CA2353912A1 - Portable weigh scale system for use with vehicles having lift truck forks or the like - Google Patents
Portable weigh scale system for use with vehicles having lift truck forks or the like Download PDFInfo
- Publication number
- CA2353912A1 CA2353912A1 CA 2353912 CA2353912A CA2353912A1 CA 2353912 A1 CA2353912 A1 CA 2353912A1 CA 2353912 CA2353912 CA 2353912 CA 2353912 A CA2353912 A CA 2353912A CA 2353912 A1 CA2353912 A1 CA 2353912A1
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- Canada
- Prior art keywords
- weigh scale
- load
- forks
- scale system
- load sensing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F17/00—Safety devices, e.g. for limiting or indicating lifting force
- B66F17/003—Safety devices, e.g. for limiting or indicating lifting force for fork-lift trucks
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G19/00—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
- G01G19/08—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for incorporation in vehicles
- G01G19/083—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for incorporation in vehicles lift truck scale
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Geology (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Forklifts And Lifting Vehicles (AREA)
Abstract
A portable weigh scale system that can be easily fitted onto the standard forks of a lift truck or the like for lifting, weighing and transporting a load without modifications to the vehicle or lift forks. The weigh scale assembly is principally constructed from fabricated standard metal tubing sections, a fabricated metal attachment and load sensing cells that, as an assembly, can be configured in a number of ways to better suit different load transport and weighing applications. The load sensing cells that fit between and are protected by a fabricated metal attachment and metal tubing section are affixed to these with fasteners fitted through spacers. The top length of the assembly provides a load bearing surface that interfaces through the spacers, fabricated metal attachment, tubing sections and load sensing cells to provide accurate load weight data. The weigh scale assembly is comprised of two identical halves to form a pair that can be affixed together along their length if preferred. The said assembly relays load weight data through routed wiring connecting the load sensing cells to an electronic readout appropriately positioned near the operator. The design of the components and method of their assembly result in improved manufacturing efficiency and cost effectiveness, ease of installation and removal, improved load weighing versatility, compactness, lighter weight, portability and easier servicing.
Description
"Weigh Scale, In Particular, A Portable Weigh Scale System For Use With Vehicles Having Lift Truck Forks Or The Like"
The present invention relates in general to electrical/electronic weighing systems and more particularly to portable weigh scales incorporating strain gauge load cells used on forklift trucks and the like.
There are a number of related patented weighing systems that to varying degrees of effectiveness, enable forklift trucks and the like to perform weighing functions in addition to typical lifting and transporting functions. However, with regard to aspects such as portability, accurately weighing certain load types, lifting functions, manufacturing costs, installation, removal and servicing, these prior art systems can encounter specific problems.
Some of these system designs are not based on or suited for being fitted to standard lift truck forks and therefore tend to require more custom manufactured components and complexity as evident in U.S. Pat's to Boubille, No. 4,899,840 and Balduin et al., No.
4,638,876. The use of custom manufactured components and increased design complexity usually result in higher manufacturing costs and requiring more highly skilled or knowledgeable service personnel.
Some of these system designs require structural modifications or additional attachments to the lift truck carriage assembly, adding cost and resulting in more difficult and time consuming installation and removal as evident in U.S. Pat. to Johnson et al., No.
6,002,090. Further, the addition of weigh system components such as a secondary carriage can potentially obscure operator vision of the load and create a potentially unbalanced and unsafe condition because the position of the lift forks is moved forward relative to the lift truck resulting in incorrect load centers as specified by the lift truck manufacturer.
Some of these system designs are limited with regard to ease of performing weighing functions in that they must be activated into the lift mode before weighing functions can be performed as evident in U.S. Pat. to Zefira, No. 5,739,478. The weight of the load cannot be measured by just placing the load on the lifting surface of the weigh system. Further, because weighing functions cannot be performed with the lifting surface in the fully lowered position, it is difficult or impossible to safely check the load weight relative to the maximum lifting capacity of the lift truck or the like before attempting to lift the load.
Some of these systems do not utilize the entire lifting surface for weighing, making the specific placement of certain loads more critical for this purpose as evident in U.S. Pat. to Russo, No. 4,420,053.
Some of these systems employ mechanically elaborate designs, more likely to be prone to mechanical malfunction and entail higher manufacturing cost to address weight measurement accuracy problems resulting from eccentric loads as evident in U.S. Pat. to Balduin et al., No. 4,638,876.
Some of these systems have irregular or stepped lifting surfaces that could cause binding while attempting to slide the weighing system under a standard pallet or the like as evident in U.S. Pat. to Boubille, No. 4,899,840.
Electronic weigh systems fitted to forklift trucks and the like tend to be bulky and heavy assemblies that are either integral with the equipment they are used on, or affixed to such equipment in a way that makes portability, ease of installation and removal of such systems difficult. Further, it is also difficult to optimize the lifting, transport and weighing functionality of lift truck equipment and the like for a wider range of load types with just one weigh scale design configuration. For instance, to optimize the weighing accuracy for a load such as a flat sheet steel coil, that is cylindrical in shape, the weight of the coil must be centered as close as possible over the load sensing cells. The typical relative position of contact points between the inside diameter of such a load and prior art forklift weigh sensing scales prevent such centering.
It is an object of the present invention to provide a versatile, low to high weighing capacity, portable, compact and lighter weight weigh scale system with easily interchangeable design configuration options better suited to the lifting and accurate weighing of a wider range of load types. This includes cylindrical loads such as teat sneer steel coil, in addition to lifting, weighing and transport functions in more general applications.
It is another object of the present invention that it can be fitted to standard lift truck forks without modification to the lift truck or its forks.
The present invention relates in general to electrical/electronic weighing systems and more particularly to portable weigh scales incorporating strain gauge load cells used on forklift trucks and the like.
There are a number of related patented weighing systems that to varying degrees of effectiveness, enable forklift trucks and the like to perform weighing functions in addition to typical lifting and transporting functions. However, with regard to aspects such as portability, accurately weighing certain load types, lifting functions, manufacturing costs, installation, removal and servicing, these prior art systems can encounter specific problems.
Some of these system designs are not based on or suited for being fitted to standard lift truck forks and therefore tend to require more custom manufactured components and complexity as evident in U.S. Pat's to Boubille, No. 4,899,840 and Balduin et al., No.
4,638,876. The use of custom manufactured components and increased design complexity usually result in higher manufacturing costs and requiring more highly skilled or knowledgeable service personnel.
Some of these system designs require structural modifications or additional attachments to the lift truck carriage assembly, adding cost and resulting in more difficult and time consuming installation and removal as evident in U.S. Pat. to Johnson et al., No.
6,002,090. Further, the addition of weigh system components such as a secondary carriage can potentially obscure operator vision of the load and create a potentially unbalanced and unsafe condition because the position of the lift forks is moved forward relative to the lift truck resulting in incorrect load centers as specified by the lift truck manufacturer.
Some of these system designs are limited with regard to ease of performing weighing functions in that they must be activated into the lift mode before weighing functions can be performed as evident in U.S. Pat. to Zefira, No. 5,739,478. The weight of the load cannot be measured by just placing the load on the lifting surface of the weigh system. Further, because weighing functions cannot be performed with the lifting surface in the fully lowered position, it is difficult or impossible to safely check the load weight relative to the maximum lifting capacity of the lift truck or the like before attempting to lift the load.
Some of these systems do not utilize the entire lifting surface for weighing, making the specific placement of certain loads more critical for this purpose as evident in U.S. Pat. to Russo, No. 4,420,053.
Some of these systems employ mechanically elaborate designs, more likely to be prone to mechanical malfunction and entail higher manufacturing cost to address weight measurement accuracy problems resulting from eccentric loads as evident in U.S. Pat. to Balduin et al., No. 4,638,876.
Some of these systems have irregular or stepped lifting surfaces that could cause binding while attempting to slide the weighing system under a standard pallet or the like as evident in U.S. Pat. to Boubille, No. 4,899,840.
Electronic weigh systems fitted to forklift trucks and the like tend to be bulky and heavy assemblies that are either integral with the equipment they are used on, or affixed to such equipment in a way that makes portability, ease of installation and removal of such systems difficult. Further, it is also difficult to optimize the lifting, transport and weighing functionality of lift truck equipment and the like for a wider range of load types with just one weigh scale design configuration. For instance, to optimize the weighing accuracy for a load such as a flat sheet steel coil, that is cylindrical in shape, the weight of the coil must be centered as close as possible over the load sensing cells. The typical relative position of contact points between the inside diameter of such a load and prior art forklift weigh sensing scales prevent such centering.
It is an object of the present invention to provide a versatile, low to high weighing capacity, portable, compact and lighter weight weigh scale system with easily interchangeable design configuration options better suited to the lifting and accurate weighing of a wider range of load types. This includes cylindrical loads such as teat sneer steel coil, in addition to lifting, weighing and transport functions in more general applications.
It is another object of the present invention that it can be fitted to standard lift truck forks without modification to the lift truck or its forks.
It is a further object of the present invention that it's assembly with and removal from lift truck forks be easy, facilitating quick conversion between cylindrical load and standard applications with the same lift truck forks.
A feature of the present invention is that it can be fitted onto standard lift truck forks without the need for modifications to the lift truck or its forks.
Another feature of the present invention is that it is primarily constructed from standard tubing sections, simple sheet metal forms and load sensing cells to form an assembly that minimizes the requirement for extensive custom manufacturing and therefore maximizes cost savings.
Another feature of the present invention is that its compact size, lighter weight construction, simple slide on/off design for standard lift truck forks and the elimination of required modifications to the lift truck and its forks, facilitates ease of installation and removal as well as portability of this design.
Another feature of the present invention is that because of its design simplicity and ability to be easily fitted onto and removed from standard lift truck forks, servicing by technicians without highly specialized knowledge and skills is facilitated.
Further, this design simplicity facilitates the convenience of servicing onsite, saving the additional time and money required for servicing offsite by specialists.
Another feature of the present invention is that load sensing cell overload protection is accomplished by means of simple load sensing cell, weigh scale assembly component and lift fork proximity arrangements. By limiting load sensing cell movement and direct exposure to external objects, these arrangements limit load cell flexure to within its operable limits and prevent possible load sensing cell damage from high impact.
Another feature of the present invention is that additional attachment components such as a secondary carriage for mounting the forks to the lift truck are not required. Therefore the position of the forks is kept safely at the distance from the lift truck specified by the manufacturer, thus maintaining proper balance between the forks and the truck for lifting, weighing and transporting functions. Further, operator vision of a load is not potentially obscured by said additional attachment components.
Another feature of the present invention is that it provides easily interchangeable design configuration options better suited to the lifting and accurate weighing of a wider range of load types including flat sheet steel coil, in addition to lifting, weighing and transport functions in more general applications.
Another feature of the present invention is that a weigh scale configuration can be selected to perform weighing functions with the lift forks in the fully lowered position. As a result, load weight can be safely checked relative to the maximum lifting capacity of the lift truck before attempting to lift the load, thus avoiding potential injury to the operator and damage to the lift truck.
Another feature of the present invention is that a low profile weigh scale configuration can be selected to allow easy access of the lift forks and weigh scale under standard pallets.
Another feature of the present invention is that the entire lifting top surface can be utilized for weighing.
Another feature of the present invention is that the load sensing cells are electronically matched to transmit accurate weight data regardless of the positioning of the load on the lift forks and weigh system assembly.
Another feature of the present invention is that its simple slide on/off assembly with standard lift truck forks, optional design configurations, compactness and lighter weight facilitate quick and easy conversion of standard lift truck forks for various uses. These uses can include use for general lifting and transport functions as well as use for accurately weighing a wider range of load types that can include cylindrical loads such as flat sheet steel coil. This feature thus expands the effective range of application of unmodified standard lift truck forks.
Another feature of the present invention is its implementation of auxiliary load sensing cells to reinforce the structural integrity of the design. Such reinforcement prevents potential convex and concave deformation in the center section of this weigh scale system while under load and augments the weighing capacity of the primary load sensing cells.
This feature facilitates the higher weigh scale registration capacity required for heavier loads, and without overloading the primary load sensing cells or significantly increasing the bulk or cost of the system.
Another feature of the present invention is that the auxiliary load sensing cells are not affixed to the upper or top components of the weigh scale assembly. This eliminates weighing errors resulting from the potential binding action caused by utilizing more than two load sensing cells to sense load weight and transmit weight readings.
Another feature of the present invention is the implementation of a stretchable extension cable and end fittings that function as an inexpensive interconnect between the weigh sensing system and a digital weight readout display mounted appropriately near the operator. The stretchable extension cable enhances resistance to damage if it is inadvertently pulled. The simple, easy to use plug-in end fittings facilitate quick and easy no-tool connection and disconnection of the weigh scale system to and from the lift truck weight readout display for servicing or other lift truck functions.
The invention is explained below with reference to illustrative embodiments represented in the drawings.
Fig. 1 is an exploded view of the portable weigh scale system according to a preferred embodiment of the present invention.
Fig. 2a is a top view of the fully assembled portable weigh scale system according to a preferred embodiment of the present invention.
Fig. 2b is a top view of the partially assembled portable weigh scale system without the upper component subassembly according to a preferred embodiment of the present invention.
Fig. 3 is a full-length sectional view of half of the fully assembled portable weigh scale system taken along line 3-3 of Fig. 2a according to a preferred embodiment of the present invention.
Fig. 4a is a full-width enlarged sectional view of the fully assembled portable weigh scale system taken along line 4-4 of Fig. 2a according to a preferred embodiment of the present invention.
Fig. 4b is a full-width enlarged end view of the fully assembled portable weigh scale system with an arc representing the superior centering of the inner diameter of a cylindrical load directly over the load sensing cells according to a preferred embodiment of the present invention.
Fig. 5a is an enlarged fragmentary view of a portable weigh scale system primary load sensing cell subassembly at rest according to the present invention.
Fig. 5b is an enlarged fragmentary view of a portable weigh scale system primary load sensing cell subassembly under load according to the present invention.
Fig. 6a is a top view of half of the fully assembled portable weigh scale system according to a second preferred embodiment of the present invention.
Fig. 6b is a top view of half of the partially assembled portable weigh scale system without the outer tubing subassembly according to a second preferred embodiment of the present invention.
Fig. 7 is a full-length sectional view of half of the fully assembled portable weigh scale system taken along line 7-7 of Fig. 6a according to a second preferred embodiment of the present invention.
Fig. 8 is a full-width enlarged sectional view of half of the fully assembled portable weigh scale system taken along line 8-8 of Fig. 6a according to a second preferred embodiment of the present invention.
Fig. 9a is a top view of half of the fully assembled portable weigh scale system according to a third preferred embodiment of the present invention.
Fig. 9b is a top view of half of the partially assembled portable weigh scale system without the outer tubing subassembly according to a third preferred embodiment of the present invention.
Fig. 10 is a full-length sectional view of half of the fully assembled portable weigh scale system taken along line 10-10 of Fig. 9a according to a third preferred embodiment of the present invention.
Fig. 11 is a full-width enlarged sectional view of half of the fully assembled portable weigh scale system taken along line 11-11 of Fig. 9a according to a third preferred embodiment of the present invention.
Fig. 12a is a top view of half of the fully assembled portable weigh scale system accor ding to a fourth preferred embodiment of the present invention.
Fig. 12b is a top view of half of the partially assembled portable weigh scale system without the outer tubing subassembly according to a fourth preferred embodiment of the present invention.
Fig. 13 is a full-length sectional view of half of the fully assembled portable weigh scale system taken along line 13-13 of Fig. 12a according to a fourth preferred embodiment of the present invention.
Fig. 14 is a full-width enlarged sectional view of half of the fully assembled portable weigh scale system taken along line 14-14 of Fig. 12a according to a fourth preferred embodiment of the present invention.
Illustrated in Figs. 1-5b is a portable weigh scale system for use with vehicles having lift truck forks and the like. Fig. 1 illustrates the said portable weigh scale system assembly depicting all components according to a preferred embodiment of the present invention.
The said weigh scale system is comprised of two identical halves to form a pair that can be affixed together at surfaces 21 if preferred. One half of the system 29 is shown fully assembled. Each half of the said pair includes an upper fabricated standard metal tubing section 12 attached by fasteners 11 to a fabricated metal cover 13. The metal cover 13 fits over primary load sensing cells 17 and any required number of auxiliary load sensing cell or cells 18. The primary load sensing cells are affixed to the fabricated metal cover 13 and the standard formed metal tubing section 12 by fasteners 11 through spacers as illustrated in Figs. 2b and 3. These primary load sensing cells are further affixed to a lower standard formed metal tubing section 20 by fasteners 14 through spacers 19. The auxiliary load sensing cell or cells 18 is not affixed but positioned against the upper inside surface of fabricated metal cover 13 with spacer 16 that is affixed to each auxiliary load sensing cell. This auxiliary load sensing cell or cells is affixed to the standard formed metal tubing section 20 by fasteners 14 through spacer or spacers 19.
Each half of the said weigh scale system pair is electrically interconnected by a wiring system 25 that is routed to a commercial electronic readout display through a common interconnect subassembly comprised of a stretchable extension cable 26 and end fittings 27 and 28. The electronic readout is suitably mounted near the operator position of a lift truck or the like. Once fitted over lift truck forks or the like through openings 22, each half of the said weigh scale system is attached by means of a flexible line or chain 23 and connecting bracket 24 to a fork lift truck or the like.
Lifting, weighing and transport functions of the above described assembly embodiment 10 of this invention illustrated in Figs. 1-5b, are especially well suited to cylindrical loads such as flat sheet steel coil. An arc representing the inner diameter of a cylindrical load and the superior centering of such a load weight directly over the load sensing cells required to optimize weight reading accuracy is illustrated in Fig. 4b. The inner diameter of the said load contacts the fabricated standard metal tubing sections 12. When the load is lifted, or simply placed on to the top surface of the said weigh scale system 10, the metal tubing sections 12 and fabricated metal covers 13 depress downwards, elastically bending the ends of the load sensing cells 17 and 18 towards the top surface of metal tubing sections 20 as illustrated in Figs. 5a and 5b. This action generates a weight reading that is transmitted to an electronic readout display. Vertical overload protection is achieved because the downward flexing of primary load sensing cells 17 and auxiliary load sensing cells 18 will bottom them out on the top surface of metal tubing sections 20 preventing further flexing of all load sensing cells before they reach their operational load weight limit.
This is accomplished by providing the correct spacing between all load sensing cells and the top surface of metal tubing sections 20. lateral overload protection is achieved because all load sensing cells are protected by the metal covers 13 and the metal tubing sections 20. The proximity of the said covers and tubing sections relative to the said load sensing cells, ensures that the said covers and tubing sections will impact laterally with another object before such an object can contact the load sensing cells.
Further, the standard lift truck fork tips extend slightly past metal tubing sections 20 through openings 22 and will laterally impact with another object before such an object can contact weigh scale system assembly 10. Potential binding within the said weigh scale system caused by the use of more than two load cells that could affect weight measurement accuracy is eliminated by affixing only the primary load sensing cells 17 to the load-reactive metal covers 13 and metal tubing sections 12 by means of fasteners 11 as illustrated in Fig. 3.
The auxiliary load sensing cells 18 are attached only to the top surface of the metal tubing sections 20 that are not load-reactive as illustrated in Fig. 3.
Other configurations of the portable weigh scale system of the invention are also possible. Figs. 6a-8 illustrate half of the said portable weigh scale system assembly 30 including common interconnect components 26, 27 and 28 according to a second preferred embodiment of the present invention that is comprised of two identical halves to form a pair. Each half of the said pair includes a formed metal tubing section 20 to which primary load sensing cells 17 are affixed by fasteners 32 through spacers 15 as illustrated in Figs.
6b and 7. These primary load cells are further affixed to the top surface of a fabricated metal plate 31 by fasteners 14 through spacers 19. The auxiliary load sensing cell or cells 18 are not affixed but positioned against the upper inside surface of the fabricated metal tubing section 20 with spacer 16 that is affixed to each auxiliary load sensing cell. The auxiliary load sensing cell or cells is affixed to the fabricated metal plate 31 by fasteners 14 through spacers 19. Electrical connections between each half of the weigh scale system assembly 30 and a commercial electronic readout display mounted inside the fork lift truck or the like are the same as those for weigh scale system assembly 10. The fitting of weigh scale system assembly 30 to lift truck forks and its attachment to the fork lift truck or the like is the same as that described for weigh scale system assembly 10.
Lifting, weighing and transport functions of the above described assembly embodiment 30 of this invention illustrated in Figs. 6a-8, are well suited to standard loads that are non-cylindrical. The longitudinal center mounting of primary load sensing cells 17 and auxiliary load sensing cells 18 to the fabricated metal plate 31 as illustrated in Fig.
6b optimize proper support, weight dispersion and load weight reading accuracy of a standard non-cylindrical load. A load can be placed onto the top surface of metal tubing sections 20, or because of the low profile of weigh scale system assembly 30, the system can be easily fitted under a standard pallet to lift, weigh and transport a load. When the lift forks are raised, the top surface of the lift forks contacts the bottom surface of fabricated metal plates 31 and elastically bends the said primary and auxiliary load sensing cells upward. The operation and effect of the bending action of the said load cells and the resulting transmission of load weight data to a commercial electronic readout display is the same as that described for weigh scale system assembly 10. Vertical overload protection is achieved because the upward flexing of primary load sensing cells 17 and auxiliary load sensing cells 18 will bottom them out on the top surface of fabricated metal plates 31 preventing further flexing of all load sensing cells before they reach their operational load weight limit. This is accomplished by providing the correct spacing between all load sensing cells and the top surface of fabricated metal plates 31. Lateral overload protection is achieved because all load sensing cells are completely surrounded by metal tubing sections 20 preventing direct lateral impact between the said load sensing cells and another object. Potential binding within the said weigh scale system caused by the use of more than two load cells that could affect weight measurement accuracy is eliminated. This is accomplished by affixing only the primary load sensing cells 17 to the metal tubing sections 20 by means of fasteners 32 through spacers 15 as illustrated in Fig.
7. The auxiliary load sensing cells 18 are attached only to the top surface of fabricated metal plates 31 through spacers 19 as illustrated in Fig. 7.
Figs. 9a -11 illustrate half of the said portable weigh scale system assembly 33 including common interconnect components 26, 27 and 28 according to a third preferred embodiment of the present invention that is comprised of two identical halves to form a pair. General construction, electrical connections, mechanical operation, overload protection and avoidance of potential binding within weigh scale system embodiment 33 are the same as those for weigh scale system assembly 30. However, the primary load sensing cells 17 and auxiliary load sending cells 18 are fastened longitudinally along the outer edges of the top surface of fabricated metal plate 34 as illustrated in Figs. 9b and 10 rather than being center mounted. This configuration of all load sensing cells makes the said weigh scale system well suited to the weighing of cylindrical loads such as flat sheet steel coil as well as standard transport, lifting and weighing functions with other load types.
This load sensing cell configuration optimizes load sensing cell position relative to the weight center of a cylindrical load for load weight measurement accuracy. The low profile of the said weigh scale system also makes it well suited to typical required functions with standard loads that are non-cylindrical.
Figs. 12a-14 illustrate half of the said portable weigh scale system assembly including common interconnect components 26, 27 and 28 according to a fourth preferred embodiment of the present invention that is comprised of two identical halves to form a pair. General construction, electrical connections, mechanical operation, overload protection and avoidance of potential binding within weigh scale system embodiment 35 are the same as those for weigh scale systems 30 and 33. However, primary load sensing cells 17 and auxiliary load sensing cells 18 are fastened transversely to the top surface of fabricated metal plate 36 as illustrated in Figs. 12b and 13 rather than being center or outer edge mounted. This configuration of all load sensing cells makes the said weigh scale system well suited to all of the same lifting, weighing and transport functions as those for weigh scale system assembly 33. This includes cylindrical loads because of the ability to place the flexing end of the load sensing cells very close to the weight center of such loads.
Further, the spacing afforded by this configuration facilitates the maximum number of auxiliary load sensing cells to be fitted onto fabricated metal plate 36 for very high load weights.
A feature of the present invention is that it can be fitted onto standard lift truck forks without the need for modifications to the lift truck or its forks.
Another feature of the present invention is that it is primarily constructed from standard tubing sections, simple sheet metal forms and load sensing cells to form an assembly that minimizes the requirement for extensive custom manufacturing and therefore maximizes cost savings.
Another feature of the present invention is that its compact size, lighter weight construction, simple slide on/off design for standard lift truck forks and the elimination of required modifications to the lift truck and its forks, facilitates ease of installation and removal as well as portability of this design.
Another feature of the present invention is that because of its design simplicity and ability to be easily fitted onto and removed from standard lift truck forks, servicing by technicians without highly specialized knowledge and skills is facilitated.
Further, this design simplicity facilitates the convenience of servicing onsite, saving the additional time and money required for servicing offsite by specialists.
Another feature of the present invention is that load sensing cell overload protection is accomplished by means of simple load sensing cell, weigh scale assembly component and lift fork proximity arrangements. By limiting load sensing cell movement and direct exposure to external objects, these arrangements limit load cell flexure to within its operable limits and prevent possible load sensing cell damage from high impact.
Another feature of the present invention is that additional attachment components such as a secondary carriage for mounting the forks to the lift truck are not required. Therefore the position of the forks is kept safely at the distance from the lift truck specified by the manufacturer, thus maintaining proper balance between the forks and the truck for lifting, weighing and transporting functions. Further, operator vision of a load is not potentially obscured by said additional attachment components.
Another feature of the present invention is that it provides easily interchangeable design configuration options better suited to the lifting and accurate weighing of a wider range of load types including flat sheet steel coil, in addition to lifting, weighing and transport functions in more general applications.
Another feature of the present invention is that a weigh scale configuration can be selected to perform weighing functions with the lift forks in the fully lowered position. As a result, load weight can be safely checked relative to the maximum lifting capacity of the lift truck before attempting to lift the load, thus avoiding potential injury to the operator and damage to the lift truck.
Another feature of the present invention is that a low profile weigh scale configuration can be selected to allow easy access of the lift forks and weigh scale under standard pallets.
Another feature of the present invention is that the entire lifting top surface can be utilized for weighing.
Another feature of the present invention is that the load sensing cells are electronically matched to transmit accurate weight data regardless of the positioning of the load on the lift forks and weigh system assembly.
Another feature of the present invention is that its simple slide on/off assembly with standard lift truck forks, optional design configurations, compactness and lighter weight facilitate quick and easy conversion of standard lift truck forks for various uses. These uses can include use for general lifting and transport functions as well as use for accurately weighing a wider range of load types that can include cylindrical loads such as flat sheet steel coil. This feature thus expands the effective range of application of unmodified standard lift truck forks.
Another feature of the present invention is its implementation of auxiliary load sensing cells to reinforce the structural integrity of the design. Such reinforcement prevents potential convex and concave deformation in the center section of this weigh scale system while under load and augments the weighing capacity of the primary load sensing cells.
This feature facilitates the higher weigh scale registration capacity required for heavier loads, and without overloading the primary load sensing cells or significantly increasing the bulk or cost of the system.
Another feature of the present invention is that the auxiliary load sensing cells are not affixed to the upper or top components of the weigh scale assembly. This eliminates weighing errors resulting from the potential binding action caused by utilizing more than two load sensing cells to sense load weight and transmit weight readings.
Another feature of the present invention is the implementation of a stretchable extension cable and end fittings that function as an inexpensive interconnect between the weigh sensing system and a digital weight readout display mounted appropriately near the operator. The stretchable extension cable enhances resistance to damage if it is inadvertently pulled. The simple, easy to use plug-in end fittings facilitate quick and easy no-tool connection and disconnection of the weigh scale system to and from the lift truck weight readout display for servicing or other lift truck functions.
The invention is explained below with reference to illustrative embodiments represented in the drawings.
Fig. 1 is an exploded view of the portable weigh scale system according to a preferred embodiment of the present invention.
Fig. 2a is a top view of the fully assembled portable weigh scale system according to a preferred embodiment of the present invention.
Fig. 2b is a top view of the partially assembled portable weigh scale system without the upper component subassembly according to a preferred embodiment of the present invention.
Fig. 3 is a full-length sectional view of half of the fully assembled portable weigh scale system taken along line 3-3 of Fig. 2a according to a preferred embodiment of the present invention.
Fig. 4a is a full-width enlarged sectional view of the fully assembled portable weigh scale system taken along line 4-4 of Fig. 2a according to a preferred embodiment of the present invention.
Fig. 4b is a full-width enlarged end view of the fully assembled portable weigh scale system with an arc representing the superior centering of the inner diameter of a cylindrical load directly over the load sensing cells according to a preferred embodiment of the present invention.
Fig. 5a is an enlarged fragmentary view of a portable weigh scale system primary load sensing cell subassembly at rest according to the present invention.
Fig. 5b is an enlarged fragmentary view of a portable weigh scale system primary load sensing cell subassembly under load according to the present invention.
Fig. 6a is a top view of half of the fully assembled portable weigh scale system according to a second preferred embodiment of the present invention.
Fig. 6b is a top view of half of the partially assembled portable weigh scale system without the outer tubing subassembly according to a second preferred embodiment of the present invention.
Fig. 7 is a full-length sectional view of half of the fully assembled portable weigh scale system taken along line 7-7 of Fig. 6a according to a second preferred embodiment of the present invention.
Fig. 8 is a full-width enlarged sectional view of half of the fully assembled portable weigh scale system taken along line 8-8 of Fig. 6a according to a second preferred embodiment of the present invention.
Fig. 9a is a top view of half of the fully assembled portable weigh scale system according to a third preferred embodiment of the present invention.
Fig. 9b is a top view of half of the partially assembled portable weigh scale system without the outer tubing subassembly according to a third preferred embodiment of the present invention.
Fig. 10 is a full-length sectional view of half of the fully assembled portable weigh scale system taken along line 10-10 of Fig. 9a according to a third preferred embodiment of the present invention.
Fig. 11 is a full-width enlarged sectional view of half of the fully assembled portable weigh scale system taken along line 11-11 of Fig. 9a according to a third preferred embodiment of the present invention.
Fig. 12a is a top view of half of the fully assembled portable weigh scale system accor ding to a fourth preferred embodiment of the present invention.
Fig. 12b is a top view of half of the partially assembled portable weigh scale system without the outer tubing subassembly according to a fourth preferred embodiment of the present invention.
Fig. 13 is a full-length sectional view of half of the fully assembled portable weigh scale system taken along line 13-13 of Fig. 12a according to a fourth preferred embodiment of the present invention.
Fig. 14 is a full-width enlarged sectional view of half of the fully assembled portable weigh scale system taken along line 14-14 of Fig. 12a according to a fourth preferred embodiment of the present invention.
Illustrated in Figs. 1-5b is a portable weigh scale system for use with vehicles having lift truck forks and the like. Fig. 1 illustrates the said portable weigh scale system assembly depicting all components according to a preferred embodiment of the present invention.
The said weigh scale system is comprised of two identical halves to form a pair that can be affixed together at surfaces 21 if preferred. One half of the system 29 is shown fully assembled. Each half of the said pair includes an upper fabricated standard metal tubing section 12 attached by fasteners 11 to a fabricated metal cover 13. The metal cover 13 fits over primary load sensing cells 17 and any required number of auxiliary load sensing cell or cells 18. The primary load sensing cells are affixed to the fabricated metal cover 13 and the standard formed metal tubing section 12 by fasteners 11 through spacers as illustrated in Figs. 2b and 3. These primary load sensing cells are further affixed to a lower standard formed metal tubing section 20 by fasteners 14 through spacers 19. The auxiliary load sensing cell or cells 18 is not affixed but positioned against the upper inside surface of fabricated metal cover 13 with spacer 16 that is affixed to each auxiliary load sensing cell. This auxiliary load sensing cell or cells is affixed to the standard formed metal tubing section 20 by fasteners 14 through spacer or spacers 19.
Each half of the said weigh scale system pair is electrically interconnected by a wiring system 25 that is routed to a commercial electronic readout display through a common interconnect subassembly comprised of a stretchable extension cable 26 and end fittings 27 and 28. The electronic readout is suitably mounted near the operator position of a lift truck or the like. Once fitted over lift truck forks or the like through openings 22, each half of the said weigh scale system is attached by means of a flexible line or chain 23 and connecting bracket 24 to a fork lift truck or the like.
Lifting, weighing and transport functions of the above described assembly embodiment 10 of this invention illustrated in Figs. 1-5b, are especially well suited to cylindrical loads such as flat sheet steel coil. An arc representing the inner diameter of a cylindrical load and the superior centering of such a load weight directly over the load sensing cells required to optimize weight reading accuracy is illustrated in Fig. 4b. The inner diameter of the said load contacts the fabricated standard metal tubing sections 12. When the load is lifted, or simply placed on to the top surface of the said weigh scale system 10, the metal tubing sections 12 and fabricated metal covers 13 depress downwards, elastically bending the ends of the load sensing cells 17 and 18 towards the top surface of metal tubing sections 20 as illustrated in Figs. 5a and 5b. This action generates a weight reading that is transmitted to an electronic readout display. Vertical overload protection is achieved because the downward flexing of primary load sensing cells 17 and auxiliary load sensing cells 18 will bottom them out on the top surface of metal tubing sections 20 preventing further flexing of all load sensing cells before they reach their operational load weight limit.
This is accomplished by providing the correct spacing between all load sensing cells and the top surface of metal tubing sections 20. lateral overload protection is achieved because all load sensing cells are protected by the metal covers 13 and the metal tubing sections 20. The proximity of the said covers and tubing sections relative to the said load sensing cells, ensures that the said covers and tubing sections will impact laterally with another object before such an object can contact the load sensing cells.
Further, the standard lift truck fork tips extend slightly past metal tubing sections 20 through openings 22 and will laterally impact with another object before such an object can contact weigh scale system assembly 10. Potential binding within the said weigh scale system caused by the use of more than two load cells that could affect weight measurement accuracy is eliminated by affixing only the primary load sensing cells 17 to the load-reactive metal covers 13 and metal tubing sections 12 by means of fasteners 11 as illustrated in Fig. 3.
The auxiliary load sensing cells 18 are attached only to the top surface of the metal tubing sections 20 that are not load-reactive as illustrated in Fig. 3.
Other configurations of the portable weigh scale system of the invention are also possible. Figs. 6a-8 illustrate half of the said portable weigh scale system assembly 30 including common interconnect components 26, 27 and 28 according to a second preferred embodiment of the present invention that is comprised of two identical halves to form a pair. Each half of the said pair includes a formed metal tubing section 20 to which primary load sensing cells 17 are affixed by fasteners 32 through spacers 15 as illustrated in Figs.
6b and 7. These primary load cells are further affixed to the top surface of a fabricated metal plate 31 by fasteners 14 through spacers 19. The auxiliary load sensing cell or cells 18 are not affixed but positioned against the upper inside surface of the fabricated metal tubing section 20 with spacer 16 that is affixed to each auxiliary load sensing cell. The auxiliary load sensing cell or cells is affixed to the fabricated metal plate 31 by fasteners 14 through spacers 19. Electrical connections between each half of the weigh scale system assembly 30 and a commercial electronic readout display mounted inside the fork lift truck or the like are the same as those for weigh scale system assembly 10. The fitting of weigh scale system assembly 30 to lift truck forks and its attachment to the fork lift truck or the like is the same as that described for weigh scale system assembly 10.
Lifting, weighing and transport functions of the above described assembly embodiment 30 of this invention illustrated in Figs. 6a-8, are well suited to standard loads that are non-cylindrical. The longitudinal center mounting of primary load sensing cells 17 and auxiliary load sensing cells 18 to the fabricated metal plate 31 as illustrated in Fig.
6b optimize proper support, weight dispersion and load weight reading accuracy of a standard non-cylindrical load. A load can be placed onto the top surface of metal tubing sections 20, or because of the low profile of weigh scale system assembly 30, the system can be easily fitted under a standard pallet to lift, weigh and transport a load. When the lift forks are raised, the top surface of the lift forks contacts the bottom surface of fabricated metal plates 31 and elastically bends the said primary and auxiliary load sensing cells upward. The operation and effect of the bending action of the said load cells and the resulting transmission of load weight data to a commercial electronic readout display is the same as that described for weigh scale system assembly 10. Vertical overload protection is achieved because the upward flexing of primary load sensing cells 17 and auxiliary load sensing cells 18 will bottom them out on the top surface of fabricated metal plates 31 preventing further flexing of all load sensing cells before they reach their operational load weight limit. This is accomplished by providing the correct spacing between all load sensing cells and the top surface of fabricated metal plates 31. Lateral overload protection is achieved because all load sensing cells are completely surrounded by metal tubing sections 20 preventing direct lateral impact between the said load sensing cells and another object. Potential binding within the said weigh scale system caused by the use of more than two load cells that could affect weight measurement accuracy is eliminated. This is accomplished by affixing only the primary load sensing cells 17 to the metal tubing sections 20 by means of fasteners 32 through spacers 15 as illustrated in Fig.
7. The auxiliary load sensing cells 18 are attached only to the top surface of fabricated metal plates 31 through spacers 19 as illustrated in Fig. 7.
Figs. 9a -11 illustrate half of the said portable weigh scale system assembly 33 including common interconnect components 26, 27 and 28 according to a third preferred embodiment of the present invention that is comprised of two identical halves to form a pair. General construction, electrical connections, mechanical operation, overload protection and avoidance of potential binding within weigh scale system embodiment 33 are the same as those for weigh scale system assembly 30. However, the primary load sensing cells 17 and auxiliary load sending cells 18 are fastened longitudinally along the outer edges of the top surface of fabricated metal plate 34 as illustrated in Figs. 9b and 10 rather than being center mounted. This configuration of all load sensing cells makes the said weigh scale system well suited to the weighing of cylindrical loads such as flat sheet steel coil as well as standard transport, lifting and weighing functions with other load types.
This load sensing cell configuration optimizes load sensing cell position relative to the weight center of a cylindrical load for load weight measurement accuracy. The low profile of the said weigh scale system also makes it well suited to typical required functions with standard loads that are non-cylindrical.
Figs. 12a-14 illustrate half of the said portable weigh scale system assembly including common interconnect components 26, 27 and 28 according to a fourth preferred embodiment of the present invention that is comprised of two identical halves to form a pair. General construction, electrical connections, mechanical operation, overload protection and avoidance of potential binding within weigh scale system embodiment 35 are the same as those for weigh scale systems 30 and 33. However, primary load sensing cells 17 and auxiliary load sensing cells 18 are fastened transversely to the top surface of fabricated metal plate 36 as illustrated in Figs. 12b and 13 rather than being center or outer edge mounted. This configuration of all load sensing cells makes the said weigh scale system well suited to all of the same lifting, weighing and transport functions as those for weigh scale system assembly 33. This includes cylindrical loads because of the ability to place the flexing end of the load sensing cells very close to the weight center of such loads.
Further, the spacing afforded by this configuration facilitates the maximum number of auxiliary load sensing cells to be fitted onto fabricated metal plate 36 for very high load weights.
Claims (16)
1. A portable weigh scale system for lifting, weighing and transporting a load when said system is fitted to vehicles having lift truck forks and the like, said weigh scale system comprising:
standard formed metal tubing sections for fitting around most of the horizontal length of lift truck forks and the like, supporting said load and protecting the load sensing cells;
a fabricated metal attachment for fastening with and protecting load sensing cells;
electrically interconnected primary and auxiliary load sensing cells affixed through spacers to said fabricated metal attachment and said tubing sections for measurement of load weights and their transmission to an electronic display;
a stretchable extension cable and end fittings that function as a quick and easy to use interconnect between the weigh scale system and said electronic display;
a flexible attachment that connects the weight scale system to the forklift truck or the like.
standard formed metal tubing sections for fitting around most of the horizontal length of lift truck forks and the like, supporting said load and protecting the load sensing cells;
a fabricated metal attachment for fastening with and protecting load sensing cells;
electrically interconnected primary and auxiliary load sensing cells affixed through spacers to said fabricated metal attachment and said tubing sections for measurement of load weights and their transmission to an electronic display;
a stretchable extension cable and end fittings that function as a quick and easy to use interconnect between the weigh scale system and said electronic display;
a flexible attachment that connects the weight scale system to the forklift truck or the like.
2. A portable weigh scale system according to claim 1 wherein it can be easily fitted onto standard lift truck forks and the like without the need for modifications to the lift truck or its forks.
3. A portable weigh scale system according to claim 1 wherein that because it is primarily constructed from standard tubing sections, simple fabricated sheet metal attachments and load sensing cells, the requirement for extensive custom manufacturing is minimized, and the manufacturing cost savings are maximized.
4. A portable weigh scale system according to claim 1 wherein a stretchable extension cable and end fittings function as a quick and inexpensive interconnect between the said weigh scale system and an electronic readout that is easy to connect and disconnect without any tools and is resistant to damage if inadvertently pulled.
5. A portable weigh scale system according to claims 1, 2 or 4 wherein that because of its compact size, lighter weight construction, quick and easy to use interconnect, simple slide on/off design to and from standard lift truck forks and the like and the elimination of required modifications to the lift truck and its forks, the portability, quick and easy installation and removal of the said system are facilitated.
6. A portable weigh scale system according to claim 1 wherein the overall length of its design ensures that the standard fork tips of a lift truck or the like protrude out past the end of the weigh scale so that if the forks fitted with the said weigh scale assembly impact an object frontally with high force during use, the fork tips rather than the weigh scale system will impact the object thus avoiding damage to the said system.
7. A portable weigh scale system according to claims 1 or 6 wherein load sensing cell overload protection is further accomplished by means of simple load sensing cell and weigh scale assembly component proximity arrangements that limit load sensing cell movement and flexure to within its operable limits and prevent possible load sensing cell damage from high impact.
8. A portable weigh scale system according to claims 1, 2, 4 or 5 wherein that because of its design simplicity and ability to be easily fitted onto and removed from standard lift truck forks and the like, quick and economical servicing onsite by technicians without highly specialized knowledge and skills is facilitated.
9. A portable weigh scale system according to claim 1 wherein that because additional attachment components such as a secondary carriage for mounting the forks to the lift truck are not required, operator vision of the load is not potentially obscured and the position of the forks is kept safely at the distance from the lift truck specified by the manufacturer, thus maintaining proper balance between the forks and the truck for lifting, weighing and transporting functions.
10. A portable weigh scale system according to claim 1 or 4 wherein it provides easily interchangeable design configurations better suited to lifting and accurately weighing a wider range of load types including flat sheet steel coil, in addition to the lifting, weighing and transport functions in more general applications.
11. A portable weigh scale system according to claims 1, 4, 5 or 10 wherein that because of its simple slide on/off assembly with standard lift truck forks and the like, quick and easy to use interconnect, optional configurations, compactness and lighter weight, the quick and easy conversion of standard lift truck forks back and forth between lifting/transport functions, and use for accurately weighing a wider range of load types is facilitated, thus expanding the effective range of application of unmodified standard lift truck forks.
12. A portable weigh scale system according to claims 1 or 10 wherein a scale configuration can be selected to perform weighing functions with the lift forks fully lowered, facilitating safely checking the load weight relative to the maximum lifting capacity of the lift truck before attempting to lift the load.
13. A portable weigh scale system according to claims 1 or 10 wherein a scale configuration can be selected to allow easy access of the lift forks and scale under standard pallets.
14. A portable weigh scale system according to claim 1 wherein implementation of auxiliary load sensing cells reinforce the structural integrity of the scale design and augment the weighing capacity of the primary load sensing cells, providing the higher weigh scale registration capacity required for very heavy loads and without overloading the primary load sensing cells or significantly increasing the bulk or cost of the said system.
15. A portable weigh scale system according to claims 1 or 14 wherein the auxiliary load sensing cells are not affixed to the upper or top components of the said system to eliminate weighing errors resulting from potential binding action caused by utilizing more than two load cells to sense load weight and transmit weight readings.
16. A portable weigh scale system according to claim 1 wherein the load sensing cells are electronically matched to transmit accurate weight data regardless of the positioning of the load on the lift forks and said system.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA 2353912 CA2353912A1 (en) | 2001-07-12 | 2001-07-12 | Portable weigh scale system for use with vehicles having lift truck forks or the like |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA 2353912 CA2353912A1 (en) | 2001-07-12 | 2001-07-12 | Portable weigh scale system for use with vehicles having lift truck forks or the like |
Publications (1)
Publication Number | Publication Date |
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CA2353912A1 true CA2353912A1 (en) | 2003-01-12 |
Family
ID=4169565
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA 2353912 Abandoned CA2353912A1 (en) | 2001-07-12 | 2001-07-12 | Portable weigh scale system for use with vehicles having lift truck forks or the like |
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Country | Link |
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CA (1) | CA2353912A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007014449A1 (en) * | 2005-08-01 | 2007-02-08 | Simons Gerald S | Fork cover having weighing capability |
WO2008092253A1 (en) * | 2007-01-30 | 2008-08-07 | Simons Gerald S | Weighing device |
CN109269611A (en) * | 2018-11-09 | 2019-01-25 | 山东德鲁泰信息科技股份有限公司 | A kind of small weighing platform of vehicle weight calculation number of axle identification |
-
2001
- 2001-07-12 CA CA 2353912 patent/CA2353912A1/en not_active Abandoned
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007014449A1 (en) * | 2005-08-01 | 2007-02-08 | Simons Gerald S | Fork cover having weighing capability |
WO2008092253A1 (en) * | 2007-01-30 | 2008-08-07 | Simons Gerald S | Weighing device |
GB2458848A (en) * | 2007-01-30 | 2009-10-07 | Gerald S Simons | Weighing device |
US7669486B2 (en) | 2007-01-30 | 2010-03-02 | Simons Gerald S | Weighing device |
GB2458848B (en) * | 2007-01-30 | 2012-03-14 | Gerald S Simons | Weighing device |
CN109269611A (en) * | 2018-11-09 | 2019-01-25 | 山东德鲁泰信息科技股份有限公司 | A kind of small weighing platform of vehicle weight calculation number of axle identification |
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