CA2363081A1 - Composition and process for treating metal surfaces - Google Patents

Composition and process for treating metal surfaces Download PDF

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Publication number
CA2363081A1
CA2363081A1 CA002363081A CA2363081A CA2363081A1 CA 2363081 A1 CA2363081 A1 CA 2363081A1 CA 002363081 A CA002363081 A CA 002363081A CA 2363081 A CA2363081 A CA 2363081A CA 2363081 A1 CA2363081 A1 CA 2363081A1
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mass
water
dissolved
dispersed
process according
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CA002363081A
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French (fr)
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CA2363081C (en
Inventor
Bruce H. Goodreau
Robert W. Miller
Thomas J. Prescott
Christopher A. Engel
Michael A. Murphy
James P. Bershas
John Pierce
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Henkel Corp
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/242Hot working
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/243Cold working
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/245Soft metals, e.g. aluminum
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/246Iron or steel
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/247Stainless steel
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/32Wires, ropes or cables lubricants
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/34Lubricating-sealants
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2050/00Form in which the lubricant is applied to the material being lubricated
    • C10N2050/10Semi-solids; greasy

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • Paints Or Removers (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Lubricants (AREA)

Abstract

A metal substrate is provided with a coating that (i) provides substantial corrosion resistance, (ii) makes it possible to shape the substrate by roll forming and similar light cold forming operations without the need for any oil or wax lubricant, and (iii) has good adhesion to subsequently applied paint. This is achieved by coating the metal substrate surface with an aqueous liquid composition that contains acrylate polymer resin, wax, and hexavalent chromium and then drying this coating into place on the surface to produce the desired dry coating.

Claims (21)

1. A process for treating a metal surface to reduce the coefficient of sliding friction thereon, said process comprising operations of:
(I) forming over said metal surface a coating of a liquid composition that before, during, or both before and during drying reacts with said metal surface to produce a modified solid surface with a lower coefficient of sliding friction than said metal surface; and (II) drying said coating of liquid composition into place on said metal surface over which it was formed in operation (I), without intermediate rinsing, wherein the improvement comprises using a liquid composition that comprises water and the following components:
(A) dissolved, dispersed, or both dissolved and dispersed organic film-forming resin;
(B) dissolved, dispersed, or both dissolved and dispersed wax that is not part of immediately previously recited component (A); and (C) dissolved, dispersed, or both dissolved and dispersed hexavalent chromium.
2. A process according to claim 1, wherein the mass of wax component (B) in said liquid composition has a ratio to the mass of resin component (A) in said liquid composi-tion, both of these masses being on a dry basis, that is at least about 0.60:1Ø
3. A process according to claim 2, wherein the mass of the stoichiometric equivalent as CrO3 of the hexavalent chromium present in said liquid composition has a ratio to the mass, on a dry basis, of the resin component (A) in said liquid composition that is at least about 0.0050:1Ø
4. A process according to claim 3, wherein resin component (A) is selected from the group consisting of polymers of acrylic acid, methacrylic acid, maleic acid, the esters of all of these acids, acrylonitrile, methacrylonitrile, acrylamide, and methacrylamide.
5. A process according to claim 4, wherein wax component (B) is a polyethylene wax with a melting point in a range from about 85 to about 150ÀC.
6. A process according to claim 5, wherein:
- the ratio of the mass of wax component (B) to the mass of resin component (A), both on a dry basis, is from about 0.090:1.00 to about 0.15:1.0;
- the ratio of the mass of the stoichiometric equivalent as CrO3 of the content of hexavalent chromium to the mass, on a dry basis, of resin component (A) is from about 0.0140:1.00 to about 0.030:1.00; and - during operation (II), the metal substrate reaches a temperature of at least about 88ÀC.
7. A process for treating a metal surface to reduce the coefficient of sliding friction thereon, said process comprising operations of:
(I) forming over said metal surface a coating of a liquid composition that before, during, or both before and during drying reacts with said metal surface to produce a modified solid surface with a lower coefficient of sliding friction than said metal surface; and (II) drying said coating of liquid composition into place on said metal surface over which it was formed in operation (I), without intermediate rinsing, wherein the improvement comprises using a liquid composition that has been made by mixing with a first mass of water at least the following additional masses:
(A) a second mass of organic film-forming resin that is spontaneously water soluble, dissolved in water, dispersed in water, or any two or more of spontaneously water soluble, dissolved in water, and dispersed in water;
(B) a third mass of wax that is not part of said second mass and that is spontaneous-ly water soluble, dissolved in water, dispersed in water, or any two or more of spontaneously water soluble, dissolved in water, and dispersed in water; and (C) a fourth mass of a source of hexavalent chromium that is spontaneously water soluble, dissolved in water, dispersed in water, or any two or more of spontane-ously water soluble, dissolved in water, and dispersed in water.
8. A process according to claim 7, wherein said third mass has a ratio to said sec-and mass that is at least about 0.60:1Ø
9. A process according to claim 8, wherein the mass of the stoichiometric equivalent as CrO3 of the hexavalent chromium in said fourth mass has a ratio to the mass, on a dry basis, of the resin component (A) in said liquid composition that is at least about 0.0050:1Ø
10. A process according to claim 9, wherein the resin in said second mass is selected from the group consisting of polymers of acrylic acid, methacrylic acid, maleic acid, the esters of all of these acids, acrylonitrile, methacrylonitrile, acrylamide, and meth-acrylamide.
11. A process according to claim 10, wherein the wax in said third mass is a polyeth-ylene wax with a melting point in a range from about 85 to about 150ÀC.
12. A process according to claim 11, wherein:

- the ratio of said third mass to said second mass is from about 0.090:1.00 to about 0.15:1.0;
- the ratio of the mass of the stoichiometric equivalent as CrO3 of the content of hexavalent chromium in said fourth mass to said second mass is from about 0.0140:1.00 to about 0.030:1.00; and - during operation (II), the metal substrate reaches a temperature of at least about 88ÀC.
13. A process according to any one of claims 1 through 12, wherein the dried coating formed in operation (II) contains at least 5 mg/m2 of chromium.
14. A process according to claim 13, wherein the dried coating formed in operation (II) has a coefficient of sliding friction against stainless steel that is not more than 0.250.
15. A process according to any one of claims 1 through 12, wherein the dried coating formed in operation (II) has a coefficient of sliding friction against stainless steel that is not more than 0.250.
16. A process according to claim 15, wherein the metal substrate surface coated is an alloy of aluminum and zinc.
17. A process according to any one of claims 1 - 12 and 14, wherein the metal substrate surface coated is an alloy of aluminum and zinc.
18. A process according to claim 13, wherein the metal substrate surface coated is an alloy of aluminum and zinc.
19. A process according to any one of claims 1 - 12, wherein said liquid composition further comprises a concentration that is from about 1.0 to about 10 % of the total working composition of a component selected from the group consisting of:
- esters with a structure that can be made by completely esterifying orthophosphor-is acid or sulfuric acid with at least one monoalcohol, which may include halogen atoms and/or ether oxygen atoms in its molecules; and - glycols, polyglycols, and the ethers and esters of glycols and polyglycols, i.e., molecules that conform to the general chemical formula (I):
R1-O-R2-(OR3)n-O-R4 ~~(I), wherein:
- each of R1 and R4, which may be the same or different, represents one of a hydrogen moiety, a monovalent hydrocarbon, halohydrocarbon, or halocarbon moiety, and a monovalent acyl or halo-substituted acyl moiety;

- each of R2 and R3, which may be the same or different, represents a divalent hydrocarbon, halohydrocarbon, or halocarbon moiety; n repre-sents zero or a positive integer; and - the R3 moiety in any one of the n (OR3) moieties may be the same as or different from the R3 moiety in any other distinct one of these (OR3) moieties.
20. A liquid composition of matter useful as a treatment composition in a process according to claim 6, said liquid composition comprising water and the following components:
(A) a mass of dissolved, dispersed, or both dissolved and dispersed organic film-forming resin;
(B) a mass of dissolved, dispersed, or both dissolved and dispersed wax that is not part of immediately previously recited component (A); and (C) a mass of dissolved, dispersed, or both dissolved and dispersed hexavalent chromium, wherein:
- the ratio of the mass of wax component (B) to the mass of resin component (A), both on a dry basis, is from about 0.090:1.00 to about 0.15:1.0; and - the ratio of the mass of the stoichiometric equivalent as CrO3 of the mass of hex-avalent chromium to the mass, on a dry basis, of resin component (A) is from about 0.0140:1.00 to about 0.030:1.00.
21. A liquid composition of matter useful as a treatment composition in a process according to claim 12, said liquid composition having been made by mixing with a first mass of water at least the following additional masses:
(A) a second mass of organic film-forming resin that is spontaneously water soluble, dissolved in water, dispersed in water, or any two or more of spontaneously water soluble, dissolved in water, and dispersed in water;
(B) a third mass of wax that is not part of said second mass and that is spontaneous-ly water soluble, dissolved in water, dispersed in water, or any two or more of spontaneously water soluble, dissolved in water, and dispersed in water; and (C) a fourth mass of a source of hexavalent chromium that is spontaneously water soluble, dissolved in water, dispersed in water, or any two or more of spontane-ously water soluble, dissolved in water, and dispersed in water, wherein:
- the ratio of said third mass to said second mass is from about 0.090:1.00 to about 0.15:1.0;
- the ratio of the mass of the stoichiometric equivalent as CrO3 of the content of hexavalent chromium in said fourth mass to said second mass is from about 0.0140:1.00 to about 0.030:1.00.
CA2363081A 1999-03-04 2000-03-03 Composition and process for treating metal surfaces Expired - Lifetime CA2363081C (en)

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US12281099P 1999-03-04 1999-03-04
US60/122,810 1999-03-04
US14793299P 1999-08-09 1999-08-09
US60/147,932 1999-08-09
US15817199P 1999-10-07 1999-10-07
US60/158,171 1999-10-07
PCT/US2000/005766 WO2000052226A1 (en) 1999-03-04 2000-03-03 Composition and process for treating metal surfaces

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JP2002275656A (en) 2000-12-21 2002-09-25 Furukawa Electric Co Ltd:The Metal plate material for electric and electronic appliance and electric and electronic appliance using the same
US20060105923A1 (en) * 2003-12-12 2006-05-18 Murray John A Lubricant including polyether- or polyester modified polydialkylsiloxane
WO2005059067A1 (en) * 2003-12-12 2005-06-30 Motor Works Llc Lubricant including polyether- or polyester modified polydialkylsiloxane

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JPS60197881A (en) * 1984-03-21 1985-10-07 Daido Kohan Kk Coated aluminum-zinc alloy plated steel sheet
US5624978A (en) * 1987-05-11 1997-04-29 Morton International, Inc. Conductive, internally lubricated barrier coating for metal
US5859095A (en) * 1987-05-11 1999-01-12 Morton International, Inc. Epoxy corrosion-inhibiting coating composition
JPH03219086A (en) * 1990-01-23 1991-09-26 Nippon Parkerizing Co Ltd Composition for metal surface treatment excellent in lubricity
WO1992007924A1 (en) * 1990-11-02 1992-05-14 Smith Noel S Composition and method for treating metal
US5252363A (en) * 1992-06-29 1993-10-12 Morton International, Inc. Method to produce universally paintable passivated galvanized steel
US5456953A (en) * 1993-02-26 1995-10-10 Armco Steel Company, L.P. Method for coating bake hardenable steel with a water based chromium bearing organic resin
JP3256339B2 (en) * 1993-07-27 2002-02-12 川崎製鉄株式会社 Black steel sheet excellent in workability and weldability and method for producing the same
WO2000035595A1 (en) * 1998-12-11 2000-06-22 Henkel Corporation Composition and process for treating metal surfaces

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WO2000052226A1 (en) 2000-09-08
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AU3725700A (en) 2000-09-21
EP1165857A4 (en) 2003-08-13

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