CA2839981C - Milk-based formulation - Google Patents
Milk-based formulation Download PDFInfo
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- CA2839981C CA2839981C CA2839981A CA2839981A CA2839981C CA 2839981 C CA2839981 C CA 2839981C CA 2839981 A CA2839981 A CA 2839981A CA 2839981 A CA2839981 A CA 2839981A CA 2839981 C CA2839981 C CA 2839981C
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- CA
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- Prior art keywords
- milk
- protein
- powder
- recombined
- content
- Prior art date
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- 235000013336 milk Nutrition 0.000 title claims abstract description 203
- 239000008267 milk Substances 0.000 title claims abstract description 203
- 210000004080 milk Anatomy 0.000 title claims abstract description 203
- 239000000203 mixture Substances 0.000 title claims abstract description 65
- 238000009472 formulation Methods 0.000 title claims abstract description 45
- 102000004169 proteins and genes Human genes 0.000 claims abstract description 75
- 108090000623 proteins and genes Proteins 0.000 claims abstract description 75
- 150000001720 carbohydrates Chemical class 0.000 claims abstract description 71
- 235000014633 carbohydrates Nutrition 0.000 claims abstract description 71
- 235000020201 recombined milk Nutrition 0.000 claims abstract description 68
- GUBGYTABKSRVRQ-QKKXKWKRSA-N Lactose Natural products OC[C@H]1O[C@@H](O[C@H]2[C@H](O)[C@@H](O)C(O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@H]1O GUBGYTABKSRVRQ-QKKXKWKRSA-N 0.000 claims abstract description 56
- 239000008101 lactose Substances 0.000 claims abstract description 56
- 230000002829 reductive effect Effects 0.000 claims abstract description 41
- 238000000034 method Methods 0.000 claims abstract description 37
- 239000002994 raw material Substances 0.000 claims abstract description 36
- 238000002360 preparation method Methods 0.000 claims abstract description 13
- 239000007858 starting material Substances 0.000 claims abstract description 10
- 239000000843 powder Substances 0.000 claims description 100
- 239000000047 product Substances 0.000 claims description 77
- 235000018102 proteins Nutrition 0.000 claims description 72
- 235000013361 beverage Nutrition 0.000 claims description 68
- 235000020183 skimmed milk Nutrition 0.000 claims description 32
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 31
- 239000011707 mineral Substances 0.000 claims description 31
- 238000000108 ultra-filtration Methods 0.000 claims description 31
- 238000001728 nano-filtration Methods 0.000 claims description 24
- 239000012465 retentate Substances 0.000 claims description 24
- 238000001223 reverse osmosis Methods 0.000 claims description 24
- 239000012466 permeate Substances 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 108010011756 Milk Proteins Proteins 0.000 claims description 8
- 102000014171 Milk Proteins Human genes 0.000 claims description 8
- 239000004615 ingredient Substances 0.000 claims description 8
- 238000001556 precipitation Methods 0.000 claims description 8
- 235000021239 milk protein Nutrition 0.000 claims description 7
- 235000020124 milk-based beverage Nutrition 0.000 claims description 7
- 239000012141 concentrate Substances 0.000 claims description 6
- 239000000727 fraction Substances 0.000 claims description 5
- 108090000790 Enzymes Proteins 0.000 claims description 4
- 102000004190 Enzymes Human genes 0.000 claims description 4
- 238000013375 chromatographic separation Methods 0.000 claims description 4
- 238000004587 chromatography analysis Methods 0.000 claims description 4
- 238000005374 membrane filtration Methods 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 4
- 235000013861 fat-free Nutrition 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 229940077731 carbohydrate nutrients Drugs 0.000 claims 10
- 230000007812 deficiency Effects 0.000 abstract description 3
- 235000010755 mineral Nutrition 0.000 description 24
- 238000006243 chemical reaction Methods 0.000 description 19
- 235000019624 protein content Nutrition 0.000 description 16
- YQHPCDPFXQXCMV-VIFPVBQESA-N (2s)-2-amino-6-[[2-(furan-2-yl)-2-oxoethyl]amino]hexanoic acid Chemical compound OC(=O)[C@@H](N)CCCCNCC(=O)C1=CC=CO1 YQHPCDPFXQXCMV-VIFPVBQESA-N 0.000 description 14
- ZOEGQXCAXOUFHN-UHFFFAOYSA-N Furosin Natural products OC1C2OC(=O)C(C=3C4C5(O)O)=CC(O)=C(O)C=3OC5(O)C(=O)C=C4C(=O)OC1C(CO)OC2OC(=O)C1=CC(O)=C(O)C(O)=C1 ZOEGQXCAXOUFHN-UHFFFAOYSA-N 0.000 description 14
- 235000019197 fats Nutrition 0.000 description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 230000007062 hydrolysis Effects 0.000 description 9
- 238000006460 hydrolysis reaction Methods 0.000 description 9
- 239000011734 sodium Substances 0.000 description 8
- 108010046377 Whey Proteins Proteins 0.000 description 7
- 239000005862 Whey Substances 0.000 description 6
- 102000007544 Whey Proteins Human genes 0.000 description 6
- 235000019625 fat content Nutrition 0.000 description 6
- 235000020190 lactose-free milk Nutrition 0.000 description 6
- 108010059881 Lactase Proteins 0.000 description 5
- 108010005774 beta-Galactosidase Proteins 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000012528 membrane Substances 0.000 description 5
- 241000196324 Embryophyta Species 0.000 description 4
- 235000016709 nutrition Nutrition 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 102100026189 Beta-galactosidase Human genes 0.000 description 3
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 3
- 241001465754 Metazoa Species 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- WQZGKKKJIJFFOK-PHYPRBDBSA-N alpha-D-galactose Chemical compound OC[C@H]1O[C@H](O)[C@H](O)[C@@H](O)[C@H]1O WQZGKKKJIJFFOK-PHYPRBDBSA-N 0.000 description 3
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 3
- 235000013351 cheese Nutrition 0.000 description 3
- 235000009508 confectionery Nutrition 0.000 description 3
- 239000006071 cream Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 229940088598 enzyme Drugs 0.000 description 3
- 229930182830 galactose Natural products 0.000 description 3
- 239000008103 glucose Substances 0.000 description 3
- 229940116108 lactase Drugs 0.000 description 3
- 235000000346 sugar Nutrition 0.000 description 3
- 150000008163 sugars Chemical class 0.000 description 3
- 235000013311 vegetables Nutrition 0.000 description 3
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 2
- 241000283690 Bos taurus Species 0.000 description 2
- KDXKERNSBIXSRK-UHFFFAOYSA-N Lysine Natural products NCCCCC(N)C(O)=O KDXKERNSBIXSRK-UHFFFAOYSA-N 0.000 description 2
- 239000004472 Lysine Substances 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 239000003729 cation exchange resin Substances 0.000 description 2
- 235000013365 dairy product Nutrition 0.000 description 2
- 230000002255 enzymatic effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 235000021243 milk fat Nutrition 0.000 description 2
- 229940029985 mineral supplement Drugs 0.000 description 2
- 235000020786 mineral supplement Nutrition 0.000 description 2
- 229940070376 protein Drugs 0.000 description 2
- 238000005215 recombination Methods 0.000 description 2
- 230000006798 recombination Effects 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 239000013049 sediment Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000003643 water by type Substances 0.000 description 2
- UOQHWNPVNXSDDO-UHFFFAOYSA-N 3-bromoimidazo[1,2-a]pyridine-6-carbonitrile Chemical compound C1=CC(C#N)=CN2C(Br)=CN=C21 UOQHWNPVNXSDDO-UHFFFAOYSA-N 0.000 description 1
- 241000282836 Camelus dromedarius Species 0.000 description 1
- 241000283707 Capra Species 0.000 description 1
- 241000233866 Fungi Species 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 241001494479 Pecora Species 0.000 description 1
- 235000019484 Rapeseed oil Nutrition 0.000 description 1
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000014121 butter Nutrition 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 230000009850 completed effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000007857 degradation product Substances 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 229940079919 digestives enzyme preparation Drugs 0.000 description 1
- 238000006911 enzymatic reaction Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 235000019581 fat taste sensations Nutrition 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 235000019869 fractionated palm oil Nutrition 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
- VQHSOMBJVWLPSR-JVCRWLNRSA-N lactitol Chemical compound OC[C@H](O)[C@@H](O)[C@@H]([C@H](O)CO)O[C@@H]1O[C@H](CO)[C@H](O)[C@H](O)[C@H]1O VQHSOMBJVWLPSR-JVCRWLNRSA-N 0.000 description 1
- 229960003451 lactitol Drugs 0.000 description 1
- 235000010448 lactitol Nutrition 0.000 description 1
- 239000000832 lactitol Substances 0.000 description 1
- 229940099563 lactobionic acid Drugs 0.000 description 1
- JCQLYHFGKNRPGE-FCVZTGTOSA-N lactulose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 JCQLYHFGKNRPGE-FCVZTGTOSA-N 0.000 description 1
- 229960000511 lactulose Drugs 0.000 description 1
- PFCRQPBOOFTZGQ-UHFFFAOYSA-N lactulose keto form Natural products OCC(=O)C(O)C(C(O)CO)OC1OC(CO)C(O)C(O)C1O PFCRQPBOOFTZGQ-UHFFFAOYSA-N 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 235000020121 low-fat milk Nutrition 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 150000002772 monosaccharides Chemical class 0.000 description 1
- 235000020184 organic milk Nutrition 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 229920000136 polysorbate Polymers 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000006041 probiotic Substances 0.000 description 1
- 235000018291 probiotics Nutrition 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011369 resultant mixture Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000007847 structural defect Effects 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 235000019605 sweet taste sensations Nutrition 0.000 description 1
- 235000019871 vegetable fat Nutrition 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 235000021119 whey protein Nutrition 0.000 description 1
- 235000008939 whole milk Nutrition 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C9/00—Milk preparations; Milk powder or milk powder preparations
- A23C9/005—Condensed milk; Sugared condensed milk
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C9/00—Milk preparations; Milk powder or milk powder preparations
- A23C9/16—Agglomerating or granulating milk powder; Making instant milk powder; Products obtained thereby
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C9/00—Milk preparations; Milk powder or milk powder preparations
- A23C9/12—Fermented milk preparations; Treatment using microorganisms or enzymes
- A23C9/1203—Addition of, or treatment with, enzymes or microorganisms other than lactobacteriaceae
- A23C9/1206—Lactose hydrolysing enzymes, e.g. lactase, beta-galactosidase
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C9/00—Milk preparations; Milk powder or milk powder preparations
- A23C9/14—Milk preparations; Milk powder or milk powder preparations in which the chemical composition of the milk is modified by non-chemical treatment
- A23C9/142—Milk preparations; Milk powder or milk powder preparations in which the chemical composition of the milk is modified by non-chemical treatment by dialysis, reverse osmosis or ultrafiltration
- A23C9/1422—Milk preparations; Milk powder or milk powder preparations in which the chemical composition of the milk is modified by non-chemical treatment by dialysis, reverse osmosis or ultrafiltration by ultrafiltration, microfiltration or diafiltration of milk, e.g. for separating protein and lactose; Treatment of the UF permeate
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C9/00—Milk preparations; Milk powder or milk powder preparations
- A23C9/14—Milk preparations; Milk powder or milk powder preparations in which the chemical composition of the milk is modified by non-chemical treatment
- A23C9/142—Milk preparations; Milk powder or milk powder preparations in which the chemical composition of the milk is modified by non-chemical treatment by dialysis, reverse osmosis or ultrafiltration
- A23C9/1427—Milk preparations; Milk powder or milk powder preparations in which the chemical composition of the milk is modified by non-chemical treatment by dialysis, reverse osmosis or ultrafiltration by dialysis, reverse osmosis or hyperfiltration, e.g. for concentrating or desalting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C9/00—Milk preparations; Milk powder or milk powder preparations
- A23C9/14—Milk preparations; Milk powder or milk powder preparations in which the chemical composition of the milk is modified by non-chemical treatment
- A23C9/146—Milk preparations; Milk powder or milk powder preparations in which the chemical composition of the milk is modified by non-chemical treatment by ion-exchange
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C9/00—Milk preparations; Milk powder or milk powder preparations
- A23C9/15—Reconstituted or recombined milk products containing neither non-milk fat nor non-milk proteins
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C9/00—Milk preparations; Milk powder or milk powder preparations
- A23C9/15—Reconstituted or recombined milk products containing neither non-milk fat nor non-milk proteins
- A23C9/1508—Dissolving or reconstituting milk powder; Reconstitution of milk concentrate with water; Standardisation of fat content of milk
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C9/00—Milk preparations; Milk powder or milk powder preparations
- A23C9/18—Milk in dried and compressed or semi-solid form
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C2210/00—Physical treatment of dairy products
- A23C2210/25—Separating and blending
- A23C2210/252—Separating a milk product in at least two fractions followed by treatment of at least one of the fractions and remixing at least part of the two fractions
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Water Supply & Treatment (AREA)
- Microbiology (AREA)
- Dairy Products (AREA)
- Non-Alcoholic Beverages (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention relates to a milk-based formulation with a reduced carbohydrate content, having a ratio of carbohydrates to protein of at most 1.1, a protein content of at least 5.4% on dry matter basis, and a ratio of ash to protein is substantially similar to that of a milk raw material used as a starting material, and a method for the preparation thereof. The milk-based formulation can be used in the preparation of a recombined milk product with a reduced lactose content, having a full taste of normal milk without any deficiencies in its organoleptic properties.
Description
MILK-BASED FORMULATION
FIELD OF THE INVENTION
The present invention relates to milk-based formulations. More partic-ularly, the invention relates to milk-based formulations which are suitable for the preparation of recombined milk products with a reduced carbohydrate content.
BACKGROUND OF THE INVENTION
It is well recognized that recombined milk beverages prepared by re-combining milk powder and water have several defects compared to normal milk.
Deficiencies appear especially in the preparation of recombined milk beverages with reduced lactose contents. The deficiencies are both organoleptical and nu-tritional in nature. For instance, the recombined milk beverages are susceptible to form precipitates/sediments during heat treatment, and especially during stor-age of the beverages. The precipitated matter is mainly consisted of milk pro-teins. It is known that among milk proteins, whey proteins especially are very heat-sensitive. Certain minerals may also have an influence on the precipitation phenomenon of the recombined milk beverages. Currently, the problems associ-ated with the sensitivity of precipitation of the recombined milk products, ag-glomeration has been avoided by using additives like stabilizers in the products.
Low lactose or lactose-free milk beverages can be prepared from re-.. combined milk beverages by hydrolyzing the lactose thereof. However, the amount of natural lactose content is relatively high, which means that the hydrol-ysis of lactose produces a great amount of glucose and galactose imparting an uncommon sweet taste to the product.
One important factor causing various problems to the recombined milk products is the Maillard reaction which is a nonenzymatic browning reaction be-tween reducing sugars and free amino groups of milk proteins. The Maillard re-action is a common problem especially in lactose-hydrolyzed milk products. Re-ducing sugars, glucose and galactose, produced in lactose hydrolysis are more reactive than lactose, thus causing stronger Maillard browning reaction. In hydro-lyzed milk, the molar content of these reducing nnonosaccharides is almost dou-ble in comparison with that of regular milk lactose. It is further known that the Maillard reaction becomes even stronger during heat treatment of the lactose-hydrolyzed milk products.
The Maillard browning products cause an undesirable change in the .. organoleptic properties of the heat-treated milk, such as taste, colour, and struc-
FIELD OF THE INVENTION
The present invention relates to milk-based formulations. More partic-ularly, the invention relates to milk-based formulations which are suitable for the preparation of recombined milk products with a reduced carbohydrate content.
BACKGROUND OF THE INVENTION
It is well recognized that recombined milk beverages prepared by re-combining milk powder and water have several defects compared to normal milk.
Deficiencies appear especially in the preparation of recombined milk beverages with reduced lactose contents. The deficiencies are both organoleptical and nu-tritional in nature. For instance, the recombined milk beverages are susceptible to form precipitates/sediments during heat treatment, and especially during stor-age of the beverages. The precipitated matter is mainly consisted of milk pro-teins. It is known that among milk proteins, whey proteins especially are very heat-sensitive. Certain minerals may also have an influence on the precipitation phenomenon of the recombined milk beverages. Currently, the problems associ-ated with the sensitivity of precipitation of the recombined milk products, ag-glomeration has been avoided by using additives like stabilizers in the products.
Low lactose or lactose-free milk beverages can be prepared from re-.. combined milk beverages by hydrolyzing the lactose thereof. However, the amount of natural lactose content is relatively high, which means that the hydrol-ysis of lactose produces a great amount of glucose and galactose imparting an uncommon sweet taste to the product.
One important factor causing various problems to the recombined milk products is the Maillard reaction which is a nonenzymatic browning reaction be-tween reducing sugars and free amino groups of milk proteins. The Maillard re-action is a common problem especially in lactose-hydrolyzed milk products. Re-ducing sugars, glucose and galactose, produced in lactose hydrolysis are more reactive than lactose, thus causing stronger Maillard browning reaction. In hydro-lyzed milk, the molar content of these reducing nnonosaccharides is almost dou-ble in comparison with that of regular milk lactose. It is further known that the Maillard reaction becomes even stronger during heat treatment of the lactose-hydrolyzed milk products.
The Maillard browning products cause an undesirable change in the .. organoleptic properties of the heat-treated milk, such as taste, colour, and struc-
2 ture. In addition, the Maillard reaction has a detrimental effect on the nutritional quality of milk. Bioavailability of lysine which is an important amino acid for the nutritional value is reduced. The Maillard reaction and destruction of lysine con-tinues during the storage at a room temperature after the heat treatment of the Milk product.
The Maillard reaction can be monitored by furosine, which presents products formed in the reactions between free amino groups and reducing sug-ars, and resulting in a loss of their availability.
It is further known that drying of milk to powder changes the quality of milk protein which can be seen in the recombined milk products. The Maillard reaction proceeds also during the production process of milk powders. Proteins also denaturate during drying.
Among many people, there is still much suspicion towards the use of the recombined milk products obviously because of their defective organoleptic properties. Typically, the recombined milk products are not perceived as equat-ing to normal milk.
There is thus a need for new milk products which are suitable for pre-paring recombined milk products with a reduced carbohydrate content and good nutritional quality, and which reduce or eliminate sediment formation and mini-mize the taste and texture problems of the recombined milks.
It is very challenging to achieve recombined milk products with re-duced carbohydrate contents that are completely flawless in taste and structure, that meet the consumers' expectations on an organoleptically competent milk product, and that are produced economically and simply.
BRIEF DESCRIPTION OF THE INVENTION
It has now been found a milk-based formulation which is suitable for preparing recombined milk products with a reduced carbohydrate content, hav-ing a good taste of normal milk, and which avoids the typical problems associat-ed with the similar prior art products. The recombined milk products are corn-pletely flawless in their organoleptic properties, especially in taste.
In an aspect, the invention provides a milk-based formulation with a reduced carbohydrate content, having a ratio of carbohydrates to protein of at most 1.1, a protein content of at least 5.4% on dry matter basis, and a ratio of ash to protein is substantially similar to that of a milk raw material used as a starting material.
The Maillard reaction can be monitored by furosine, which presents products formed in the reactions between free amino groups and reducing sug-ars, and resulting in a loss of their availability.
It is further known that drying of milk to powder changes the quality of milk protein which can be seen in the recombined milk products. The Maillard reaction proceeds also during the production process of milk powders. Proteins also denaturate during drying.
Among many people, there is still much suspicion towards the use of the recombined milk products obviously because of their defective organoleptic properties. Typically, the recombined milk products are not perceived as equat-ing to normal milk.
There is thus a need for new milk products which are suitable for pre-paring recombined milk products with a reduced carbohydrate content and good nutritional quality, and which reduce or eliminate sediment formation and mini-mize the taste and texture problems of the recombined milks.
It is very challenging to achieve recombined milk products with re-duced carbohydrate contents that are completely flawless in taste and structure, that meet the consumers' expectations on an organoleptically competent milk product, and that are produced economically and simply.
BRIEF DESCRIPTION OF THE INVENTION
It has now been found a milk-based formulation which is suitable for preparing recombined milk products with a reduced carbohydrate content, hav-ing a good taste of normal milk, and which avoids the typical problems associat-ed with the similar prior art products. The recombined milk products are corn-pletely flawless in their organoleptic properties, especially in taste.
In an aspect, the invention provides a milk-based formulation with a reduced carbohydrate content, having a ratio of carbohydrates to protein of at most 1.1, a protein content of at least 5.4% on dry matter basis, and a ratio of ash to protein is substantially similar to that of a milk raw material used as a starting material.
3 It was surprisingly found that the defects in organoleptic properties, like precipitation and defects in taste, and nutritional quality of the recombined milk products can be avoided by reducing the lactose content of the milk-based formulation before concentrating it to a form suitable for recombination. As the amount of the products produced in lactose hydrolysis of milk, involving in the Maillard reaction, are reduced, the Maillard reaction is significantly suppressed and the typical problems associated therewith are avoided.
Moreover, the shelf life of the recombined milk products of the inven-tions, especially at a room temperature, is prolonged.
In another aspect, the invention provides a process for producing a milk-based formulation of the invention, comprising removing carbohydrates from a milk raw material to provide the milk-based formulation with a reduced carbo-hydrate content.
In a still another aspect, the invention provides a process for produc-ing a milk-based formulation of the invention, comprising a) separating components of a milk raw material into a protein frac-tion, carbohydrate fraction and mineral fraction, b) combining at least a portion of the protein fraction and of the min-eral fraction to provide the milk-based formulation.
In a further aspect, the invention provides a use of milk powder having a ratio of carbohydrates to protein of at most 1.1 and a protein content of at least 5.4% on dry matter basis for the preparation of a recombined milk product with a reduced carbohydrate content_ The milk powder of the invention enables to prepare lactose-free milk with good taste without investments in equipment in the plant where the lactose-free milk is prepared. Lactose-free milk can be prepared from the milk powder of the invention and water and/or normal milk. Due to the favourable composition of the milk powder it can be dried to powder with reduced Maillard reactions.
Quali-tity of the recombined milk product prepared from the milk powder of the inven-tion is thus improved.
In a still further aspect, the invention provides a process for producing a recombined milk product having a reduced carbohydrate content, comprising recombining milk powder having a ratio of carbohydrates to protein of at most 1.1 and a protein content of at least 5.4% on dry matter basis, and a liquid and optional other ingredients to provide the recombined milk product with a reduced carbohydrate content. The composition of the recombined milk product can be
Moreover, the shelf life of the recombined milk products of the inven-tions, especially at a room temperature, is prolonged.
In another aspect, the invention provides a process for producing a milk-based formulation of the invention, comprising removing carbohydrates from a milk raw material to provide the milk-based formulation with a reduced carbo-hydrate content.
In a still another aspect, the invention provides a process for produc-ing a milk-based formulation of the invention, comprising a) separating components of a milk raw material into a protein frac-tion, carbohydrate fraction and mineral fraction, b) combining at least a portion of the protein fraction and of the min-eral fraction to provide the milk-based formulation.
In a further aspect, the invention provides a use of milk powder having a ratio of carbohydrates to protein of at most 1.1 and a protein content of at least 5.4% on dry matter basis for the preparation of a recombined milk product with a reduced carbohydrate content_ The milk powder of the invention enables to prepare lactose-free milk with good taste without investments in equipment in the plant where the lactose-free milk is prepared. Lactose-free milk can be prepared from the milk powder of the invention and water and/or normal milk. Due to the favourable composition of the milk powder it can be dried to powder with reduced Maillard reactions.
Quali-tity of the recombined milk product prepared from the milk powder of the inven-tion is thus improved.
In a still further aspect, the invention provides a process for producing a recombined milk product having a reduced carbohydrate content, comprising recombining milk powder having a ratio of carbohydrates to protein of at most 1.1 and a protein content of at least 5.4% on dry matter basis, and a liquid and optional other ingredients to provide the recombined milk product with a reduced carbohydrate content. The composition of the recombined milk product can be
4 adjusted to correspond to that of normal milk except for lactose by combining the milk powder and liquid without any further additives, like mineral supplement.
The invention provides a process that is simple, economic, industrially applicable on a large scale, and does not cause additional cost.
The invention also provides a process which brings remarkable savings in transportation cost.
The invention further provides a process which allows to control the adverse effects of recombination in an economical, efficient and simple manner.
Taste, colour, and structural defects caused by natural milk enzyme activities and microbe-induced enzyme activities as well as the use of a lactase enzyme and side activities typical of commercial enzyme preparations in the heat-treated recombined milk products are avoided with the process of the invention. With the process of the invention, it is possible to improve the organoleptic properties, especially the stability of the taste properties and structure at room temperature, of the recombined milk products with reduced carbohydrate contents, as a result of which the shelf life of the product can be extended.
The claimed invention pertains to a milk-based powder with a reduced carbohydrate content, having a ratio of carbohydrates to protein of at most 1.1:1, and a protein content of at least 45% on dry matter basis, and wherein a ratio of ash to protein of the milk-based powder is substantially the same as that of a milk raw material used as a starting material.
The claimed invention also pertains to a process for preparing such a milk-based powder with a reduced carbohydrate content, comprising removing carbohydrates from said milk raw material to provide a milk-based formulation with a reduced carbohydrate content, and concentrating the milk-based formulation to form the milk-based powder.
The claimed invention also pertains to a process for producing a recombined milk product having a reduced carbohydrate content, comprising recombining milk powder having a ratio of carbohydrates to protein of at most 1.1:1 and a protein content of at least 45% on dry matter basis, and a liquid and optional other ingredients to provide the recombined milk product with a reduced carbohydrate content, wherein the milk powder has a ratio of ash to protein that is substantially the same as that of a milk raw material used as a starting material.
The claimed invention also pertains to use of milk powder having a ratio of carbohydrates to protein of at most 1.1:1 and a protein content of at least 45% on dry matter basis for the preparation of a recombined milk product with a reduced carbohydrate content, wherein the milk powder has a ratio of ash to protein that is substantially the same as that of a milk raw material used as a starting material.
The claimed invention also pertains to a process for preparing such a milk-based powder with a reduced carbohydrate content, comprising removing carbohydrates from said milk raw material to provide a milk-based formulation with a reduced carbohydrate content, and concentrating the milk-based formulation to form the milk-based powder.
DETAILED DESCRIPTION OF THE INVENTION
The term "recombined milk products" is used herein to mean milk products which are prepared by recombining a milk-based formulation with a liquid.
Further ingredients, like milk fat (cream, butter) can be incorporated into the recombined milk product in order to obtain a desired fat content of the product. Formulation can also be produced with a desired fat, protein and mineral content.
The term "liquid" is used herein to mean water, a milk raw material, or plant (vegetable) origin material, or a combination of these. Accordingly, the liquid can be, for instance, side streams obtained from manufacturing process of milk products, such as rinsing waters (washing waters) derived from streams obtained from washing/rinsing of processing pipes, containers and vessels in dairy and plant (vegetable) product manufacturing plants. Typically, side streams include UF permeates, NF
permeates, RO
permeates, RO retentates, diawater, or mixtures thereof. Preferably, the liquid is water, skim milk or RO-retentate.
The term "milk raw material" is used herein to mean to milk, whey, and combinations of milk and whey as such obtained from an animal, such as a cow, sheep, goat, camel, mare or any other animal that produces milk suitable for human consumption, or milk that is pre-processed as desired, for example as
The invention provides a process that is simple, economic, industrially applicable on a large scale, and does not cause additional cost.
The invention also provides a process which brings remarkable savings in transportation cost.
The invention further provides a process which allows to control the adverse effects of recombination in an economical, efficient and simple manner.
Taste, colour, and structural defects caused by natural milk enzyme activities and microbe-induced enzyme activities as well as the use of a lactase enzyme and side activities typical of commercial enzyme preparations in the heat-treated recombined milk products are avoided with the process of the invention. With the process of the invention, it is possible to improve the organoleptic properties, especially the stability of the taste properties and structure at room temperature, of the recombined milk products with reduced carbohydrate contents, as a result of which the shelf life of the product can be extended.
The claimed invention pertains to a milk-based powder with a reduced carbohydrate content, having a ratio of carbohydrates to protein of at most 1.1:1, and a protein content of at least 45% on dry matter basis, and wherein a ratio of ash to protein of the milk-based powder is substantially the same as that of a milk raw material used as a starting material.
The claimed invention also pertains to a process for preparing such a milk-based powder with a reduced carbohydrate content, comprising removing carbohydrates from said milk raw material to provide a milk-based formulation with a reduced carbohydrate content, and concentrating the milk-based formulation to form the milk-based powder.
The claimed invention also pertains to a process for producing a recombined milk product having a reduced carbohydrate content, comprising recombining milk powder having a ratio of carbohydrates to protein of at most 1.1:1 and a protein content of at least 45% on dry matter basis, and a liquid and optional other ingredients to provide the recombined milk product with a reduced carbohydrate content, wherein the milk powder has a ratio of ash to protein that is substantially the same as that of a milk raw material used as a starting material.
The claimed invention also pertains to use of milk powder having a ratio of carbohydrates to protein of at most 1.1:1 and a protein content of at least 45% on dry matter basis for the preparation of a recombined milk product with a reduced carbohydrate content, wherein the milk powder has a ratio of ash to protein that is substantially the same as that of a milk raw material used as a starting material.
The claimed invention also pertains to a process for preparing such a milk-based powder with a reduced carbohydrate content, comprising removing carbohydrates from said milk raw material to provide a milk-based formulation with a reduced carbohydrate content, and concentrating the milk-based formulation to form the milk-based powder.
DETAILED DESCRIPTION OF THE INVENTION
The term "recombined milk products" is used herein to mean milk products which are prepared by recombining a milk-based formulation with a liquid.
Further ingredients, like milk fat (cream, butter) can be incorporated into the recombined milk product in order to obtain a desired fat content of the product. Formulation can also be produced with a desired fat, protein and mineral content.
The term "liquid" is used herein to mean water, a milk raw material, or plant (vegetable) origin material, or a combination of these. Accordingly, the liquid can be, for instance, side streams obtained from manufacturing process of milk products, such as rinsing waters (washing waters) derived from streams obtained from washing/rinsing of processing pipes, containers and vessels in dairy and plant (vegetable) product manufacturing plants. Typically, side streams include UF permeates, NF
permeates, RO
permeates, RO retentates, diawater, or mixtures thereof. Preferably, the liquid is water, skim milk or RO-retentate.
The term "milk raw material" is used herein to mean to milk, whey, and combinations of milk and whey as such obtained from an animal, such as a cow, sheep, goat, camel, mare or any other animal that produces milk suitable for human consumption, or milk that is pre-processed as desired, for example as
5 PCT/F12012/050634 a concentrate. The milk may be supplemented with ingredients generally used in the preparation of milk products, such as fat, protein or sugar fractions, or the like. The milk may thus be, for instance, full-fat milk, cream, low-fat milk or skim milk, ultrafiltered milk, diafiltered milk, microfiltered milk or milk recombined from 5 milk powder, organic milk or a combination of these. The milk raw material can be, for instance, side streams obtained from manufacturing process of milk products. Preferably, the milk raw material is skim milk.
In an aspect, the invention provides a milk-based formulation with a reduced carbohydrate composition, having a ratio of carbohydrates to protein of at most 1.1, a protein content of at least 5.4% on dry matter basis, and a ratio of ash to protein is substantially similar to that of a milk raw material used as a starting material.
In an embodiment, the formulation has a dry matter content of 8 to 60%.
In an embodiment, the formulation is powder. The dry matter content of powder is typically in the range from 94 to 100%.
An ash to protein ratio of the formulation has a significant effect on the organoleptic properties, especially on taste, of the formulation. In an embodi-ment of the invention, ash is provided as milk-based minerals in the formulation.
In an embodiment, the ratio of carbohydrates to protein is at most 0.9.
-- In another embodiment, the ratio of carbohydrates to protein is at most 0.4. In still another embodiment, the ratio of carbohydrates to protein is at least 0.02.
In an embodiment, the milk-based formulation comprises 5.4 to 80%
protein on dry matter basis_ In an embodiment, a ratio of the monovalent minerals of milk to pro-tein is substantially similar to that of the milk raw material.
In an embodiment, the milk-based formulation is powder.
It is generally known that the protein content of natural milk can vary within quite a wide range, depending on animal species, breed, feeding and season, etc. For example, the protein content of milk obtained from cows can vary between 1.8 to 6.3%.
In an embodiment, the milk-based formulation comprises 5.4 to 65%
protein, 4.6 to 41% carbohydrates, and 1.0 to 14% ash on non-fat total solid ba-sis. In another embodiment, the milk-based formulation comprises about 48 to 60% protein, about 24 to 43% carbohydrates, and 10 to 13% ash.
In an aspect, the invention provides a milk-based formulation with a reduced carbohydrate composition, having a ratio of carbohydrates to protein of at most 1.1, a protein content of at least 5.4% on dry matter basis, and a ratio of ash to protein is substantially similar to that of a milk raw material used as a starting material.
In an embodiment, the formulation has a dry matter content of 8 to 60%.
In an embodiment, the formulation is powder. The dry matter content of powder is typically in the range from 94 to 100%.
An ash to protein ratio of the formulation has a significant effect on the organoleptic properties, especially on taste, of the formulation. In an embodi-ment of the invention, ash is provided as milk-based minerals in the formulation.
In an embodiment, the ratio of carbohydrates to protein is at most 0.9.
-- In another embodiment, the ratio of carbohydrates to protein is at most 0.4. In still another embodiment, the ratio of carbohydrates to protein is at least 0.02.
In an embodiment, the milk-based formulation comprises 5.4 to 80%
protein on dry matter basis_ In an embodiment, a ratio of the monovalent minerals of milk to pro-tein is substantially similar to that of the milk raw material.
In an embodiment, the milk-based formulation is powder.
It is generally known that the protein content of natural milk can vary within quite a wide range, depending on animal species, breed, feeding and season, etc. For example, the protein content of milk obtained from cows can vary between 1.8 to 6.3%.
In an embodiment, the milk-based formulation comprises 5.4 to 65%
protein, 4.6 to 41% carbohydrates, and 1.0 to 14% ash on non-fat total solid ba-sis. In another embodiment, the milk-based formulation comprises about 48 to 60% protein, about 24 to 43% carbohydrates, and 10 to 13% ash.
6 The carbohydrate content of the milk raw material can be reduced by any manner known in the art. Carbohydrates present in natural milk are primarily lactose. Prior to lactose removal, the fat content of the milk raw material may be reduced.
In another aspect, the invention provides a process for preparing a milk-based formulation of the invention, with a reduced carbohydrate content, comprising removing carbohydrates from a milk raw material to provide the milk-based formulation with a reduced carbohydrate content.
In an embodiment, the milk-based formulation is concentrated to powder by an appropriate process, for example by spray drying.
In an embodiment, lactose is removed from the milk raw material by precipitation. The precipitation can be performed in a manner commonly known in the art. Precipitation of lactose allows to efficiently remove lactose from a milk raw material while all the other milk components are substantially retained in a desired manner.
In another embodiment, the lactose removal can be performed by means of enzymatic reactions. Conventional enzymatic processes for splitting lactose, or for conversion of lactose to derivatives, such as lactulose, lactitol, lactobionic acid and their degradation products, are generally known in the field.
The process for splitting lactose comprising the step of adding lactase from fun-gus or yeast to milk in such a manner that lactose is split into monosaccharides, i.e. glucose and galactose, in over 80%. Enzymes typically catalyse several types of reactions, i.e. lactase both hydrolysis and transglucosylation reactions.
In still another embodiment, lactose is removed from the milk raw ma-terial by chromatographic separation. The milk raw material is eluated through a column filled with a cation exchange resin. The separation can be carried out so that a significant portion of the proteins and minerals are collected into a single fraction whereas lactose remains in the column.
In still another embodiment, lactose is removed from the milk raw ma-terial by means of a membrane filtration technique. Use of membranes with dif-ferent cut-off values allows to efficiently separate the various milk components, i.e. proteins, carbohydrates and minerals, from each other into different fractions.
If desired, various techniques mentioned above for lactose removal can be combined in an appropriate manner.
In another aspect, the invention provides a process for preparing a milk-based formulation of the invention, with a reduced carbohydrate content, comprising removing carbohydrates from a milk raw material to provide the milk-based formulation with a reduced carbohydrate content.
In an embodiment, the milk-based formulation is concentrated to powder by an appropriate process, for example by spray drying.
In an embodiment, lactose is removed from the milk raw material by precipitation. The precipitation can be performed in a manner commonly known in the art. Precipitation of lactose allows to efficiently remove lactose from a milk raw material while all the other milk components are substantially retained in a desired manner.
In another embodiment, the lactose removal can be performed by means of enzymatic reactions. Conventional enzymatic processes for splitting lactose, or for conversion of lactose to derivatives, such as lactulose, lactitol, lactobionic acid and their degradation products, are generally known in the field.
The process for splitting lactose comprising the step of adding lactase from fun-gus or yeast to milk in such a manner that lactose is split into monosaccharides, i.e. glucose and galactose, in over 80%. Enzymes typically catalyse several types of reactions, i.e. lactase both hydrolysis and transglucosylation reactions.
In still another embodiment, lactose is removed from the milk raw ma-terial by chromatographic separation. The milk raw material is eluated through a column filled with a cation exchange resin. The separation can be carried out so that a significant portion of the proteins and minerals are collected into a single fraction whereas lactose remains in the column.
In still another embodiment, lactose is removed from the milk raw ma-terial by means of a membrane filtration technique. Use of membranes with dif-ferent cut-off values allows to efficiently separate the various milk components, i.e. proteins, carbohydrates and minerals, from each other into different fractions.
If desired, various techniques mentioned above for lactose removal can be combined in an appropriate manner.
7 Thus, in an aspect, the invention provides a process for preparing a milk-based formulation of the invention, with a reduced carbohydrate content, comprising a) separating components of a milk raw material into a protein frac--- tion, carbohydrate fraction and mineral fraction, b) combining at least a portion of the protein fraction and of the min-eral fraction to provide the milk-based formulation.
In an embodiment, the milk-based formulation prepared above is con-centrated to powder.
In dairy industry, ultrafiltration is typically used for separating the pro-teins and fat from lactose and minerals of milk. Prior to ultrafiltration, the fat con-tent of milk can be standardized for example by separation. The milk proteins, and any fat, remain in the ultrafiltration retentate whereas lactose and minerals pass into a permeate. Ultrafiltration is typically carried out by a concentration -- factor of 1 to 10.
Lactose and the monovalent minerals, mainly sodium and potassi-um, present in the ultrafiltration permeate can be separated from each other by nanofiltration. Lactose remains in a nanofiltration retentate, and the monovalent minerals pass into a nanofiltration permeate. The concentration factor of nanofil--- tration is typically in the range of 1 to 6.
The nanofiltration permeate solution including the monovalent min-erals can be concentrated by reverse osmosis to provide a mineral concentrate for use in the milk-based formulation of the invention. Reverse osmosis is gener-ally carried out by a concentration factor of 2 to 20.
In an embodiment, the dry matter content of the milk protein fraction and/or the milk mineral fraction obtained from membrane filtrations can be in-creased by evaporation, for example to about 17%, and use the evaporated frac-tion(s) for the preparation of the milk-based formulation.
As stated above, precipitation of lactose from the milk raw material, -- enzymatic lactose hydrolysis or conversion, and chromatographic lactose sepa-ration provide a milk-based formulation where all the other milk components ex-cept for lactose are retained in the composition. Membrane filtration technology further provides the possibility to separate lactose and milk minerals, mainly monovalent minerals, from each other and to separately compose an optimized -- and tailor-made milk-based formulation of the invention from the protein and mineral fractions.
In an embodiment, the milk-based formulation prepared above is con-centrated to powder.
In dairy industry, ultrafiltration is typically used for separating the pro-teins and fat from lactose and minerals of milk. Prior to ultrafiltration, the fat con-tent of milk can be standardized for example by separation. The milk proteins, and any fat, remain in the ultrafiltration retentate whereas lactose and minerals pass into a permeate. Ultrafiltration is typically carried out by a concentration -- factor of 1 to 10.
Lactose and the monovalent minerals, mainly sodium and potassi-um, present in the ultrafiltration permeate can be separated from each other by nanofiltration. Lactose remains in a nanofiltration retentate, and the monovalent minerals pass into a nanofiltration permeate. The concentration factor of nanofil--- tration is typically in the range of 1 to 6.
The nanofiltration permeate solution including the monovalent min-erals can be concentrated by reverse osmosis to provide a mineral concentrate for use in the milk-based formulation of the invention. Reverse osmosis is gener-ally carried out by a concentration factor of 2 to 20.
In an embodiment, the dry matter content of the milk protein fraction and/or the milk mineral fraction obtained from membrane filtrations can be in-creased by evaporation, for example to about 17%, and use the evaporated frac-tion(s) for the preparation of the milk-based formulation.
As stated above, precipitation of lactose from the milk raw material, -- enzymatic lactose hydrolysis or conversion, and chromatographic lactose sepa-ration provide a milk-based formulation where all the other milk components ex-cept for lactose are retained in the composition. Membrane filtration technology further provides the possibility to separate lactose and milk minerals, mainly monovalent minerals, from each other and to separately compose an optimized -- and tailor-made milk-based formulation of the invention from the protein and mineral fractions.
8 In an embodiment, one or more of the milk component fractions are separately concentrated to powder by an appropriate process and then used for preparing the milk-based formulation of the invention with a desired composition.
In another embodiment, the milk-based formulation is first prepared from said frac-tions in an appropriate manner and then dried to powder.
In a further aspect, the invention provides a use of milk powder having a ratio of carbohydrates to protein of at most 1.1 and a protein content of at least 5.4% on dry matter basis for the preparation of a recombined milk product with a reduced carbohydrate content. In an embodiment, a ratio of ash to protein is sub-stantially similar to that of a milk raw material used as a starting material.
In an embodiment, the protein content of the milk powder is at least 37%. In another embodiment, the protein content is at least 45%.
In an embodiment, the recombined milk product is a milk beverage.
In an embodiment, the milk powder is the milk-based formulation of the invention, or prepared by the process of the invention described above.
The amount of the milk powder in the recombined milk product is 0.5 to 15% by weight, preferably 2 to 7% by weight.
In still a further aspect, the invention provides a process for producing a recombined milk product having a reduced carbohydrate content, comprising recombining milk powder having a ratio of carbohydrates to protein of at most 1.1 and a protein content of at least 5.4% on dry matter basis, and a liq-uid and optional other ingredients to provide the recombined milk product with a reduced carbohydrate content_ In an embodiment, the protein content of the milk powder is at least 37%. In another embodiment, the protein content is at least 45%.
The process of the invention may be applied to an industrial large-scale production or to a small-scale production in households.
The lactose content of the recombined milk product is at most 3.1%
by weight.
The milk powder can be recombined in a liquid which can be water, a milk raw material, plant (vegetable) origin material, or a mixture thereof. In an embodiment, the recombined milk is prepared so as correspond to composition of normal skim milk except for reduced carbohydrates. In an embodiment of the invention, an ash to protein ratio of the recombined milk product is similar to that of normal skim milk. In an embodiment, ash is provided as milk-based minerals in the recombined milk product. The composition of the recombined milk product
In another embodiment, the milk-based formulation is first prepared from said frac-tions in an appropriate manner and then dried to powder.
In a further aspect, the invention provides a use of milk powder having a ratio of carbohydrates to protein of at most 1.1 and a protein content of at least 5.4% on dry matter basis for the preparation of a recombined milk product with a reduced carbohydrate content. In an embodiment, a ratio of ash to protein is sub-stantially similar to that of a milk raw material used as a starting material.
In an embodiment, the protein content of the milk powder is at least 37%. In another embodiment, the protein content is at least 45%.
In an embodiment, the recombined milk product is a milk beverage.
In an embodiment, the milk powder is the milk-based formulation of the invention, or prepared by the process of the invention described above.
The amount of the milk powder in the recombined milk product is 0.5 to 15% by weight, preferably 2 to 7% by weight.
In still a further aspect, the invention provides a process for producing a recombined milk product having a reduced carbohydrate content, comprising recombining milk powder having a ratio of carbohydrates to protein of at most 1.1 and a protein content of at least 5.4% on dry matter basis, and a liq-uid and optional other ingredients to provide the recombined milk product with a reduced carbohydrate content_ In an embodiment, the protein content of the milk powder is at least 37%. In another embodiment, the protein content is at least 45%.
The process of the invention may be applied to an industrial large-scale production or to a small-scale production in households.
The lactose content of the recombined milk product is at most 3.1%
by weight.
The milk powder can be recombined in a liquid which can be water, a milk raw material, plant (vegetable) origin material, or a mixture thereof. In an embodiment, the recombined milk is prepared so as correspond to composition of normal skim milk except for reduced carbohydrates. In an embodiment of the invention, an ash to protein ratio of the recombined milk product is similar to that of normal skim milk. In an embodiment, ash is provided as milk-based minerals in the recombined milk product. The composition of the recombined milk product
9 can be adjusted to correspond to that of normal skim milk except for reduced carbohydrates by combining the milk powder and liquid without any further addi-tives, like mineral supplement. However, also milk-based minerals can be added to the recombined milk product.
The recombined milk product of the invention can be supplemented with ingredients typically used in milk product. Optional ingredients include edible fat, like milk fat or vegetable fat such as rapeseed oil, fractionated palm oil or coconut oil, vitamins, minerals, fibre, probiotics, flavours.
In an embodiment, the recombined milk product is prepared by re--- combining powder 1 of the invention with skim milk and water. In another em-bodiment, the recombined milk product is prepared by recombining 2.4% of powder 1, 54% of skim milk and 43.6% of water.
In an embodiment, the recombined milk product is subjected to a heat treatment. The heat treatment can be performed, for example, at a temperature -- of 153 C for 4 seconds.
If desired, any residual lactose present in the recombined milk product is subjected to lactose hydrolysis and/or conversion. The lactose hydrolysis and/or conversion can be performed with commercially available lactase enzymes in a manner known per se. In an embodiment, the lactose content of the recombined -- milk product is less than 1 A) by weight, generally designated as a low lactose milk beverage. In another embodiment, the lactose content is less than 0.01% by weight, generally designated as a lactose-free milk beverage.
Lactose hydrolysis can be performed on the recombined milk product which has been heat treated in a manner described above, or on the recombined -- milk product which is subsequently subjected to the heat treatment. In an embod-iment, the lactose hydrolysis is performed after the heat treatment.
The furosine content of the recombined milk beverages prepared ac-cording to the invention were measured before and after the heat treatment of the beverages. The furosine content was compared to that of skim milk (bever-age 6) and a recombined skim milk prepared by recombining conventional skim milk powder and water (beverage 7), which were used as references. The furo-sine contents of the beverages prepared from the milk compositions of the in-vention were lower than that of the reference recombined skim milk both before and after the heat treatment. Specifically, in milk beverages prepared by recom--- bining the milk composition of the invention and water, or a mixture of skim milk and water, the furosine contents were significantly lower than that of the refer-ence recombined skim milk. This indicates that the Maillard reaction is efficiently suppressed even in heat-treated recombined milk beverages. In an embodiment, the furosine content of the recombined milk product of the invention is at most 0.61 mg/g protein prior to heat treatment of the product. In another embodiment, 5 the furosine content of the recombined milk product of the invention is at most 0.92 mg/g protein after heat treatment of the product.
The organoleptic properties of the recombined milk product prepared according to the invention unexpectedly keep at room temperature even during a long storage. The process is easy to perform in production conditions without
The recombined milk product of the invention can be supplemented with ingredients typically used in milk product. Optional ingredients include edible fat, like milk fat or vegetable fat such as rapeseed oil, fractionated palm oil or coconut oil, vitamins, minerals, fibre, probiotics, flavours.
In an embodiment, the recombined milk product is prepared by re--- combining powder 1 of the invention with skim milk and water. In another em-bodiment, the recombined milk product is prepared by recombining 2.4% of powder 1, 54% of skim milk and 43.6% of water.
In an embodiment, the recombined milk product is subjected to a heat treatment. The heat treatment can be performed, for example, at a temperature -- of 153 C for 4 seconds.
If desired, any residual lactose present in the recombined milk product is subjected to lactose hydrolysis and/or conversion. The lactose hydrolysis and/or conversion can be performed with commercially available lactase enzymes in a manner known per se. In an embodiment, the lactose content of the recombined -- milk product is less than 1 A) by weight, generally designated as a low lactose milk beverage. In another embodiment, the lactose content is less than 0.01% by weight, generally designated as a lactose-free milk beverage.
Lactose hydrolysis can be performed on the recombined milk product which has been heat treated in a manner described above, or on the recombined -- milk product which is subsequently subjected to the heat treatment. In an embod-iment, the lactose hydrolysis is performed after the heat treatment.
The furosine content of the recombined milk beverages prepared ac-cording to the invention were measured before and after the heat treatment of the beverages. The furosine content was compared to that of skim milk (bever-age 6) and a recombined skim milk prepared by recombining conventional skim milk powder and water (beverage 7), which were used as references. The furo-sine contents of the beverages prepared from the milk compositions of the in-vention were lower than that of the reference recombined skim milk both before and after the heat treatment. Specifically, in milk beverages prepared by recom--- bining the milk composition of the invention and water, or a mixture of skim milk and water, the furosine contents were significantly lower than that of the refer-ence recombined skim milk. This indicates that the Maillard reaction is efficiently suppressed even in heat-treated recombined milk beverages. In an embodiment, the furosine content of the recombined milk product of the invention is at most 0.61 mg/g protein prior to heat treatment of the product. In another embodiment, 5 the furosine content of the recombined milk product of the invention is at most 0.92 mg/g protein after heat treatment of the product.
The organoleptic properties of the recombined milk product prepared according to the invention unexpectedly keep at room temperature even during a long storage. The process is easy to perform in production conditions without
10 -- significant extra costs.
The following examples are presented for further illustration of the in-vention without limiting the invention thereto.
Examples Example 1 Skim milk was ultrafiltered with a GR61PP membrane (Dow, USA) at a temperature of 10 C and with a concentration factor of 4 to provide an ultrafil-tration (UF) permeate and an ultrafiltration (UF) retentate. The UF permeate was further nanofiltered with a Desal DK membrane (Osmonics, USA) at tempera-tures from 10 C to 15 C and with a concentration factor of 4 to provide a nanofil-tration (NF) permeate and a nanofiltration (NF) retentate. The NF permeate was concentrated by reverse osmosis (RO) with a Filmtec RO-390-FF membrane (Dow, USA) and with a concentration factor of about 10 to provide an RO per-meate and RO retentate.
The RO retentate was evaporated to a dry matter content of 17%.
The compositions of the milk raw material, i.e. skim milk, the UF re-tentate and permeate, the RO retentate, and the evaporated RO retentate are given in Table 1 below.
The following examples are presented for further illustration of the in-vention without limiting the invention thereto.
Examples Example 1 Skim milk was ultrafiltered with a GR61PP membrane (Dow, USA) at a temperature of 10 C and with a concentration factor of 4 to provide an ultrafil-tration (UF) permeate and an ultrafiltration (UF) retentate. The UF permeate was further nanofiltered with a Desal DK membrane (Osmonics, USA) at tempera-tures from 10 C to 15 C and with a concentration factor of 4 to provide a nanofil-tration (NF) permeate and a nanofiltration (NF) retentate. The NF permeate was concentrated by reverse osmosis (RO) with a Filmtec RO-390-FF membrane (Dow, USA) and with a concentration factor of about 10 to provide an RO per-meate and RO retentate.
The RO retentate was evaporated to a dry matter content of 17%.
The compositions of the milk raw material, i.e. skim milk, the UF re-tentate and permeate, the RO retentate, and the evaporated RO retentate are given in Table 1 below.
11 Table 1.
Skim milk UF ret UF perm RO ret RO ret evapor.
Protein (%) 3.4 12.2 0.2 Fat (%) <0.1 0.2 0.0 Lactose (%) 4.6 4.9 4.5 0.2 2.0 Ash (/0) 0.8 1.6 0.5 1.7 13.8 Dry matter (%) 9.3 19.3 5.5 2.1 17 Na (mg/kg) 390 450 370 1 700 13 500 K (mg/kg) 1 700 1 990 1 600 6 300 50 200 Ca (mg/kg) 1 200 3 700 250 180 1 400 Mg (mg/mg) 120 250 70 50 420 P (mg/kg) 940 2 500 340 270 2 100 Na+K/protein 20 (mg/g protein) The evaporated RO retentate (700 kg) and the UF retentate (10 000 kg) were mixed together and evaporated to a dry matter concent of 33% to 40%.
The resultant mixture was dried to powder (powder 1) with a corresponding heat treatment of the conventional low-heat milk powder.
The UF retentate obtained from ultrafiltration of skim milk was evapo-rated and dried to powder (powder 2) with a corresponding heat treatment of the conventional low-heat milk powder.
The compositions of powder 1 and powder 2 are given in Table 2 be-low.
Skim milk UF ret UF perm RO ret RO ret evapor.
Protein (%) 3.4 12.2 0.2 Fat (%) <0.1 0.2 0.0 Lactose (%) 4.6 4.9 4.5 0.2 2.0 Ash (/0) 0.8 1.6 0.5 1.7 13.8 Dry matter (%) 9.3 19.3 5.5 2.1 17 Na (mg/kg) 390 450 370 1 700 13 500 K (mg/kg) 1 700 1 990 1 600 6 300 50 200 Ca (mg/kg) 1 200 3 700 250 180 1 400 Mg (mg/mg) 120 250 70 50 420 P (mg/kg) 940 2 500 340 270 2 100 Na+K/protein 20 (mg/g protein) The evaporated RO retentate (700 kg) and the UF retentate (10 000 kg) were mixed together and evaporated to a dry matter concent of 33% to 40%.
The resultant mixture was dried to powder (powder 1) with a corresponding heat treatment of the conventional low-heat milk powder.
The UF retentate obtained from ultrafiltration of skim milk was evapo-rated and dried to powder (powder 2) with a corresponding heat treatment of the conventional low-heat milk powder.
The compositions of powder 1 and powder 2 are given in Table 2 be-low.
12 Table 2. Compositions of powder 1 and powder 2 Powder 1 Powder 2 Protein (A) 57.5 60.7 Fat (`)/0) 0.8 0.9 Lactose ( /0) 23.9 24.5 Ash (%) 12.6 7.7 Dry matter (%) 97 96.5 Na (mg/kg) 6 500 2 300 K (mg/kg) 25 900 10 000 Ca (mg/kg) 18 000 18 500 Mg (mg/mg) 1 300 1 200 P (mg/kg) 12 700 12 600 Na+K/protein (mg/g protein) 56 20 Example 2 Skim milk was ultrafiltered in a manner described in Example 1 except that the concentration factor was 1.6 to provide an UF retentate.
Cheese whey was nanofiltered with a Desal DK membrane (Osmon-ics, USA) at a temperature < 15 C and with a concentration factor of 4_5 to pro-vide a nanofiltration (NF) permeate and a nanofiltration (NF) retentate. The NF
permeate was concentrated by reverse osmosis (RO) as described in Example 1. The RO retentate obtained was evaporated to a dry matter content of 17.5%.
The compositions of the UF retentate, the cheese whey, the RO re-tentate, and the evaporated RO retentate are given in Table 3 below.
Cheese whey was nanofiltered with a Desal DK membrane (Osmon-ics, USA) at a temperature < 15 C and with a concentration factor of 4_5 to pro-vide a nanofiltration (NF) permeate and a nanofiltration (NF) retentate. The NF
permeate was concentrated by reverse osmosis (RO) as described in Example 1. The RO retentate obtained was evaporated to a dry matter content of 17.5%.
The compositions of the UF retentate, the cheese whey, the RO re-tentate, and the evaporated RO retentate are given in Table 3 below.
13 Table 3.
UF ret Cheese RO ret RO ret whey evapor.
Protein (%) 5.5 0.7 Fat (%) 0.1 <0.1 Lactose (%) 4.7 4.4 0.29 3.0 Ash (%) 1.0 0.52 1.41 14.6 Dry matter (%) 10.7 5.8 1.69 17.5 Na (mg/kg) 400 370 1 400 14 100 K (mg/kg) 1 800 1 500 5 100 52 500 Ca (mg/kg) 1 700 370 150 1 500 Mg (mg/mg) 150 80 45 470 P (mg/kg) 1 300 390 240 2 500 The UF retentate of skim milk (10 000 kg) and the evaporated RO re-tentate of cheese whey (120 kg) were mixed together and evaporated and dried to powder (powder 3) as described in Example 1. The composition of powder 3 is given in Table 4 below.
Table 4.
Powder 3 Protein (%) 46.9 Fat (%) 0.7 Lactose (%) 40.9 Ash (/0) 10.4 Dry matter (%) 97 Na (mg/kg) 5 000 K (mg/kg) 21 000 Ca (mg/kg) 15 000 Mg (mg/mg) 1 300 P (mg/kg) 11 600 Na+K/protein (mg/g protein) 55
UF ret Cheese RO ret RO ret whey evapor.
Protein (%) 5.5 0.7 Fat (%) 0.1 <0.1 Lactose (%) 4.7 4.4 0.29 3.0 Ash (%) 1.0 0.52 1.41 14.6 Dry matter (%) 10.7 5.8 1.69 17.5 Na (mg/kg) 400 370 1 400 14 100 K (mg/kg) 1 800 1 500 5 100 52 500 Ca (mg/kg) 1 700 370 150 1 500 Mg (mg/mg) 150 80 45 470 P (mg/kg) 1 300 390 240 2 500 The UF retentate of skim milk (10 000 kg) and the evaporated RO re-tentate of cheese whey (120 kg) were mixed together and evaporated and dried to powder (powder 3) as described in Example 1. The composition of powder 3 is given in Table 4 below.
Table 4.
Powder 3 Protein (%) 46.9 Fat (%) 0.7 Lactose (%) 40.9 Ash (/0) 10.4 Dry matter (%) 97 Na (mg/kg) 5 000 K (mg/kg) 21 000 Ca (mg/kg) 15 000 Mg (mg/mg) 1 300 P (mg/kg) 11 600 Na+K/protein (mg/g protein) 55
14 Example 3 Skim milk was evaporated to provide a milk concentrate with a dry matter content of 30%. The milk concentrate was pumped to a chromatography column filled with a cation exchange resin. Skim milk eluated through the cation .. exchange resin was collected so that a significant portion of milk minerals and proteins were in the same fraction. When the collection of fractions was com-pleted, a significant portion of lactose still remained in the chromatography col-umn. The chromatographic separation was performed at a temperature of about 60 C.
The fraction obtained from the chromatographic separation was dried to powder (powder 4) as described in Example 1.
The composition of the collected fraction from chromatography and powder 4 are given in Table 5 below.
Table 5.
Chromatographic Powder 4 fraction of skim milk Protein CYO 5.47 64.1 Fat (%) 0.09 0.9 Lactose ((%) 1.4 16.3 Ash (%) 1.2 13.5 Dry matter (`)/0) 8.3 96.7 Na (mg/kg) 1 100 12 800 K (mg/kg) 2 200 25 700 Ca (mg/kg) 1 400 18 500 Mg (mg/mg) 180 2 100 P (mg/kg) 1 400 16 000 Na+K/protein (mg/g protein) 60 Example 4 Various milk beverages were prepared from the fractions and pow-ders obtained in Examples 1 to 3. The specific recipes are given in Table 7.
The numerical values illustrate percentages of each fraction in the recipe.
In addition to said fractions and powders, milk and low-heat milk pow-der were used in the preparation of the beverages. Their compositions are given in Table 6.
Table 6.
Skim milk Low-heat milk powder Protein ( /0) 3.4 36.8 Fat (%) <0.1 0.4 Lactose (`)/0) 4.6 46.1 Ash ( /0) 0.8 8.2 Dry matter (%) 9.0 96.6 Na (mg/kg) 390 4 200 K (mg/kg) 1 700 17 000 Ca (mg/kg) 1 200 12 000 Mg (mg/kg) 120 1 200 P (mg/kg) 940 9 500 Na+K/protein (mg/g prot) 61 58 Table 7.
Powder Powder Powder Powder Skim Low Water RO ret UF ret (Ex-1 2 3 4 milk heat ample 1) milk powder Beverage 1 2.4 54.0 43.6 Beverage 2 2.4 54.0 42.7 0.9 Beverage 3 7.1 92.9 Beverage 4 2.4 54.0 43.6 Beverage 5 2.4 5.4 92.2 Beverage 6 100 (reference) Beverage 7 9.0 91.0 (reference) Beverage 8 2.0 60.0 38.0 Beverage 9 54.0 33.4 0.9 11.9 The beverages were pasteurized with a direct steam infusion UHT (ul-tra high temperature) equipment (APV, Denmark) at a temperature of 153 C for 4 seconds. The beverages were packed aseptically. Prior to packing, 0.03% by weight of lactase (Godo YNL2, Oenon, Japan) was added aseptically to the bev-erages. The milk beverages were lactose-free after one week storage. The com-position of the above nine beverages are given in Table 8.
o t.) =
Table 8.
-_.
=
Beverage Beverage Beverage Beverage Beverage Beverage 6 Beverage 7 Beverage Beverage 1 2 3 4 5 (reference) (reference) 8 9 s.c, VI
Protein (%) 3.3 3.3 3.3 3.3 3.4 3.4 3.3 3.3 3.3 <0.1 Fat ( /0) <0.1 <0.1 <0.1 <0.1 <0.1 <0.1 <0.1 <0.1 Lactose (%) 3.0 3.1 2.90 3.07 2.06 4.60 4.15 3.09 3.08 Ash (%) 0.75 0.77 0.81 0.64 0.82 0.77 0.81 0.76 0.76 Dry matter (%) 7.23 7.37 6.96 7.21 7.62 9.00 8.77 7.36 7.31 n Na (mg/kg) 370 400 370 270 400 390 K (mg/kg) 1 500 1 600 1 500 1 100 1 500 1 700 1 500 1 500 1 600 1.) co ui Ca (mg/kg) 1 100 1 100 1 100 1 100 1 100 1 200 1 100 1 100 1 100 -`
Mg (mg/kg) 100 100 90 90 100 120 i--P (mg/kg) 810 830 820 810 820 940 900 900 820 1.) 1-, After heat treat-LO
ment 1.) i Furosine (mg/kg) 18 18 30 19 31 14 42 18 14 1--, ,0 mg/g protein 0.55 0.54 0.90 0.57 0.92 0.46 1.27 0.54 0.43 Prior to heat treatment Furosine (mg/kg) 7 8 20 8 21 2 mg/g protein 0.23 0.23 0.59 0.23 0.61 0.06 0.73 0.19 0.06 -o n 4'1 tV
=
t7'.1 '-' fi'i =
.,r.
(=4 .6.
The beverages having a temperature of about 15 C were evaluated in their organoleptic properties after about one week after preparation thereof.
Results of the evaluation are given in Table 9. The organoleptic properties were compared to normal skim milk (beverage 6) including natural lactose con-tent.
Table 9.
Beverage 1 Similar to normal milk 2 Similar to normal milk 3 Similar to normal milk 4 Similar to normal milk, slightly watery 5 Similar to normal milk 6 Sweet 7 Sweet 8 Similar to normal milk 9 Similar to normal milk All the beverages 1 to 9 were prepared so as to have a protein con-tent to a desired level, i.e., about 3.3% (Table 8). Thus, the other results of the beverages are comparable and reliable. It can be seen from the results shown in Table 8 that the furosine content of reference beverage 7 which is a recom-bined milk beverage produced from skim milk powder alone is significantly higher than that of the other beverages. The lowest furosine level is achieved in beverage 6 which is normal skim milk having a reduced fat content but a natural lactose content, and beverage 9 which is composed from skim milk, water, UF retentate and RU retentate. Surprisingly, only a slight increase in furosine contents of the other beverages compared to beverages 6 and 9 is detected although said other beverages were all prepared from protein-containing powders of milk. Also the furosine contents of beverages 3 and 5 -- are substantially lower than that of beverage 7 although beverages 3, 5 and are all prepared from water and milk-based powders.
As to the taste of the beverages, the most similar to normal UHT-treated skim milk were beverages 1, 2, 3, 5, 8, and 9. Taste of beverage 4 was similar to that of normal milk except that it was slightly watery. The biggest de-viations in taste were found in beverages 6 and 7 which were notably sweet and did not correspond in their properties to normal UHT-treated milk.
Moreover, each beverage 2 to 9 except 5 was further prepared by supplementing them with cream (38%) to provide a fat content of 1.5% to the beverage.
Powder 1 according to Example 1 was prepared from milk by ultrafil-tering milk containing fat 3.1% and drying the UF-retentate to powder which was used in similar manner as powder 1 in the preparation of beverages 1 and 5. Beverages 1 and 5 had fat content of 1.5%.
The results obtained for each 1.5% fat containing beverage were similar to those shown in Table 9 except that the watery taste of beverage 4 could be partly masked by fattiness.
Quality of the beverages was controlled organoleptically for 6 months and no significant changes were obtained.
The results show that a lactose-free milk beverage of the invention, prepared from powder 1 produced in Example 1 has a better taste than the recombined milk prepared from normal skim milk powder (beverage 7; refer-ence). Moreover, the furosine content of the beverage of the invention is sub-stantially lower than that of the reference milk. Moreover, surprisingly, the taste and texture remained better in the beverage of the invention than in the normal UHT-treated skim milk.
It will be obvious to a person skilled in the art that, as the technology advances, the inventive concept can be implemented in various ways. The in-vention and its embodiments are not limited to the examples described above but may vary within the scope of the claims
The fraction obtained from the chromatographic separation was dried to powder (powder 4) as described in Example 1.
The composition of the collected fraction from chromatography and powder 4 are given in Table 5 below.
Table 5.
Chromatographic Powder 4 fraction of skim milk Protein CYO 5.47 64.1 Fat (%) 0.09 0.9 Lactose ((%) 1.4 16.3 Ash (%) 1.2 13.5 Dry matter (`)/0) 8.3 96.7 Na (mg/kg) 1 100 12 800 K (mg/kg) 2 200 25 700 Ca (mg/kg) 1 400 18 500 Mg (mg/mg) 180 2 100 P (mg/kg) 1 400 16 000 Na+K/protein (mg/g protein) 60 Example 4 Various milk beverages were prepared from the fractions and pow-ders obtained in Examples 1 to 3. The specific recipes are given in Table 7.
The numerical values illustrate percentages of each fraction in the recipe.
In addition to said fractions and powders, milk and low-heat milk pow-der were used in the preparation of the beverages. Their compositions are given in Table 6.
Table 6.
Skim milk Low-heat milk powder Protein ( /0) 3.4 36.8 Fat (%) <0.1 0.4 Lactose (`)/0) 4.6 46.1 Ash ( /0) 0.8 8.2 Dry matter (%) 9.0 96.6 Na (mg/kg) 390 4 200 K (mg/kg) 1 700 17 000 Ca (mg/kg) 1 200 12 000 Mg (mg/kg) 120 1 200 P (mg/kg) 940 9 500 Na+K/protein (mg/g prot) 61 58 Table 7.
Powder Powder Powder Powder Skim Low Water RO ret UF ret (Ex-1 2 3 4 milk heat ample 1) milk powder Beverage 1 2.4 54.0 43.6 Beverage 2 2.4 54.0 42.7 0.9 Beverage 3 7.1 92.9 Beverage 4 2.4 54.0 43.6 Beverage 5 2.4 5.4 92.2 Beverage 6 100 (reference) Beverage 7 9.0 91.0 (reference) Beverage 8 2.0 60.0 38.0 Beverage 9 54.0 33.4 0.9 11.9 The beverages were pasteurized with a direct steam infusion UHT (ul-tra high temperature) equipment (APV, Denmark) at a temperature of 153 C for 4 seconds. The beverages were packed aseptically. Prior to packing, 0.03% by weight of lactase (Godo YNL2, Oenon, Japan) was added aseptically to the bev-erages. The milk beverages were lactose-free after one week storage. The com-position of the above nine beverages are given in Table 8.
o t.) =
Table 8.
-_.
=
Beverage Beverage Beverage Beverage Beverage Beverage 6 Beverage 7 Beverage Beverage 1 2 3 4 5 (reference) (reference) 8 9 s.c, VI
Protein (%) 3.3 3.3 3.3 3.3 3.4 3.4 3.3 3.3 3.3 <0.1 Fat ( /0) <0.1 <0.1 <0.1 <0.1 <0.1 <0.1 <0.1 <0.1 Lactose (%) 3.0 3.1 2.90 3.07 2.06 4.60 4.15 3.09 3.08 Ash (%) 0.75 0.77 0.81 0.64 0.82 0.77 0.81 0.76 0.76 Dry matter (%) 7.23 7.37 6.96 7.21 7.62 9.00 8.77 7.36 7.31 n Na (mg/kg) 370 400 370 270 400 390 K (mg/kg) 1 500 1 600 1 500 1 100 1 500 1 700 1 500 1 500 1 600 1.) co ui Ca (mg/kg) 1 100 1 100 1 100 1 100 1 100 1 200 1 100 1 100 1 100 -`
Mg (mg/kg) 100 100 90 90 100 120 i--P (mg/kg) 810 830 820 810 820 940 900 900 820 1.) 1-, After heat treat-LO
ment 1.) i Furosine (mg/kg) 18 18 30 19 31 14 42 18 14 1--, ,0 mg/g protein 0.55 0.54 0.90 0.57 0.92 0.46 1.27 0.54 0.43 Prior to heat treatment Furosine (mg/kg) 7 8 20 8 21 2 mg/g protein 0.23 0.23 0.59 0.23 0.61 0.06 0.73 0.19 0.06 -o n 4'1 tV
=
t7'.1 '-' fi'i =
.,r.
(=4 .6.
The beverages having a temperature of about 15 C were evaluated in their organoleptic properties after about one week after preparation thereof.
Results of the evaluation are given in Table 9. The organoleptic properties were compared to normal skim milk (beverage 6) including natural lactose con-tent.
Table 9.
Beverage 1 Similar to normal milk 2 Similar to normal milk 3 Similar to normal milk 4 Similar to normal milk, slightly watery 5 Similar to normal milk 6 Sweet 7 Sweet 8 Similar to normal milk 9 Similar to normal milk All the beverages 1 to 9 were prepared so as to have a protein con-tent to a desired level, i.e., about 3.3% (Table 8). Thus, the other results of the beverages are comparable and reliable. It can be seen from the results shown in Table 8 that the furosine content of reference beverage 7 which is a recom-bined milk beverage produced from skim milk powder alone is significantly higher than that of the other beverages. The lowest furosine level is achieved in beverage 6 which is normal skim milk having a reduced fat content but a natural lactose content, and beverage 9 which is composed from skim milk, water, UF retentate and RU retentate. Surprisingly, only a slight increase in furosine contents of the other beverages compared to beverages 6 and 9 is detected although said other beverages were all prepared from protein-containing powders of milk. Also the furosine contents of beverages 3 and 5 -- are substantially lower than that of beverage 7 although beverages 3, 5 and are all prepared from water and milk-based powders.
As to the taste of the beverages, the most similar to normal UHT-treated skim milk were beverages 1, 2, 3, 5, 8, and 9. Taste of beverage 4 was similar to that of normal milk except that it was slightly watery. The biggest de-viations in taste were found in beverages 6 and 7 which were notably sweet and did not correspond in their properties to normal UHT-treated milk.
Moreover, each beverage 2 to 9 except 5 was further prepared by supplementing them with cream (38%) to provide a fat content of 1.5% to the beverage.
Powder 1 according to Example 1 was prepared from milk by ultrafil-tering milk containing fat 3.1% and drying the UF-retentate to powder which was used in similar manner as powder 1 in the preparation of beverages 1 and 5. Beverages 1 and 5 had fat content of 1.5%.
The results obtained for each 1.5% fat containing beverage were similar to those shown in Table 9 except that the watery taste of beverage 4 could be partly masked by fattiness.
Quality of the beverages was controlled organoleptically for 6 months and no significant changes were obtained.
The results show that a lactose-free milk beverage of the invention, prepared from powder 1 produced in Example 1 has a better taste than the recombined milk prepared from normal skim milk powder (beverage 7; refer-ence). Moreover, the furosine content of the beverage of the invention is sub-stantially lower than that of the reference milk. Moreover, surprisingly, the taste and texture remained better in the beverage of the invention than in the normal UHT-treated skim milk.
It will be obvious to a person skilled in the art that, as the technology advances, the inventive concept can be implemented in various ways. The in-vention and its embodiments are not limited to the examples described above but may vary within the scope of the claims
Claims (30)
1. A milk-based powder with a reduced carbohydrate content, having a ratio of carbohydrates to protein of at most 1.1:1, and a protein content of at least 45% on dry matter basis, and wherein a ratio of ash to protein of the milk-based powder is substan-tially the same as that of a milk raw material used as a starting material.
2. The milk-based powder according to claim 1, wherein the ratio of carbohy-drates to protein is at most 0.9:1.
3. The milk-based powder according to claim 2, wherein the ratio of carbohy-drates to protein is at most 0.4:1.
4. The milk-based powder according to any one of claims 1 to 3, wherein the ratio of carbohydrates to protein is at least 0.02:1.
5. The milk-based powder according to any one of claims 1 to 4, wherein a ratio of monovalent minerals to protein is substantially the same as that of the milk raw material.
6. The milk-based powder according to any one of claims 1 to 5, comprising 45 to 65% protein, 4.6 to 41% carbohydrates, and 1.0 to 14% ash on non-fat total solid basis.
7. The milk-based powder according to any one of claims 1 to 5, comprising 48 to 60% protein, 24 to 43% carbohydrates, and 10 to 13% ash on non-fat total solid basis.
8. The milk-based powder according to any one of claims 1 to 7, comprising a milk protein concentrate from ultrafiltration of the milk raw material.
9. The milk-based powder according to any one of claims 1 to 7, comprising a fraction comprising protein and minerals from chromatographic separation of the milk raw material.
10. The milk-based powder according to any one of claims 1 to 9, comprising a reverse osmosis concentrate of milk minerals obtained from a nanofiltration permeate derived from nanofiltration of an ultrafiltration permeate of the milk raw material.
11. A process for preparing a milk-based powder with a reduced carbohy-drate content according to any one of claims 1 to 7, comprising removing carbohydrates from said milk raw material to provide a milk-based formulation with a reduced carbohy-drate content, and concentrating the milk-based formulation to form the milk-based powder.
12. The process according to claim 11, wherein the removal of carbohydrates is performed by means of enzymes, chromatography, precipitation, membrane filtration technique or a combination thereof.
13. The process according to claim 11, comprising a) separating components of a milk raw material into a protein fraction, car-bohydrate fraction and mineral fraction, b) combining at least a portion of the protein fraction and of the mineral frac-tion to provide the milk-based formulation.
14. The process according to claim 13, wherein the separation is accom-plished by ultrafiltration, nanofiltration and reverse osmosis.
15. The process according to claim 14, wherein the milk raw material is sub-jected to ultrafiltration (UF) to provide an UF permeate, and the protein fraction as an UF retentate.
16. The process according to claim 15, wherein the ultrafiltration permeate is subjected to nanofiltration (NF) to provide a NF permeate, and the carbohydrate fraction as a NF retentate, and the NF permeate is subjected to reverse osmosis (RO) to pro-vide the mineral fraction as an RO retentate.
17. The process according to any one of claims 13 to 16, wherein one or both of the protein fraction and the mineral fraction is concentrated to a dry matter content of at least 17%.
18. Use of milk powder having a ratio of carbohydrates to protein of at most 1.1:1 and a protein content of at least 45% on dry matter basis for the preparation of a recombined milk product with a reduced carbohydrate content, wherein the milk powder has a ratio of ash to protein that is substantially the same as that of a milk raw material used as a starting material.
19. The use according to claim 18, wherein the milk powder is a milk-based powder according to any one of claims 1 to 10 or prepared by a process according to any one of claims 11 to 17.
20. The use according to claim 18 or 19, wherein the recombined milk prod-uct is a milk beverage.
21. The use according to any one of claims 18 to 20, wherein the amount of the milk powder in the recombined milk product is 0.5 to 15% by weight.
22. The use according to claim 21, wherein the amount of the milk powder in the recombined milk product is 2 to 7% by weight.
23. A process for producing a recombined milk product having a reduced carbohydrate content, comprising recombining milk powder having a ratio of carbohydrates to protein of at most 1.1:1 and a protein content of at least 45% on dry matter basis, and a liquid and optional other ingredients to provide the recombined milk product with a reduced carbohydrate content, wherein the milk powder has a ratio of ash to protein that is substantially the same as that of a milk raw material used as a starting material.
24. The process according to claim 23, wherein the milk powder is a milk-based powder according to any one of claims 1 to 10 or prepared by a process accord-ing to any one of claims 11 to 17.
25. The process according to claim 23 or 24, wherein the recombined milk is a beverage.
26. The process according to claim 23 or 24, wherein the carbohydrate con-tent of the recombined milk product is at most 3.1% by weight.
27. The process according to any one of claims 23 to 26, wherein the recom-bined milk product is subjected to a heat treatment.
28. The process according to any one of claims 23 to 27, wherein any resid-ual lactose of the recombined milk product is hydrolysed.
29. The process according to claim 26, wherein any residual lactose of the recombined milk product is hydrolysed after the heat treatment.
30. The process according to any one of claims 23 to 29, wherein the or-ganoleptic properties of the recombined milk product is to the same as that of skim milk.
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FI124711B (en) * | 2011-07-06 | 2014-12-15 | Valio Oy | Milk-based formulation |
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