CA2596989A1 - Structural panel and modular building formed using the panel - Google Patents
Structural panel and modular building formed using the panel Download PDFInfo
- Publication number
- CA2596989A1 CA2596989A1 CA002596989A CA2596989A CA2596989A1 CA 2596989 A1 CA2596989 A1 CA 2596989A1 CA 002596989 A CA002596989 A CA 002596989A CA 2596989 A CA2596989 A CA 2596989A CA 2596989 A1 CA2596989 A1 CA 2596989A1
- Authority
- CA
- Canada
- Prior art keywords
- modular
- peripheral wall
- modular base
- base sections
- finished
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
- E04B1/34815—Elements not integrated in a skeleton
- E04B1/34838—Elements not integrated in a skeleton the supporting structure consisting of wood
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/02—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
- E04B1/10—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of wood
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
- E04C2/36—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
- E04C2/386—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a frame of unreconstituted or laminated wood
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Floor Finish (AREA)
Abstract
A structural panel includes perimeter rails and parallel joists having top and bottom surfaces lying in common parallel planes. Between the joists and the rails are diagonal planar bridge members extending obliquely in zigzag manner such that an end of one of the bridge members butts an opposed end of a next one of the bridge members at a side face of the joist. Planar top cover sheets bottom cover sheet are adhesively bonded to the top and bottom surfaces of the rail members, bridge members and joists. When used in a modular building, the floor has sufficient stiffness for the module to be transported from an assembly location in finished condition with all interior and exterior cladding attached and with the walls are topped by finished sandwich ceiling panels. The roof structure spanning the assembled modules is built on at the installation location.
Claims (37)
1. ~A structural panel comprising:
a first pair of parallel perimeter rail members arranged to define first sides of the panel;
a second pair of parallel perimeter rail members arranged to define second sides of the panel at right angles to the first sides;
a plurality of parallel joists extending between the first pair of perimeter rail members and parallel to the second pair of perimeter rail members;
the rail members and the joists having top surfaces lying in a common top plane and bottom surfaces lying in a common bottom plane;
each one of the second pair of perimeter rail members and the joists therebetween being connected to a next adjacent one of the second pair of perimeter rail members and the joists therebetween by a plurality of diagonal planar bridge members;
each of the diagonal planar bridge members extending obliquely between said one and said next adjacent one with one end edge fastened to a side face said one and an opposed end edge fastened to a side face said next adjacent one;
and with the diagonal planar bridge members extending obliquely between said one and said next adjacent one being arranged in zigzag manner such that an end of one of the bridge members butts an opposed end of a next one of the bridge members at a side face;
a planar top cover sheet lying in said common top plane and adhesively bonded to said top surfaces of said rail members and said joists;
and a planar bottom cover sheet lying in said common bottom plane and adhesively bonded to said bottom surfaces of said rail members and said joists.
a first pair of parallel perimeter rail members arranged to define first sides of the panel;
a second pair of parallel perimeter rail members arranged to define second sides of the panel at right angles to the first sides;
a plurality of parallel joists extending between the first pair of perimeter rail members and parallel to the second pair of perimeter rail members;
the rail members and the joists having top surfaces lying in a common top plane and bottom surfaces lying in a common bottom plane;
each one of the second pair of perimeter rail members and the joists therebetween being connected to a next adjacent one of the second pair of perimeter rail members and the joists therebetween by a plurality of diagonal planar bridge members;
each of the diagonal planar bridge members extending obliquely between said one and said next adjacent one with one end edge fastened to a side face said one and an opposed end edge fastened to a side face said next adjacent one;
and with the diagonal planar bridge members extending obliquely between said one and said next adjacent one being arranged in zigzag manner such that an end of one of the bridge members butts an opposed end of a next one of the bridge members at a side face;
a planar top cover sheet lying in said common top plane and adhesively bonded to said top surfaces of said rail members and said joists;
and a planar bottom cover sheet lying in said common bottom plane and adhesively bonded to said bottom surfaces of said rail members and said joists.
2. ~The structural panel according to claim 1 wherein the top cover sheet and the bottom cover sheet each comprise a layer of sheathing boards.
3. ~The structural panel according to any one of claims 1 to 2 wherein the ends of the bridge members are adhesively bonded to the faces of the joists.
4. ~The structural panel according to any one of claims 1 to 3 wherein the top sheet and the bottom sheet are adhesively bonded to top and bottom edges respectively of the bridge members.
5. ~The structural panel according to any one of claims 1 to 4 wherein the butting ends of the bridge members on opposite faces of the joists are aligned.
6. ~The structural panel according to any one of claims 1 to 5 wherein the bridge members span between the top and bottom cover sheets.
7. ~The structural panel according to any one of claims 1 to 6 wherein the bridge members comprise wood sheets.
8. ~The structural panel according to any one of claims 1 to 7 wherein the structural panel is longer in direction between the first pair so that the joists extend in the longitudinal direction.
9. ~The structural panel according to any one of claims 1 to 8 wherein the rail members are of a common construction with the joists.
10. ~The structural panel according to any one of claims 1 to 9 wherein there is provided a lifting assembly for lifting the panel comprising a plurality of mounting plates extending at right angles to the top cover sheet and fastened to the panel at spaced positions thereon with each plate having a captive nut carried thereon and providing an end of the nut exposed at the top cover sheet, the lifting assembly including a plurality of threaded rods each for fastening to a respective nut so as to extend therefrom at right angles outwardly form the top cover sheet.
11. ~The structural panel according to claim 10 wherein the lifting assembly includes a plurality of second mounting plates extending at right angles to the bottom cover sheet and fastened to the panel at spaced positions thereon with each second mounting plate having a captive nut carried thereon and providing an end of the nut exposed at the bottom cover sheet for receiving a threaded fastener attached thereto.
11. ~The structural panel according to claim 10 or 11 wherein the lifting assembly includes a plurality of second mounting plates extending at right angles to the bottom cover sheet and fastened to the panel at spaced positions thereon with each second mounting plate having a captive nut carried thereon and providing an end of the nut exposed at the bottom cover sheet for receiving a threaded fastener attached thereto.
11. ~The structural panel according to claim 10 or 11 wherein the lifting assembly includes a plurality of second mounting plates extending at right angles to the bottom cover sheet and fastened to the panel at spaced positions thereon with each second mounting plate having a captive nut carried thereon and providing an end of the nut exposed at the bottom cover sheet for receiving a threaded fastener attached thereto.
12. ~The structural panel according to claim 11 wherein respective ones of the mounting plates and respective ones of the second mounting plates are clamped together through a component of the panel which extends at right angles to the top and bottom sheets so as to be fastened to the panel.
13. ~The structural panel according to claim 12 wherein there are four components to which the plates are attached each of which extends at right angles to the joists and connects between a joist and a respective one of the second rail members.
14. ~The structural panel according to any one of claims 1 to 13 wherein the top and bottom sheets are formed from rectangular sheets having a longer axis and a shorter axis and are arranged with the longer axis at right angles to the joists.
15. ~A modular building comprising:
at least two separate modular base sections which are constructed so as to be separately transportable from a location of construction to a location of installation;
each modular base section including a floor structure and upstanding walls mounted on the floor structure;
the base sections being arranged to be connected so as to mate the walls to define a peripheral wall and interior walls of the modular building;
a roof to cover the peripheral wall with the modular base sections connected;
the floor structure of each modular base section comprising a structural panel according to claim 1.
at least two separate modular base sections which are constructed so as to be separately transportable from a location of construction to a location of installation;
each modular base section including a floor structure and upstanding walls mounted on the floor structure;
the base sections being arranged to be connected so as to mate the walls to define a peripheral wall and interior walls of the modular building;
a roof to cover the peripheral wall with the modular base sections connected;
the floor structure of each modular base section comprising a structural panel according to claim 1.
16. ~The modular building according to claim 15 wherein the interior walls and the peripheral wall are finished with all electrical connections and plumbing installed; the interior walls and the peripheral wall are finished with all windows, doors, and interior coverings installed; and the peripheral wall is finished with all exterior coverings installed.
17. ~The modular building according to claim 15 or 16 wherein the roof is a separate construction from the modular base sections constructed at the installation location after connection of the modular base sections and includes trusses spanning the peripheral wall so as to bridge over at least two of the modular base sections.
18. ~The modular building according to claim 15, 16 or 17 wherein each of the modular base sections includes ceiling panels covering an open top of the walls thereof such that the ceiling panels form a top cover during transportation of the modular base sections.
19. ~The modular building according to claim 18 wherein the ceiling panels are structural sandwich panels formed of top and bottom sheet material and a layer of foam therebetween and connected thereto.
20. ~A modular building comprising:
at least two separate modular base sections which are constructed so as to be separately transportable from a location of construction to a location of installation;
each modular base section including a floor structure and upstanding walls mounted on the floor structure;
the base sections being arranged to be connected so as to mate the walls to define a peripheral wall and interior walls of the modular building;
a roof to cover the peripheral wall with the modular base sections connected;
the floor structure of each modular base section having sufficient stiffness alone independently of the stiffness of the walls to provide stiffness for the modular base section to allow the modular base section to be transported and installed with the interior and peripheral wall finished and with the modular base section separate from the other modular base sections.
at least two separate modular base sections which are constructed so as to be separately transportable from a location of construction to a location of installation;
each modular base section including a floor structure and upstanding walls mounted on the floor structure;
the base sections being arranged to be connected so as to mate the walls to define a peripheral wall and interior walls of the modular building;
a roof to cover the peripheral wall with the modular base sections connected;
the floor structure of each modular base section having sufficient stiffness alone independently of the stiffness of the walls to provide stiffness for the modular base section to allow the modular base section to be transported and installed with the interior and peripheral wall finished and with the modular base section separate from the other modular base sections.
21. ~The modular building according to claim 20 wherein the interior walls and the peripheral wall are finished with all electrical connections and plumbing installed; the interior walls and the peripheral wall are finished with all windows, doors, and interior coverings installed; and the peripheral wall is finished with all exterior coverings installed.
22. ~The modular building according to claim any one of claims 20 to 21 wherein the roof is a separate construction from the modular base sections.
23. ~The modular building according to claim 22 wherein the roof includes trusses spanning the peripheral wall so as to bridge over at least two of the modular base sections.
24. ~The modular building according to claim 22 or 23 wherein the roof is arranged so as to be constructed at the installation location after connection of the modular base sections.
25. The modular building according to any one of claims 20 to 24 wherein each of the modular base sections includes ceiling panels covering an open top of the walls thereof such that the ceiling panels form a top cover during transportation of the modular base sections.
26. The modular building according to claim 25 wherein the ceiling panels are structural sandwich panels formed of top and bottom sheet material and a layer of foam therebetween and connected thereto.
27. The modular building according to any one of claims 20 to 26 wherein each of the modular base sections has a width of 12 feet and a length of 40 feet.
28. The modular building according to any one of claims 20 to 27 wherein there is provided a lifting assembly for lifting each modular base section comprising a plurality of mounting plates fastened to the floor structure at spaced positions thereon with each plate having a captive nut carried thereon and providing an end of the nut exposed at the top cover sheet, the lifting assembly including a plurality of threaded rods each for fastening to a respective nut so as to extend therefrom at right angles outwardly from the floor structure.
29. The modular building according to claim 28 wherein the lifting assembly includes a plurality of second mounting plates extending at right angles to the floor structure and fastened to the floor structure at spaced positions thereon with each second mounting plate having a captive nut carried thereon and providing an end of the nut exposed at the bottom of the floor structure for receiving a threaded fastener attached thereto.
30. The modular building according to claim 21 wherein the finished peripheral wall covering comprises stucco.
31. The modular building according to claim 21 or 30 wherein the finished interior wall covering comprises drywall.
32. A modular building comprising:
at least two separate modular base sections which are constructed so as to be separately transportable from a location of construction to a location of installation;
each modular base section including a floor structure and upstanding walls mounted on the floor structure;
the base sections being arranged to be connected so as to mate the walls to define a peripheral wall and interior walls of the modular building;
a roof to cover the peripheral wall with the modular base sections connected;
the interior walls and the peripheral wall being finished with all electrical connections and plumbing installed;
the interior walls and the peripheral wall being finished with all windows, doors, and coverings installed;
the peripheral wall being finished with all exterior covering installed;
the floor structure of each modular base section having sufficient stiffness to provide stiffness for the modular base section to allow the modular base section to be transported and installed with the interior and peripheral wall finished and with the modular base section separate from the other modular base sections.
at least two separate modular base sections which are constructed so as to be separately transportable from a location of construction to a location of installation;
each modular base section including a floor structure and upstanding walls mounted on the floor structure;
the base sections being arranged to be connected so as to mate the walls to define a peripheral wall and interior walls of the modular building;
a roof to cover the peripheral wall with the modular base sections connected;
the interior walls and the peripheral wall being finished with all electrical connections and plumbing installed;
the interior walls and the peripheral wall being finished with all windows, doors, and coverings installed;
the peripheral wall being finished with all exterior covering installed;
the floor structure of each modular base section having sufficient stiffness to provide stiffness for the modular base section to allow the modular base section to be transported and installed with the interior and peripheral wall finished and with the modular base section separate from the other modular base sections.
33. The modular building according to claim 32 wherein the finished peripheral wall covering comprises stucco.
34. The modular building according to claim 32 or 33 wherein the finished interior wall covering comprises drywall.
35. The modular building according to claim 32, 33 or 34 wherein the roof is a separate construction from the modular base sections constructed at the installation location after connection of the modular base sections and includes trusses spanning the peripheral wall so as to bridge over at least two of the modular base sections.
36. A modular building comprising:
at least two separate modular base sections which are constructed so as to be separately transportable from a location of construction to a location of installation;
each modular base section including a floor structure and upstanding walls mounted on the floor structure;
the base sections being arranged to be connected so as to mate the walls to define a peripheral wall and interior walls of the modular building;
the interior walls and the peripheral wall being finished with all electrical connections and plumbing installed;
the interior walls and the peripheral wall being finished with all windows, doors, and coverings installed;
the peripheral wall being finished with all exterior covering installed;
each modular base section having sufficient stiffness to allow the modular base section to be transported and installed with the interior and peripheral wall finished and with the modular base section separate from the other modular base sections;
wherein each of the modular base sections includes ceiling panels covering an open top of the walls thereof such that the ceiling panels form a top cover during transportation of the modular base sections;
and a roof to cover the peripheral wall with the modular base sections connected wherein the roof is a separate construction from the modular base sections constructed at the installation location after connection of the modular base sections and includes trusses spanning the peripheral wall so as to bridge over at least two of the modular base sections.
at least two separate modular base sections which are constructed so as to be separately transportable from a location of construction to a location of installation;
each modular base section including a floor structure and upstanding walls mounted on the floor structure;
the base sections being arranged to be connected so as to mate the walls to define a peripheral wall and interior walls of the modular building;
the interior walls and the peripheral wall being finished with all electrical connections and plumbing installed;
the interior walls and the peripheral wall being finished with all windows, doors, and coverings installed;
the peripheral wall being finished with all exterior covering installed;
each modular base section having sufficient stiffness to allow the modular base section to be transported and installed with the interior and peripheral wall finished and with the modular base section separate from the other modular base sections;
wherein each of the modular base sections includes ceiling panels covering an open top of the walls thereof such that the ceiling panels form a top cover during transportation of the modular base sections;
and a roof to cover the peripheral wall with the modular base sections connected wherein the roof is a separate construction from the modular base sections constructed at the installation location after connection of the modular base sections and includes trusses spanning the peripheral wall so as to bridge over at least two of the modular base sections.
37. The modular building according to claim 36 wherein the ceiling panels are structural sandwich panels formed of top and bottom sheet material and a layer of foam therebetween and connected thereto.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US11/836,181 US20080041013A1 (en) | 2006-08-16 | 2007-08-09 | Structural panel and modular building formed using the panel |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US82254106P | 2006-08-16 | 2006-08-16 | |
| US60/822,541 | 2006-08-16 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2596989A1 true CA2596989A1 (en) | 2008-02-16 |
| CA2596989C CA2596989C (en) | 2010-03-23 |
Family
ID=39081864
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2596989A Expired - Fee Related CA2596989C (en) | 2006-08-16 | 2007-08-07 | Structural panel and modular building formed using the panel |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US20080040999A1 (en) |
| CA (1) | CA2596989C (en) |
| WO (1) | WO2008019480A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112576045A (en) * | 2020-11-30 | 2021-03-30 | 中国五冶集团有限公司 | Step-by-step sliding installation method for steel structure net rack |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113958063A (en) * | 2021-09-07 | 2022-01-21 | 江苏省建筑工程集团有限公司 | Steel truss for space restricted area and hoisting method thereof |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2990588A (en) * | 1960-02-18 | 1961-07-04 | Midwest Homes Inc | Composite house and method of manufacture |
| US3712004A (en) * | 1970-10-12 | 1973-01-23 | V Loebsack | Building construction system |
| US4124964A (en) * | 1975-10-31 | 1978-11-14 | Juriss Ivan B | Buildings |
| US4083154A (en) * | 1977-04-15 | 1978-04-11 | Klink Leon F | Modular home |
| US4512120A (en) * | 1982-02-24 | 1985-04-23 | Lindal Sir W | Modular home construction |
| US4788802A (en) * | 1982-06-30 | 1988-12-06 | Wokas Albert L | Prebuilt exterior room |
| US4513545A (en) * | 1982-09-20 | 1985-04-30 | Hopkins Jr George D | Apparatus for and method of constructing, transporting and erecting a structure of two or more stories comprised of a plurality of prefabricated core modules and panelized room elements |
| JPH06248695A (en) * | 1993-02-26 | 1994-09-06 | Tokyu Constr Co Ltd | Frame construction method of cross girder and built-up member thereof |
| JPH0913543A (en) * | 1995-06-28 | 1997-01-14 | Ig Tech Res Inc | Reinforcing structure of body |
| US6481165B1 (en) * | 2000-08-25 | 2002-11-19 | Romary Associates, Inc. | Apparatus and method for transporting and for securing a building to a foundation |
| GB0021376D0 (en) * | 2000-08-31 | 2000-10-18 | Marche Peter De La | Modular building |
| US20030056446A1 (en) * | 2001-09-26 | 2003-03-27 | Napier Donald Stewart | Transportable building with higher roof |
-
2007
- 2007-08-07 CA CA2596989A patent/CA2596989C/en not_active Expired - Fee Related
- 2007-08-09 US US11/836,179 patent/US20080040999A1/en not_active Abandoned
- 2007-08-09 WO PCT/CA2007/001387 patent/WO2008019480A1/en active Application Filing
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112576045A (en) * | 2020-11-30 | 2021-03-30 | 中国五冶集团有限公司 | Step-by-step sliding installation method for steel structure net rack |
Also Published As
| Publication number | Publication date |
|---|---|
| US20080040999A1 (en) | 2008-02-21 |
| CA2596989C (en) | 2010-03-23 |
| WO2008019480A1 (en) | 2008-02-21 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| MKLA | Lapsed |
Effective date: 20220301 |
|
| MKLA | Lapsed |
Effective date: 20200831 |