 0.000 title claims abstract description 28
- 239000004615 ingredient Substances 0.000 claims abstract description 30
- 239000012530 fluid Substances 0.000 claims abstract description 26
- 238000002347 injection Methods 0.000 claims abstract description 14
- 239000007924 injection Substances 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 239000004411 aluminium Substances 0.000 claims description 17
- 229910052782 aluminium Inorganic materials 0.000 claims description 17
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 17
- 239000000853 adhesive Substances 0.000 claims description 14
- 230000001070 adhesive effect Effects 0.000 claims description 14
- 239000004033 plastic Substances 0.000 claims description 12
- 229920003023 plastic Polymers 0.000 claims description 12
- 235000013353 coffee beverage Nutrition 0.000 claims description 10
- 239000005030 aluminium foil Substances 0.000 claims description 6
- 239000002131 composite material Substances 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- 238000004090 dissolution Methods 0.000 claims description 5
- 238000000605 extraction Methods 0.000 claims description 5
- 239000010410 layer Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 4
- 239000002356 single layer Substances 0.000 claims description 4
- 235000020278 hot chocolate Nutrition 0.000 claims description 3
- 235000021539 instant coffee Nutrition 0.000 claims description 3
- 235000013336 milk Nutrition 0.000 claims description 3
- 239000008267 milk Substances 0.000 claims description 3
- 210000004080 milk Anatomy 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 claims description 3
- 235000014347 soups Nutrition 0.000 claims description 3
- 230000004888 barrier function Effects 0.000 description 5
- 239000004922 lacquer Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 239000000123 paper Substances 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000011888 foil Substances 0.000 description 2
- 238000002372 labelling Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000003467 diminishing effect Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002365 multiple layer Substances 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/70—Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for
- B65D85/804—Disposable containers or packages with contents which are mixed, infused or dissolved in situ, i.e. without having been previously removed from the package
- B65D85/8043—Packages adapted to allow liquid to pass through the contents
- B65D85/8052—Details of the outlet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/70—Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for
- B65D85/804—Disposable containers or packages with contents which are mixed, infused or dissolved in situ, i.e. without having been previously removed from the package
- B65D85/8043—Packages adapted to allow liquid to pass through the contents
- B65D85/8055—Means for influencing the liquid flow inside the package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/70—Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for
- B65D85/804—Disposable containers or packages with contents which are mixed, infused or dissolved in situ, i.e. without having been previously removed from the package
- B65D85/8043—Packages adapted to allow liquid to pass through the contents
- B65D85/8067—Packages for several ingredients
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Apparatus For Making Beverages (AREA)
- General Preparation And Processing Of Foods (AREA)
Abstract
The invention relates to a capsule (1) for food or beverage preparation, the capsule (1) comprising a hollow body (2) adapted to be punctured for fluid injection inside the capsule (1), a chamber (10) formed inside the body (2) and containing an ingredient, a membrane (9) covering an opening formed in a bottom end of the chamber (10), an edge of the membrane being fastened to a rim (12) surrounding the opening by fastening means which forms a seal between the body (2) and the membrane (9), and opening means disposed outside the chamber (10) in the vicinity of the membrane (9) configured to open the membrane when it is pressed against said opening means under an opening pressure. The part of the membrane (9) which is surrounded by the seal has a developed surface area comprised between 110% and 140% of the area of a flat surface surrounded by said seal.
Description
2 PCT/EP2019/081700 CAPSULE FOR FOOD OR BEVERAGE PREPARATION COMPRISING AN OVERSIZED
MEMBRANE
Field of the invention The present invention concerns the field of food or beverage capsules comprising a hollow body which contains an ingredient for food or beverage preparation. In the field of food or beverage preparation, it is known to use single- serve capsules for mixing an ingredient contained in said capsule, with a fluid fed from a pressurized source contained in a food or beverage preparation machine. More particularly, such capsules are adapted for preparation of a food or beverage preparation by dissolution into the fluid or extraction by the fluid under a preparation pressure. This includes preparation of coffee (in such case, the ingredient is ground roasted coffee to be extracted into water vapour and/or hot liquid water), and soluble ingredients or a mix of soluble ingredients for preparation of a beverage such as instant coffee, hot chocolate, or a soup or other dehydrated edible product to be dissolved into hot or cold water or milk.
Background of the invention The principle of extracting and/or dissolving the contents (i.e.
ingredients) of a closed capsule under pressure is known, and consists typically of inserting the capsule into a receptacle or cavity of a machine, injecting a quantity of pressurized water or other adapted fluid into the capsule, generally after piercing a face of the capsule with a piercing injection element such as a fluid injection needle mounted on the machine, so as to create a pressurized environment inside the capsule either to extract the substance or dissolve it, and then release the extracted substance or the dissolved substance through the capsule.
Capsules have been developed for such an application of food preparation, and in particular for beverage preparation, which are described and claimed in applicant's European patent EP 1784344 81, or in European patent application EP 2062831.
In short, such capsules comprise typically:
- a hollow body comprising an injection wall which is impermeable to liquids and to air and which is attached to the rest of the body (or made integral with the body) and adapted to be punctured by e.g. an injection needle of the machine, - a chamber containing a bed of ground roasted coffee to be extracted, or a soluble ingredient or mix of soluble ingredients, - a membrane, usually made of aluminium, disposed at the bottom end of the capsule and fastened to the body.
The membrane closes the chamber, for retaining the internal pressure in the chamber when pressurised fluid is introduced into the capsule.
The opening of the chamber for beverage delivery is achieved by increasing the pressure within the chamber. This pressure is increased by introducing a quantity of pressurized fluid such as water into the chamber.
When the internal pressure is sufficient, the membrane is opened upon contact with opening means. The present invention relates to a capsule having the opening means within the capsule, or in other words a capsule which comprises its own opening means activated by the rise of pressure of the fluid introduced into the capsule at the time of beverage extraction. This type of capsule is disclosed for example in European patent application EP 1472156. Opening means are disposed within the capsule, outside the chamber, in the vicinity of the membrane. When a sufficient pressure is established inside the chamber, the membrane tends to be pressed against said opening means, and is ruptured, and thus opened. The beverage flows through the openings thus produced.
The opening means are for example formed by a so-called "pyramid plate" comprising raised and recessed elements. The membrane engages the raised and recessed elements of the pyramid plate under the effect of the rise of pressure in the chamber of the capsule until it the membrane ruptures and opens.
Correct engagement of the membrane with the opening means has to be obtained to provide a safely reproducible pressure inside the capsule when a food or beverage product is prepared, and also to provide an efficient filter function to the membrane in cooperation with the opening means.
Indeed, the membrane has to take the shape of the opening means as much as possible before it opens. Correct engagement corresponds to a state in which the membrane is deformed so as to cover a given percentage, e.g. at least 60%, of the overall developed surface area of the opening means (i.e. of the surface of the opening means in the vicinity of the membrane before a rise of the pressure inside the capsule).
MEMBRANE
Field of the invention The present invention concerns the field of food or beverage capsules comprising a hollow body which contains an ingredient for food or beverage preparation. In the field of food or beverage preparation, it is known to use single- serve capsules for mixing an ingredient contained in said capsule, with a fluid fed from a pressurized source contained in a food or beverage preparation machine. More particularly, such capsules are adapted for preparation of a food or beverage preparation by dissolution into the fluid or extraction by the fluid under a preparation pressure. This includes preparation of coffee (in such case, the ingredient is ground roasted coffee to be extracted into water vapour and/or hot liquid water), and soluble ingredients or a mix of soluble ingredients for preparation of a beverage such as instant coffee, hot chocolate, or a soup or other dehydrated edible product to be dissolved into hot or cold water or milk.
Background of the invention The principle of extracting and/or dissolving the contents (i.e.
ingredients) of a closed capsule under pressure is known, and consists typically of inserting the capsule into a receptacle or cavity of a machine, injecting a quantity of pressurized water or other adapted fluid into the capsule, generally after piercing a face of the capsule with a piercing injection element such as a fluid injection needle mounted on the machine, so as to create a pressurized environment inside the capsule either to extract the substance or dissolve it, and then release the extracted substance or the dissolved substance through the capsule.
Capsules have been developed for such an application of food preparation, and in particular for beverage preparation, which are described and claimed in applicant's European patent EP 1784344 81, or in European patent application EP 2062831.
In short, such capsules comprise typically:
- a hollow body comprising an injection wall which is impermeable to liquids and to air and which is attached to the rest of the body (or made integral with the body) and adapted to be punctured by e.g. an injection needle of the machine, - a chamber containing a bed of ground roasted coffee to be extracted, or a soluble ingredient or mix of soluble ingredients, - a membrane, usually made of aluminium, disposed at the bottom end of the capsule and fastened to the body.
The membrane closes the chamber, for retaining the internal pressure in the chamber when pressurised fluid is introduced into the capsule.
The opening of the chamber for beverage delivery is achieved by increasing the pressure within the chamber. This pressure is increased by introducing a quantity of pressurized fluid such as water into the chamber.
When the internal pressure is sufficient, the membrane is opened upon contact with opening means. The present invention relates to a capsule having the opening means within the capsule, or in other words a capsule which comprises its own opening means activated by the rise of pressure of the fluid introduced into the capsule at the time of beverage extraction. This type of capsule is disclosed for example in European patent application EP 1472156. Opening means are disposed within the capsule, outside the chamber, in the vicinity of the membrane. When a sufficient pressure is established inside the chamber, the membrane tends to be pressed against said opening means, and is ruptured, and thus opened. The beverage flows through the openings thus produced.
The opening means are for example formed by a so-called "pyramid plate" comprising raised and recessed elements. The membrane engages the raised and recessed elements of the pyramid plate under the effect of the rise of pressure in the chamber of the capsule until it the membrane ruptures and opens.
Correct engagement of the membrane with the opening means has to be obtained to provide a safely reproducible pressure inside the capsule when a food or beverage product is prepared, and also to provide an efficient filter function to the membrane in cooperation with the opening means.
Indeed, the membrane has to take the shape of the opening means as much as possible before it opens. Correct engagement corresponds to a state in which the membrane is deformed so as to cover a given percentage, e.g. at least 60%, of the overall developed surface area of the opening means (i.e. of the surface of the opening means in the vicinity of the membrane before a rise of the pressure inside the capsule).
3 However, the membrane has to be made of a material that is stiff enough to allow the pressure to rise inside the chamber up to the desired level. The membrane is generally made of aluminium. This material is convenient to form the membrane, and its implementation in a food or beverage capsule is well known. However, the mechanical properties of the material does not allow the membrane to be stretched to a great extent before it ruptures.
The present invention thus relates to a capsule for food or beverage preparation configured to address the above-mentioned problem.
Summary of the invention According to the invention, there is provided a capsule for food or beverage preparation, the capsule comprising:
- a hollow body which is impermeable to liquids and to air and which is adapted to be punctured for fluid injection inside the capsule, - a chamber formed inside the body and containing an ingredient for preparing food or beverage by dissolution into the fluid under pressure or extraction by the fluid under pressure, - a membrane fastened to the body to retain pressure in the chamber, at least part of said membrane covering an opening formed in the bottom end of the chamber, the opening being surrounded by a rim to which an edge of the membrane is fastened by fastening means which forms a seal between the body and the membrane, and - opening means disposed outside the chamber in the vicinity of the membrane, the opening means being configured to open the membrane when said membrane is pressed against said opening means under an opening pressure.
The part of the membrane which is surrounded by the seal has a developed surface area comprised between 110% and 140% of the surface area of a flat surface surrounded by said seal
The present invention thus relates to a capsule for food or beverage preparation configured to address the above-mentioned problem.
Summary of the invention According to the invention, there is provided a capsule for food or beverage preparation, the capsule comprising:
- a hollow body which is impermeable to liquids and to air and which is adapted to be punctured for fluid injection inside the capsule, - a chamber formed inside the body and containing an ingredient for preparing food or beverage by dissolution into the fluid under pressure or extraction by the fluid under pressure, - a membrane fastened to the body to retain pressure in the chamber, at least part of said membrane covering an opening formed in the bottom end of the chamber, the opening being surrounded by a rim to which an edge of the membrane is fastened by fastening means which forms a seal between the body and the membrane, and - opening means disposed outside the chamber in the vicinity of the membrane, the opening means being configured to open the membrane when said membrane is pressed against said opening means under an opening pressure.
The part of the membrane which is surrounded by the seal has a developed surface area comprised between 110% and 140% of the surface area of a flat surface surrounded by said seal
4 The capsule according to the invention thus provides extra-surface area (compared to the prior art) for the membrane to engage the opening means without being stretched, or at least without being much stretched. The membrane is pushed in a direction outwardly of the chamber when a pressure, more than the atmospheric pressure, is established inside the chamber by introduction under pressure of a fluid for food or beverage preparation. The membrane thus protrudes from the chamber, before being elastically or plastically deformed, to engage the opening means.
The opening formed in a bottom end of the chamber can have .. an area of about 600 mm2 while the part of the membrane which covers this opening has a developed surface area of more than 750 mm2.
The fastening means can comprise an adhesive seal band.
The membrane can be formed from a flat sheet having a periphery of greater length than a periphery of the rim which surrounds the opening, the length of the periphery of the membrane in excess compared to the length of the periphery of the opening rim being evenly distributed along said periphery of the opening rim.
The opening formed in the bottom end of the chamber can be substantially circular, and the membrane can form a dome over the opening formed in the bottom end of the chamber when a pressure is established in the chamber (10) greater than the pressure outside the chamber.
The part of the membrane which covers the opening formed in the bottom end of the chamber can comprise folds so as to be substantially flat when the pressures on each side of the membrane are balanced. The membrane can be at least in part unfolded under the effect of a pressure established in the chamber.
One of the difficulties in implementing the invention is the way to arrange the membrane on an opening of smaller dimensions, and to fasten the membrane periphery to a fastening area of smaller dimensions such as a rim
The opening formed in a bottom end of the chamber can have .. an area of about 600 mm2 while the part of the membrane which covers this opening has a developed surface area of more than 750 mm2.
The fastening means can comprise an adhesive seal band.
The membrane can be formed from a flat sheet having a periphery of greater length than a periphery of the rim which surrounds the opening, the length of the periphery of the membrane in excess compared to the length of the periphery of the opening rim being evenly distributed along said periphery of the opening rim.
The opening formed in the bottom end of the chamber can be substantially circular, and the membrane can form a dome over the opening formed in the bottom end of the chamber when a pressure is established in the chamber (10) greater than the pressure outside the chamber.
The part of the membrane which covers the opening formed in the bottom end of the chamber can comprise folds so as to be substantially flat when the pressures on each side of the membrane are balanced. The membrane can be at least in part unfolded under the effect of a pressure established in the chamber.
One of the difficulties in implementing the invention is the way to arrange the membrane on an opening of smaller dimensions, and to fasten the membrane periphery to a fastening area of smaller dimensions such as a rim
5 surrounding the opening. Use of an adhesive seal band such as a heat seal lacquer makes it possible to fasten an edge of the membrane to such rim even if the periphery of the membrane is of greater length than a periphery of the rim which surrounds the opening. The adhesive seal band material can be chosen from known materials used in the food industry.
For example, small folds are created at the periphery of the membrane to reduce its apparent length. The heat seal lacquer band conforms to the small irregularities formed by the folds at the periphery of the membrane to provide fluid-tight sealing between the membrane and the body of the capsule.
If the membrane is fastened to the body by a circular adhesive seal band it will tend to adopt a dome shape inside the chamber of the capsule. To maximise the volume of the chamber the so-configured membrane can be flattened by creating folds which are unfolded when a high pressure is established inside the chamber.
The opening means can comprise (or be constituted by) a plate having an upper surface facing the membrane, and the upper surface forms or carries sharp elements. The sharp elements can be pyramids or truncated pyramids.
A plate having an upper surface carrying truncated pyramids or other sharp puncturing elements provides an advantageous configuration because such a surface acts as a pressure-spreading means and has the effect of allowing the pressure of the fluid to rise sufficiently inside the capsule before puncturing (and opening) of the membrane occurs. In cooperation with the membrane, it provides a filter function to avoid ingredient such as ground roasted coffee being delivered with the prepared beverage.
The part of the membrane which covers the opening formed in the bottom end of the chamber can have a surface area of more than 60% of the developed surface area of the plate.
For example, small folds are created at the periphery of the membrane to reduce its apparent length. The heat seal lacquer band conforms to the small irregularities formed by the folds at the periphery of the membrane to provide fluid-tight sealing between the membrane and the body of the capsule.
If the membrane is fastened to the body by a circular adhesive seal band it will tend to adopt a dome shape inside the chamber of the capsule. To maximise the volume of the chamber the so-configured membrane can be flattened by creating folds which are unfolded when a high pressure is established inside the chamber.
The opening means can comprise (or be constituted by) a plate having an upper surface facing the membrane, and the upper surface forms or carries sharp elements. The sharp elements can be pyramids or truncated pyramids.
A plate having an upper surface carrying truncated pyramids or other sharp puncturing elements provides an advantageous configuration because such a surface acts as a pressure-spreading means and has the effect of allowing the pressure of the fluid to rise sufficiently inside the capsule before puncturing (and opening) of the membrane occurs. In cooperation with the membrane, it provides a filter function to avoid ingredient such as ground roasted coffee being delivered with the prepared beverage.
The part of the membrane which covers the opening formed in the bottom end of the chamber can have a surface area of more than 60% of the developed surface area of the plate.
6 Such configuration allows the membrane to correctly engage the opening means, it allows the membrane to correctly conform to the shape of said opening means and it provides an efficient cooperation between the membrane and the opening means to provide a filter function.
The membrane is for example made of aluminium, or of a laminate structure comprising an aluminium foil and a polymer layer. .
Alternatively, the membrane is for example made of plastics with a metallic covering. The membrane can comprise pre-weakened spots.
The invention makes it possible to use very stiff (with low or no elasticity) membranes while a correct engagement of the membrane with the opening means can be reliably obtained.
The material of which the chamber is formed can be at least one of aluminium, aluminium/plastics composite, aluminium/plastics/paper composite, and plastics in a single layer or in a multilayer form.
The ingredient contained in the chamber can comprise ground roasted coffee to be extracted into water vapour and/or hot liquid water or comprises a soluble ingredient or mix of soluble ingredients for preparation of a beverage such as instant coffee, hot chocolate, or a soup or other dehydrated edible product to be dissolved into hot or cold water or milk.
Brief description of the drawings Additional features and advantages of the present invention are described in, and will be apparent from the description of the presently preferred embodiments which are set out below with reference to the drawings in which:
Figure 1 is a schematic perspective view in cross-section of a capsule for food or beverage preparation according to the prior art;
The membrane is for example made of aluminium, or of a laminate structure comprising an aluminium foil and a polymer layer. .
Alternatively, the membrane is for example made of plastics with a metallic covering. The membrane can comprise pre-weakened spots.
The invention makes it possible to use very stiff (with low or no elasticity) membranes while a correct engagement of the membrane with the opening means can be reliably obtained.
The material of which the chamber is formed can be at least one of aluminium, aluminium/plastics composite, aluminium/plastics/paper composite, and plastics in a single layer or in a multilayer form.
The ingredient contained in the chamber can comprise ground roasted coffee to be extracted into water vapour and/or hot liquid water or comprises a soluble ingredient or mix of soluble ingredients for preparation of a beverage such as instant coffee, hot chocolate, or a soup or other dehydrated edible product to be dissolved into hot or cold water or milk.
Brief description of the drawings Additional features and advantages of the present invention are described in, and will be apparent from the description of the presently preferred embodiments which are set out below with reference to the drawings in which:
Figure 1 is a schematic perspective view in cross-section of a capsule for food or beverage preparation according to the prior art;
7 Figure 2 is a schematic perspective view in cross-section of a capsule for food or beverage preparation according to an example embodiment of the invention;
Figure 3 is a schematic perspective view of a pyramid plate which constitutes opening means that can be used in a capsule according to the invention;
Figures 4a to 4c are schematic partial cross-section views of a capsule which illustrate the behaviour of a membrane of a capsule according to the prior art;
Figures 5a and 5b illustrate on similar views as Figure 4a two alternative embodiments of a capsule according to the invention;
Figures Sc and 5d illustrate on a similar view to those of Figures 4b and 4c the behaviour of a membrane of a capsule according to the invention when a high pressure is established inside the capsule chamber.
Detailed description of the invention The capsule 3. of Figure 3. comprises a capsule body 2 made of capsule walls 3. In the represented embodiment, the capsule body walls 3 have a substantially frusto-conical shape The capsule walls 3 can be made of different materials. They can be made of aluminium, aluminium/plastics composite, or aluminium/plastics/paper composite. They can be made of a rigid or semi-rigid thermoplastics such as a polypropylene or polyethylene. Plastics can be in a single layer or in a multilayer form. The capsule body can for example also be made of any suitable type of impermeable material such as coated paper, coated cardboard, other materials containing cellulosic fibres, or starch for instance, metal or alloy, glass, synthetic or natural rubber or elastomer, or a combination thereof.
Preferably, materials will be chosen from cost-effective and ecologic material, e.g.
Figure 3 is a schematic perspective view of a pyramid plate which constitutes opening means that can be used in a capsule according to the invention;
Figures 4a to 4c are schematic partial cross-section views of a capsule which illustrate the behaviour of a membrane of a capsule according to the prior art;
Figures 5a and 5b illustrate on similar views as Figure 4a two alternative embodiments of a capsule according to the invention;
Figures Sc and 5d illustrate on a similar view to those of Figures 4b and 4c the behaviour of a membrane of a capsule according to the invention when a high pressure is established inside the capsule chamber.
Detailed description of the invention The capsule 3. of Figure 3. comprises a capsule body 2 made of capsule walls 3. In the represented embodiment, the capsule body walls 3 have a substantially frusto-conical shape The capsule walls 3 can be made of different materials. They can be made of aluminium, aluminium/plastics composite, or aluminium/plastics/paper composite. They can be made of a rigid or semi-rigid thermoplastics such as a polypropylene or polyethylene. Plastics can be in a single layer or in a multilayer form. The capsule body can for example also be made of any suitable type of impermeable material such as coated paper, coated cardboard, other materials containing cellulosic fibres, or starch for instance, metal or alloy, glass, synthetic or natural rubber or elastomer, or a combination thereof.
Preferably, materials will be chosen from cost-effective and ecologic material, e.g.
8 biodegradable material, having barrier properties, preferably at least against moisture and oxygen Depending on the material used, the manufacturing process can be thermoforming or injection. It can also involve in-mould labelling, for instance in order to provide the capsule with specific barrier properties by using a film label with moisture and oxygen barrier properties. Such an in-mould labelling process for making a capsule is generally described in the applicant's European patent publication EP 2559636 Al. The moisture and oxygen barrier properties of the container walls can be achieved with any kind of suitable material such as barrier thermoplastics films having single or multiple layers, or aluminium, or paper, or a combination thereof. The capsule body walls 3 comprise upper and lower openings.
The upper opening of the capsule body is closed by an upper injection wall 4 forming the top face 5. The upper injection wall 4 can be welded on upper peripheral edges 6 of the capsule body walls 3.
The capsule 3. further comprises a bottom wall 7 having a dispensing opening 8. It further comprises a pierceable membrane 9, for example made of aluminium. The membrane 9 is preferably made of a laminate structure comprising an aluminium foil and at least a polymer layer. More particularly, the membrane 9 can comprise a sealing layer that makes it possible to fasten the aluminium foil to the body of the capsule (for example made of plastics).
Optionally, a top layer of protective lacquer can be provided to prevent the aluminium foil from damages caused by the aggressive powder particles of ingredient contained inside the capsule. The membrane 9 is fastened to the capsule body 2. A chamber 10 is thus formed within the body 2, delimited by the body walls 3, the injection wall 4, and the membrane 9.
The membrane 9 is fastened to the body 2 by an adhesive seal band 11. The adhesive seal band 11 provides sealing between the body 2 and the membrane 9.
The upper opening of the capsule body is closed by an upper injection wall 4 forming the top face 5. The upper injection wall 4 can be welded on upper peripheral edges 6 of the capsule body walls 3.
The capsule 3. further comprises a bottom wall 7 having a dispensing opening 8. It further comprises a pierceable membrane 9, for example made of aluminium. The membrane 9 is preferably made of a laminate structure comprising an aluminium foil and at least a polymer layer. More particularly, the membrane 9 can comprise a sealing layer that makes it possible to fasten the aluminium foil to the body of the capsule (for example made of plastics).
Optionally, a top layer of protective lacquer can be provided to prevent the aluminium foil from damages caused by the aggressive powder particles of ingredient contained inside the capsule. The membrane 9 is fastened to the capsule body 2. A chamber 10 is thus formed within the body 2, delimited by the body walls 3, the injection wall 4, and the membrane 9.
The membrane 9 is fastened to the body 2 by an adhesive seal band 11. The adhesive seal band 11 provides sealing between the body 2 and the membrane 9.
9 More particularly, the chamber 10 is closed at its bottom end by the membrane 9, the bottom end of the chamber 10 comprising an opening closed by said membrane 9. The opening at the bottom end of the chamber 10 is surrounded by a rim 12. The rim 12 extends in a plane parallel to the top face 5 of the capsule, and provides a flat surface for fastening the membrane 9. The adhesive seal band 11 is interposed between said rim 12 and a periphery of the membrane 9.
The capsule 1of the represented example embodiment further comprises a rigid distributor wall 13 that is located between said injection wall 4 and a capsule lower compartment 14.
Preferably, the ingredient contained in the capsule is located in the interior compartment 14, i.e. in the portion of the capsule chamber 10 which is between the distributor wall 13 and the bottom membrane 9.
However, it is also possible to dispose the same ingredient throughout the whole volume of the chamber 10, or alternatively, two different ingredients can be separated from one another by the distributor wall 13.
The distributor wall 13 comprises through-holes. Their diameter is appropriately chosen depending on the type of ingredient contained in the capsule and on the corresponding type of product preparation. If the distributor wall comprises a single hole, the flow of fluid through said hole will create a single jet, with a powerful mixing effect. This configuration is preferably chosen in case the ingredient contained in the capsule is a soluble powder, which requires a powerful swirling movement of the water injected therein, so as to improve the dissolution of the powder with the water. Alternatively, for example if the ingredient contained in the capsule compartment is ground roasted coffee, the distributor wall 13 comprises a plurality of holes, distributed evenly across its surface to ensure proper wetting of the coffee bed contained between the distributor wall and the bottom wall 32 of the capsule.
The diameter of the holes is preferably less than the smallest particles of the ingredient, but it is sufficient to ensure a proper flow of water through the rigid distributor wall 13. The diameter can for example be comprised typically between 10 microns and 3mm, preferably between 100 microns and 1 mm.
Between the membrane 9 and the bottom wall 7, opening means 15 are provided. The opening means 15 has the general shape of a plate, the upper face of said plate facing the membrane 9 and being disposed inside the capsule body 2 in the vicinity of the membrane 9. The upper face of the plate of the opening means forms sharp elements adapted to pierce or tear the membrane 9 when fluid pressure inside the capsule compartment increases thus engaging the membrane with the opening means 15 and pressing said membrane against said opening means.
Figure 2 represents an example embodiment of a capsule according to the invention, shown on a similar view to Figure 1.
The general configuration of the capsule of Figure 2 is identical to the general configuration of the capsule of Figure 1, except for the membrane 9.
The above detailed description of the capsule of Figure 1 is thus applicable to the capsule of Figure 2, with the following differences.
The membrane 9 of the prior-art capsule of Figure 1 is usually made of a flat aluminium foil (or a foil of an adapted material) cut to the right dimensions to cover the opening at the bottom end of the chamber 10 and to rest on the rim 12 to which it is fastened by fastening means such as an adhesive seal band (e.g. made of a heat seal lacquer) which forms a seal between the membrane 9 and the rim 12. When the membrane 9 is not subject to a pressure difference between the inside and the outside of the chamber, it is substantially flat.
According to the present invention and as shown in Figure 2, the part of the membrane which is surrounded by the seal has a developed surface area comprised between 110% and 140% of the area of a flat surface surrounded by said seal. In other words, the part of the membrane surrounded by the fastening means has a surface area which is 10% to 40% greater that the corresponding surface area of the flat membrane according to the prior-art shown in Figure 1. This implies that the part of the membrane 9 surrounded by the fastening means cannot be flat. If the seal formed by the adhesive seal band 11 is substantially circular, this part of the membrane 9 can have the shape of a dome.
As in the prior-art, the membrane 9 can be obtained in a flat aluminium (or other adapted material) foil. For example, if the rim 12 where the membrane is fastened is circular, a circular membrane 9 of greater diameter than the diameter of the rim 12 can be used. The periphery of the membrane 9 is thus of greater length than the periphery of the rim 12 which surrounds the opening.
The excess length of the membrane periphery can be evenly distributed along the periphery of the rim 12. In particular, small folds can be made at the periphery of the membrane 9 to arrange the membrane 9 on the rim 12 having a smaller periphery.
Thanks to the use of an adhesive seal band such as a heat seal lacquer as fastening means, a fluid-tight seal can be provided despite the surface irregularities caused by the folds at the periphery of the membrane 9.
As hereafter described with reference to Figures 4a to 5d, the greater surface area of membrane compared to a capsule according to the prior art will help the membrane 9 to correctly engage the opening means 15 and to conform to the same when a pressure higher than atmospheric pressure is established in the chamber 10 when fluid for food or beverage preparation is injected into the chamber 10.
Figure 3 is a detailed perspective view of an example embodiment of the opening means 15, corresponding to the opening means used in the capsule of Figure 1. The upper face the opening means 15 is shown in Figure 2. According to this embodiment the opening means 15 for opening the membrane 9 consist of a disc with recessed and raised elements 16. The recessed and raised elements 16 have a pyramid-shape (more precisely a slightly truncated pyramid shape). In other embodiment, the recessed and raised elements have any other geometry adapted to open the membrane, such as a cone shape. Smaller raised elements 17 are also arranged in spaces 18 between the pyramidal raised elements 16.
The plate comprises holes preferably formed in the spaces 18 between the pyramidal raised elements 16 (e.g. at the top of said smaller raised elements) so as to let the product formed by dissolution or extraction inside the compartment 14 out towards a consumer's cup when the membrane 9 is opened.
As the membrane engages and is pressed against the upper face of the opening means, the membrane has also a filter function for the prepared beverage.
The membrane has to correctly engage with the opening means, and in particular it has to be deformed and stretched to conform to the pyramid surfaces (or the surfaces of other opening elements) to provide, in a reproducible way, a regular opening such as holes or tears evenly distributed over the surface of the membrane, and also to provide a filter function to avoid particles of ingredient being delivered with the food or beverage product. To enhance reproducibility of the membrane opening, the membrane can comprise pre-weakened spots. The pre-weakened spots can advantageously be placed to match the raised elements of the opening means when the membrane engages said opening means.
Figures 4a, 4b and 4c illustrate the behaviour of a membrane of a capsule according to the prior art when a food or beverage product is produced.
Figure 4a represents the bottom end portion of a capsule for food or beverage preparation, before injection of fluid inside the chamber 10.
The membrane 9 is fastened to rim 12 formed by the walls 3 of the body 2 by the adhesive seal band 11. As the pressure is balanced between the interior of the capsule (chamber 10) and the exterior of the capsule, no force due to a pressure difference is applied to the membrane 9. In this state, the exterior surface of membrane 9 (face of the membrane outside the chamber 10) faces the opening means 15 in the vicinity of an upper face of said opening means 15.
In Figure 4b, fluid, typically water and/or water vapour is introduced under pressure (i.e. above atmospheric pressure) into the chamber
The capsule 1of the represented example embodiment further comprises a rigid distributor wall 13 that is located between said injection wall 4 and a capsule lower compartment 14.
Preferably, the ingredient contained in the capsule is located in the interior compartment 14, i.e. in the portion of the capsule chamber 10 which is between the distributor wall 13 and the bottom membrane 9.
However, it is also possible to dispose the same ingredient throughout the whole volume of the chamber 10, or alternatively, two different ingredients can be separated from one another by the distributor wall 13.
The distributor wall 13 comprises through-holes. Their diameter is appropriately chosen depending on the type of ingredient contained in the capsule and on the corresponding type of product preparation. If the distributor wall comprises a single hole, the flow of fluid through said hole will create a single jet, with a powerful mixing effect. This configuration is preferably chosen in case the ingredient contained in the capsule is a soluble powder, which requires a powerful swirling movement of the water injected therein, so as to improve the dissolution of the powder with the water. Alternatively, for example if the ingredient contained in the capsule compartment is ground roasted coffee, the distributor wall 13 comprises a plurality of holes, distributed evenly across its surface to ensure proper wetting of the coffee bed contained between the distributor wall and the bottom wall 32 of the capsule.
The diameter of the holes is preferably less than the smallest particles of the ingredient, but it is sufficient to ensure a proper flow of water through the rigid distributor wall 13. The diameter can for example be comprised typically between 10 microns and 3mm, preferably between 100 microns and 1 mm.
Between the membrane 9 and the bottom wall 7, opening means 15 are provided. The opening means 15 has the general shape of a plate, the upper face of said plate facing the membrane 9 and being disposed inside the capsule body 2 in the vicinity of the membrane 9. The upper face of the plate of the opening means forms sharp elements adapted to pierce or tear the membrane 9 when fluid pressure inside the capsule compartment increases thus engaging the membrane with the opening means 15 and pressing said membrane against said opening means.
Figure 2 represents an example embodiment of a capsule according to the invention, shown on a similar view to Figure 1.
The general configuration of the capsule of Figure 2 is identical to the general configuration of the capsule of Figure 1, except for the membrane 9.
The above detailed description of the capsule of Figure 1 is thus applicable to the capsule of Figure 2, with the following differences.
The membrane 9 of the prior-art capsule of Figure 1 is usually made of a flat aluminium foil (or a foil of an adapted material) cut to the right dimensions to cover the opening at the bottom end of the chamber 10 and to rest on the rim 12 to which it is fastened by fastening means such as an adhesive seal band (e.g. made of a heat seal lacquer) which forms a seal between the membrane 9 and the rim 12. When the membrane 9 is not subject to a pressure difference between the inside and the outside of the chamber, it is substantially flat.
According to the present invention and as shown in Figure 2, the part of the membrane which is surrounded by the seal has a developed surface area comprised between 110% and 140% of the area of a flat surface surrounded by said seal. In other words, the part of the membrane surrounded by the fastening means has a surface area which is 10% to 40% greater that the corresponding surface area of the flat membrane according to the prior-art shown in Figure 1. This implies that the part of the membrane 9 surrounded by the fastening means cannot be flat. If the seal formed by the adhesive seal band 11 is substantially circular, this part of the membrane 9 can have the shape of a dome.
As in the prior-art, the membrane 9 can be obtained in a flat aluminium (or other adapted material) foil. For example, if the rim 12 where the membrane is fastened is circular, a circular membrane 9 of greater diameter than the diameter of the rim 12 can be used. The periphery of the membrane 9 is thus of greater length than the periphery of the rim 12 which surrounds the opening.
The excess length of the membrane periphery can be evenly distributed along the periphery of the rim 12. In particular, small folds can be made at the periphery of the membrane 9 to arrange the membrane 9 on the rim 12 having a smaller periphery.
Thanks to the use of an adhesive seal band such as a heat seal lacquer as fastening means, a fluid-tight seal can be provided despite the surface irregularities caused by the folds at the periphery of the membrane 9.
As hereafter described with reference to Figures 4a to 5d, the greater surface area of membrane compared to a capsule according to the prior art will help the membrane 9 to correctly engage the opening means 15 and to conform to the same when a pressure higher than atmospheric pressure is established in the chamber 10 when fluid for food or beverage preparation is injected into the chamber 10.
Figure 3 is a detailed perspective view of an example embodiment of the opening means 15, corresponding to the opening means used in the capsule of Figure 1. The upper face the opening means 15 is shown in Figure 2. According to this embodiment the opening means 15 for opening the membrane 9 consist of a disc with recessed and raised elements 16. The recessed and raised elements 16 have a pyramid-shape (more precisely a slightly truncated pyramid shape). In other embodiment, the recessed and raised elements have any other geometry adapted to open the membrane, such as a cone shape. Smaller raised elements 17 are also arranged in spaces 18 between the pyramidal raised elements 16.
The plate comprises holes preferably formed in the spaces 18 between the pyramidal raised elements 16 (e.g. at the top of said smaller raised elements) so as to let the product formed by dissolution or extraction inside the compartment 14 out towards a consumer's cup when the membrane 9 is opened.
As the membrane engages and is pressed against the upper face of the opening means, the membrane has also a filter function for the prepared beverage.
The membrane has to correctly engage with the opening means, and in particular it has to be deformed and stretched to conform to the pyramid surfaces (or the surfaces of other opening elements) to provide, in a reproducible way, a regular opening such as holes or tears evenly distributed over the surface of the membrane, and also to provide a filter function to avoid particles of ingredient being delivered with the food or beverage product. To enhance reproducibility of the membrane opening, the membrane can comprise pre-weakened spots. The pre-weakened spots can advantageously be placed to match the raised elements of the opening means when the membrane engages said opening means.
Figures 4a, 4b and 4c illustrate the behaviour of a membrane of a capsule according to the prior art when a food or beverage product is produced.
Figure 4a represents the bottom end portion of a capsule for food or beverage preparation, before injection of fluid inside the chamber 10.
The membrane 9 is fastened to rim 12 formed by the walls 3 of the body 2 by the adhesive seal band 11. As the pressure is balanced between the interior of the capsule (chamber 10) and the exterior of the capsule, no force due to a pressure difference is applied to the membrane 9. In this state, the exterior surface of membrane 9 (face of the membrane outside the chamber 10) faces the opening means 15 in the vicinity of an upper face of said opening means 15.
In Figure 4b, fluid, typically water and/or water vapour is introduced under pressure (i.e. above atmospheric pressure) into the chamber
10 formed within the capsule body 2. The pressure rises inside the chamber 10.
The pressure is applied to the body walls 3 and to the membrane 10. More particularly, the pressure is applied to the part of the membrane 9 which closes the opening surrounded by the rim 12. The pressure difference between the interior of the capsule (chamber 10) and the exterior of the capsule, in particular under the membrane 9, generates a force distributed over the membrane surface area which closes the opening surrounded by the rim 12. This force pushes the membrane 9 in a direction from inside to outside the chamber 10. The membrane 9 engages the opening means 15. As shown in figure 3b, because the membrane is made of a stiff material such as aluminium, the deformation of the membrane 9 is limited. More particularly, the increase of the membrane surface area, i.e. the ability of the membrane to be elongated before it ruptures, is limited. The membrane thus conforms only to the top part of some of the raised elements of the opening means.
The pressure rises in the chamber 10 with introduction of fluid until it reaches a so-called opening pressure. With the pressure rise inside the chamber the membrane is pressed against the opening means by the force generated by the pressure difference between the pressure inside the chamber and the atmospheric pressure outside said chamber 10. When the opening pressure is reached, the membrane opens (i.e. is pierced, cut, or torn) as shown in Figure 3c thanks to the raised elements 16 of the opening means 15 that create a mechanical lever effect onto the membrane, hence a mechanical stress in the membrane material until the latter reaches its mechanical failure point and tears or more generally breaks. This breaking of the material does not necessarily need to be in a plane perpendicular to the general plane of the membrane, but can also be in any other direction, and not necessarily throughout the whole thickness of the material, as long as a passage is created between the inside of the capsule and the outside, so as to allow product to flow from inside the capsule towards the outside. The food or beverage product obtained flows through the membrane 9 and the opening means 15 to be delivered by the dispensing opening 8.
However, because the conformation of the membrane to the raised element is limited before it is opened, the membrane can have an irregular opening: the opening can be irregularly distributed on the membrane surface in contact with the opening means, the membrane can be ruptured before it conforms to the opening means (so that the pressure drops and the beverage flows through an opening of the membrane having an undesired shape). The opening of the membrane can also be different from one capsule to another. The filter function of the membrane 9 in cooperation with the opening means can change from one capsule to another. Particles of the ingredient contained in the compartment 14 (or generally speaking in the chamber 10) can pass through the membrane and opening means. For coffee preparation, this can lead to coffee having an unpleasant taste or texture.
The bad reproducibility of the opening of the membrane and its filter function from one capsule to another can change the quality or the taste of the prepared food product or beverage, because the pressure inside the chamber during the beverage preparation can change from one capsule to another, and because the filter function of the membrane and opening means can be modified.
By way of comparison, Figures 5a, 5b, Sc and 5d illustrate the behaviour of a membrane of a capsule according to the invention when a food or beverage product is produced.
More particularly, Figures 5a and 5b illustrate on similar views to Figure 4a two alternative embodiments of a capsule according to the invention, and Figures Sc and 5d illustrate on a similar view to those of Figures 4b and 4c the behaviour of a membrane of a capsule according to the invention (e.g.
according to the embodiments of Figures 5a and 5b) when a high pressure is established inside the capsule chamber.
Figure 5a represents the bottom end portion of a capsule for food or beverage preparation, before injection of fluid into the chamber 10.
The embodiment of figure 5a corresponds to the embodiment of Figure 2. The membrane 9 has a part surrounded by the adhesive seal band 11 of greater dimensions than the flat surface surrounded by said adhesive seal band (i.e.
in the present case of greater dimensions than the opening at the bottom end of the chamber 10). The membrane 9 forms a dome over said opening.
Compared to the embodiment of Figure 5a, in the embodiment of Figure 5b the membrane is folded in the initial state (before preparation of the food or beverage product), so as to have an apparent flat shape over the opening at the bottom end of the chamber 10. The folds of the membrane can have a determined or erratic configuration. The apparent flat shape of the membrane 9 increases the space available for the ingredient inside the chamber 10.
In Figure 5c, as in Figure 4b, a fluid such as water and/or water vapour is introduced under pressure (i.e. above atmospheric pressure) into the chamber 10 formed within the capsule body 2. The pressure rises inside the chamber 10. The pressure is applied to the body walls 3 and to the membrane 10.
The pressure difference between the interior of the capsule (chamber 10) and the exterior of the capsule, in particular under the membrane 9, generates a force distributed over the membrane surface which closes the opening surrounded by the rim 12. This force pushes the membrane 9 in a direction from inside to outside the chamber 10. The membrane 9 thus engages the opening means 15.
Thanks to the configuration of the membrane in a capsule according to the present invention, extra surface is provided for conformation of the membrane to the shape of the raised elements 17 of the opening means (or, generally speaking, for conformation of the membrane to the shape of the opening means). Compared to the membrane of a prior-art capsule, the membrane 9 of a capsule according to the invention can enter deeper into the spaces 18 between the pyramidal raised elements 16. It covers a greater percentage of the surface of the face of the opening means facing the membrane. For example, the membrane 9 can be dimensioned to obtain a coverage of more than 60%, and preferably more than 70% of this surface before said membrane opens.
With a capsule according to the present invention, the conformation of the membrane to the shape of the opening means is more regular over the whole surface of the membrane (or, more precisely, over the whole surface of the part of the membrane facing the opening means).
As shown in Figure 5d, the pressure rises in the chamber 10 with introduction of fluid until it reaches the opening pressure. The membrane is pressed against the opening means by the force generated by the pressure difference between the pressure inside the chamber 10 and the atmospheric pressure outside said chamber 10. When the opening pressure is reached, the membrane opens (i.e. is pierced, cut, or torn) as shown in Figure 5c thanks to the sharp design of raised elements 16 of the opening means 15. The food or beverage product obtained flows through the membrane 9 and the opening means 15, and is correctly filtered by these means to avoid too many particles of ingredient being present in the product delivered by the dispensing opening 8.
Thanks to the better conformation of the membrane to the shape of the opening means, a regular opening can be obtained over the whole surface of the membrane in contact with the opening means. In the represented example embodiment, the membrane after opening presents evenly distributed openings formed by the top of each pyramidal opening element. This also results in a constant and thus more predictable pressure inside the chamber 10 when a food or beverage is prepared from one capsule to another. An effective filter function is provided by the cooperation between the membrane and the opening means. Finally, a constant quality and taste of the product is provided.
It should be understood that various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. Such changes and modifications can be made without departing from the spirit and scope of the present invention and without diminishing its attendant advantages. It is therefore intended that such changes and modifications be covered by the appended claims.
The pressure is applied to the body walls 3 and to the membrane 10. More particularly, the pressure is applied to the part of the membrane 9 which closes the opening surrounded by the rim 12. The pressure difference between the interior of the capsule (chamber 10) and the exterior of the capsule, in particular under the membrane 9, generates a force distributed over the membrane surface area which closes the opening surrounded by the rim 12. This force pushes the membrane 9 in a direction from inside to outside the chamber 10. The membrane 9 engages the opening means 15. As shown in figure 3b, because the membrane is made of a stiff material such as aluminium, the deformation of the membrane 9 is limited. More particularly, the increase of the membrane surface area, i.e. the ability of the membrane to be elongated before it ruptures, is limited. The membrane thus conforms only to the top part of some of the raised elements of the opening means.
The pressure rises in the chamber 10 with introduction of fluid until it reaches a so-called opening pressure. With the pressure rise inside the chamber the membrane is pressed against the opening means by the force generated by the pressure difference between the pressure inside the chamber and the atmospheric pressure outside said chamber 10. When the opening pressure is reached, the membrane opens (i.e. is pierced, cut, or torn) as shown in Figure 3c thanks to the raised elements 16 of the opening means 15 that create a mechanical lever effect onto the membrane, hence a mechanical stress in the membrane material until the latter reaches its mechanical failure point and tears or more generally breaks. This breaking of the material does not necessarily need to be in a plane perpendicular to the general plane of the membrane, but can also be in any other direction, and not necessarily throughout the whole thickness of the material, as long as a passage is created between the inside of the capsule and the outside, so as to allow product to flow from inside the capsule towards the outside. The food or beverage product obtained flows through the membrane 9 and the opening means 15 to be delivered by the dispensing opening 8.
However, because the conformation of the membrane to the raised element is limited before it is opened, the membrane can have an irregular opening: the opening can be irregularly distributed on the membrane surface in contact with the opening means, the membrane can be ruptured before it conforms to the opening means (so that the pressure drops and the beverage flows through an opening of the membrane having an undesired shape). The opening of the membrane can also be different from one capsule to another. The filter function of the membrane 9 in cooperation with the opening means can change from one capsule to another. Particles of the ingredient contained in the compartment 14 (or generally speaking in the chamber 10) can pass through the membrane and opening means. For coffee preparation, this can lead to coffee having an unpleasant taste or texture.
The bad reproducibility of the opening of the membrane and its filter function from one capsule to another can change the quality or the taste of the prepared food product or beverage, because the pressure inside the chamber during the beverage preparation can change from one capsule to another, and because the filter function of the membrane and opening means can be modified.
By way of comparison, Figures 5a, 5b, Sc and 5d illustrate the behaviour of a membrane of a capsule according to the invention when a food or beverage product is produced.
More particularly, Figures 5a and 5b illustrate on similar views to Figure 4a two alternative embodiments of a capsule according to the invention, and Figures Sc and 5d illustrate on a similar view to those of Figures 4b and 4c the behaviour of a membrane of a capsule according to the invention (e.g.
according to the embodiments of Figures 5a and 5b) when a high pressure is established inside the capsule chamber.
Figure 5a represents the bottom end portion of a capsule for food or beverage preparation, before injection of fluid into the chamber 10.
The embodiment of figure 5a corresponds to the embodiment of Figure 2. The membrane 9 has a part surrounded by the adhesive seal band 11 of greater dimensions than the flat surface surrounded by said adhesive seal band (i.e.
in the present case of greater dimensions than the opening at the bottom end of the chamber 10). The membrane 9 forms a dome over said opening.
Compared to the embodiment of Figure 5a, in the embodiment of Figure 5b the membrane is folded in the initial state (before preparation of the food or beverage product), so as to have an apparent flat shape over the opening at the bottom end of the chamber 10. The folds of the membrane can have a determined or erratic configuration. The apparent flat shape of the membrane 9 increases the space available for the ingredient inside the chamber 10.
In Figure 5c, as in Figure 4b, a fluid such as water and/or water vapour is introduced under pressure (i.e. above atmospheric pressure) into the chamber 10 formed within the capsule body 2. The pressure rises inside the chamber 10. The pressure is applied to the body walls 3 and to the membrane 10.
The pressure difference between the interior of the capsule (chamber 10) and the exterior of the capsule, in particular under the membrane 9, generates a force distributed over the membrane surface which closes the opening surrounded by the rim 12. This force pushes the membrane 9 in a direction from inside to outside the chamber 10. The membrane 9 thus engages the opening means 15.
Thanks to the configuration of the membrane in a capsule according to the present invention, extra surface is provided for conformation of the membrane to the shape of the raised elements 17 of the opening means (or, generally speaking, for conformation of the membrane to the shape of the opening means). Compared to the membrane of a prior-art capsule, the membrane 9 of a capsule according to the invention can enter deeper into the spaces 18 between the pyramidal raised elements 16. It covers a greater percentage of the surface of the face of the opening means facing the membrane. For example, the membrane 9 can be dimensioned to obtain a coverage of more than 60%, and preferably more than 70% of this surface before said membrane opens.
With a capsule according to the present invention, the conformation of the membrane to the shape of the opening means is more regular over the whole surface of the membrane (or, more precisely, over the whole surface of the part of the membrane facing the opening means).
As shown in Figure 5d, the pressure rises in the chamber 10 with introduction of fluid until it reaches the opening pressure. The membrane is pressed against the opening means by the force generated by the pressure difference between the pressure inside the chamber 10 and the atmospheric pressure outside said chamber 10. When the opening pressure is reached, the membrane opens (i.e. is pierced, cut, or torn) as shown in Figure 5c thanks to the sharp design of raised elements 16 of the opening means 15. The food or beverage product obtained flows through the membrane 9 and the opening means 15, and is correctly filtered by these means to avoid too many particles of ingredient being present in the product delivered by the dispensing opening 8.
Thanks to the better conformation of the membrane to the shape of the opening means, a regular opening can be obtained over the whole surface of the membrane in contact with the opening means. In the represented example embodiment, the membrane after opening presents evenly distributed openings formed by the top of each pyramidal opening element. This also results in a constant and thus more predictable pressure inside the chamber 10 when a food or beverage is prepared from one capsule to another. An effective filter function is provided by the cooperation between the membrane and the opening means. Finally, a constant quality and taste of the product is provided.
It should be understood that various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. Such changes and modifications can be made without departing from the spirit and scope of the present invention and without diminishing its attendant advantages. It is therefore intended that such changes and modifications be covered by the appended claims.
Claims (14)
1. Capsule for food or beverage preparation, the capsule (1) comprising:
- a hollow body (2) which is impermeable to liquids and to air and adapted to be punctured for fluid injection inside the capsule, - a chamber (10) formed inside the body (2) and containing an ingredient for preparing food or beverage by dissolution into the fluid under pressure or extraction by the fluid under pressure, - a membrane (9) fastened to the body (2) to retain pressure in the chamber (10), at least part of said membrane (9) covering an opening formed in a bottom end of the chamber (10), the opening being surrounded by a rim (12) to which an edge of the membrane (9) is fastened by fastening means which forms a seal between the body (2) and the membrane (9), and - opening means (15) disposed outside the chamber (10) in the vicinity of the membrane (9), the opening means (15) being configured to open the membrane (9) when said membrane (9) is pressed against said opening means (15) under an opening pressure, characterized in that the part of the membrane (9) which is surrounded by the seal has a developed surface area comprised between 110% and 140% of the area of a flat surface surrounded by said seal.
- a hollow body (2) which is impermeable to liquids and to air and adapted to be punctured for fluid injection inside the capsule, - a chamber (10) formed inside the body (2) and containing an ingredient for preparing food or beverage by dissolution into the fluid under pressure or extraction by the fluid under pressure, - a membrane (9) fastened to the body (2) to retain pressure in the chamber (10), at least part of said membrane (9) covering an opening formed in a bottom end of the chamber (10), the opening being surrounded by a rim (12) to which an edge of the membrane (9) is fastened by fastening means which forms a seal between the body (2) and the membrane (9), and - opening means (15) disposed outside the chamber (10) in the vicinity of the membrane (9), the opening means (15) being configured to open the membrane (9) when said membrane (9) is pressed against said opening means (15) under an opening pressure, characterized in that the part of the membrane (9) which is surrounded by the seal has a developed surface area comprised between 110% and 140% of the area of a flat surface surrounded by said seal.
2. Capsule according to Claim 1, wherein the opening formed in a bottom end of the chamber (10) has an area of about 600 mm2 while the part of the membrane (9) which covers this opening has a developed surface area of more than 660 mm2 and preferably more than 750 mm2.
3. Capsule according to Claim 1 or Claim 2, wherein the fastening means comprises an adhesive seal band.
4. Capsule according to any one of Claims 1 to 3, wherein the membrane (9) is formed from a flat sheet having a periphery of greater length than a periphery of the rim (12) which surrounds the opening, the length of the periphery of the membrane (9) in excess compared to the length of the periphery of the opening rim (12) being evenly distributed along said periphery of the opening rim (12).
5. Capsule according to any one of Claims 1 to 4, wherein the opening formed in the bottom end of the chamber (10) is substantially circular, and the membrane (9) forms a dome over the opening formed in the bottom end of the chamber (10) when a pressure is established in the chamber (10) greater than the pressure outside the chamber (10).
6. Capsule according to any one of Claims 1 to 5, wherein the part of the membrane (9) which covers the opening formed in the bottom end of the chamber (10) comprises folds so as to be substantially flat when the pressures on each side of the membrane (9) are balanced, and wherein the membrane (9) can be at least in part unfolded under the effect of a pressure established in the chamber (10).
7. Capsule according to any one of Claims 1 to 6, wherein the opening means (15) comprises a plate having an upper surface facing the membrane (9), and wherein the upper surface forms or carries sharp raised elements (16).
8. Capsule according to claim 7 wherein the raised elements (16) are pyramids or truncated pyramids.
9. Capsule according to Claim 7 or Claim 8, wherein the part of the membrane (9) which covers the opening formed in the bottom end of the chamber (10) has a surface area of more than 60% of the developed surface area of the plate.
10.Capsule according to any one of Claims 1 to 9, wherein the membrane (9) is made of aluminium, or of a laminate structure comprising an aluminium foil and a polymer layer.
11.Capsule according to any one of Claims 1 to 9, wherein the membrane (9) is made of plastics with a metallic covering.
12.Capsule according to any one of Claims 1 to 11, wherein the membrane comprises pre-weakened spots.
13.Capsule according to any one of Claims 1 to 12, wherein the material of which the chamber (10) is formed is at least one of aluminium, aluminium/plastics composite, aluminium/plastics/paper composite, and plastics in a single layer or in a multilayer form.
14. Capsule according to any one of Claims 1 to 13, wherein the ingredient contained in the chamber (10) comprises ground roasted coffee to be extracted into water vapour and/or hot liquid water or comprises a soluble ingredient or mix of soluble ingredients for preparation of a beverage such as instant coffee, hot chocolate, or a soup or other dehydrated edible product to be dissolved into hot or cold water or milk.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP18207128.2 | 2018-11-20 | ||
EP18207128 | 2018-11-20 | ||
PCT/EP2019/081700 WO2020104402A1 (en) | 2018-11-20 | 2019-11-19 | Capsule for food or beverage preparation comprising an oversized membrane |
Publications (1)
Publication Number | Publication Date |
---|---|
CA3120485A1 true CA3120485A1 (en) | 2020-05-28 |
Family
ID=64402014
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA3120485A Pending CA3120485A1 (en) | 2018-11-20 | 2019-11-19 | Capsule for food or beverage preparation comprising an oversized membrane |
Country Status (13)
Country | Link |
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US (1) | US20220009704A1 (en) |
EP (1) | EP3883864A1 (en) |
JP (1) | JP7459089B2 (en) |
KR (1) | KR20210092741A (en) |
CN (1) | CN113039137B (en) |
AU (1) | AU2019384352A1 (en) |
BR (1) | BR112021007536A2 (en) |
CA (1) | CA3120485A1 (en) |
CL (1) | CL2021001255A1 (en) |
MX (1) | MX2021005456A (en) |
PH (1) | PH12021550879A1 (en) |
SG (1) | SG11202103870TA (en) |
WO (1) | WO2020104402A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115884927A (en) * | 2020-09-02 | 2023-03-31 | 雀巢产品有限公司 | Biodegradable capsule with integrated opening device |
DK4072974T3 (en) | 2020-09-11 | 2023-05-08 | Nestle Sa | COMPOSTABLE TOP LAYER STRUCTURE FOR A CAPSULE FOR PREPARING A BEVERAGE |
CN115320898A (en) * | 2022-01-11 | 2022-11-11 | 珠海鑫彩拓电子科技有限公司 | Coffee and tea drink capsule and manufacturing method thereof |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ATE222875T1 (en) * | 1999-01-08 | 2002-09-15 | Kuster Sirocco Kaffee Ag A | BREWING BAG FOR A FILTER COFFEE BREWING DEVICE |
IL162233A0 (en) | 2002-01-16 | 2005-11-20 | Nestle Sa | Closed capsule with opening means |
DK1398279T3 (en) * | 2002-08-23 | 2005-09-19 | Sara Lee De Nv | Stiff casing for preparing a beverage for intake |
EP1784344B1 (en) | 2004-08-23 | 2009-04-08 | Nestec S.A. | Capsule for preparing and delivering a drink by injecting a pressurized fluid into the capsule |
ATE369062T1 (en) | 2004-10-25 | 2007-08-15 | Nestec Sa | CAPSULE WITH SEALANTS |
DE102011012881A1 (en) * | 2010-09-22 | 2012-03-22 | Krüger Gmbh & Co. Kg | Portion capsule and method of making a beverage with a portion capsule |
EP2444339A1 (en) * | 2010-10-25 | 2012-04-25 | Nestec S.A. | A capsule for preparation of a beverage |
EP2559636A1 (en) | 2011-08-19 | 2013-02-20 | Nestec S.A. | An in-mould labelled capsule for beverage preparation |
EP2562101A1 (en) * | 2011-08-22 | 2013-02-27 | Nestec S.A. | A capsule for use in a beverage preparation machine |
CN104603027B (en) | 2012-09-05 | 2017-08-11 | 雀巢产品技术援助有限公司 | Drink capsule with anti-drip film |
ITTO20120899A1 (en) | 2012-10-15 | 2013-01-14 | Bisio Progetti Spa | CAPSULE FOR THE PREPARATION OF BEVERAGES WITH INFUSION. |
WO2015117892A1 (en) * | 2014-02-06 | 2015-08-13 | Nestec S.A. | A capsule for improved beverage quality |
CH710252A1 (en) * | 2014-10-13 | 2016-04-15 | Alice Allison Sa | Coffee capsule. |
CA2985968C (en) * | 2015-05-15 | 2024-06-11 | Koninklijke Douwe Egberts B.V. | A capsule, a system for preparing a potable beverage from such a capsule and use of such a capsule in a beverage preparation device |
ITUA20161940A1 (en) * | 2016-03-23 | 2017-09-23 | Macchiavelli Srl | Capsule for infusion products, in particular for coffee. |
IT201700043013A1 (en) * | 2017-04-19 | 2018-10-19 | Bisio Progetti Spa | CAPS FOR THE PREPARATION OF INFUSION OR SOLUBLE BEVERAGES IN LOW PRESSURE EXTRACTION SYSTEMS |
-
2019
- 2019-11-19 BR BR112021007536-4A patent/BR112021007536A2/en unknown
- 2019-11-19 AU AU2019384352A patent/AU2019384352A1/en active Pending
- 2019-11-19 WO PCT/EP2019/081700 patent/WO2020104402A1/en unknown
- 2019-11-19 CN CN201980074864.9A patent/CN113039137B/en active Active
- 2019-11-19 SG SG11202103870TA patent/SG11202103870TA/en unknown
- 2019-11-19 KR KR1020217014352A patent/KR20210092741A/en not_active Application Discontinuation
- 2019-11-19 MX MX2021005456A patent/MX2021005456A/en unknown
- 2019-11-19 CA CA3120485A patent/CA3120485A1/en active Pending
- 2019-11-19 EP EP19802191.7A patent/EP3883864A1/en active Pending
- 2019-11-19 US US17/294,722 patent/US20220009704A1/en active Pending
- 2019-11-19 JP JP2021526650A patent/JP7459089B2/en active Active
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2021
- 2021-04-13 PH PH12021550879A patent/PH12021550879A1/en unknown
- 2021-05-13 CL CL2021001255A patent/CL2021001255A1/en unknown
Also Published As
Publication number | Publication date |
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MX2021005456A (en) | 2021-06-08 |
EP3883864A1 (en) | 2021-09-29 |
BR112021007536A2 (en) | 2021-07-27 |
CL2021001255A1 (en) | 2021-12-17 |
KR20210092741A (en) | 2021-07-26 |
PH12021550879A1 (en) | 2022-02-28 |
SG11202103870TA (en) | 2021-06-29 |
JP2022507576A (en) | 2022-01-18 |
US20220009704A1 (en) | 2022-01-13 |
CN113039137B (en) | 2023-07-14 |
CN113039137A (en) | 2021-06-25 |
AU2019384352A1 (en) | 2021-05-13 |
JP7459089B2 (en) | 2024-04-01 |
WO2020104402A1 (en) | 2020-05-28 |
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