CA2404295A1 - Process for hydrogenating carboxylated nitrile rubber, the hydrogenated rubber and its uses - Google Patents

Process for hydrogenating carboxylated nitrile rubber, the hydrogenated rubber and its uses Download PDF

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Publication number
CA2404295A1
CA2404295A1 CA002404295A CA2404295A CA2404295A1 CA 2404295 A1 CA2404295 A1 CA 2404295A1 CA 002404295 A CA002404295 A CA 002404295A CA 2404295 A CA2404295 A CA 2404295A CA 2404295 A1 CA2404295 A1 CA 2404295A1
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Canada
Prior art keywords
polymer
process according
weight
rhodium
hydrogenated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002404295A
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French (fr)
Other versions
CA2404295C (en
Inventor
Sharon X. Guo
Harald Bender
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Arlanxeo Canada Inc
Original Assignee
Bayer Inc.
Sharon X. Guo
Harald Bender
Lanxess Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CA002304501A external-priority patent/CA2304501A1/en
Application filed by Bayer Inc., Sharon X. Guo, Harald Bender, Lanxess Inc. filed Critical Bayer Inc.
Priority to CA2404295A priority Critical patent/CA2404295C/en
Publication of CA2404295A1 publication Critical patent/CA2404295A1/en
Application granted granted Critical
Publication of CA2404295C publication Critical patent/CA2404295C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08CTREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
    • C08C19/00Chemical modification of rubber
    • C08C19/02Hydrogenation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L13/00Compositions of rubbers containing carboxyl groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L15/00Compositions of rubber derivatives
    • C08L15/005Hydrogenated nitrile rubber

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

Polymers of a conjugated diene, an unsaturated nitrile and an .alpha., .beta .- unsaturated carboxylic acid are selectively hydrogenated to reduce carbon- carbon double bonds, without also reducing carboxyl groups and nitrile group s, using a rhodium-containing compound as catalyst. The hydrogenated polymers a re novel and display excellent adhesive properties at both room temperature and high temperature, excellent hot tear strength, and excellent abrasion resistance.

Claims (35)

1. A process for selectively hydrogenating a polymer of a conjugated diene, an unsaturated nitrite and an unsaturated carboxylic acid, which comprises subjecting the polymer to hydrogenation in the presence of a rhodium-containing compound as catalyst anal a co-catalyst ligand, wherein the weight ratio of the rhodium-containing compound to the co-catalyst ligand is from 1:3 to 1:55.
2. A process according to claim 1, wherein the rhodium-containing compound is a compound of the formula:
(R m B)1RhX n wherein each R is a C1-C6-alkyl group, a C4-C8 cycloalkyl group a C6-C15-aryl group or a C7-C15 aralkyl group, B is an atom of phosphorus, arsenic or sulphur, or is a sulphonyl group S=O, X
is hydrogen or an anion, 1 is 2, 3 or 4, m is 2 or 3 and n is 1, 2 or 3.
3. A process according to claim 2, wherein the co-catalyst ligand is of formula:
R m B
where R, m and B are as defined in claim 2.
4. A process according to claim 2 or 3 wherein B is phosphorus.
5. A process according to any one of claims 1 to 4, wherein the rhodium-containing compound is tris-(triphenylphosphine)-rhodium(I)-chloride, tris-(triphenylphosphine)-rhodium(III)-chloride, tris-(dimethylsulphoxide)-rhodium(III)-chloride, or tetrakis-(triphenylphosphine)-rhodium hydride.
6. A process according to any one of claims 1 to 5, wherein the amount of the rhodium-containing compound is in the range 0.03 to 0.5%, based on the weight of the polymer to be hydrogenated.
7. A process according to claim 4, 5 or 6, wherein the co-catalyst ligand is triphenylphosphine.
8. A process according to claim 4, 5, 6 or 7, wherein the weight ratio of rhodium-containing compound to co-catalyst ligand is in the range 1:3 to 1:45.
9. A process according to any one of claims 4 to 7, wherein the amount of co-catalyst is in the range 0.1 to 33 parts by weight per hundred parts by weight of polymer.
10. A process according to claim 9 wherein the amount of co-catalyst is in the range 0.5 to 20 parts by weight per hundred parts by weight of polymer.
11. A process according to claim 9 wherein the amount of co-catalyst is in the range 1 to less than 5 parts by weight per hundred parts by weight of polymer.
12. A process according to claim 9, 10 or 11 wherein the amount of co-catalyst is greater than 2 parts by weight per hundred parts by weight of polymer.
13. A process according to any one of claims 1 to 12 wherein the polymer that is subjected to selective hydrogenation has a molecular weight greater than about 60,000.
14. A process according to any one of claims 1 to 12 wherein the polymer that is subjected to selective hydrogenation has a molecular weight greater than about 100,000.
15. A process according to any one of claims 1 to 14, which is carried out at a temperature in the range of 60°to 160°C and a pressure in the range 10 to 250 atmospheres.
16. A process according to any one of claims 1 to 15, wherein the selective hydrogenation is carried out until at least 80% of the carbon-carbon double bonds have been hydrogenated.
17. A process according to claim 16, wherein the selective hydrogenation is carried out until at least 90% of the carbon-carbon double bonds have been hydrogenated.
18. A process according to claims 16, wherein the selective hydrogenation is carried out until at least 95% of the carbon-carbon double bonds have been hydrogenated.
19. A process according to claim 16, wherein the selective hydrogenation is carried out until at least 99% of the carbon-carbon double bonds have been hydrogenated.
20. A process according to any one of claims 1 to 19, wherein the polymer comprises from 85 to 50% by weight of conjugated diene, from 0.1 to 10% by weight of .alpha., .beta.-unsaturated carboxylic acid and from 15 to 50% by weight of acrylonitrile or methacrylonitrile.
21. A statistical polymer of a conjugated diene, an unsaturated nitrile and an unsaturated carboxylic acid, wherein at least 80% of carbon-carbon double bonds in the polymer backbone have been selectively hydrogenated without concomitant hydrogenation of nitrile groups or carboxyl groups.
22. A polymer according to claim 21, wherein at least 95%
of carbon-carbon double bonds have been selectively hydrogenated.
23. A polymer according to claim 21, wherein at least 99%
of carbon-carbon double bonds have been selectively hydrogenated.
24. A polymer according to claim 21, 22 or 23 which has a molecular weight greater than 60,000.
25. A polymer according to claim 21, 22 or 223 which has a molecular weight greater than 100,000.
26. An artefact comprising a substrate and, adhering to the substrate, a polymer according to any one of claims 21 to 25.
27. An artefact according to claim 26 wherein the substrate is composed of a polyamide.
28. An artefact according to claim 27 wherein the polyamide is in the form of fiber and the polyamide fiber and adhering hydrogenated carboxylated nitrile rubber are in the form of a belt.
29. A polymer according to any one of claims 21 to 25, in the form of a seal.
30. A polymer according to any one of claims 21 to 25, in the form of a roll cover.
31. A polymer according to any one of claims 21 to 25 in the form of a pad for attachment to a track for a tracked vehicle.
32. A polymer according to any one of claims 21 to 25 in the form of an aqueous latex.
33. Use of a polymer according to any one of claims 21 to
34 25 in a polymer vulcanizate, a seal, a roll cover, a belt, a stator or a bearing pad for attachment to a track of a tracked vehicle.
35
CA2404295A 2000-04-10 2001-04-09 Process for hydrogenating carboxylated nitrile rubber, the hydrogenated rubber and its uses Expired - Fee Related CA2404295C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA2404295A CA2404295C (en) 2000-04-10 2001-04-09 Process for hydrogenating carboxylated nitrile rubber, the hydrogenated rubber and its uses

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CA002304501A CA2304501A1 (en) 2000-04-10 2000-04-10 Process for hydrogenating carboxylated nitrile rubber, the hydrogenated rubber and its uses
CA2,304,501 2000-04-10
PCT/CA2001/000485 WO2001077185A1 (en) 2000-04-10 2001-04-09 Process for hydrogenating carboxylated nitrile rubber, the hydrogenated rubber and its uses
CA2404295A CA2404295C (en) 2000-04-10 2001-04-09 Process for hydrogenating carboxylated nitrile rubber, the hydrogenated rubber and its uses

Publications (2)

Publication Number Publication Date
CA2404295A1 true CA2404295A1 (en) 2001-10-18
CA2404295C CA2404295C (en) 2010-06-29

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CA2404295A Expired - Fee Related CA2404295C (en) 2000-04-10 2001-04-09 Process for hydrogenating carboxylated nitrile rubber, the hydrogenated rubber and its uses

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2918612A1 (en) 2014-03-10 2015-09-16 LANXESS Deutschland GmbH Hydrogenated nitrile rubber containing aminomethyl groups, method for producing the same, vulcanizable compositions containing hydrogenated nitrile rubber containing aminomethyl groups, method for their vulcanization and vulcanizates obtainable by this method
EP2918609A1 (en) 2014-03-10 2015-09-16 LANXESS Deutschland GmbH Hydrogenated nitrile rubber containing amino methyl groups containing vulcanisable compositions , process for their vulcanization and vulcanisates obtainable by this process
EP2918608A1 (en) 2014-03-10 2015-09-16 LANXESS Deutschland GmbH Hydrogenated nitrile rubber containing amino methyl group and method for producing the same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2918612A1 (en) 2014-03-10 2015-09-16 LANXESS Deutschland GmbH Hydrogenated nitrile rubber containing aminomethyl groups, method for producing the same, vulcanizable compositions containing hydrogenated nitrile rubber containing aminomethyl groups, method for their vulcanization and vulcanizates obtainable by this method
EP2918609A1 (en) 2014-03-10 2015-09-16 LANXESS Deutschland GmbH Hydrogenated nitrile rubber containing amino methyl groups containing vulcanisable compositions , process for their vulcanization and vulcanisates obtainable by this process
EP2918608A1 (en) 2014-03-10 2015-09-16 LANXESS Deutschland GmbH Hydrogenated nitrile rubber containing amino methyl group and method for producing the same

Also Published As

Publication number Publication date
CA2404295C (en) 2010-06-29

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