CA2243449A1 - Incandescent lamp having hardglass capsule with external infrared reflective coating and outer jacket fill gas comprising helium - Google Patents

Incandescent lamp having hardglass capsule with external infrared reflective coating and outer jacket fill gas comprising helium Download PDF

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Publication number
CA2243449A1
CA2243449A1 CA 2243449 CA2243449A CA2243449A1 CA 2243449 A1 CA2243449 A1 CA 2243449A1 CA 2243449 CA2243449 CA 2243449 CA 2243449 A CA2243449 A CA 2243449A CA 2243449 A1 CA2243449 A1 CA 2243449A1
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Canada
Prior art keywords
envelope
lamp
hardglass
outer jacket
capsule
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA 2243449
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French (fr)
Inventor
William Eric Montgomery
Peter R. Gagnon
Gerald A. Puracchio
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Osram Sylvania Inc
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Osram Sylvania Inc
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Filing date
Publication date
Application filed by Osram Sylvania Inc filed Critical Osram Sylvania Inc
Publication of CA2243449A1 publication Critical patent/CA2243449A1/en
Abandoned legal-status Critical Current

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Abstract

An incandescent lamp comprises a hermetically sealed hardglass envelope with a first fill gas including halogen contained by the envelope, at least one tungsten filament sealed in the envelope and supported by lead-in wires, and an infrared reflective coating on an outside surface of the envelope. An outer jacket encloses the envelope, the outer jacket having therein a second fill gas selected from a group of fill gases, the group consisting of (1) helium and (2) a mixture of helium and hydrogen.

Description

97-1-071 -1- PATE~T APPLICATION

INCANDESCENT LAMP HAVING HARDGLASS
CAPSULE WITH EXTERNAL INFRARED REFLECTIVE
COATING AND OUTER JACKET ~ILL GAS COMPRISING HELIUM

BACKGROUND OF THE INVENTION
1. Field of the Invention The invention relates to electric incandescent lamps and is directed more particularly to a tungsten-halogen lamp.
Io 2. Description of the Prior Art Tungsten-halogen lamps are well known in the art and may include a hardglass envelope having a pair of lead-in wires. A tungsten filament extends between the internal termination of the lead-in wires. The envelope is hermetically sealed, typically by a press seal. The envelope is filled with an inert gas, and one or more halogens (i.e., iodine, bromine, chlorine and fluorine).
The hardglass is a material having a linear coefficient of thermal expansion of from about 30 to 50 X 10-7 in/in/~C, having softening temperatures from about 750~C to about 1020~C, and having a strain point of about 650~C to about 760~C. Exemplary of such materials are the borosilicate and aluminosilicate glasses. A suitable glass is discussed in U.S. Patents Nos. 4,060,423 and 4,105,~26.
As the lamp wattage is increased and/or the size of the CA 02243449 l998-07-l6 lamp envelope is decreased, the envelope wall temperature increases, causing some of the ~alkaline ions of the hardglass (i.e., barium, strontium and calcium ions) to diffuse to the inner surface of the glass and/or outgas into the lamp where they interact with the halogen gas. The result is a condensation of the reacted halogen gas on inner walls of the lamp, which reduces the available halogen level in the lamp. Sufficient depletion of the halogen level in this manner can lead to failure of the halogen cycle, and blackening of the envelope walls due to deposited tungsten.
In view of the limitations of using hardglass for the envelope of a tungsten halogen incandescent lamp, the envelope of such lamps sometimes i9 made from vitreous fused silica (i.e., quartz) or a high silica content glass, such S as one composed of ninety-six per cent silica. However, quartz and ninety-six per cent silica glass are difficult to process and therefore relatively expensive. Also, lamps made of quartz require a moly foil seal, which is also somewhat more difficule and expensive to fabricate.
To prevent the reaction of halogen with the lamp envelope and to alleviate the need to use quartz or 96%
silica glass, it is known to provide a tungsten-halogen incandescent lamp with an internal barrier layer of silicon dioxide (SiO2). The layer forms a continuous and glassy barrier on the inner surface of the lamp envelope which prevents alkaline ions of the hardglass of the envelope from 97-1-071 _3_ PATENT APPLICATION

reaching the atmosphere in the envelope. The halogen is thus prevented from reacting with the alkaline ions of the hardglass, leaving the halogen in a gaseous state. In U.S.
Patent No. 5,473,226 issued December 5, 1995 to Mark D.
Beschle et al, the silicon dioxide coating is discussed in detail.
It is also known to provide a tungsten-halogen incandescent lamp envelope with an external coating of infrared ray reflection material to make use of the usually lo wasted infrared energy emitted by incandescent lamps. The infrared ray reflection film transmits visible rays and reflects infrared rays back to the filament, thereby decreasing the energy needed to maintain the filament at its operating temperature.
In U.S. Patent No. 4,160,929, issued July 10, 1979 to Luke Thorington et al, there is disclosed an external coating comprising three layers, including a first layer of titanium dioxide (TiO2), a second layer of silver (Ag), and a third layer of titanium dioxide.
In U.S. Patent No. 4,524,410, issued June 18, 1985 to Akira Kawakatsu et al, there is discussed an envelope external coating comprising three layers, including a first layer of titanium dioxide (TiO2), a second layer of silica (SiO2) and a third layer of titanium dioxide. There is also discussed the use of materials other than titanium dioxide, such as zirconium dioxide (ZrO2), tantalum pentc,xide (Ta2Os) CA 02243449 l998-07-l6 and cerium dioxide (CeO2), and the use of materials other than silica, such as magnesia (MgO) and alumina (Al203). A
single layered film of titanium dioxide is further suggested.
In U.S. Patent No. 5,422,534, issued June 6, 1995 to Frederick W. Dynys, there is disclosed a reflective coating for incandescent lamps, the coating including alternating layers of titania, tantala and silica.
It is known also to use a coating of alternating layers 0 of titania and silica.
Unfortunately, when a reflective coating is used, and the capsule is operated in a parabolic reflector lamp, the capsule wall temperature can exceed the use temperature range for most hard glass formulations. When the capsule wall sustains high temperatures for long periods of time, the halogen in the capsule reacts with the capsule wall, causing the halogen cycle to fail. Accordingly, quartz envelopes are frequently used in combination with the infrared reflective coatings in parabolic reflector lamps, making the infrared conserving products very expensive and less cost effective than they might otherwise be. To reduce the cost of the lamp substantially, it appears necessary that the capsule envelope be of hardglass rather than quartz.
'5 It had been thought that the above-mentioned insi e coating of silicon dioxide, or the like, would solve the problem by eliminating the halogen reaction with the hardglass capsule wall. While the interior barrier layer - appears to have merit, it is clear that a further safeguard is needed, either in place of, or in addition to, the interior barrier. It appears that the solution to the cost problem in a tungsten-halogen capsule for a parabolic reflector lamp, wherein the capsule is provided with a infrared reflective outer coating, is to provide a hardglass capsule and means to cool the capsule to an operational temperature consistent with the operational temperature of a hardglass capsule without the infrared reflective coating.
Accordingly, there is a need to provide an incandescent lamp, and in particular, a parabolic reflector lamp, wherein a hardglass tungsten-halogen capsule is provided with an outer coating which reflects infrared energy back towards the capsule filament, and wherein means are provided for cooling the capsule wall to a temperature generally coincident with the temperature of a conventional hardglass capsule without an infrared reflective coating.
There i~ further a need to provide a lamp as described immediately above, wherein the outer coating may be used in conjunction with the aforesaid silicon dioxide inner coating.

SUMMARY OF THE INVENTION
An object of the invention is, therefore, to provide an incandescent lamp wherein a hardglass tungsten-halogen capsule is provided with an outside coating of infrared reflective material and wherein there is provided means for cooling the wall temperature of the capsule.
A further object of the invention is to provide a parabolic reflector lamp including a tungsten-halogen hardglass capsule disposed in an outer jacket comprising a parabolic reflector means hermetically sealed around the capsule.
A still further object of the invention i3 to provide an incandescent lamp wherein a tungsten-halogen hardglass capsule is provided with an outer coating of infrared reflective material and an inqide coating of silicon dioxide.
With the above and other objects in view, as will hereinafter appear, a feature of the invention is the provision of an incandeqcent lamp comprising a hermetically sealed hardglass envelope, a first fill gaq including halogen contained by the envelope, at least one tungsten filament sealed in the envelope and supported by lead-in wires, and an infrared reflective coating on an outside surface of the envelope. An outer jacket encloses the 2S envelope, the outer jacket having therein a second fill gas selected from a group of fill gases, the group consisting of (1) helium and (2) a mixture of helium and hydrogen In accordance with a further feature of the invention, the aforementioned outer jacket comprises a parabolic reflector means hermetically sealed about the envelope.
In accordance with a still further feature of the invention, there is provided on an inside surface of the envelope the aforementioned coating of silicon dioxide.
The above and other features of the invention, including various novel details of construction and 0 combinations of parts, will now be more particularly described with reference to the accompanying drawings and pointed out in the claims. It will be under~tood that the particular device embodying the invention i~ shown by way of illustration only and not as a limitation of the invention.
The principles and features of thiq invention may be employed in various and numerous embodiments without departing from the scope of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS
Reference is made to the accompanying drawings in which is shown an illustrative embodiment of the invention, from which it-~ novel features and advantages will be apparent.
In the drawings:
FIG. 1 i3 a sectional view of one form of incandescent lamp illustrative of an embodiment of the inventioni and FIG. 2 iq a partly elevational and partly sectional view showing the lamp of FIG. 1 in combination with an outer jacket comprising a parabolic reflector.

DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to the drawings, it will be seen that an illustrative embodiment of the invention includes a tungsten-halogen capsule 10 comprising a hermetically sealed envelope 12 of hardglass, enclosing at least one tungsten lo filament 14 supported by lead-in wires 16, 18. The filament 14 is electrically connected, through the lead-in wire 16, 18 to a pair of contact pins 20, 22 which project from the envelope 12. The hermetic seal of the envelope is effected by a press seal 24. The envelope 12 is further provided with a tubulation 26, qhown tipped-off in the drawings, through which air is exhausted, in manufacture of the capsule 10, and an inert first fill gas including one or more halogens (i.e., iodine, bromine, chlorine and fluorine) is introduced.
The envelope 12 preferably, but not necessarily, is provided with an inner barrier layer 30 on an inside surface 32 of the envelope 12, the barrier layer 30 preferably comprising silicon dioxide. The barrier layer 30 prevents the alkaline ions of the hardglass from reaching the atmosphere in the envelope 12. As mentioned above, the halogen is thereby prevented from reacting with the 97-1-071 -9- PATE ~ APPLICATION

hardglass alkaline ions, permitting the halogen to remain in a gaseous state and continue a tungsten-halogen regenerative cycle, well known in the art.
The envelope 12 is provided with an infrared reflective coating 40, such as a titania/silica coating, on an outer surface 42 of the envelope. The coating 40 permits passage therethrough of visible light and reflects infrared energy back towards the filament 14 such that less electrical energy is required to maintain the filament temperature at a filament operative level.
Referring to FIG. 2, it will be seen that the illustrative lamp includes an outer jacket 50 hermetically enclosing the capsule 10. Illustrated in FIG. 2 is outer jacket 50 in the form of a parabolic reflector 52. The reflector 52 forms a cavity 54 and includes a forward concave reflecting portion 56 and a rear neck portion 58 adjacent thereto. A skirted portion 60 of a lamp base 62 is secured to the rear neck portion 58 of reflector 52. A lamp base portion 64 includes a threaded metal shell 66 and a metal eyelet 68. Contact pins 20, 22 are electrically connected to the threaded metal shell 66 and the metal eyelet 68, respectively. A lens 70 is hermetically sealed to the reflecting portion 56.
The outer jacket 50 contains a second fill gas of helium or a mixture of helium and hydrogen. When the second fill gas is a mixture of helium and hydrogen, the hydrogen CA 02243449 l998-07-l6 content is no more than about 10% of the mixture, by volume, and preferably is less than about 10%, by volume. The second fill ga9 mixture is under pressure in the outer jacket 50 of no more than about 600 torr. The second fill gas is a high thermal conductivity gas which cools the hardglass capsule such that the capsule operates at about the same temperature as a conventional hardglass capsule without an infrared reflective coating.
There is thus provided an incandescent lamp and, particularly, a parabolic reflector lamp, wherein a hardglass tungsten-halogen capsule is provided with an outer coating of infrared reflective material and wherein an outer jacket hermetically encloses the capsule therein and contains a fill gas of helium or a mixture of helium and hydrogen and which conducts heat from the capsule sufficiently to permit the use of hardglass as opposed to quartz or ninety-six per cent silica glass.
There is further provided a lamp as described immediately above and further provided with a capsule inner coating of silica dioxide to prevent the alkaline ions of a hardglass capsule from reacting with the halogen content of the capsule fill gas, to permit the halogen to remain in a gaseous state and react appropriately with the tungsten in a regenerative manner.

CA 02243449 l998-07-l6 It is to be understood that the present invention is by no means limited to the particular construction herein disclosed and/or shown in the drawings, but also comprises any modifications or equivalents within the scope of the claims.

Claims (10)

1. An incandescent lamp comprising:
a hermetically sealed hardglass envelope;
a first fill gas including halogen contained by said envelope;
at least one tungsten filament sealed in said envelope and supported by lead-in wires;
an infrared reflective coating on an outside surface of said envelope; and an outer jacket enclosing said envelope, said outer jacket having therein a second fill gas selected from a group of fill gases, said group consisting of (1) helium and (2) a mixture of helium and hydrogen.
2. The lamp in accordance with claim 1 wherein said outer jacket comprises a hermetically sealed reflector.
3. The lamp in accordance with claim 2 wherein said reflector is a parabolic reflector.
4. The lamp in accordance with claim 1 wherein said second fill gas comprises said mixture which includes no more than about 10% hydrogen by volume.
5. The lamp in accordance with claim 1 wherein said lamp further comprises an interior barrier layer on an inside surface of said envelope, said barrier layer comprising silicon dioxide.
6. The lamp in accordance with claim 1 wherein said second fill gas in said outer jacket is at a pressure of no more than about 600 torr.
7. The lamp in accordance with claim 3 wherein said second fill gas comprises said mixture which includes no more than about 10% hydrogen by volume.
8. The lamp in accordance with claim 7 wherein said second fill gas in said outer jacket is at a pressure of no more than about 600 torr.
9. The lamp in accordance with claim 8 wherein said lamp further comprises an interior layer on an inside surface of said envelope for presenting a barrier between said envelope hardglass and said halogen.
10. The lamp in accordance with claim g wherein said interior layer comprises silicon dioxide.
CA 2243449 1997-12-17 1998-07-16 Incandescent lamp having hardglass capsule with external infrared reflective coating and outer jacket fill gas comprising helium Abandoned CA2243449A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US99205297A 1997-12-17 1997-12-17
US08/992,052 1997-12-17

Publications (1)

Publication Number Publication Date
CA2243449A1 true CA2243449A1 (en) 1999-06-17

Family

ID=29420975

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2243449 Abandoned CA2243449A1 (en) 1997-12-17 1998-07-16 Incandescent lamp having hardglass capsule with external infrared reflective coating and outer jacket fill gas comprising helium

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