CA2674223C - Reliable sleeve activation for multi-zone frac operations using continuous rod and shifting tools - Google Patents
Reliable sleeve activation for multi-zone frac operations using continuous rod and shifting tools Download PDFInfo
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- CA2674223C CA2674223C CA2674223A CA2674223A CA2674223C CA 2674223 C CA2674223 C CA 2674223C CA 2674223 A CA2674223 A CA 2674223A CA 2674223 A CA2674223 A CA 2674223A CA 2674223 C CA2674223 C CA 2674223C
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- 230000004913 activation Effects 0.000 title description 2
- 239000012530 fluid Substances 0.000 claims abstract description 21
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims description 39
- 230000008878 coupling Effects 0.000 claims description 20
- 238000010168 coupling process Methods 0.000 claims description 20
- 238000005859 coupling reaction Methods 0.000 claims description 20
- 238000011282 treatment Methods 0.000 claims description 15
- 239000007787 solid Substances 0.000 claims 3
- 235000019687 Lamb Nutrition 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 210000001331 nose Anatomy 0.000 description 3
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910001182 Mo alloy Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- VNTLIPZTSJSULJ-UHFFFAOYSA-N chromium molybdenum Chemical compound [Cr].[Mo] VNTLIPZTSJSULJ-UHFFFAOYSA-N 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B23/00—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells
- E21B23/02—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells for locking the tools or the like in landing nipples or in recesses between adjacent sections of tubing
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B2200/00—Special features related to earth drilling for obtaining oil, gas or water
- E21B2200/06—Sleeve valves
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B34/00—Valve arrangements for boreholes or wells
- E21B34/06—Valve arrangements for boreholes or wells in wells
- E21B34/14—Valve arrangements for boreholes or wells in wells operated by movement of tools, e.g. sleeve valves operated by pistons or wire line tools
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Earth Drilling (AREA)
Abstract
An apparatus for opening and closing downhole tools, such as sliding sleeves, includes a first (opening) shifting tool connected to an end of a continuous rod, an intermediate rod connected below the first shifting tool, and a second (closing) shifting tool connected to the end of the intermediate rod. The first tool has a profile for selectively opening sleeves when moved downhole, and the second tool has a profile for selectively closing sleeves when moved uphole. Alternatively, a single tool can couple to the end of the continuous rod and can have the profiles for opening and closing sleeves. When used, the continuous rod and shifting tools are deployed downhole to a series of sliding sleeves on a tool string. Manipulated by the continuous rod and a rig at the surface, the shifting tools are used to successively open and close the sliding sleeves so that successive isolated zones of a formation can be treated with frac fluid.
Description
RELIABLE SLEEVE ACTIVATION FOR MULTI-ZONE FRAC OPERATIONS
USING CONTINUOUS ROD AND SHIFTING TOOLS
FIELD OF THE INVENTION
The present invention relates to multiple zone fracturing operations.
More specifically, the present invention relates to fracturing multiple zones of interest by using continuous rod and shifting tools to actuate a sliding sleeve adjacent a zone of interest.
BACKGROUND OF THE INVENTION
Selectively fracing multiple zones of a formation improves the production capabilities of a well. The equipment string for such a frac operation uses a series of packers to sequentially isolate different zones of a downhole formation. Sliding sleeves on the tubing string position between each of the packers and provide exit ports for frac fluid to interact with the adjacent zones of the formation. Performing successive frac treatments on the isolated zones requires the sliding sleeves to be opened and closed in a desired sequence so that zones of interest can be fraced independently of the other zones. To do this, the frac operation uses several steps. First, one sliding sleeve is opened, while the others remain closed. Frac fluid is pumped downhole and through the open sleeve to interact with the adjacent zone of the formation. When facing is done for this zone, the sliding sleeve is then closed, and another sliding sleeve is opened so the next zone can be treated.
Sliding sleeves can be activated using many types of devices, including balls, darts, and pulling tools. Currently, operators experience problems when performing frac operations. For example, the number of zones that can be treated may be limited by the method used to actuate the sleeves. Also, operators can have difficulties ensuring that the proper sleeve is open for the frac treatment and then that the proper sleeve is closed and sealed after that treatment.
This difficulty can be even more problematic when fracing a horizontal well.
When balls are used to actuate the sliding sleeves, for example, the frac treatment is applied successively to each isolated zones by selectively opening the sliding sleeves and allowing the treatment fluid to interact with the adjacent zones of the formation. To open each sliding sleeve, operators drop a specifically sized ball into the tubing string and land the ball on a corresponding ball seat on a designated sliding sleeve. Once seated, the ball closes off the lower zone just treated, and built up pressure on the seated ball forces the sliding sleeve open so frac fluid can interact with the adjacent zone of the formation. Operators repeat this process up the tubing string by successively dropping larger balls against larger ball seats in the sliding sleeves.
The required diameters of the ball seats and the required increments between ball sizes limits how many zones can be treated using balls to open the sliding sleeves. For example, the lowermost ball seat must be the smallest, and each shallower seat must be sized slightly larger. In general, the balls can range in size from 1-in. to 3 3/.-in. Therefore, only a finite number of frac zones can be successfully used when opening the sleeves with balls due to the needed
USING CONTINUOUS ROD AND SHIFTING TOOLS
FIELD OF THE INVENTION
The present invention relates to multiple zone fracturing operations.
More specifically, the present invention relates to fracturing multiple zones of interest by using continuous rod and shifting tools to actuate a sliding sleeve adjacent a zone of interest.
BACKGROUND OF THE INVENTION
Selectively fracing multiple zones of a formation improves the production capabilities of a well. The equipment string for such a frac operation uses a series of packers to sequentially isolate different zones of a downhole formation. Sliding sleeves on the tubing string position between each of the packers and provide exit ports for frac fluid to interact with the adjacent zones of the formation. Performing successive frac treatments on the isolated zones requires the sliding sleeves to be opened and closed in a desired sequence so that zones of interest can be fraced independently of the other zones. To do this, the frac operation uses several steps. First, one sliding sleeve is opened, while the others remain closed. Frac fluid is pumped downhole and through the open sleeve to interact with the adjacent zone of the formation. When facing is done for this zone, the sliding sleeve is then closed, and another sliding sleeve is opened so the next zone can be treated.
Sliding sleeves can be activated using many types of devices, including balls, darts, and pulling tools. Currently, operators experience problems when performing frac operations. For example, the number of zones that can be treated may be limited by the method used to actuate the sleeves. Also, operators can have difficulties ensuring that the proper sleeve is open for the frac treatment and then that the proper sleeve is closed and sealed after that treatment.
This difficulty can be even more problematic when fracing a horizontal well.
When balls are used to actuate the sliding sleeves, for example, the frac treatment is applied successively to each isolated zones by selectively opening the sliding sleeves and allowing the treatment fluid to interact with the adjacent zones of the formation. To open each sliding sleeve, operators drop a specifically sized ball into the tubing string and land the ball on a corresponding ball seat on a designated sliding sleeve. Once seated, the ball closes off the lower zone just treated, and built up pressure on the seated ball forces the sliding sleeve open so frac fluid can interact with the adjacent zone of the formation. Operators repeat this process up the tubing string by successively dropping larger balls against larger ball seats in the sliding sleeves.
The required diameters of the ball seats and the required increments between ball sizes limits how many zones can be treated using balls to open the sliding sleeves. For example, the lowermost ball seat must be the smallest, and each shallower seat must be sized slightly larger. In general, the balls can range in size from 1-in. to 3 3/.-in. Therefore, only a finite number of frac zones can be successfully used when opening the sleeves with balls due to the needed
2 increments between ball sizes to differentiate them from one another.
Therefore, actuating sliding sleeves with balls is not practical for frac operations involving several (e.g., more than about eleven) frac zones. In addition to the limit on the number of frac zones that can be handled, using balls and darts to open sliding sleeves only allows for one shot operations. In other words, the balls and darts are only capable of opening the sleeves, which cannot be closed unless another device is used. Finally, any balls and darts used to operate sleeves must be removed either by floating or milling them, which involves time and expense to perform.
Other than balls and darts, a pulling tool connected to wireline can be used to actuate sliding sleeves during a frac operation. However, actuating sliding sleeves using wireline can be limited in horizontal sections downhole. In many cases, wireline has no real pushing capabilities, which limits its use in operating sliding sleeves or other flow control systems within a welibore.
Using coiled tubing can overcome the limitations of wireline.
Unfortunately, a pulling tool on coiled tubing can still have limited access in extended horizontal wellbores, making it difficult for the pulling tool to reach sliding sleeves in horizontal sections. This difficulty is due at least in part to the fact that coiled tubing has some memory inherent in its material. Therefore, the coiled tubing as it is run downhole with the pulling tool is more likely to produce friction within the tubing string in which it is run, making moving the coiled tubing and the pulling tool more difficult. When used under these circumstances, the coiled tubing requires operators to spend an excessive amount of time to locate and subsequently open or close a sliding sleeve-sometime without success altogether. Furthermore, coil
Therefore, actuating sliding sleeves with balls is not practical for frac operations involving several (e.g., more than about eleven) frac zones. In addition to the limit on the number of frac zones that can be handled, using balls and darts to open sliding sleeves only allows for one shot operations. In other words, the balls and darts are only capable of opening the sleeves, which cannot be closed unless another device is used. Finally, any balls and darts used to operate sleeves must be removed either by floating or milling them, which involves time and expense to perform.
Other than balls and darts, a pulling tool connected to wireline can be used to actuate sliding sleeves during a frac operation. However, actuating sliding sleeves using wireline can be limited in horizontal sections downhole. In many cases, wireline has no real pushing capabilities, which limits its use in operating sliding sleeves or other flow control systems within a welibore.
Using coiled tubing can overcome the limitations of wireline.
Unfortunately, a pulling tool on coiled tubing can still have limited access in extended horizontal wellbores, making it difficult for the pulling tool to reach sliding sleeves in horizontal sections. This difficulty is due at least in part to the fact that coiled tubing has some memory inherent in its material. Therefore, the coiled tubing as it is run downhole with the pulling tool is more likely to produce friction within the tubing string in which it is run, making moving the coiled tubing and the pulling tool more difficult. When used under these circumstances, the coiled tubing requires operators to spend an excessive amount of time to locate and subsequently open or close a sliding sleeve-sometime without success altogether. Furthermore, coil
3 tubing is expensive and is preferably removed from the tubing string with each frac treatment to avoid damage to the coil tubing. Finally, the physical nature of coiled tubing inherently limits the coil tubing's ability to operate sliding sleeves by pushing.
All of these issues greatly increase the time and cost of performing a frac operation with coiled tubing and make coiled tubing less desirable for operating sliding sleeves.
What is needed is a solution for cycling sliding sleeves open and closed in extended horizontal applications that can be better manipulated from the surface and that is more reliable in opening and closing the sleeves downhole.
SUMMARY OF THE INVENTION
An apparatus for opening and closing downhole tools, such as sliding sleeves is disclosed. The apparatus has a first shifting tool connected to a continuous rod, an intermediate rod connected to the first shifting rod and a second shifting tool connected to the intermediate rod.
In a broad aspect of the invention, a downhole tool actuating system has a surface rig operable to deploy and move a continuous rod, having a distal end, in a first and second direction downhole. A tool actuating device is coupled to the distal end of the continuous rod, the tool actuating device having a first profile adapted to selectively actuate a downhole tool in the first direction to a first operative condition, and having a second profile adapted to selectively actuate the downhole tool in the second direction to a second operative condition.
All of these issues greatly increase the time and cost of performing a frac operation with coiled tubing and make coiled tubing less desirable for operating sliding sleeves.
What is needed is a solution for cycling sliding sleeves open and closed in extended horizontal applications that can be better manipulated from the surface and that is more reliable in opening and closing the sleeves downhole.
SUMMARY OF THE INVENTION
An apparatus for opening and closing downhole tools, such as sliding sleeves is disclosed. The apparatus has a first shifting tool connected to a continuous rod, an intermediate rod connected to the first shifting rod and a second shifting tool connected to the intermediate rod.
In a broad aspect of the invention, a downhole tool actuating system has a surface rig operable to deploy and move a continuous rod, having a distal end, in a first and second direction downhole. A tool actuating device is coupled to the distal end of the continuous rod, the tool actuating device having a first profile adapted to selectively actuate a downhole tool in the first direction to a first operative condition, and having a second profile adapted to selectively actuate the downhole tool in the second direction to a second operative condition.
4 In another broad aspect of the invention, a downhole tool actuating method comprises the steps of installing a first shifting tool to an end of a continuous rod, installing an intermediate rod below the first shifting tool;
installing a second shifting tool to the end of the intermediate rod, deploying the continuous rod, and the first and second shifting tools, and actuating the downhole tool.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is a schematic view of a system using continuous rod and a tool actuating device;
Figure 2A shows a cross-section of a sliding sleeve in a closed condition;
Figure 2B shows a cross-section of the sliding sleeve in an opened condition;
Figure 3 shows a tool actuating device on an end of a continuous rod;
Figure 4A shows an isolated cross-section of an upper (opening) shifting tool for the tool actuating device;
Figure 4B shows a cross-section of the upper (opening) shifting tool having the continuous rod and an intermediate sucker rod coupled at its ends;
Figure 5 shows a cross-section of a lower (closing) shifting tool for the tool actuating device;
Figure 6A shows the upper (opening) shifting tool opening a sliding sleeve initially in the closed (up) condition;
Figure 6B shows the lower (closing) shifting tool closing a sliding sleeve initially in the opened (down) condition;
Figures 7A-7E shows stages of actuating sliding sleeves with the tool actuating device;
Figure 8A shows another tool actuating device; and Figure 8B shows a cross-section of the tool actuating device of FIG.
8A.
DETAILED DESCRIPTION OF THE INVENTION
A system 10 schematically shown in FIG. 1 uses a continuous rod 40 and a tool actuating device 60 to actuate downhole tools during well operations. In the current example, the system 10 is used in conjunction with frac operations, and the continuous rod 40 and tool actuating device 60 allow operators to selectively open and close sliding sleeves 50 downhole. In the typical implementation as shown, a cased borehole 12 passes through a formation, and a tool string 14 installed in the borehole 12 has several sliding sleeves 50 positioned adjacent perforations 13 at various intervals in the cased borehole 12. Packers 20 isolate portions of the annulus 15 of the borehole 12 and string 14 between each section of perorated borehole 12. In this way, frac fluid pumped down the tool string 14 can be diverted by an open sliding sleeve 50 through the isolated perforations 13 to treat the isolated zone of the formation.
As shown, the cased borehole 12 can have an extended horizontal section that makes actuating the sliding sleeves 50 difficult with conventional coiled tubing or wireline techniques. To overcome these difficulties, the tool actuating device 60 is disposed on the distal end of the continuous rod 40, and the rod 40 and device 60 are used together to effectively and reliably open and close the sliding sleeves 50 in such an extended horizontal section. (The system 10 can be used equally as well in vertical applications). In general, the tool actuating device 60 can be moved up or down in the string 14 to selectively actuate a given sleeve 50 between opened and closed conditions by engaging specific profiles on the device 60 with profiles in the sleeve 50. The rigid continuous rod 40 stiffly conveys the desired movement of the device 60 relative to the sleeves 50, making the opening and closing of the sleeves 50 more predictable and ensuring that more complete travel of the sleeves 50 is achieved.
As noted previously, coiled tubing has some memory inherent in its material and produces undesirable friction when conveyed in a horizontal borehole.
As a result, operators must spend an unwarranted amount of time attempting to locate and actuate the sliding sleeves downhole-sometimes with no success.
However, the continuous rod 40 attempts to straighten out in the tubing string and produces a lower friction component. The reduced friction allows operators to move the tool actuating device 60 as needed with better control from the surface. In this way, the rod 40 and device 60 facilitate frac operations in the horizontal length of the borehole.
As shown, the continuous rod 40 deploys in the tool string 14 to convey the device 60 downhole to the sliding sleeves 50. At the surface, a rig for extended continuous rod is used to manipulate (raise and lower) the continuous rod 40 in the string 14 and thereby move the actuating device 60 relative to the sliding sleeves 50. This rig 30 can be similar to that used with extended continuous rod. For example, the rig 30 can include a reel for the continuous rod 40 and a variable-speed, hydraulically driven gripper mechanism (not shown), and the rig 30 can be adapted to operate like a heavy duty slickline unit at the surface to deploy the continuous rod 40 and device 60 downhole. In addition to the rig 30, other components (not shown), such as wellhead, lubricator, etc., are also used at the surface.
The sliding sleeves 50 can be selectively opened and closed to divert frac fluid in the tubing string 14 to the isolated zone of the annulus 15 between packers 20. An example sliding sleeve 50 shown in FIG. 2A has a housing 52 with an insert 54 movably disposed therein. When closed as shown in FIG. 2A, the insert 54 is positioned toward the lower end of the housing 52. In this position, slots 55 in the insert 54 do not align with ports 53 in the side of the housing 52 so that fluid passing in the sleeve 50 is not diverted outside the sleeve 50 and the tubing to which it is coupled at both ends. When opened as shown in FIG. 2B, the insert is positioned toward the upper end of the housing 52. In this position, the slots 55 in the insert 54 align with the ports 53 in the side of the housing 52 so that fluid passing in the sleeve 50 can be diverted outside the sleeve 50.
To move the insert 54 between the opened and closed conditions, the insert 54 has a lower profile 56 and an upper profile 58 that allow the insert 54 to be engaged and moved within the housing 52. For the present sleeve 50, the lower profile 56 is used to move the insert 54 downward in the housing 52, thereby closing the sleeve 50. By contrast, the upper profile 58 is used to move the insert 54 upward in the housing 52, thereby opening the sleeve 50. A reverse arrangement is also possible in which upward movement of the insert 54 by the upper profile 58 can close the sleeve 50 and downward movement by the lower profile 56 can open the sleeve 50.
With an understanding of the system 10, continuous rod 40, sliding sleeves 50, and tool actuating device 60 provided above, discussion now turns to a more detailed description of the tool actuating device 60. As shown in FIG. 3, the tool actuating device 60 couples to a threaded pin 42 on the continuous rod 40. At top, the device 60 has an upper (opening) shifting tool 100 that couples to the rod's threaded pin 42 using a rod coupling 70. At bottom, the device 60 has a lower (closing) shifting tool 200 that couples below the upper tool 100 using rod couplings 70 and an intermediate length of sucker rod 80. When the continuous rod 40 is moved upper or down in a tubing string, the upper and lower tools 100/200 move together.
In the present example, the upper tool 100 is designed to be the opening tool for opening the sliding sleeves 50 by engaging the upper profile (58) and shifting the insert (54) upward in the housing (50). (see FIGS. 2A-2B).
Likewise in this example, the lower tool 200 is designed to be the closing tool for closing the sliding sleeves 50 by engaging the lower profile (56) and shifting the insert (54) downward in the housing (50). (see FIGS. 2A-2B). Thus, the upper shifting tool opens the sleeve 50 by jarring up, and the lower shifting tool 200 closes the sleeve 50 by jarring down. However, a reverse arrangement could also be used. For example, the arrangement of tools 100 and 200 on the device 60 could be switched so that the (closing) shifting tool 200 can be the upper tool and the (opening) shifting tool 100 can be the lower tool. Congruent with this, the sliding sleeves 50 could also be open and closed by respectively shifting down and up-opposite to that shown in FIGS. 2A-2B.
The upper (opening) shifting tool 100 shown in FIG. 4A has a core mandrel 110 with fishneck couplings 102 and 104 threaded at both ends. A
biased collet 120 fits around the mandrel's recessed intermediate portion 116 and connects at both ends to stops 112 and 114 fixed to the core mandrel 110. The collet has B-profiles 122 that include an upward facing shoulder 124, an upper (shortened) cam 126, and a lower (extended) cam 128. As discussed in more detail later, the B-profiles 122 enable the collet 120 to engage recessed profiles in the sliding sleeve in one direction and bypass the recessed profiles in the sliding sleeve in the opposite direction. This type of shifting tool is typically referred to as a B
shifting tool with a B-profile.
As shown in FIG. 4B, the upper (opening) shifting tool 100 couples to the distal end 42 of the continuous rod 40 using a sucker rod coupling 70. As shown, this coupling 70 has a cylindrical body 72 with internal thread 74 that connects to the rod's threaded pin 42 and to the pin 103 on the tool's upper fishneck coupling 102. The sucker rod coupling 70 can use thread 74 that is preferably cold form-rolled as opposed to cut and can use the PRO/KC design available from Weatherford/Lamb, Inc. As shown, the coupling 70 can also use a center torque button 76 positioned between the threaded pins 42/103 of the rod 40 and fishneck 102 for equal contact pressure of both pin noses. In a similar fashion, another sucker rod coupling 70 couples the tool's lower fishneck 104 to the upper pin on the device's intermediate sucker rod 80.
As with upper tool 100, the lower (closing) shifting tool 200 shown in FIG. 5 includes similar components, including a core mandrel 210 with a fishneck coupling 202 threaded at its top and including a collet 220 fitting around the mandrel's recessed intermediate portion 216 and connected at both ends to stops 212 and 214 fixed to the core mandrel 110. The tool 200 has a nose 204 at its distal end. The collet 220 has B-profiles 222 that include a shoulder 224, an upper cam 226, and a lower cam 228. For this closing tool 200, however, the B-profile 222 is reversed so that the shoulder 224 is downward facing and the upper cam is extended.
Operation of the upper tool's B-profile 122 in opening a sliding sleeve 50 is shown in FIG. 6A. Operators manipulate the upper tool 100 upward in the sleeve's housing 52 using the continuous rod 40 and rig equipment at the surface.
The B-profile's (upward-facing) shoulder 124 engages a downward-facing shoulder in the insert's upper recess profile 58. When engaged, further upward movement of the tool 100 moves the insert 54 upward within housing 52 toward an opened condition in which the insert's slots align with the housing's ports so fluid can be diverted. Eventually, full upward movement on the tool 100 causes the upper cam (126) to engage an upper release 59 defined in the housing 52, biasing the collet 120 inward and releasing the shoulder 124 from the insert's profile 58. At this point, the tool 100 can move out of the housing 52 while the insert 54 remains in the opened (upward) condition.
Operation of the lower tool's B-profile 222 in closing the sliding sleeve 50 is shown in FIG. 6B and follows a reversed configuration. Here, the B-profile's (downward-facing) shoulder 224 engages an upward-facing shoulder in the insert's lower recess profile 56. When engaged, further downward movement of the tool 200 moves the insert 54 downward within housing 52 toward a closed condition.
Eventually, the lower cam (228) engages a lower release 57 so the shoulder 224 is released and the tool 200 can move out of the housing 52 while the insert remains in the closed (downward) condition.
As discussed above, the continuous rod 40 and tool actuating device 60 can be deployed by a surface rig 30 to open and close sliding sleeves during a frac operation. In stages of a frac operation shown in FIGS. 7A-7E, the tool actuating device 60 selectively actuates the various sliding sleeves 50 downhole by successively opening and closing the sleeves 50 to treat isolated zones. Using the continuous rod 40 to manipulate the device 60 is more reliable than using coiled tubing, which would tend to produce more friction and would require more time to actuate the sleeves 50.
As initially shown in FIG. 7A, the sliding sleeves 50 are deployed on the string 14 downhole before the frac operation. Operators couple the upper shifting tool 100 to the distal end of the continuous rod 40, couple the intermediate rod 80 to the bottom of the upper tool 100, and coupled the lower shifting tool 200 to the free end of the intermediate rod 80. Operators then install the device 60 in a lubricator fitted atop the wellhead at the surface and deploy the continuous rod 40 and selective shifting tools 100/200 downhole using the drive and other components of the rig (30; see FIG. 1).
When lowered, the tools 100/200 are passed through each of the sliding sleeves 50A-C, which are initially installed closed on the string 14.
The sleeves 50A-C may be deployed with grease or other material packed inside to maintain the sliding inserts (54) in the closed condition in the sleeves 50A-C
during deployment. As the tools 100/200 are deployed downhole, they cam past each of the sleeves' inserts (54) without engaging the profiles (56, 58). Eventually, the upper (opening) tool 100 passes into the lowermost sliding sleeve 50A. Using a upward jarring movement, the upper (opening) tool 100 opens the lowermost sliding sleeve 50A by engaging the collet's B-profiles (122) into the insert's upper recess (58) (see FIG. 6A). A jar (not shown) installed on the continuous rod 40 or the rig (30) at the surface can impart this jarring movement. Once the sleeve 50A
opens and the B-profiles (122) cams free, the continuous rod 40 and tools 100/200 are moved below the open lowermost sleeve 50A, as shown in FIG. 7B.
As then shown in FIG. 7B, operators perform a frac treatment by pumping frac fluid down the tool string 14 while the continuous rod 40 remains in the tubing sting 14. Leaving the continuous rod 40 and shifting tools 100/200 in the string 14 during the frac treatment below the open sleeve 50A eliminates the rig time that would be required to trip the tools 100/200 and rod 40 out of the sting 14 between frac treatments, as would conventionally be done to protect coiled tubing if used to actuate the sleeves.
During treatment, the frac fluid diverts through the open sleeve 50A
and treats the adjacent isolated zone though the perforations 13. Once this zone has been treated, operators use the rig to lift the continuous rod 40 in the string 14.
As shown in FIG. 7C, the upper tool 100 freely passes through the lowermost sliding sleeve 50A that remains open. With further lifting, the lower (closing) tool 200 is positioned to engage this open sliding sleeve 50A. Using a downward jarring movement, the lower tool 200 closes this lowermost sleeve 50A.
As shown in FIG. 7D, the device 60 and rod 40 are then lifted in the tubing string 14, and the upper (opening) tool 100 engages the next uppermost sliding sleeve 50B (which is closed). Using an upward jarring movement, the tool 100 is used to open this sleeve 50B. As shown in FIG. 7E, once the upper tool cams free, operators position the two tools 100/200 in between the sliding sleeves 50A-50B, pump frac fluid in the string 14, and treat the next isolated zone adjacent the open sleeve 50B. Once fracing is complete for this zone, operators lift the tools 100/200 and again close the open sliding sleeve 50B, open the next upper most sliding sleeve 50C, and frac the next zone. Operations then continue in this same manner up the string 14 as each successively higher isolated zone is treated.
Although the frac operation discussed above involved opening the sleeves 50 in the uphole direction and closing them in the downhole direction, the reverse arrangement could be used. Likewise, treatment of successive zones could proceed successively from the uppermost zone to the lowermost zone or could be performed selectively at any of the various zones. In addition, although the device 60 and continuous rod 40 are initially deployed from the surface downhole to the lowermost sleeve 50A in the above discussion, it is also possible to deploy the device 60 independently in a bottomhole assembly (not shown) coupled in a conventional manner to the tubing string 14 below the lower most sliding sleeve 50A.
In this case, the continuous rod 40 can then be deployed downhole with a suitable coupling known in the art to connect to the device 60 and retrieve if from the bottomhole assembly to conduct the successive frac operations up the wellbore.
The tool actuating device 60 of FIG. 3 uses upper and lower shifting tools 100 and 200 separated by an intermediate sucker rod 80. Another arrangement of the device 60 can uses a two-way shifting tool 300 as shown in FIGS. 8A-8B. Here, the two-way shifting tool 300 couples to the threaded pin 42 of the continuous rod 40 using a sucker rod coupling 70. The two-way tool 300 includes many of the same components as the upper and lower tools discussed previously so that the tool 300 includes a core mandrel 310, a fishneck coupling 302, stops 312/314, a biased collet 320, and a nose 304. On this tool 300, the collet 320 has dual B-profiles 322 having a downward-facing shoulder 324, an upper cam 326, an upward-facing shoulder 325, and a lower cam 328. Depending on the sleeve's configuration, the shifting tool 300 can open/close the sleeve by jarring down and can close/open the sleeve by jarring up. This tool 300 can be used for selective frac treatments of isolated zones in a similar fashion to that discussed above with reference to FIGS. 7A-7E.
In general, the continuous rod 40 used with the system 10 can be COROD and can have similar properties and characteristics. (COROD is a registered trademark of Weatherford/Lamb, Inc.). For example, the continuous rod 40 can be composed of carbon steel, chromium-molybdenum alloy steel (e.g., AISI
4142), or other suitable material and can have round or semi-elliptical cross-section with a diameter ranging from 12/16-inch to 18/16-inch, for example.
As shown in FIGS. 2A-2B and 6A-6B, the system 10 when used for frac operations can be used with a mono-bore type of sliding sleeve, but other types of sliding sleeves could also be used. Examples of suitable sliding sleeves, also available from Weatherford/Lamb, Inc., include the OtimaxTM Sliding Sleeve, the OptislimTM Sliding Sleeve, and WXO and WXA Standard Sliding Sleeves. (the OptimaxTM Sliding Sleeve, and OptislimTM Sliding Sleeve are trademarks of Weatherford/Lamb, Inc.).
Although the system 10 has been described for opening and closing sliding sleeves on a frac string, the system of continuous rod 40 and tool actuating device 60 can also be used to actuate other downhole tools that can be actuated to a first operative condition in a first direction and to a second operative condition in a second direction. Some other suitable downhole tools include, for example, a gravel pack closing sleeve, a completion isolation valve, or other downhole tool having shiftable operation. With any of these downhole tools, the ability to actuate the tool with the continuous rod 40 and actuating device 60 can be enhanced by the reliable and efficient operation that the rod 40 and device 60 offer in either vertical or horizontal wells.
installing a second shifting tool to the end of the intermediate rod, deploying the continuous rod, and the first and second shifting tools, and actuating the downhole tool.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is a schematic view of a system using continuous rod and a tool actuating device;
Figure 2A shows a cross-section of a sliding sleeve in a closed condition;
Figure 2B shows a cross-section of the sliding sleeve in an opened condition;
Figure 3 shows a tool actuating device on an end of a continuous rod;
Figure 4A shows an isolated cross-section of an upper (opening) shifting tool for the tool actuating device;
Figure 4B shows a cross-section of the upper (opening) shifting tool having the continuous rod and an intermediate sucker rod coupled at its ends;
Figure 5 shows a cross-section of a lower (closing) shifting tool for the tool actuating device;
Figure 6A shows the upper (opening) shifting tool opening a sliding sleeve initially in the closed (up) condition;
Figure 6B shows the lower (closing) shifting tool closing a sliding sleeve initially in the opened (down) condition;
Figures 7A-7E shows stages of actuating sliding sleeves with the tool actuating device;
Figure 8A shows another tool actuating device; and Figure 8B shows a cross-section of the tool actuating device of FIG.
8A.
DETAILED DESCRIPTION OF THE INVENTION
A system 10 schematically shown in FIG. 1 uses a continuous rod 40 and a tool actuating device 60 to actuate downhole tools during well operations. In the current example, the system 10 is used in conjunction with frac operations, and the continuous rod 40 and tool actuating device 60 allow operators to selectively open and close sliding sleeves 50 downhole. In the typical implementation as shown, a cased borehole 12 passes through a formation, and a tool string 14 installed in the borehole 12 has several sliding sleeves 50 positioned adjacent perforations 13 at various intervals in the cased borehole 12. Packers 20 isolate portions of the annulus 15 of the borehole 12 and string 14 between each section of perorated borehole 12. In this way, frac fluid pumped down the tool string 14 can be diverted by an open sliding sleeve 50 through the isolated perforations 13 to treat the isolated zone of the formation.
As shown, the cased borehole 12 can have an extended horizontal section that makes actuating the sliding sleeves 50 difficult with conventional coiled tubing or wireline techniques. To overcome these difficulties, the tool actuating device 60 is disposed on the distal end of the continuous rod 40, and the rod 40 and device 60 are used together to effectively and reliably open and close the sliding sleeves 50 in such an extended horizontal section. (The system 10 can be used equally as well in vertical applications). In general, the tool actuating device 60 can be moved up or down in the string 14 to selectively actuate a given sleeve 50 between opened and closed conditions by engaging specific profiles on the device 60 with profiles in the sleeve 50. The rigid continuous rod 40 stiffly conveys the desired movement of the device 60 relative to the sleeves 50, making the opening and closing of the sleeves 50 more predictable and ensuring that more complete travel of the sleeves 50 is achieved.
As noted previously, coiled tubing has some memory inherent in its material and produces undesirable friction when conveyed in a horizontal borehole.
As a result, operators must spend an unwarranted amount of time attempting to locate and actuate the sliding sleeves downhole-sometimes with no success.
However, the continuous rod 40 attempts to straighten out in the tubing string and produces a lower friction component. The reduced friction allows operators to move the tool actuating device 60 as needed with better control from the surface. In this way, the rod 40 and device 60 facilitate frac operations in the horizontal length of the borehole.
As shown, the continuous rod 40 deploys in the tool string 14 to convey the device 60 downhole to the sliding sleeves 50. At the surface, a rig for extended continuous rod is used to manipulate (raise and lower) the continuous rod 40 in the string 14 and thereby move the actuating device 60 relative to the sliding sleeves 50. This rig 30 can be similar to that used with extended continuous rod. For example, the rig 30 can include a reel for the continuous rod 40 and a variable-speed, hydraulically driven gripper mechanism (not shown), and the rig 30 can be adapted to operate like a heavy duty slickline unit at the surface to deploy the continuous rod 40 and device 60 downhole. In addition to the rig 30, other components (not shown), such as wellhead, lubricator, etc., are also used at the surface.
The sliding sleeves 50 can be selectively opened and closed to divert frac fluid in the tubing string 14 to the isolated zone of the annulus 15 between packers 20. An example sliding sleeve 50 shown in FIG. 2A has a housing 52 with an insert 54 movably disposed therein. When closed as shown in FIG. 2A, the insert 54 is positioned toward the lower end of the housing 52. In this position, slots 55 in the insert 54 do not align with ports 53 in the side of the housing 52 so that fluid passing in the sleeve 50 is not diverted outside the sleeve 50 and the tubing to which it is coupled at both ends. When opened as shown in FIG. 2B, the insert is positioned toward the upper end of the housing 52. In this position, the slots 55 in the insert 54 align with the ports 53 in the side of the housing 52 so that fluid passing in the sleeve 50 can be diverted outside the sleeve 50.
To move the insert 54 between the opened and closed conditions, the insert 54 has a lower profile 56 and an upper profile 58 that allow the insert 54 to be engaged and moved within the housing 52. For the present sleeve 50, the lower profile 56 is used to move the insert 54 downward in the housing 52, thereby closing the sleeve 50. By contrast, the upper profile 58 is used to move the insert 54 upward in the housing 52, thereby opening the sleeve 50. A reverse arrangement is also possible in which upward movement of the insert 54 by the upper profile 58 can close the sleeve 50 and downward movement by the lower profile 56 can open the sleeve 50.
With an understanding of the system 10, continuous rod 40, sliding sleeves 50, and tool actuating device 60 provided above, discussion now turns to a more detailed description of the tool actuating device 60. As shown in FIG. 3, the tool actuating device 60 couples to a threaded pin 42 on the continuous rod 40. At top, the device 60 has an upper (opening) shifting tool 100 that couples to the rod's threaded pin 42 using a rod coupling 70. At bottom, the device 60 has a lower (closing) shifting tool 200 that couples below the upper tool 100 using rod couplings 70 and an intermediate length of sucker rod 80. When the continuous rod 40 is moved upper or down in a tubing string, the upper and lower tools 100/200 move together.
In the present example, the upper tool 100 is designed to be the opening tool for opening the sliding sleeves 50 by engaging the upper profile (58) and shifting the insert (54) upward in the housing (50). (see FIGS. 2A-2B).
Likewise in this example, the lower tool 200 is designed to be the closing tool for closing the sliding sleeves 50 by engaging the lower profile (56) and shifting the insert (54) downward in the housing (50). (see FIGS. 2A-2B). Thus, the upper shifting tool opens the sleeve 50 by jarring up, and the lower shifting tool 200 closes the sleeve 50 by jarring down. However, a reverse arrangement could also be used. For example, the arrangement of tools 100 and 200 on the device 60 could be switched so that the (closing) shifting tool 200 can be the upper tool and the (opening) shifting tool 100 can be the lower tool. Congruent with this, the sliding sleeves 50 could also be open and closed by respectively shifting down and up-opposite to that shown in FIGS. 2A-2B.
The upper (opening) shifting tool 100 shown in FIG. 4A has a core mandrel 110 with fishneck couplings 102 and 104 threaded at both ends. A
biased collet 120 fits around the mandrel's recessed intermediate portion 116 and connects at both ends to stops 112 and 114 fixed to the core mandrel 110. The collet has B-profiles 122 that include an upward facing shoulder 124, an upper (shortened) cam 126, and a lower (extended) cam 128. As discussed in more detail later, the B-profiles 122 enable the collet 120 to engage recessed profiles in the sliding sleeve in one direction and bypass the recessed profiles in the sliding sleeve in the opposite direction. This type of shifting tool is typically referred to as a B
shifting tool with a B-profile.
As shown in FIG. 4B, the upper (opening) shifting tool 100 couples to the distal end 42 of the continuous rod 40 using a sucker rod coupling 70. As shown, this coupling 70 has a cylindrical body 72 with internal thread 74 that connects to the rod's threaded pin 42 and to the pin 103 on the tool's upper fishneck coupling 102. The sucker rod coupling 70 can use thread 74 that is preferably cold form-rolled as opposed to cut and can use the PRO/KC design available from Weatherford/Lamb, Inc. As shown, the coupling 70 can also use a center torque button 76 positioned between the threaded pins 42/103 of the rod 40 and fishneck 102 for equal contact pressure of both pin noses. In a similar fashion, another sucker rod coupling 70 couples the tool's lower fishneck 104 to the upper pin on the device's intermediate sucker rod 80.
As with upper tool 100, the lower (closing) shifting tool 200 shown in FIG. 5 includes similar components, including a core mandrel 210 with a fishneck coupling 202 threaded at its top and including a collet 220 fitting around the mandrel's recessed intermediate portion 216 and connected at both ends to stops 212 and 214 fixed to the core mandrel 110. The tool 200 has a nose 204 at its distal end. The collet 220 has B-profiles 222 that include a shoulder 224, an upper cam 226, and a lower cam 228. For this closing tool 200, however, the B-profile 222 is reversed so that the shoulder 224 is downward facing and the upper cam is extended.
Operation of the upper tool's B-profile 122 in opening a sliding sleeve 50 is shown in FIG. 6A. Operators manipulate the upper tool 100 upward in the sleeve's housing 52 using the continuous rod 40 and rig equipment at the surface.
The B-profile's (upward-facing) shoulder 124 engages a downward-facing shoulder in the insert's upper recess profile 58. When engaged, further upward movement of the tool 100 moves the insert 54 upward within housing 52 toward an opened condition in which the insert's slots align with the housing's ports so fluid can be diverted. Eventually, full upward movement on the tool 100 causes the upper cam (126) to engage an upper release 59 defined in the housing 52, biasing the collet 120 inward and releasing the shoulder 124 from the insert's profile 58. At this point, the tool 100 can move out of the housing 52 while the insert 54 remains in the opened (upward) condition.
Operation of the lower tool's B-profile 222 in closing the sliding sleeve 50 is shown in FIG. 6B and follows a reversed configuration. Here, the B-profile's (downward-facing) shoulder 224 engages an upward-facing shoulder in the insert's lower recess profile 56. When engaged, further downward movement of the tool 200 moves the insert 54 downward within housing 52 toward a closed condition.
Eventually, the lower cam (228) engages a lower release 57 so the shoulder 224 is released and the tool 200 can move out of the housing 52 while the insert remains in the closed (downward) condition.
As discussed above, the continuous rod 40 and tool actuating device 60 can be deployed by a surface rig 30 to open and close sliding sleeves during a frac operation. In stages of a frac operation shown in FIGS. 7A-7E, the tool actuating device 60 selectively actuates the various sliding sleeves 50 downhole by successively opening and closing the sleeves 50 to treat isolated zones. Using the continuous rod 40 to manipulate the device 60 is more reliable than using coiled tubing, which would tend to produce more friction and would require more time to actuate the sleeves 50.
As initially shown in FIG. 7A, the sliding sleeves 50 are deployed on the string 14 downhole before the frac operation. Operators couple the upper shifting tool 100 to the distal end of the continuous rod 40, couple the intermediate rod 80 to the bottom of the upper tool 100, and coupled the lower shifting tool 200 to the free end of the intermediate rod 80. Operators then install the device 60 in a lubricator fitted atop the wellhead at the surface and deploy the continuous rod 40 and selective shifting tools 100/200 downhole using the drive and other components of the rig (30; see FIG. 1).
When lowered, the tools 100/200 are passed through each of the sliding sleeves 50A-C, which are initially installed closed on the string 14.
The sleeves 50A-C may be deployed with grease or other material packed inside to maintain the sliding inserts (54) in the closed condition in the sleeves 50A-C
during deployment. As the tools 100/200 are deployed downhole, they cam past each of the sleeves' inserts (54) without engaging the profiles (56, 58). Eventually, the upper (opening) tool 100 passes into the lowermost sliding sleeve 50A. Using a upward jarring movement, the upper (opening) tool 100 opens the lowermost sliding sleeve 50A by engaging the collet's B-profiles (122) into the insert's upper recess (58) (see FIG. 6A). A jar (not shown) installed on the continuous rod 40 or the rig (30) at the surface can impart this jarring movement. Once the sleeve 50A
opens and the B-profiles (122) cams free, the continuous rod 40 and tools 100/200 are moved below the open lowermost sleeve 50A, as shown in FIG. 7B.
As then shown in FIG. 7B, operators perform a frac treatment by pumping frac fluid down the tool string 14 while the continuous rod 40 remains in the tubing sting 14. Leaving the continuous rod 40 and shifting tools 100/200 in the string 14 during the frac treatment below the open sleeve 50A eliminates the rig time that would be required to trip the tools 100/200 and rod 40 out of the sting 14 between frac treatments, as would conventionally be done to protect coiled tubing if used to actuate the sleeves.
During treatment, the frac fluid diverts through the open sleeve 50A
and treats the adjacent isolated zone though the perforations 13. Once this zone has been treated, operators use the rig to lift the continuous rod 40 in the string 14.
As shown in FIG. 7C, the upper tool 100 freely passes through the lowermost sliding sleeve 50A that remains open. With further lifting, the lower (closing) tool 200 is positioned to engage this open sliding sleeve 50A. Using a downward jarring movement, the lower tool 200 closes this lowermost sleeve 50A.
As shown in FIG. 7D, the device 60 and rod 40 are then lifted in the tubing string 14, and the upper (opening) tool 100 engages the next uppermost sliding sleeve 50B (which is closed). Using an upward jarring movement, the tool 100 is used to open this sleeve 50B. As shown in FIG. 7E, once the upper tool cams free, operators position the two tools 100/200 in between the sliding sleeves 50A-50B, pump frac fluid in the string 14, and treat the next isolated zone adjacent the open sleeve 50B. Once fracing is complete for this zone, operators lift the tools 100/200 and again close the open sliding sleeve 50B, open the next upper most sliding sleeve 50C, and frac the next zone. Operations then continue in this same manner up the string 14 as each successively higher isolated zone is treated.
Although the frac operation discussed above involved opening the sleeves 50 in the uphole direction and closing them in the downhole direction, the reverse arrangement could be used. Likewise, treatment of successive zones could proceed successively from the uppermost zone to the lowermost zone or could be performed selectively at any of the various zones. In addition, although the device 60 and continuous rod 40 are initially deployed from the surface downhole to the lowermost sleeve 50A in the above discussion, it is also possible to deploy the device 60 independently in a bottomhole assembly (not shown) coupled in a conventional manner to the tubing string 14 below the lower most sliding sleeve 50A.
In this case, the continuous rod 40 can then be deployed downhole with a suitable coupling known in the art to connect to the device 60 and retrieve if from the bottomhole assembly to conduct the successive frac operations up the wellbore.
The tool actuating device 60 of FIG. 3 uses upper and lower shifting tools 100 and 200 separated by an intermediate sucker rod 80. Another arrangement of the device 60 can uses a two-way shifting tool 300 as shown in FIGS. 8A-8B. Here, the two-way shifting tool 300 couples to the threaded pin 42 of the continuous rod 40 using a sucker rod coupling 70. The two-way tool 300 includes many of the same components as the upper and lower tools discussed previously so that the tool 300 includes a core mandrel 310, a fishneck coupling 302, stops 312/314, a biased collet 320, and a nose 304. On this tool 300, the collet 320 has dual B-profiles 322 having a downward-facing shoulder 324, an upper cam 326, an upward-facing shoulder 325, and a lower cam 328. Depending on the sleeve's configuration, the shifting tool 300 can open/close the sleeve by jarring down and can close/open the sleeve by jarring up. This tool 300 can be used for selective frac treatments of isolated zones in a similar fashion to that discussed above with reference to FIGS. 7A-7E.
In general, the continuous rod 40 used with the system 10 can be COROD and can have similar properties and characteristics. (COROD is a registered trademark of Weatherford/Lamb, Inc.). For example, the continuous rod 40 can be composed of carbon steel, chromium-molybdenum alloy steel (e.g., AISI
4142), or other suitable material and can have round or semi-elliptical cross-section with a diameter ranging from 12/16-inch to 18/16-inch, for example.
As shown in FIGS. 2A-2B and 6A-6B, the system 10 when used for frac operations can be used with a mono-bore type of sliding sleeve, but other types of sliding sleeves could also be used. Examples of suitable sliding sleeves, also available from Weatherford/Lamb, Inc., include the OtimaxTM Sliding Sleeve, the OptislimTM Sliding Sleeve, and WXO and WXA Standard Sliding Sleeves. (the OptimaxTM Sliding Sleeve, and OptislimTM Sliding Sleeve are trademarks of Weatherford/Lamb, Inc.).
Although the system 10 has been described for opening and closing sliding sleeves on a frac string, the system of continuous rod 40 and tool actuating device 60 can also be used to actuate other downhole tools that can be actuated to a first operative condition in a first direction and to a second operative condition in a second direction. Some other suitable downhole tools include, for example, a gravel pack closing sleeve, a completion isolation valve, or other downhole tool having shiftable operation. With any of these downhole tools, the ability to actuate the tool with the continuous rod 40 and actuating device 60 can be enhanced by the reliable and efficient operation that the rod 40 and device 60 offer in either vertical or horizontal wells.
Claims (35)
1. A method of actuating a downhole tool of a tubing string to treat a formation with fluid, comprising:
installing an uphole shifting tool to an end of a continuous rod, the continuous rod being solid, the uphole shifting tool when moved in an uphole direction adapted to selectively actuate the downhole tool to an opened condition;
installing an intermediate rod below the uphole shifting tool;
installing a downhole shifting tool to an end of the intermediate rod, the downhole shifting tool when moved in a downhole direction adapted to selectively actuate the downhole tool to a closed condition;
deploying the continuous rod and the uphole and downhole shifting tools downhole to the downhole tool;
selectively actuating the downhole tool to the opened condition by moving the uphole shifting tool with the continuous rod in the uphole direction relative to the downhole tool; and treating the formation adjacent the downhole tool with the fluid when the downhole tool is actuated to the opened condition by passing the uphole and downhole shifting tools downhole in the tubing string from the downhole tool, leaving the continuous rod in the tubing string, and communicating the fluid downhole to the downhole tool through an annulus between the tubing string and the continuous rod.
installing an uphole shifting tool to an end of a continuous rod, the continuous rod being solid, the uphole shifting tool when moved in an uphole direction adapted to selectively actuate the downhole tool to an opened condition;
installing an intermediate rod below the uphole shifting tool;
installing a downhole shifting tool to an end of the intermediate rod, the downhole shifting tool when moved in a downhole direction adapted to selectively actuate the downhole tool to a closed condition;
deploying the continuous rod and the uphole and downhole shifting tools downhole to the downhole tool;
selectively actuating the downhole tool to the opened condition by moving the uphole shifting tool with the continuous rod in the uphole direction relative to the downhole tool; and treating the formation adjacent the downhole tool with the fluid when the downhole tool is actuated to the opened condition by passing the uphole and downhole shifting tools downhole in the tubing string from the downhole tool, leaving the continuous rod in the tubing string, and communicating the fluid downhole to the downhole tool through an annulus between the tubing string and the continuous rod.
2. The method of claim 1, wherein the downhole tool is a sliding sleeve having an insert movable between opened and closed conditions.
3. The method of claim 1 or 2, wherein installing the uphole shifting tool to the end of the continuous rod comprises coupling a first threaded pin on the continuous rod to a second threaded pin on the uphole shifting tool using a sucker rod connector.
4. The method of claim 1, 2 or 3, wherein installing the intermediate rod comprises coupling a first threaded pin of a sucker rod to a second threaded pin of the uphole shifting tool using a sucker rod connector.
5. The method of any one of claims 1 to 4, wherein selectively actuating the downhole tool to the opened condition comprises:
engaging an uphole facing shoulder on the uphole shifting tool against a downhole facing shoulder on the downhole tool; and selectively actuating the downhole tool to the opened condition by moving the uphole shifting tool in the uphole direction.
engaging an uphole facing shoulder on the uphole shifting tool against a downhole facing shoulder on the downhole tool; and selectively actuating the downhole tool to the opened condition by moving the uphole shifting tool in the uphole direction.
6. The method of claim 5, wherein selectively actuating the downhole tool to the opened condition further comprises camming the uphole facing shoulder free from the downhole facing shoulder against a first stop shoulder in the downhole tool.
7. The method of any one of claims 1 to 6, further comprising selectively actuating the downhole tool to the closed condition by moving the uphole and the downhole shifting tools with the continuous rod in the uphole direction relative to the downhole tool and closing the downhole tool with the downhole shifting tool moved in the downhole direction.
8. The method of claim 7, wherein selectively actuating the downhole tool to the closed condition comprises: engaging a downhole facing shoulder on the downhole shifting tool against an uphole facing shoulder on the downhole tool; and selectively actuating the downhole tool to the closed condition by moving the downhole shifting tool in the downhole direction.
9. The method of claim 8, wherein selectively actuating the downhole tool to the closed condition further comprises camming the downhole facing shoulder free from the uphole facing shoulder against a second stop shoulder in the downhole tool.
10. The method of any one of claims 1 to 9, wherein installing and deploying the continuous rod and the uphole and downhole shifting tools comprises deploying the continuous rod with the uphole and downhole shifting tools installed thereon from the surface.
11. The method of any one of claims 1 to 9, wherein installing and deploying the continuous rod and the uphole and downhole shifting tools comprises deploying the continuous rod to the uphole shifting tool, the intermediate rod, and the downhole shifting tool disposed in the tubing string and coupling the end of the continuous rod to the uphole shifting tool.
12. The method of any one of claims 1 to 11, further comprising deploying the continuous rod and the uphole and downhole shifting tools downhole to another downhole tool to actuate the other downhole tool of the tubing string and to treat the formation with the fluid.
13. A method of actuating a downhole tool of a tubing string to treat a formation with fluid, comprising:
installing at least one shifting tool on an end of a continuous rod, the continuous rod being solid, an uphole portion of the at least one shifting tool when moved in an uphole direction adapted to selectively actuate the downhole tool to an opened condition, a downhole portion of the at least one shifting tool when moved in a downhole direction adapted to selectively actuate the downhole tool to a closed condition;
deploying the continuous rod and the at least one shifting tool downhole to the downhole tool;
selectively actuating the downhole tool to the opened condition by moving the uphole portion of the at least one shifting tool with the continuous rod in the uphole direction relative to the downhole tool; and treating the formation adjacent the downhole tool with the fluid when the downhole tool is actuated to the opened condition by passing the at least one shifting tool downhole in the tubing string from the downhole tool, leaving the continuous rod in the tubing string, and communicating the fluid downhole to the downhole tool through an annulus between the tubing string and the continuous rod.
installing at least one shifting tool on an end of a continuous rod, the continuous rod being solid, an uphole portion of the at least one shifting tool when moved in an uphole direction adapted to selectively actuate the downhole tool to an opened condition, a downhole portion of the at least one shifting tool when moved in a downhole direction adapted to selectively actuate the downhole tool to a closed condition;
deploying the continuous rod and the at least one shifting tool downhole to the downhole tool;
selectively actuating the downhole tool to the opened condition by moving the uphole portion of the at least one shifting tool with the continuous rod in the uphole direction relative to the downhole tool; and treating the formation adjacent the downhole tool with the fluid when the downhole tool is actuated to the opened condition by passing the at least one shifting tool downhole in the tubing string from the downhole tool, leaving the continuous rod in the tubing string, and communicating the fluid downhole to the downhole tool through an annulus between the tubing string and the continuous rod.
14. The method of claim 13, wherein selectively actuating the downhole tool to the opened condition comprises:
engaging a first shoulder on the uphole portion of the at least one shifting tool facing the uphole direction against a second shoulder on the downhole tool facing the downhole direction; and selectively actuating the downhole tool to the opened condition by moving the at least one shifting tool in the uphole direction.
engaging a first shoulder on the uphole portion of the at least one shifting tool facing the uphole direction against a second shoulder on the downhole tool facing the downhole direction; and selectively actuating the downhole tool to the opened condition by moving the at least one shifting tool in the uphole direction.
15. The method of claim 14, wherein selectively actuating the downhole tool to the opened condition further comprises camming the first shoulder free from the second shoulder against a first stop shoulder in the downhole tool.
16. The method of any one of claims 13 to 15, further comprising selectively actuating the downhole tool to the closed condition by moving the downhole portion of the at least one shifting tool with the continuous rod in the downhole direction relative to the downhole tool.
17. The method of claim 16, wherein selectively actuating the downhole tool to the closed condition comprises:
engaging a second shoulder on the downhole portion of the at least one shifting tool facing the downhole direction against a first shoulder on the downhole tool facing the uphole direction; and selectively actuating the downhole tool to the closed condition by moving the at least one shifting tool in the downhole direction.
engaging a second shoulder on the downhole portion of the at least one shifting tool facing the downhole direction against a first shoulder on the downhole tool facing the uphole direction; and selectively actuating the downhole tool to the closed condition by moving the at least one shifting tool in the downhole direction.
18. The method of claim 17, wherein selectively actuating the downhole tool to the closed condition further comprises camming the second shoulder free from the first shoulder against a second stop shoulder in the downhole tool.
19. The method of any one of claims 13 to 18, further comprising deploying the continuous rod and the at least one shifting tool downhole to another downhole tool to actuate the other downhole tool of the tubing string and to treat the formation with the fluid.
20. The method of any one of claims 13 to 19, wherein installing and deploying the continuous rod and the at least one shifting tool comprises deploying the continuous rod with the at least one shifting tool installed thereon from the surface.
21. The method of any one of claims 13 to 20, wherein installing and deploying the continuous rod and the at least one shifting tool comprises deploying the continuous rod to the at least one shifting tool disposed in the tubing string and coupling the continuous rod to the at least one shifting tool.
22. A method of fracing a formation with frac treatment, the formation adjacent one or more sliding sleeves of a tubing string, comprising:
manipulating at least one shifting tool on a continuous rod downhole of a first of the one or more sliding sleeves of the tubing string, the continuous rod being solid, the at least one shifting tool having uphole and downhole portions adapted to selectively open and close the one or more sliding sleeves respectively in uphole and downhole directions;
selectively opening the first sliding sleeve by moving the uphole portion of the at least one shifting tool with the continuous rod in the uphole direction relative to the first sliding sleeve;
passing the at least one shifting tool downhole of the first sliding sleeve; and fracing the formation adjacent the first sliding sleeve by leaving the continuous rod in the tubing string and communicating the frac treatment downhole to the first sliding sleeve through an annulus between the tubing string and the continuous rod.
manipulating at least one shifting tool on a continuous rod downhole of a first of the one or more sliding sleeves of the tubing string, the continuous rod being solid, the at least one shifting tool having uphole and downhole portions adapted to selectively open and close the one or more sliding sleeves respectively in uphole and downhole directions;
selectively opening the first sliding sleeve by moving the uphole portion of the at least one shifting tool with the continuous rod in the uphole direction relative to the first sliding sleeve;
passing the at least one shifting tool downhole of the first sliding sleeve; and fracing the formation adjacent the first sliding sleeve by leaving the continuous rod in the tubing string and communicating the frac treatment downhole to the first sliding sleeve through an annulus between the tubing string and the continuous rod.
23. The method of claim 22, wherein the uphole portion of the at least one shifting tool comprises an uphole shifting tool, and wherein selectively opening the first sliding sleeve comprises:
engaging a first shoulder on the uphole shifting tool against a second shoulder on the first sliding sleeve; and moving the uphole shifting tool in the uphole direction.
engaging a first shoulder on the uphole shifting tool against a second shoulder on the first sliding sleeve; and moving the uphole shifting tool in the uphole direction.
24. The method of claim 23, wherein selectively opening the first sliding sleeve further comprises freeing the first from the second shoulder by camming against a first release in the first shoulder sliding sleeve.
25. The method of claim 22, 23, or 24, further comprising moving the uphole portion of the at least one shifting tool past the first sliding sleeve; and closing the first sliding sleeve by moving the downhole portion of the at least one shifting tool with the continuous rod in the uphole direction relative to the first sliding sleeve.
26. The method of any one of claims 22 to 25, wherein the downhole portion of the shifting tool comprises a downhole shifting tool, and wherein closing the first sliding sleeve comprises:
engaging a third shoulder on the downhole shifting tool against a fourth shoulder on the first sliding sleeve; and moving the downhole shifting tool in the downhole direction.
engaging a third shoulder on the downhole shifting tool against a fourth shoulder on the first sliding sleeve; and moving the downhole shifting tool in the downhole direction.
27. The method of claim 26, wherein closing the first sliding sleeve further comprises freeing the third shoulder from the fourth shoulder by camming against a second release in the first sliding sleeve.
28. The method of any one of claims 22 to 27, wherein selectively opening and closing the first sliding sleeve is performed regardless of whether the first sliding sleeve is uphole and downhole from another of the one or more sliding sleeves.
29. The method of any one of claims 22 to 28, wherein deploying the continuous rod downhole comprises:
installing the uphole portion of the shifting tool to an end of the continuous rod;
installing an intermediate rod below the uphole portion of the shifting tool; and installing the downhole portion of the shifting tool to an end of the intermediate rod.
installing the uphole portion of the shifting tool to an end of the continuous rod;
installing an intermediate rod below the uphole portion of the shifting tool; and installing the downhole portion of the shifting tool to an end of the intermediate rod.
30. The method of claim 29, wherein the uphloe portion comprises an uphole shifting tool adapted to selectively open the one or more sliding sleeves in the uphole direction, and wherein the downhole portion comprises a downhole shifting tool adapted to selectively close the one or more sliding sleeves in the downhole direction.
31. The method of claim 29 or 30, wherein installing the uphole shifting tool to the end of the continuous rod comprises coupling a first threaded pin on the continuous rod to a second threaded pin on the uphole shifting tool using a sucker rod connector.
32. The method of claim 29, 30 or 31, wherein installing the intermediate rod comprises coupling a first threaded pin of a sucker rod to a second threaded pin of the uphole shifting tool using a sucker rod connector.
33. The method of any one of claims 22 to 32, wherein installing and deploying the continuous rod and the at least one shifting tool comprises deploying the continuous rod with the at least one shifting tool installed thereon from the surface.
34. The method of any one of claims 22 to 32, wherein installing and deploying the continuous rod and the at least one shifting tool comprises deploying the continuous rod to the at least one shifting tool disposed in the tubing string and coupling the continuous rod to the at least one shifting tool.
35. The method of any one of claims 22 to 34, further comprising:
manipulating the shifting tool on the continuous rod downhole of a second of the one or more sliding sleeves of the tubing string;
opening the second sliding sleeve by moving the uphole portion of the shifting tool with the continuous rod in the uphole direction relative to the second sliding sleeve;
passing the shifting tool downhole of the second sliding sleeve; and fracing the formation adjacent the second sliding sleeve by leaving the continuous rod in the tubing string and communicating the frac treatment downhole to the second sliding sleeve through an annulus between the tubing string and the continuous rod.
manipulating the shifting tool on the continuous rod downhole of a second of the one or more sliding sleeves of the tubing string;
opening the second sliding sleeve by moving the uphole portion of the shifting tool with the continuous rod in the uphole direction relative to the second sliding sleeve;
passing the shifting tool downhole of the second sliding sleeve; and fracing the formation adjacent the second sliding sleeve by leaving the continuous rod in the tubing string and communicating the frac treatment downhole to the second sliding sleeve through an annulus between the tubing string and the continuous rod.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US12/262,268 | 2008-10-31 | ||
US12/262,268 US20100108323A1 (en) | 2008-10-31 | 2008-10-31 | Reliable Sleeve Activation for Multi-Zone Frac Operations Using Continuous Rod and Shifting Tools |
Publications (2)
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CA2674223A1 CA2674223A1 (en) | 2010-04-30 |
CA2674223C true CA2674223C (en) | 2014-11-18 |
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CA2674223A Active CA2674223C (en) | 2008-10-31 | 2009-07-31 | Reliable sleeve activation for multi-zone frac operations using continuous rod and shifting tools |
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CA (1) | CA2674223C (en) |
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US8191623B2 (en) * | 2009-04-14 | 2012-06-05 | Baker Hughes Incorporated | Slickline conveyed shifting tool system |
CA3077883C (en) | 2010-02-18 | 2024-01-16 | Ncs Multistage Inc. | Downhole tool assembly with debris relief, and method for using same |
AU2011313769A1 (en) | 2010-10-05 | 2013-05-02 | Packers Plus Energy Services Inc. | Wireline conveyed apparatus for wellbore fluid treatment |
US8794331B2 (en) | 2010-10-18 | 2014-08-05 | Ncs Oilfield Services Canada, Inc. | Tools and methods for use in completion of a wellbore |
US10082007B2 (en) | 2010-10-28 | 2018-09-25 | Weatherford Technology Holdings, Llc | Assembly for toe-to-heel gravel packing and reverse circulating excess slurry |
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CA2834210C (en) | 2011-05-03 | 2019-09-03 | Packers Plus Energy Services Inc. | Sliding sleeve valve and method for fluid treating a subterranean formation |
US9222335B2 (en) * | 2011-06-10 | 2015-12-29 | Schlumberger Technology Corporation | Controllably releasable shifting tool |
US8944171B2 (en) * | 2011-06-29 | 2015-02-03 | Schlumberger Technology Corporation | Method and apparatus for completing a multi-stage well |
CN102330546B (en) * | 2011-09-30 | 2014-05-07 | 中国石油化工股份有限公司 | Open hole staged fracturing well completion pipe string provided with controllable valve and hydraulic control switching pipe string |
US9133671B2 (en) | 2011-11-14 | 2015-09-15 | Baker Hughes Incorporated | Wireline supported bi-directional shifting tool with pumpdown feature |
US8800661B2 (en) | 2012-01-06 | 2014-08-12 | Baker Hughes Incorporated | Dual inline sliding sleeve valve |
GB2500044B (en) * | 2012-03-08 | 2018-01-17 | Weatherford Tech Holdings Llc | Selective fracturing system |
CA2798343C (en) | 2012-03-23 | 2017-02-28 | Ncs Oilfield Services Canada Inc. | Downhole isolation and depressurization tool |
GB201205985D0 (en) | 2012-04-03 | 2012-05-16 | Petrowell Ltd | Frac packing tools |
US9714559B2 (en) | 2013-11-11 | 2017-07-25 | Weatherford Technology Holdings, Llc | Method and apparatus for hydraulic fracturing |
US9995112B2 (en) | 2013-11-27 | 2018-06-12 | Weatherford Technology Holdings, Llc | Method and apparatus for treating a wellbore |
BR112016012887B1 (en) * | 2014-01-13 | 2022-05-24 | Halliburton Energy Services, Inc | WELL SYSTEM COMPLETION METHOD AND SYSTEM |
US9428991B1 (en) | 2014-03-16 | 2016-08-30 | Elie Robert Abi Aad | Multi-frac tool |
MX2016012330A (en) | 2014-03-24 | 2017-01-13 | Production Plus Energy Services Inc | Systems and apparatuses for separating wellbore fluids and solids during production. |
US9951596B2 (en) | 2014-10-16 | 2018-04-24 | Exxonmobil Uptream Research Company | Sliding sleeve for stimulating a horizontal wellbore, and method for completing a wellbore |
WO2017007457A1 (en) * | 2015-07-07 | 2017-01-12 | Halliburton Energy Services, Inc. | High-load collet shifting tool |
CN105909218B (en) * | 2016-05-31 | 2018-11-30 | 托普威尔石油技术股份公司 | A kind of controllable spray gun in underground |
US10392875B2 (en) | 2016-09-30 | 2019-08-27 | Weatherford Technology Holdings, Llc | Gripper assembly for continuous rod and methods of use thereof |
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US3051243A (en) * | 1958-12-12 | 1962-08-28 | George G Grimmer | Well tools |
FR2631708B1 (en) * | 1988-05-20 | 1990-09-28 | Inst Francais Du Petrole | DEVICE FOR PERFORMING MEASUREMENTS OR INTERVENTIONS IN A WELL, METHOD USING THE DEVICE AND APPLICATIONS OF THE DEVICE |
US5381862A (en) * | 1993-08-27 | 1995-01-17 | Halliburton Company | Coiled tubing operated full opening completion tool system |
US5479989A (en) * | 1994-07-12 | 1996-01-02 | Halliburton Company | Sleeve valve flow control device with locator shifter |
US6736210B2 (en) * | 2001-02-06 | 2004-05-18 | Weatherford/Lamb, Inc. | Apparatus and methods for placing downhole tools in a wellbore |
US7185700B2 (en) * | 2004-06-14 | 2007-03-06 | Weatherford/Lamb, Inc. | Separable plug for use with a wellbore tool |
US7513305B2 (en) * | 1999-01-04 | 2009-04-07 | Weatherford/Lamb, Inc. | Apparatus and methods for operating a tool in a wellbore |
WO2002086287A2 (en) * | 2001-04-23 | 2002-10-31 | Weatherford/Lamb, Inc. | Conveying instrumentation within a borehole |
US6631768B2 (en) * | 2001-05-09 | 2003-10-14 | Schlumberger Technology Corporation | Expandable shifting tool |
US6675902B2 (en) * | 2001-06-25 | 2004-01-13 | Weatherford/Lamb, Inc. | Progressive cavity wellbore pump and method of use in artificial lift systems |
US7350569B2 (en) * | 2004-06-14 | 2008-04-01 | Weatherford/Lamb, Inc. | Separable plug for use in a wellbore |
US7377322B2 (en) * | 2005-03-15 | 2008-05-27 | Peak Completion Technologies, Inc. | Method and apparatus for cementing production tubing in a multilateral borehole |
-
2008
- 2008-10-31 US US12/262,268 patent/US20100108323A1/en not_active Abandoned
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2009
- 2009-07-31 CA CA2674223A patent/CA2674223C/en active Active
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US20100108323A1 (en) | 2010-05-06 |
CA2674223A1 (en) | 2010-04-30 |
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