CA2310367C - Flame simulating assembly and components therefor - Google Patents

Flame simulating assembly and components therefor Download PDF

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Publication number
CA2310367C
CA2310367C CA002310367A CA2310367A CA2310367C CA 2310367 C CA2310367 C CA 2310367C CA 002310367 A CA002310367 A CA 002310367A CA 2310367 A CA2310367 A CA 2310367A CA 2310367 C CA2310367 C CA 2310367C
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Canada
Prior art keywords
diffusing
light
screen
flame
simulating assembly
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Expired - Fee Related
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CA002310367A
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French (fr)
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CA2310367A1 (en
Inventor
Kristoffer Hess
David Miller Macpherson
Ignazio Gallo
Sean David Spencer
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Dimplex North America Ltd
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Dimplex North America Ltd
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Priority claimed from CA 2175442 external-priority patent/CA2175442C/en
Priority claimed from US08/801,469 external-priority patent/US6047489A/en
Application filed by Dimplex North America Ltd filed Critical Dimplex North America Ltd
Priority to CA002310367A priority Critical patent/CA2310367C/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C7/00Stoves or ranges heated by electric energy
    • F24C7/002Stoves
    • F24C7/004Stoves simulating flames

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Illuminated Signs And Luminous Advertising (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

An electric fireplace is provided having an improved flame simulating apparatus. The flame simulating apparatus includes a light source, a flame effect element for transmitting light to produce a flame effect, and a flicker element having reflective strips for reflecting light from the light source for subsequent reflection by the flame effect element. An alternate flame effect element for reflecting light to produce a flame effect is also provided. A screen having a partially reflecting surface and a diffusing surface is positioned with the flame effect element extending proximate to the diffusing surface. An alternate screen is provided having a diffusing region through its thickness. A fuel bed is positioned immediately adjacent to the partially reflecting surface of the screen to produce an image of the fuel bed on the screen with the image of moving flames appearing to emanate between the fuel bed and its reflected image. The screen may also be given a non-planar diffusing region such that the image of moving flames appears to emanate from behind the reflected image the fuel bed. A
fire wall simulating apparatus is also provided to provide a reflection of a simulated fire wall on the partially reflecting surface which appears to be a fire wall behind the fuel bed.

Description

Title: DIFFUSING SCREEN FOR PRODUCING THREE
DIMENSIONAL FLAME EFFECT
FIELD OF THE INVENTION
The present invention relates generally to simulated fireplaces and, more particularly, to flame simulating assemblies for electric fireplaces and the like.
BACKGROUND OF' THE INWENTION
Electric fireplaces are popular because they provide the visual qualities of real fireplaces without the costs and complications associated 1 0 with venting of the combustion gases. An assembly for producing a realistic simulated flame for electric fireplaces is disclosed in U.S. Patent 4,965,707 (Butterfield). The Butterfif:ld assembly uses a system of billowing ribbons and a diffusion screen for simulating flames. The simulated flames are surprisingly realistiic, although the effect resembles a flame from a coal fuel 1 5 source (which is popular in Europe), rather than a log fuel source (which is more popular in PJorth America). The flames for burning logs tend to be more active and Extend higher above the fuel source. Also, the log flame tends to be less red (and more yellow) in colour than the coal flame.
There is a need for an assembly for producing a simulated 2 0 flame that more rE:alistically resembles the flame from a burning log.
Also, there is a need to improve the light intensity of the simulated flame to more realistically resemble the intensity of real flames.
SUMMARY OF THE: INVENIfION
The presernt invention is directed to an improved flame 2 5 simulating assembly that produces a realistic appearing flame.
In one aspect, the invention provides a screen, for use in a flame simulating assembly, comprising:
a translucent diffusing element having a thickness, said diffusing element being composed of a material adapted to diffuse light 30 through said thickness; and a partially reflecting element disposed on a surface of said diffusing element, said reflecting element having a partially reflecting surface which faces away from said diffusing element;
wherein light passing through said diffusing element is visible through said partially reflecting element.
In another aspect, the invention provides a screen, for use in a flame simulating assemblly, comprising:
a translucent diffusing element that has first and second opposing surfaces, at least one of said opposing surfaces being 1 0 substantially non-planar; and a partially reflecting element disposed on one of said opposing surfaces of said diffusing element, said reflecting element having a partially reflecting surface which faces away from said diffusing element;
where light passing through said diffusing element is visible 1 5 through said partially reflecting element.
BRIEF DESCRIPTIC)N F THE DRAWINGS
For a better understanding of the present invention, and to show more clearly how it may be carried into effect, reference will now be made, by way of example, to the accompanying drawings. The drawings 2 0 show preferred embodiments of the present invention, in which:
Fig. 1 is a perspective view of an electric fireplace incorporating a flame simulating assembly in accordance with the present invention;
Fig. 2 is a side view of the assembly of Fig. 1 showing elements behind the side wall;
25 Fig. 3 is a front view of the assembly of Fig. 1 showing elements below the top wall;
Fig. 4E is a top view of the assembly of Fig. 1 showing elements behind the front w<~II;
Fig. ~~ is a front view of a flame effect element for the assembly 3 0 of Fig. 1;

Fig. ti is a perspective view of the upper flicker element for the assembly of Fig. 1, as viewed along direction arrow 6 in Fig. 3;
Fig. '7 is a partial plan view of a length of material defining a plurality of radial strips for the upper flicker element of Fig. 1;
Fig. f3 is a pcsrspective view of the lower flicker element for the assembly of Fig. 1, as viewed along direction arrow 8 in Fig. 3;
Fig. 9 is a top view of a fuel bed light assembly for the assembly of Fig. 'I in accordance with a further embodiment of the present invention;
1 0 Fig. '10 is a side view of a second embodiment of the flame simulating assembly showing an alternative orientation of the flicker elements;
Fig. '11 is a ifront view of a second embodiment of the vertical screen showing the partiallly reflecting surface divided into regions;
1 5 Fig. '12 is an exploded detail view of a second embodiment of the fuel bed;
Fig. 13 is a side view of a third embodiment of the flame simulating assembly showing an alternative flame effect element;
Fig. 14 is a front view of the flame effect element for the 2 0 assembly of Fig. 13;
Fig. 15 is a perspective side view of a fourth embodiment of the flame simulating assembly, showing an alternative flame effect element and an alternative vertical screen;
Fig. '16 is a perspective side view of an alternative vertical 2 5 screen assembly for the assembly of Fig. 1 or Fig. 15;
Fig. 17 is a front view of the flame effect element for the assembly of Fig. 15;
Fig. 18 is a front perspective view of an electric fireplace incorporating a fire' wall simulating assembly;
3 0 Fig. 19 is a perspective side view of the fireplace of Fig. 18;
Fig. ~!0 is an enlarged perspective view of the inner surface of the front wall of they assembly of Fig. 18; and Fig. 21 is a partial plan view of a length of material defining a plurality of radial strips for an alternative embodiment of the upper flicker element of Fig. 1 or Fig. 15.
DETAILED DESCRIIPTION ()F THE PREFERRED EMBODIMENT
A flame simulating assembly in accordance with the present invention is shown generally at 10 in the figures. The assembly is incorporated within an electric fireplace which is depicted generally at 12 with an electrical connection 13 for connecting to a power source (not shown).
1 0 The electric fireplace 12 includes a housing 14 that defines a simulated firebox having top, bottom, front, rear and side walls 16, 18, 20, and 23, respectivE~ly. A portion of the front wall is defined by a transparent front panel 24 that is removable to permit access to the contents of the housing 14. A control unilr 21 is located above the top wall of the housing.
1 5 The control unit 2'I includes a heater unit 25, a thermostat 27 for controlling the heat output and a main power switch 29 for actuating the flame effect.
Referring to Fig. 2, a simulated fuel bed 26 is supported on a platform 28 located at a lower front portion of the housing 14. The fuel bed 26 comprises a plastic shell that is vacuum formed and coloured to 2 0 resemble logs and embers for a log burning fire.
Portions of the shell are translucent to permit light from a light source 30 located beneath the fuel bed 26 to shine through. For instance, the shell may be formed from an orange translucent plastic. The top side of the plastic shell may be painted in places to resemble the surface of logs.
2 5 The underside of the plastic shell may be painted black (or some other opaque colour) and then sanded in portions where it is desired for light to pass. For instance, the protruding points on the underside of the shell (corresponding to indents in the top side) may be sanded to allow light passage. These points would thus resemble the embers of a fire. Also, the 3 0 crotch area between simulated logs may be sanded (or left unpainted) to resemble embers at the intersection of two logs.
The light source 30 comprises three 60 watt light bulbs that are supported in sockets 34 below i:he fuel bed 26. Alternatively, one or more quartz halogen lights may be utilized. The sockets 34 are supported by vertical arms that are connected with fasteners 38 to the bottom wall of the housing 14. A
parabolic reflector 40 is located below the light source 30 at the lower front end of the housing 14 to direct light toward the rear of the housing 14. The intensity of the light can be varied with a dimmer switch 41 that is electrically connected to the light source 30 and located on the control unit 21.
In a further embodirnent of the invention as shown in Fig. 9, a fuel bed light assembly 100 may be arranged beneath the underside of the fuel bed 26.
The fuel bed light assembly 100 includes a support element 102 that supports a string of lights 104 beneath the fuel bed 26. The lights 104 are adapted to flicker at different times to give the impression of increases and decreases in heat (as depicted by differences of light intensity) in the embers of the fuel bed. It has been found that conventional Christmas lights are suitable for this purpose. It has also been found that a realistic ember effect may be generated by positioning four regular light bulbs beneath the bed and randomly varying the intensity of the lights using a micro-processor (not shown).
Located immediately behind the fuel bed 26 is a vertical screen 42.
The screen 42 is transparent and has a partially reflecting surface 44 and a diffusing surface 46. The screen 42 is seated in a groove 48 defined in a lower horizontal support member 5C). The lower horizontal support member 50 is fastened to the side walls 23 of the housing 14 with fasteners 52. The screen is supported on its sides with side frame members 54 that are fastened to the side walls 23 with fasteners 56. The screen structure is described in more detail in U.S.
Patent 4,965,707.
The screen 42 is positioned immediately behind the fuel bed 26 so that the fuel bed 26 will be reflectecl in the reflecting surface 44 to give the illusion of depth. As will be explained furtlher below, the image of simulated flames appears to be emanating from between the fuel bed 26 and the reflection of the fuel bed 26 in the screen. Also, simulated flames appear to be emanating from the reflected image of the fuel bed 26. An upper light source 57 is located at the top front portion of the housing for illuminating the top of the simulated fuel bed 26 and enhancing the reflected image in the screen 42.
Referring more closely to the flame simulation assembly 10, the assembly includes a flame effect element 58, a blower 60 and upper and lower flicker elements 62 and 64.
As shown in Fig. 5, the flame effect element 58 is formed from a single thin sheet of a light-weight, substantially opaque, material such as polyester. The element 58 extends across substantially the full width of the screen 42. A
plurality of slits 66 are cut into the flame effect element 58 to permit passage of light through the flame effect element 58 as it billows under the influence of air currents from the blower 60. Longer sized slits 66 are located at the lower end of the flame effect element 58 to simullate longer flames emanating from the fuel bed 26.
Smaller slits 66 are located at the upper end of the flame effect element 58 to simulate the licks of flames that appear above the large main flames emanating from the fuel bed 26. The slit;> 66 are arranged in a pattern that is symmetrical about a center axis 68 of the flame effect element 58 to give a balanced appearance to the flame effect. The element 58 may be coated with a plastic film (such as polyurethane) to retard fraying about the edges of the slits.
Alternatively, the flame effect element coulld comprise a plurality of discrete flame effect elements 58 as disclosed in U.S. Patent 4,965,707.
The flame effect Element 58 is supported at its bottom end by fasteners 70 that connect to thE; lower horizontal support member 50. The flame effect element 58 is supported at its upper end by fasteners 72 that connect to an upper horizontal support member 74. The upper horizontal support member is connected by fasteners 76 to the side walls of the housing 14.

_7_ The flame Effect element 58 is supported relatively loosely between the hori~:ontal supports so that it will billow or ripple with the air currents from the blower 60. The blower 60 is supported by a mounting bracket 78 that is supported with fasteners 80 to the bottom wall of the housing 14. An airflow control switch 83 is provided on the control unit 21 to vary the blower airflow to a desired amount. The greater the airflow, the more active the flame will appear. Alternatively, the flame effect element 58 may be moved mechanically to produce sufficient billowing or rippling to give the flame effect.
1 0 In use, light is transmitted from the light source 30 through the slits 66 of the fla~~me effect element 58 to the diffusing surface 46 of the screen 42. The flame effect element 58 billows in the airflow from the blower 60 to vary the position and size of the slits 66. The resulting effect is for the transmitted light to resemlble flames licking from a fire. As will be explained 1 5 further below, the transmitted light is at least partially coloured due to its reflecting from a c;olouredl reflecting surface 82 of a flicker element 62, 64 prior to passing through the slits 66.
The upper and lower flicker elements 62, 64 are located rearwardly from the flame effect element 58 proximate to the rear wall of the 2 0 housing 14. As shown in Figs. 6 and 8, each flicker element comprises an elongate rod 81 having a plurality of reflective strips 82 extending radially outwardly therefrom. The rflicker elements 62, 64 preferably have a diameter of about two to three inches. The strips 82 are formed from a length of material having a 'width of approximately one and a half inches. A series of 2 5 transverse slits are cut along one elongate side of the length of the material 83 to define each individual strip 82. The length of material 83 is then wrapped about the rod 81 so that the strips 82 protrude radially about the full circumference of the rod 81. Alternatively, the strips 82 may be cut to lengths of around two to three inches and clamped at their centres by spiral wound 3 0 wires that form they rod 81. Alternatively, the reflective surfaces of the flicker elements could be' mirror~sd glass pieces arranged about the surface of a cylinder.

_8_ The rods 81 are supported at one end in corresponding recesses 84 defined in a vertical support arm 86 that is connected by fasteners 88 to the bottom wall of the housing 14. The rods 81 are connected at their other end to corresponding rotors 90 for rotating each rod 81 about its axis. 'The rotors 90 are rotated by electric motors 91 as shown.
The rotors 90 are supported by a vertical support member 92 that is connected with ifasteners 94 to the bottom wall of the housing 14.
Alternatively, the rotor 90 may be rotated by air currents from the blower 60 engaging corresponding fins on the rotors. Preferably, the rotors 90 rotate 1 0 the flicker elements 62, 64 in the direction indicated by arrow 93 in Fig.
2 so that an appearance of upward motion is imparted on the reflected light images. This simulates the appearance of upwardly moving gasses from a fire. It is contemplated that other means for simulating the appearance of upwardly moving gasses may be used. For instance, a light source (not 1 5 shown) may be contained within a moving, partially opaque, screen (not shown) to producE~ the desired light effect. It is also contemplated that the flicker elements 62, 64 or' the above described gas simulating means may be used alone without thE: flame effect element 58. It has been found that the use of the fli~;,ker elements 62, 64 alone produces a realistic effect 2 0 although not as realistic ass when used in combination with the flame effect element 58.
Referring to I=ig. 2, it may be seen that the lower flicker element is positioned slightly below the horizontal level of the upper end of the fuel bed 26. This facilitates tlhe appearance of upwardly moving gasses and 2 5 coloured flames E~manati~ng from near the surface of the fuel bed when viewed by a person in front of the fireplace. Similarly, the upper flicker element is positioned at a horizontal level above the fuel bed 26 to give the appearance of upwardly moving gasses and coloured flames emanating a distance above the fuel bed when viewed by a person in front of the 3 0 fireplace. In addition, the upper and lower flicker elements 62, 64 improve the light intensity of the simulated flame and gasses.

Referring more closely to Fig. 7, the strips 82 for the upper flicker element 6:? are slhown. Each strip 82 is formed from a reflective material such as PAYLART"". The strip 82 is preferably coloured with either a blue or red tip 96 .and a silver body 98, although a fully silver body has been used successfully as well. A length of material 83 with red tipped strips 82 and a length of material 8.3 with blue tipped strips 82 may both be wrapped about the rod 81. As shown in Fig. 6, a combination of blue and red tipped strips 82 protrude radially from the rod 81 over the entire length of the flicker element 62. As a result, the upper flicker element 62 reflects white, red and 1 0 blue light that is subsequently transmitted through the flame effect element 58.
The lower flicker element 64, as shown in Fig. 8, comprises a dense arrangement of thin strips 82 that are formed from a reflective material such as MYLART"". The strips 82 are either substantially gold in 1 5 colour, or substantially recl in colour. A combination of lengths of material 83 with red strips 82 and gold strips 82 may be wrapped around the rod 81 to produce an overall red and gold tinsel appearance. As a result, the lower flicker element 64 reflects yellow and red light that is subsequently transmitted through the flame effect element 58.
2 0 In use, the flicker elements 62, 64 are rotated by the rotors 90 so that the reflective surfaces of the strips 82 reflect colours through the slits 66 of the billowing flame effect element 58 and produce the effect of upwardly moving gasses. The colours reflected by the lower flicker element 64 resemble the colours of flames located near the surface of the fuel bed 2 5 26. The colours reflected by the upper flicker element 62 resemble the colours of flames that are located further from the surface of the fuel bed 26.
The upper flicker element 62 has a less dense arrangement of strips 82 in order to produce more random reflections that simulate a more active flickering flame at a distance above the fuel bed 26. The more dense 3 0 arrangement of strips 82 in the lower flicker 64 produces relatively more constant reflections that simulate the more constant flame activity adjacent to the fuel bed 26.

Referring to Fig. 10, an alternative orientation for the flicker element 62, 64 is shown. The upper flicker element 62 is positioned slightly below the horizontal level of the upper end of the fuel bed 26. The lower flicker element 64 is positioned slightly above the horizontal level of the lower end of the fuel bed 26. The lower flicker element 64 is positioned slightly above the horizontal level of the lower end of the fuel bed 26.
Referring to Fig. 11, an improved vertical screen 42' is depicted. The front of the screen includes a partially reflecting surface 44' that is divided into a matte region 200, a transition region 202 and a 1 0 reflecting region 21)4. The reflecting region 204 is located at the lower end of the vertical screen 42' and is sufficiently sized for reflecting the fuel bed 26 to produce the simulated effect. At the same time, the reflecting region 204 is not overly sized so as to reflect unwanted images such as the floor covering located immediatE~ly in front of the fireplace. For this reason, the vertical 1 5 screen 42' includes the matte region 200 at its middle and upper end. The matte region 200 has a matte finish that does not reflect images while still permitting visibility of the ;simulated flame image through the vertical screen 42'. The transition region 202 comprises a gradual transition between the non-reflective matte region 200 and the reflecting region 204.
2 0 Referring to Fig. 12, an improved fuel bed 26' is shown. The fuel bed 26' includes a fiirst portion 206 composed of a ceramic material and formed and coloured to simulate logs. The bed 26' also includes a second portion 2'.08 connposed of a plastic material and formed and coloured to simulate an ember bed. The ember bed 208 is preferably 2 5 translucent to permit the passage of light from the light source 30 or fuel bed light assembly 100 as described earlier. It has been found that a more accurate simulation of logs 206 can be accomplished using ceramic materials and flexible molds. The ember bed 208 can still be formed realistically from pllastic using a vacuum forming method. The bed is formed 3 0 to receive the ceramic logo 206. The ceramic logs 206 are then glued to the ember bed 208 to 'form they fuel bed.

Referring to Figs. 13 and 14, a third embodiment of the flame simulating assembly 10 is depicted. For convenience, the same reference numbers have been used to refer to the same elements. The third embodiment does not include the blower 60 or the light-weight flame effect element 58 which was adapted to billow in the airflow of the blower. Instead, an improved flame effect element 58' is positioned behind and substantially across the full width of they screen 42. The improved flame effect element 58' is similar in appearance 1:o the flame effect element 58 depicted in Fig. 5.
However, the improved flaime effect element 58' is positioned preferably in a 1 0 generally vertical plane approximately three inches behind the screen 42 (and about 1/2 inch from the flicker elements 62, 64). The element 58' is preferably formed of a more rigid material (e.g. plastic or thin steel) so that it will remain generally stationary in its vertical position. However, a light-weight material such as polyester may be used instead with the element 58' 1 5 being stretched taut into a vertical position. Furthermore, it should be understood that a vertical position for the element 58' is not critical, so long as light passage is possible as described below.
A plurality of slits 66' are cut into the flame effect element 58' to permit passage of light from the light source 30 through the flame effect 2 0 element 58' to the screen 42. While the improved flame effect element 58' remains relatively stationary, the flame simulation effect is nonetheless observable due to the reflection of light from the flicker elements 62 and 64 as the light passes through the slits 66'.
The improved flame effect element 58' is sandwiched between 2 5 upper and lower support elements 210 and 212 to support the flame effect element in a generally vertical position. The lower horizontal support member 50 acts as one of the lower support elements. In addition, lower horizontal support membE~r 50 acts as a horizontal opaque screen 214 to block light from passing below the screen 42 and flame effect element 58'.
3 0 In this manner, substantially all of the light reaching the screen 42 has been reflected by flicker elements 62 and 64 and passes through slits 66' in the flame effect element 58'. The upper and lower support elements 210 and 212 are fastened to the side walls 23 of the housing 14 with fasteners 216.
Alternatively, the element 58' could be formed with a horizontal living hinge at its lower End. The portion below the living hinge could be connected to the screen 42 and act as the horizontal opaque screen 214.
The portion above the screen should be supported at least at its upper end by the upper supf>ort element 210. The living hinge allows the element 58' to be moved up or down as described below.
The flame effect element 58' is preferably movable upwardly or 1 0 downwardly relative to thE~ screen 42 in the direction of arrows 218. This is accomplished by ,~ heighlr adjustment mechanism shown generally at 220.
The mechanism 220 incluides a wire 222 connected to the top of the flame effect element 58'. The wire 222 extends over a pin 224 and connects at its other end to the end of ai height adjusting knob 226. The height adjusting 1 5 knob 226 protrudes from the front of the control unit 21 and is capable of being moved inwardly and outwardly relative to the front face of the control unit 21 in the direction of arrows 228. The height adjusting knob 226 includes a plurality of teeth 230 that engage the front face 232 of the control unit 21 to permit the knob 226 to be secured inwardly or outwardly relative to 2 0 the control unit 21 in one of a plurality of positions. It has been found that, by raising or lowering the flame effect element 58' by a predetermined amount, the perceived intensity of the simulated flame (both the brightness and size of the flame) effect can b~e increased or decreased. It is believed that this change in intensity is due to the different sized slits 66' defined in the flame 2 5 effect element 58' being more or less visible to an observer positioned in front of the fireplace 12'.. It will be appreciated that alternative height adjustment mechanisms rnay be chosen. For instance, the knob 226, may be connected to i:he flame effect element 58' by a cam arrangement for mechanically moving the Element 58' up or down.
30 The embodiment depicted in Fig. 13 further includes a simulated fire screen 234 covering the front face 232 of the transparent front panel 24. The simulated fire screen 234 is preferably a woven mesh such as is known for blocking sparks for conventional fireplaces. The woven mesh fire screen 234 is :>upported at its top and bottom ends by pins 236 protruding from the front wall 20 of the housing 14. Alternatively, the simulated fire screen 234. can be defined directly on the transparent front panel 24 using a :;ilk screen process or the like. It has been found that the simulated fire screen 234 reduces any glare or reflection that otherwise might be visible on the transparent front panel 24.
Refeirring to Fig. 15, a further improved vertical screen 42" is shown. The screen 42" is generally transparent and has a partially 1 0 reflecting surface 44" andl a diffusing region 46" through its thickness.
The screen 42" is f<~bricate:d from a generally transparent but partially translucent material preferably having a slightly clouded or milky appearance through its thickness, such that light passing through the screen 42" is partially transmitted and partially diffused. A satisfactory 1 5 material is a polystyrene 'which is given a slightly milky appearance by the addition of an amount o~f a powdered white pigment, such as titanium dioxide. The particle size of the pigment material is preferably microscopic so that a uniformly clouded or milky appearance is imparted to the diffusing region 46". The amount of diffusion achieved by diffusing region 46" can be 2 0 controlled by the amount of pigment added to the plastic composition of diffusing region 46". The amount of diffusion achieved by diffusing member 46" should be such that a three-dimensional flame appears through the thickness of diffusing member 46", when viewed through partially reflecting member 44".
2 5 By diffusing i:he projected light of the simulated flame gradually through the thickness of tlhe screen 42", the improved screen 42" gives an apparent thickness to the simulated flame, creating the illusion of a three dimensional flame, Furthermore, the improved screen 42" does not rely on a sandblasted or etched surface for its diffusing effect and therefore 3 0 simplifies construcaion of ;assembly 10.
Referring te~ Fig. 16, a further improved vertical screen assembly 42"' is shown. The screen 42"' is composed of a reflecting member 44"' and a diffusing member 46"'. The reflecting member 44"' is fabricated from a partially transparent, partially reflective material, such as semi-silvered glass. Diffuising member 46"' is fabricated from a translucent material that partially transmits and partially diffuses light passing through the diffusing member 46"'. Diffusing member 46"' may be made from a transparent material similar to that used in screen 4, and given an etched or sand-blasted diffusing surface, similar to diffusing surface 46.
Alternatively, translucent materials, such as white polystyrene and polypropylene, have also been found to be suitable for diffusing member 46"'. Where a 1 0 translucent material is used, the thickness of a particular material used for diffusing member 46"' is chosen to allow diffusing member to be self supporting and yet remain translucent enough that a flame effect is observable thereon through partially reflecting member 44"'. Diffusing member 46"' does not necessarily embody the elements of diffusing 1 5 screen 46", described above.
Diffusing member 46"' is not planar but rather curved along its length and width, the direction and amount of the curvature varying both vertically and horizontally along diffusing member 46"'. Diffusing member 46"' may be conveniently formed by vacuum-forming a sheet of plastic to the 2 0 desired shape. The .curvature, in the vertical direction, of the lower portion of diffusing member 46"' preferably follows the apparent location of fuel bed 26 in reflectin~~ member 44"' (indicated at 26') to give the appearance that 'the simulated flames projected thereon are emanating from behind the rf~flection~ 26' of fuel bed 26. For example, if fuel bed 26 2 5 included simulated wood logs, the simulated flames projected on diffusing member 46"' would appear to be emanating from behind the reflection 26' of the simulated logs in fuel bed 26. The curvature of the lower portion diffusing member 46"', in the horizontal direction along fuel bed 26, preferably tracks the particular angle at which a simulated log appears to lay 30 in fuel bed 26 and follovvs the apparent location of the log in reflecting member 44"' (indicated at 26'). At a horizontal position on fuel bed 26 where no simulated log appears, diffusing member 46"' is locally curved to be adjacent reflE~cting rnember 44"' to give the appearance that the simulated flames projected thereon are emanating from the embers between the simulated logs of fuel bed 26.
As diffusing member 46"' rises vertically away from fuel bed 26, it preferably then curves generally closer to reflecting member 44"' to create the illusion that simulated flames projected thereon are licking over the logs of fuel bed 26. The curvature of the upper portion of diffusing member 46"' may be appropriately chosen to further simulate the turbulent and random pattern of a rE~al flame.
1 0 The vertical screen assembly 42"' adds an additional three-dimensional effect: to the simulated flame. When viewed through partially reflecting member 44"', the simulated flame appears to emanate from behind the simulated logs of fuel bed 26 and subsequently travel a three-dimensional path as it appears to rise from fuel bed 26, which more 1 5 accurately simulates the appearance of a real wood fire.
Referring to Figs. 15 and 17, a fourth embodiment of flame simulating assemk>ly 10 is depicted. For convenience the same reference numbers have bE~en used to refer to the same elements. The fourth embodiment does not include a blower 60 or a light-weight flame effect 2 0 element 58 adapi:ed to billow in the airflow of blower 60. Instead, an improved and simpler flame effect element 58" is positioned behind and substantially across the full width of the screen 42" (a screen 42, as shown in Fig. 2, may equ~~lly be used), and in front of back wall 300. The improved flame effect element 58" has a reflective surface 302 and generally has a 2 5 flame-like profile, as depicted in Fig. 17. Back wall 300 has a non-reflective surface. In a preferred embodiment, the element 58" is a reflective decal applied to the surface of back wall 300. To simulate the colours of a natural flame, flame effeca element 58" is preferably coloured with a bluish or greenish base portion 304 and a silver body 306. The transition between 30 the blue portion 304 and the silver 306 is made gradually as the intensity of the blue colour in portion 304 is faded into silver portion 306.

Referring again to Fig. 15, a single flicker element 62, rotating in direction 93, is positioned below the fuel bed 26 and generally in front of flame effect element 58". Adjacent and behind the flicker element 62 is positioned the light sources 30. A light block 310 is provided to prevent light from light source 30 from reaching the flame effect element 58" directly.
Hence, substantially only light reflected from flicker element 62 reaches flame effect elemE~nt 58" and is subsequently reflected to, and transmitted through, screen 42". The apparent intensity of the simulated fire is proportionate to the speE~d at which flicker element 62 turns. A variable 1 0 speed control (noi: shown) for flicker element 62 may be provided to allow the user to alter the apparent intensity of the simulated fire.
The introduction of a fixed flame element 58" removes previous problem:c of silk element 58 clinging to screen 42". Further, the improved design removes the need for blower 60 and lower flicker 64, 1 5 making assembly 10 simpler to manufacture and maintain. Furthermore, by repositioning the flicker element 62 beneath fuel bed 26, a more compact flame simulating aasembly 10 may be achieved or, alternatively, fuel bed 26 may be moved further back, away from front panel 24, giving assembly 10 the look of a deeper, more realistic fireplace. Also, the repositioning of 2 0 flicker element 62 further simplifies the invention by removing the need for a light source 30 with flickering intensity.
The embodiment depicted in Fig. 15 may further include a transparent light randomizing panel 312, positioned between fuel bed 26 and flicker element 62. The panel 312 is preferably made of glass or optical 2 5 grade plastic and has non-planar surfaces 314 and 316. The surfaces 314, 316 each have convex; and concave regions which smoothly and contiguously blend into one another, resulting in a panel 312 having a varied thickness. In use, panel 312 acts as a complex lens, with regions of varied focal length, to light reflecaing towards fuel bed 26 from flicker element 62, 30 which is rotating in direction 93. The effect of the complex lens-like characteristics of panel 312 is to intermittently reverse the direction of the reflected light from flicker element 62 as it crosses fuel bed 26. The result is that the simulated coals of fuel bed 26 appear to flicker in a random direction, and not only in the direction of rotation of flicker element 62.
Referring to Figs. 18, 19 and 20, a further improved flame simulating assembly 10 with a simulated brick or rock fire wall 400 is depicted. For convenience, the same reference numbers have been used as previously to refer to the same elements. Referring to Fig. 19, simulated fire wall patterns 402, 404 are applied to the inner surfaces of transparent front panel 24 and each o~f side walls 23, respectively. Fire wall pattern 404 is applied by painting, or similar method, the pattern 404 on the inner 1 0 surface of each side wall 23. The pattern 402, as will be explained further below, is applied to the inner surface of transparent front panel 24 preferably by applying, using a silk-screening method, a series of small coloured dots in a random pattern. The dots are applied in such a manner that an observer positionE:d in front of transparent front panel 24 will not readily 1 5 notice the dots applied to the inner surface of the panel 24 but will, however, notice the reflection of the dots in the reflecting surface 44. The effect gives the illusion of a vfire wall appearing behind the image of the simulated flames emanating from the fuel bed 26. A light source 57 is provided beneath top wall '16 to light the pattern 402 to strengthen its reflection in 2 0 surface 44. To create a more realistic lighting of patterns 402, 404, light source 57 may be made to flicker randomly to simulate lighting on the simulated fire wall 400 by a real flame. The flicker in light source 57 could be achieved by integrated circuit control (not shown) of the electricity supplied to light source 57.
2 5 Referring to I=ig. 20, a preferred method of applying pattern 402 to the interior surface of front panel 24 is shown. First, a random pattern of small dots 406 is applied to the inner surface of front panel 24. Although random, the pattern of doia 406 has a constant dot density per square inch across the entire inner surface of front panel 24. Dots 406 are preferably all 3 0 the same size. The dot density and a size of dots 406 are preferably chosen such that the presence of the dots 406 is not readily noticeable to an observer and the only effect imparted to the glass by the presence of dots 406 is a smoked ~or tinted appearance to transparent front panel 24. This effect is best achieved if the dots 406 are black in colour. Preferably the dots 406 are applied to the inner surface of panel 24 using a silk screening process. Once the dots 406 have been applied, a set of coloured dots 408, of slightly smaller diameter than dots 406, is applied on top of dots 406.
Dots 408 are of slightly smaller diameter than, and located concentrically on, dots 406 to ensure that an observer positioned in front of assembly 10 will not notice the presence of dots 408 on the inner surface of transparent panel 24. The dots 408 .are also preferably applied using a silk screening 1 0 process. Dots 408 preferably appear in two colours, the two colours being the colour of the simulated brick and the colour of the simulated mortar between the simulated Ibricks. The colour of a particular dot 408 is preferably chosen such that an overall brick and mortar pattern is formed on the inner surface of front panel 24.
1 5 In use, the presence of the dots 406 and 408 on the inner surface of transparent front panel 24 is not readily noticed by an observer positioned in front of flame simulating assembly 10, however, the reflection of the coloured dots 406 in reflecting surface 44 is readily apparent to the observer. The simulated fire wall 400 appears to the observer to be behind 2 0 fuel bed 26 at twice the distance of front panel 24 to the back of fuel bed 26.
By locating dots 406 randomly across the inner surface of front panel 24, a visible interference pattern is avoided. This interference pattern would appear if the dots were regularly located on the inner surface of front panel 24, the interference pattE~rn being caused between the presence of dots 2 5 406, 408 on the inner surf;~ce of panel 24 and the reflection of dots 406, on reflecting surface 44. Dots 406 are applied with a constant dot density per square inch to ensure that the smoked or tinted appearance which dots 406 impart to front. panel :?4 is constant across front panel 24. The colours chosen for pattern 402 are also the colours used for pattern 404 on side 3 0 walls 23. The patterns 402 and 404 are positioned on the inner surface of front panel 24 and side walls 23, respectively, such that the apparent brick and mortar features of the two patterns intersect and mate in a realistic fashion.
It will be app>arent that the simulated fire wall pattern 402 can also be achieved using ali:ernate means. For example, a CLEAR FOCUST""
one-way vision display panel (not shown), as is described in U.S. Patent No.
5,525,177, may bE~ used. Simulated fire wall pattern 402 can be applied to the display surface' of a CLEAR FOCUST"" panel which is, in turn, applied to the inner surface of front panel 24, such that an observer positioned in front of flame simulating assembly 10 cannot see pattern 402 directly but can 1 0 view the reflection of pattern 402 in reflecting surface 44. In another embodiment, the transparent front panel 24 is replaced by a mesh front fire screen 24 (not shown), and the simulated fire wall pattern 402 is applied, with paint or similar means, to the inner surface of fire screen 24. If care is used to ensure that the pattern 402 is applied only to the interior surface of 1 5 fire screen 24, the pattern 402 will not be directly visible to an observer standing in front of flame simulating assembly 10. The observer will, however, be able to view the reflection of pattern 402 on reflecting surface 44.
It is readily apparent that the apparatus to produce simulated 2 0 fire wall 400 could be used successfully with any fireplace having a front panel 24 and reflecting surface 44. In particular, it will be apparent that the inclusion of a simulated fire wall 400 would greatly enhance the appearance of a natural gas or propane fireplace. By using the disclosed apparatus to create a simulated fire wall 400, the depth of a fireplace may be decreased 2 5 as a space-saving measuire, however, an observer will not notice that the depth of the fireplace has been decreased.
Referring to Fig. 21, improved strips 82' for the upper flicker element 62 are shown. Since the sharp, straight lines of previous flicker element 62 gave sharp, straight reflections of light, which reduced the 3 0 realism of the flame simulation, each improved strip 82' is given a series of curvilinear cuts 82c. ThE: result is an improved upper flicker element 62 which reflects non-rectilinear patterns of light that are subsequently transmitted through the flame effect element 58. The non-linear nature of the reflected light patteirns improves the realism of the flicker in the simulated flame by causing the flickering patterns of reflected light to appear more random and therefore more natural.
It is to be understood that what has been described is a preferred embodiment to the invention. The invention nonetheless is susceptible to certain changes and alternative embodiments fully comprehended by the spiirit of the invention as described above, and the scope of the claima set oust below.

Claims (23)

1. A flame simulating assembly for providing an image of flames comprising:
(a) a simulated fuel bed;
(b) a light source;
(c) a screen having a partially reflective front surface disposed behind the simulated fuel bed for reflecting and transmitting light, and a diffusing member disposed behind the partially reflective front surface for diffusing and transmitting light; and (d) a flicker element for creating a fluctuating light, wherein fluctuating light is transmitted through the front surface such that the image of flames appears through the screen.
2. The flame simulating assembly as claimed in claim 1 wherein the diffusing member has a back surface sufficiently spaced from the partially reflective front surface that light transmitted through the diffusing member is attenuated and a three-dimensional image of flames appears through the screen.
3. The flame simulating assembly as claimed in claim 1 wherein the diffusing member has a non-planar back surface sufficiently spaced from the partially reflective front surface that light transmitted through the diffusing member is attenuated and a three-dimensional image of flames appears through the screen.
4. The flame simulating assembly as claimed in claim 3 wherein the non-planar back surface includes a first curvature in a vertical direction and a second curvature in a horizontal direction.
5. A flame simulating assembly for providing an image of flames comprising:
(a) a simulated fuel bed;
(b) a light source;

(c) a screen having a partially reflective front element disposed behind the simulated fuel bed for reflecting and transmitting light, and a diffusing element disposed behind the partially reflective front element for diffusing and transmitting light; and (d) a flicker element for creating a fluctuating light, the diffusing element being sufficiently spaced from the partially reflective front element that fluctuating light transmitted through the diffusing element is attenuated and a three-dimensional image of flames appears through the screen.
6. The flame simulating assembly as claimed in claim 5 wherein the diffusing element is non-planar.
7. The flame simulating assembly as claimed in claim 6 wherein the non-planar diffusing element includes a first curvature in a vertical direction and a second curvature in a horizontal direction.
8. The flame simulating assembly as claimed in claim 5 wherein the diffusing element has a non-planar back surface.
9. The flame simulating assembly as claimed in claim 5 wherein the diffusing element has a non-planar inner surface disposed facing the front element.
10. A flame simulating assembly for providing an image of flames comprising:
(a) a simulated fuel bed;
(b) a light source;
(c) a screen having a partially reflective front surface disposed behind the simulated fuel bed for reflecting and transmitting light, and a diffusing member disposed behind the partially reflective front surface for diffusing and transmitting light;
(d) a flicker element for creating a fluctuating light; and (e) a flame effect element positioned in a path of fluctuating light, to configure the fluctuating light, wherein fluctuating light is transmitted through the front surface such that the image of flames appears through the screen.
11. The flame simulating assembly as claimed in claim 10 wherein the flame effect element has a portion which is reflective and a portion which is non-reflective.
12. The flame simulating assembly as claimed in claim 10 wherein the flame effect element has a portion which transmits light and a portion which blocks light.
13. The flame simulating assembly as claimed in claim 10 wherein the diffusing member has a back surface sufficiently spaced from the partially reflective front surface that light transmitted through the diffusing member is attenuated and a three-dimensional image of flames appears through the screen.
14. The flame simulating assembly as claimed in claim 10 wherein the diffusing member has a non-planar back surface sufficiently spaced from the partially reflective front surface that light transmitted through the diffusing member is attenuated and a three-dimensional image of flames appears through the screen.
15. The flame simulating assembly as claimed in claim 14 wherein the non-planar back surface includes a first curvature in a vertical direction and a second curvature in a horizontal direction.
16. A flame simulating assembly for providing an image of flames comprising:
(a) a simulated fuel bed;
(b) a light source;

(c) a screen having a partially reflective front element disposed behind the simulated fuel bed for reflecting and transmitting light, and a diffusing element disposed behind the partially reflective front element for diffusing and transmitting light;
(d) a flicker element for creating a fluctuating light; and (e) a flame effect element positioned in a path of fluctuating light, to configure the fluctuating light, the diffusing element being sufficiently spaced from the partially reflective front element that fluctuating light transmitted through the diffusing element is attenuated and a three-dimensional image of flames appears through the screen.
17. The flame simulating assembly as claimed in claim 16 wherein the diffusing element is non-planar.
18. The flame simulating assembly as claimed in claim 17 wherein the non-planar diffusing element includes a first curvature in a vertical direction and a second curvature in a horizontal direction.
19. The flame simulating assembly as claimed in claim 18 wherein the diffusing element is composed of polystyrene.
20. The flame simulating assembly as claimed in claim 19 wherein the polystyrene is pigmented with white powder.
21. The flame simulating assembly as claimed in claim 20 wherein the white powder is titanium dioxide.
22. The flame simulating assembly as claimed in claim 16 wherein the diffusing element has a non-planar back surface.
23. The flame simulating assembly as claimed in claim 16 wherein the diffusing element has a non-planar inner surface disposed facing the front element.
CA002310367A 1996-04-30 1997-04-30 Flame simulating assembly and components therefor Expired - Fee Related CA2310367C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA002310367A CA2310367C (en) 1996-04-30 1997-04-30 Flame simulating assembly and components therefor

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
CA 2175442 CA2175442C (en) 1996-04-30 1996-04-30 Flame simulating assembly
CA2,175,442 1996-04-30
US08/801,469 1997-02-18
US08/801,469 US6047489A (en) 1996-05-17 1997-02-18 Flame simulating assembly and components therefor
CA 2204106 CA2204106C (en) 1996-04-30 1997-04-30 Flame simulating assembly and components therefor
CA002310367A CA2310367C (en) 1996-04-30 1997-04-30 Flame simulating assembly and components therefor

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CA2310367C true CA2310367C (en) 2001-04-03

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CA002310343A Abandoned CA2310343A1 (en) 1996-04-30 1997-04-30 Flame simulating assembly and components therefor
CA002310362A Expired - Fee Related CA2310362C (en) 1996-04-30 1997-04-30 Flame simulating assembly and components therefor
CA002310073A Expired - Fee Related CA2310073C (en) 1996-04-30 1997-04-30 Flame simulating assembly and components therefor
CA002310367A Expired - Fee Related CA2310367C (en) 1996-04-30 1997-04-30 Flame simulating assembly and components therefor
CA 2204106 Expired - Fee Related CA2204106C (en) 1996-04-30 1997-04-30 Flame simulating assembly and components therefor
CA002310414A Expired - Fee Related CA2310414C (en) 1996-04-30 1997-04-30 Flame simulating assembly and components therefor

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CA002310343A Abandoned CA2310343A1 (en) 1996-04-30 1997-04-30 Flame simulating assembly and components therefor
CA002310362A Expired - Fee Related CA2310362C (en) 1996-04-30 1997-04-30 Flame simulating assembly and components therefor
CA002310073A Expired - Fee Related CA2310073C (en) 1996-04-30 1997-04-30 Flame simulating assembly and components therefor

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US7236693B2 (en) 2005-03-22 2007-06-26 Globaltec Fireplaces, Inc. Flame simulator for use in an electric heater
CN107062365A (en) * 2017-04-18 2017-08-18 宁波德萨电器制造有限公司 The electric fireplace of the variable Simulated flame of flame color
CN107062360A (en) * 2017-04-18 2017-08-18 宁波德萨电器制造有限公司 A kind of electric fireplace of Simulated flame
CN107062362A (en) * 2017-04-18 2017-08-18 宁波德萨电器制造有限公司 A kind of electric fireplace of the variable Simulated flame of flame color
CN107062359A (en) * 2017-04-18 2017-08-18 宁波德萨电器制造有限公司 A kind of dust-proof electric fireplace

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CA2310362A1 (en) 1997-10-30
CA2204106A1 (en) 1997-10-30
CA2310362C (en) 2001-04-24
CA2204106C (en) 2001-04-24
CA2310073C (en) 2001-08-14
CA2310414A1 (en) 1997-10-30
CA2310073A1 (en) 1997-10-30
CA2310367A1 (en) 1997-10-30
CA2310414C (en) 2001-04-24

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