CA2525256C - Procede d'oxydation reposant sur la technologie des microcanaux et nouveau catalyseur utile dans ledit procede - Google Patents

Procede d'oxydation reposant sur la technologie des microcanaux et nouveau catalyseur utile dans ledit procede Download PDF

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Publication number
CA2525256C
CA2525256C CA2525256A CA2525256A CA2525256C CA 2525256 C CA2525256 C CA 2525256C CA 2525256 A CA2525256 A CA 2525256A CA 2525256 A CA2525256 A CA 2525256A CA 2525256 C CA2525256 C CA 2525256C
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Prior art keywords
fin
catalyst
heat exchange
reactant
microchannel
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Expired - Fee Related
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CA2525256A
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CA2525256A1 (fr
Inventor
Richard Q. Long
Anna Lee Tonkovich
Eric Daymo
Barry L. Yang
Francis P. Daly
Yong Wang
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Velocys Inc
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Velocys Inc
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Priority claimed from US10/440,053 external-priority patent/US7220390B2/en
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Priority to CA2829163A priority Critical patent/CA2829163C/fr
Publication of CA2525256A1 publication Critical patent/CA2525256A1/fr
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56Platinum group metals
    • B01J23/63Platinum group metals with rare earths or actinides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0093Microreactors, e.g. miniaturised or microfabricated reactors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0215Coating
    • B01J37/0225Coating of metal substrates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/024Multiple impregnation or coating
    • B01J37/0244Coatings comprising several layers
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    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/32Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
    • C01B3/34Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
    • C01B3/38Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
    • C01B3/384Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts the catalyst being continuously externally heated
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    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/32Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
    • C01B3/34Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
    • C01B3/38Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
    • C01B3/386Catalytic partial combustion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00781Aspects relating to microreactors
    • B01J2219/00819Materials of construction
    • B01J2219/00835Comprising catalytically active material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00781Aspects relating to microreactors
    • B01J2219/00851Additional features
    • B01J2219/00858Aspects relating to the size of the reactor
    • B01J2219/00862Dimensions of the reaction cavity itself
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
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    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02Processes for making hydrogen or synthesis gas
    • C01B2203/0205Processes for making hydrogen or synthesis gas containing a reforming step
    • C01B2203/0227Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step
    • C01B2203/0233Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step the reforming step being a steam reforming step
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02Processes for making hydrogen or synthesis gas
    • C01B2203/025Processes for making hydrogen or synthesis gas containing a partial oxidation step
    • C01B2203/0261Processes for making hydrogen or synthesis gas containing a partial oxidation step containing a catalytic partial oxidation step [CPO]
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/08Methods of heating or cooling
    • C01B2203/0805Methods of heating the process for making hydrogen or synthesis gas
    • C01B2203/0838Methods of heating the process for making hydrogen or synthesis gas by heat exchange with exothermic reactions, other than by combustion of fuel
    • C01B2203/0844Methods of heating the process for making hydrogen or synthesis gas by heat exchange with exothermic reactions, other than by combustion of fuel the non-combustive exothermic reaction being another reforming reaction as defined in groups C01B2203/02 - C01B2203/0294
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
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    • C01B2203/0872Methods of cooling
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/08Methods of heating or cooling
    • C01B2203/0872Methods of cooling
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    • C01B2203/0894Generation of steam
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1005Arrangement or shape of catalyst
    • C01B2203/1011Packed bed of catalytic structures, e.g. particles, packing elements
    • CCHEMISTRY; METALLURGY
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1005Arrangement or shape of catalyst
    • C01B2203/1023Catalysts in the form of a monolith or honeycomb
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1005Arrangement or shape of catalyst
    • C01B2203/1029Catalysts in the form of a foam
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    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1005Arrangement or shape of catalyst
    • C01B2203/1035Catalyst coated on equipment surfaces, e.g. reactor walls
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    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1041Composition of the catalyst
    • C01B2203/1047Group VIII metal catalysts
    • C01B2203/1052Nickel or cobalt catalysts
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    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1041Composition of the catalyst
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    • C01B2203/1064Platinum group metal catalysts
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    • C01B2203/12Feeding the process for making hydrogen or synthesis gas
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    • C01B2203/12Feeding the process for making hydrogen or synthesis gas
    • C01B2203/1205Composition of the feed
    • C01B2203/1211Organic compounds or organic mixtures used in the process for making hydrogen or synthesis gas
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    • C01B2203/1241Natural gas or methane
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    • C01B2203/1205Composition of the feed
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/14Details of the flowsheet
    • C01B2203/141At least two reforming, decomposition or partial oxidation steps in parallel
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/16Controlling the process
    • C01B2203/1628Controlling the pressure
    • C01B2203/1633Measuring the pressure
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/80Aspect of integrated processes for the production of hydrogen or synthesis gas not covered by groups C01B2203/02 - C01B2203/1695
    • C01B2203/82Several process steps of C01B2203/02 - C01B2203/08 integrated into a single apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2260/00Heat exchangers or heat exchange elements having special size, e.g. microstructures
    • F28F2260/02Heat exchangers or heat exchange elements having special size, e.g. microstructures having microchannels
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Catalysts (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
CA2525256A 2003-05-16 2004-04-08 Procede d'oxydation reposant sur la technologie des microcanaux et nouveau catalyseur utile dans ledit procede Expired - Fee Related CA2525256C (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA2829163A CA2829163C (fr) 2003-05-16 2004-04-08 Procede d'oxydation reposant sur la technologie des microcanaux et nouveau catalyseur utile dans ledit procede

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US10/440,053 US7220390B2 (en) 2003-05-16 2003-05-16 Microchannel with internal fin support for catalyst or sorption medium
US10/440,053 2003-05-16
US10/449,913 2003-05-30
US10/449,913 US7226574B2 (en) 2003-05-16 2003-05-30 Oxidation process using microchannel technology and novel catalyst useful in same
PCT/US2004/010611 WO2004103549A2 (fr) 2003-05-16 2004-04-08 Procede d'oxydation reposant sur la technologie des microcanaux et nouveau catalyseur utile dans ledit procede

Related Child Applications (1)

Application Number Title Priority Date Filing Date
CA2829163A Division CA2829163C (fr) 2003-05-16 2004-04-08 Procede d'oxydation reposant sur la technologie des microcanaux et nouveau catalyseur utile dans ledit procede

Publications (2)

Publication Number Publication Date
CA2525256A1 CA2525256A1 (fr) 2004-12-02
CA2525256C true CA2525256C (fr) 2013-12-10

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CA2525256A Expired - Fee Related CA2525256C (fr) 2003-05-16 2004-04-08 Procede d'oxydation reposant sur la technologie des microcanaux et nouveau catalyseur utile dans ledit procede

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EP (1) EP1628755A2 (fr)
AU (1) AU2004241941B2 (fr)
CA (1) CA2525256C (fr)
RU (1) RU2005139412A (fr)
WO (1) WO2004103549A2 (fr)

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EP1755777B1 (fr) * 2004-03-23 2012-05-23 Velocys, Inc. Reacteur a microcanaux comprenant catalyseur applique sur de l'aluminium formee par croissance thermique, utilisation dudit reacteur ainsi qu'un calatysateur et sa fabrication
US7820445B2 (en) 2004-04-22 2010-10-26 Velocys Fluidization and solids processing in microchannel devices
WO2005105665A2 (fr) * 2004-04-27 2005-11-10 Velocys, Inc. Production de peroxyde d'hydrogene dans des reacteurs a microcanaux
JP4991102B2 (ja) * 2004-12-22 2012-08-01 パナソニック株式会社 マイクロリアクタ
EP1679115A1 (fr) 2005-01-07 2006-07-12 Corning Incorporated Microréacteur de haut rendement
CN104525072A (zh) * 2005-03-23 2015-04-22 维罗西股份有限公司 微型工艺技术中的表面特征
ES2925730T3 (es) * 2005-07-08 2022-10-19 Velocys Inc Proceso de reacción catalítica usando la tecnología de microcanales
CN101384351A (zh) * 2005-12-22 2009-03-11 国际壳牌研究有限公司 在微通道反应器内的危险反应
EP2004579A2 (fr) * 2006-03-23 2008-12-24 Velocys Inc. Procede de fabrication de styrene utilisant une technologie de traitement par microcanaux
EP2275198A1 (fr) * 2006-05-11 2011-01-19 Corning Incorporated Distributeur microfluidique
JP5278641B2 (ja) * 2006-06-23 2013-09-04 日産自動車株式会社 メタル基材の製造方法
EP1932821A1 (fr) * 2006-12-12 2008-06-18 Basf Se Procédé de fabrication de produits d'oxydation du cyclohexane
JP5383508B2 (ja) * 2007-01-19 2014-01-08 ヴェロシス,インク. マイクロチャネルプロセス技術を用いて天然ガスを分子量の高くなった炭化水素に変換するためのプロセスおよび装置
WO2010007011A1 (fr) 2008-07-14 2010-01-21 Basf Se Procédé de fabrication d’oxyde d’éthylène
CN102099345A (zh) * 2008-07-14 2011-06-15 万罗赛斯公司 使用微通道工艺技术制造环氧乙烷的方法
EP2216093A1 (fr) * 2009-01-30 2010-08-11 Corning Incorporated Formation et dépôt in situ de palladium Pd(0) dans des réacteurs
US8524927B2 (en) 2009-07-13 2013-09-03 Velocys, Inc. Process for making ethylene oxide using microchannel process technology
CN109745933B (zh) * 2019-02-28 2023-08-15 山东理工大学 一种用于苯制苯酚的透氧透氢集成催化膜微反应器
CN114920279B (zh) * 2022-05-09 2023-10-24 西南石油大学 一种氧载体用于低温氧化甲烷制氢的制备方法与应用

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US6969506B2 (en) * 1999-08-17 2005-11-29 Battelle Memorial Institute Methods of conducting simultaneous exothermic and endothermic reactions
CA2389202A1 (fr) * 1999-11-25 2001-05-31 Ikuo Nagashima Catalyseur pour la reaction exothermique ou endothermique, catalyseur pour la reaction de conversion et catalyseur pour l'oxydation selective de monoxyde de carbone et reformeur du type a echange de chaleur a ailette en plaques
US20020009406A1 (en) * 2000-02-18 2002-01-24 Kostantinos Kourtakis Chromium-rare earth based catalysts and process for converting hydrocarbons to synthesis gas
DE10007764A1 (de) * 2000-02-20 2001-08-23 Gen Motors Corp Brennerelement
WO2002014854A1 (fr) * 2000-08-14 2002-02-21 Chevron U.S.A. Inc. Utilisation de reacteurs a microcanaux en chimie combinatoire
FR2826293B1 (fr) * 2001-06-21 2004-01-30 Elf Antar France Procede d'obtention de gaz de synthese par oxydation catalytique partielle

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AU2004241941A1 (en) 2004-12-02
CA2525256A1 (fr) 2004-12-02
AU2004241941B2 (en) 2010-05-13
WO2004103549A3 (fr) 2005-09-15
WO2004103549A2 (fr) 2004-12-02
EP1628755A2 (fr) 2006-03-01
RU2005139412A (ru) 2006-06-27

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