CA2224720A1 - Hydraulic thruster for use in a drill string - Google Patents

Hydraulic thruster for use in a drill string Download PDF

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Publication number
CA2224720A1
CA2224720A1 CA 2224720 CA2224720A CA2224720A1 CA 2224720 A1 CA2224720 A1 CA 2224720A1 CA 2224720 CA2224720 CA 2224720 CA 2224720 A CA2224720 A CA 2224720A CA 2224720 A1 CA2224720 A1 CA 2224720A1
Authority
CA
Canada
Prior art keywords
thruster
drill string
spline
members
motor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA 2224720
Other languages
French (fr)
Inventor
Leon Van Den Steen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shell Canada Ltd
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2224720A1 publication Critical patent/CA2224720A1/en
Abandoned legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • E21B17/02Couplings; joints
    • E21B17/04Couplings; joints between rod or the like and bit or between rod and rod or the like
    • E21B17/07Telescoping joints for varying drill string lengths; Shock absorbers
    • E21B17/073Telescoping joints for varying drill string lengths; Shock absorbers with axial rotation
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B44/00Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
    • E21B44/005Below-ground automatic control systems

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Mechanical Engineering (AREA)
  • Earth Drilling (AREA)

Abstract

A hydraulic thruster (1) for generating a thrust force to a drill bit located at the lower end of a drill string is provided. The thruster comprises a first member (3) connectable to an upper part of the drill string and a second member (5) connectable to a lower part of the drill string, said members being telescopingly arranged relative to each other and being capable of transmitting torque between the upper and lower part of the drill string during drilling. A fluid passage (9) for passing through said members (3, 5) for drilling fluid flowing through the drill string towards the drill bit and means (11, 15) for generating an inward telescoping reaction of said members upon transmission of torque between the upper and lower part of the drill string during drilling are provided.

Description

W 097/01693 PCT~EP96tO2798 HYDRAULIC THRUSTER FOR USE IN A DRI~L STRING

The present invention relates to a hydraulic thruster for generating a thrust force to a drill bit located at the lower end of a drill string. Hydraulic thrusters are generally applied in order to generate the desired weight on bit (WOB) which is the force exerted by the drill bit to the bottom of the borehole, or to isolate axial vibrations of the drill string from the bottom hole assembly. Especially in deviated wellbores or horizontal wellbores a considerable amount of axial force of the drill string is dissipated by friction between the drill string an the borehole wall, necessitating the application of a thruster to generate the desired WOB. A
common thruster consists of two telescoping members of which the fixed member is connected to an upper part of lS the drill string, and the travelling member is connected to the downhole assembly, whereby an axial spline/groove arrangement enables torque to be transmitted between the two members. The thruster allows the downhole assembly to move axially relative to the upper part of the drill string. The delivered thrust force is thus independent of the axial position of the drill string, and furthermore the thrust force is independent of the inclination of the drill string which may vary between a vertical orientation and a horizontal orientation. Furthermore, the WOB can be accurately controlled as it depends on the effective cross-sectional area of the thruster and on the difference between the internal fluid pressure of the thruster and the external pressure thereof. Also the thruster improves the dynamic behaviour of the assembly by the axial decoupling of the drill bit from the drill string.

, W O 97/01693 P~ /02798 US patent No. 4,901,806 discloses a device for use in a drill string to control the force applied to the drill bit (i.e. the WOB), and to decouple the axial vibrations acting on the drill string, which device therefore in effect forms a thruster. The known thruster comprises a first member connectable to an upper part of the drill string and a second member connectable to a lower part of the drill string, said members being telescopingly arranged relative to each other and being capable of transmitting torsional forces betreen the upper member and the lower member during drilling, and a fluid passage passing through said members for drilling fluid flowing through the drill string towards the drill bit.
A problem associated with the known thruster is the occurrence of WOB variations due to variations of the drilling fluid pressure. Such pressure variations may occur, for example, due to pressure pulses generated during measurement while drilling. The fluid pressure variations tend to induce an outward telescoping movement of the device thereby causing variations in WOB. The problem is even more pronounced in case a downhole drilling motor is applied to drive the drill bit, which motor is located between the thruster and the drill bit.
When the torque of the downhole motor increases, for example because of increasing frictional forces at the drill bit, the fluid pressure at the fluid inlet of the motor increases and thereby also the fluid pressure in the thruster. This leads to a further outwardly telescoping tendency of the thruster and consequently to an increasing WOB and corresponding torque at the motor.
The increased motor torque requires again an increased fluid pressure at the motor inlet and hence also at the thruster, leading to a further outwardly telescoping tendency of the thruster, etc. This process leads to uncontrolled behaviour of the thruster/motor/bit combination and as a result the system may stall out. The drilling process is thus severely hampered and damage to one or more of the components may result.
~S-A-1,688,994 discloses a hydraulic thruster for generating a thrust force to a drill bit located at the lower end of a drill string, comprising a first member connectable to an upper part of the drill string and a second member connectable to a lower part of the drill string, said members being telescopingly arranged relative to each other and being capable of transmitting drill string torque during drilling, a fluid passage ....
passing through said members for drilling fluid flowing ~---through the drill string towards the drill bit, and means -'-' for generating an inward telescoping reaction of said members upon transmission of drill string torque during drilling, said means comprising at at least one helical spline provided at least one of said members and arranged in a corresponding helical groove provided at the other , of said members, the spline and groove co-operating so as -to transmit torque between the upper and lower part of .,. -the drill string during drilling. The WOB of this known thruster depends on the bit/rock friction coefficient which shows large variations.
It is an object of the invention to provide an improved thruster which provides a controlled WOB and which overcomes the problems of the known thruster.
In accordance with the invention there is provided a hydraulic thruster for generating a thrust force to a drill bit located at the lower end of a drill string, comprising a first member connectable to an upper part of the drill string and a second member connectable to a lower part of the drill string, said members being AMENDED SHEET

- 3a -telescopingly arranged relative to each other and being capable of transmitting drill string torque during drilling, a fluid passage passing through said members for drilling fluid flowing through the drill string towards the drill bit, and means for generating an inward telescoping reaction of said members upon transmission of drill string torque during drilling, characterized in that each spline (11) is arranged at a helix angle ~
relative to the longitudinal axis of the thruster, of between 0.8 arctan (r.Ai/km) < ~ < 1.2 arctan (r.Ai/km);
wherein r = average outer radius of the thruster;
Ai = effective cross-sectional thrust area of the thruster;
km = the motor constant defined as the motor torque per unit pressure drop across the motor.
The inward telescoping reaction upon transmission of torque counter-acts the tendency of the thruster to telescope outwardly by the fluid pressure fluctuations, :' :
so that thereby the uncontrolled sequence of increasing ~--,.
fluid pressure, WOB and torque of the prio-r art thruster is avoided.
Suitably a plurality of said splines and grooves are distributed regularly along the interface between the inner and outer member.

A~lENDED SHEET

WO 97/01693 1 ~ r f~,~O27g8 The thruster according to the invention is advantageously applied in a drill string including a downhole motor driving the drill bit, the downhole motor being arranged between the thruster and the drill bit.
The invention will be described hereinafter in more detail, with reference to the accompanying drawings in which:
Fig. 1 schematically shows a longitl~;n~l cross-section of an embodiment of the hydraulic thruster according to the invention;
Fig. 2 schematically shows a perspective view of the thruster of Fig. 1;
Fig. 3 schematically shows an alternative embodiment of the thruster according to the invention;
Fig. 4 schematically shows a partial cross-section of yet another embodiment of the thruster according to the invention; and Fig. 5 shows a view along the line V-V of Fig. 4.
Referring to Fig. 1 there is shown a thruster 1 including a cylindrical outer member 3 and a cylindrical inner member 5 telescoping within the outer member 3, the inner member 5 having an annular piston 7 sealed by a suitable seal from the inner surface of the outer member 3. The members 3, 5 have a common fluid passage 9 for drilling fluid to flow through the thruster 1. The outer member 3 is connected at its upper end to the upper part of a drill string (not shown), and the inner member 5 is connected at its lower end to a lower part of the drill string including a hydraulic downhole motor (not shown).
The inner member 5 is provided at its outer surface with helical splines 11 extending from the piston 7 along a substantial portion of the length of the inner member 5.
The outer member 3 has a lower part 13 provided with helical grooves 15 which correspond to, and co-operate with, the splines 11 of the inner member 5. As shown in W 0 97/01693 PCT~EP96/02798 Fig. 2, in which for reason of clarity only the lower part 13 of outer member 3 is indicated, the splines 11 and grooves 15 are oriented at a helix angle ~ relative to the longitudinal axis 14 of the thruster 1. The helix orientation is such that during right hand rotation of the thruster 1 during drilling, when torque is transmitted from the outer member 3 to the inner member 5, the splines 11 and grooves 15 induce an inwardly telescoping reaction to the members 3, 5. Furthermore, in Fig. 1, Ai indicates the effective thruster area and r indicates the average radius of the splines/grooves.
During normal operation of the thruster 1, drilling fluid is pumped through the drill string and the thruster to the fluid inlet of the downhole motor which drives a drill bit. With PO being the fluid pressure outside the thruster and Pi being the fluid pressure inside the thruster, the thrust force induced by the fluid pressure is :
Ft = (Pi - Po) ~Ai (1) and the WOB is:
WOB = Ft + Fg - T tan (~) / r (2) in which Fg is the gravity force of the lower part of the drill string (i.e. the travelling part);
T is the motor torque.
The motor torque T depends on the fluid pressure at the motor inlet Pi and the fluid pressure at the motor outlet Pmo T = km(pi ~ Pmo) in which km is the motor constant defined as unit torque delivered per unit pressure drop across the motor.
The bit torque T is substantially linearly dependent on WOB:
T = Ab.WOB (4) where Ab is the bit/rock friction coefficient.

W 0 97/01693 P~lih~f~02798 The fluid pressure drop across the bit nozzles can be written as:
~p = 0 5 p v2 (5) where p is the drilling fluid density and v the average fluid velocity in the nozzles.
With ~P = Pmo ~ Po v = Q / An (7) where Q is the fluid flow rate and An is the effective cross-sectional area of the nozzles it follows from equations (1) - (7) that WOB = a~l(p Q2Ai / 2An2 + Fg) (8) where a = 1 - (AiAb / km) + (Ab tan(~) / r) The parameters Ai and km are design parameters which can be accurately selected. However the bit/rock friction coefficient Ab depends on the bit and rock formation properties and shows large variations. This problem is overcome by selecting tan(~) / r = Ai / km (9) so that WOB = (p Q2Ai / 2An2 + Fg) (10) thereby eliminating the dependency of WOB on the bit/rock friction coefficient. In this manner it is achieved that the effect of varying friction between the bit and the rock is eliminated without determining the magnitude of such varying friction.
For example, with a thruster of outer diameter of 0.1651 m (6.5"), Ai = 0.013 m2, r = 0.065 m, and with a motor having a motor constant km = 0-0009 m3, it follows from equation (9) that ~ = 43 degrees.
In the above description it has been assumed that equations (1) - (10) are exact. However in practice slight variations in some of the parameters may occur, and it has been found that adequate reduction of the .,~, CA 02224720 l997-l2-l6 W 097/01693 PCT~Er96/02~98 dependency of WOB on the bit/rock friction is achieved if the helix angle ~ is selected between 0.8 arctan (r.Ai/km) ~ ~ c 1. 2 arctan (r.Ai/km) 11) More preferably the helix angle is between 0.95 arctan (r.Ai/km) ~ ,B c 1.05 arctan (r.Ai/km) 12) An implication of equations (9), (11) and ( 12) iS
that the helix angle ~ depends on the motor constant k so that the thruster would have to be selected in dependence of the motor type. Referring to Fig. 3, an alternative embodiment of the thruster according to the invention can be applied with reduced dependency on the motor type. The alternative thruster 20 has an inner member 22 provided with a set of helical splines of varying helix angle, and an outer member 26 provided with a set of corresponding grooves 28.
Normal use of the alternative thruster 20 iS similar to normal use of the thruster described with reference to Figs. 1 and 2, however with the additional feature of optionally varying the effective helix angle by raising or lowering the drill string in accordance with the motor type applied.
Referring to Fig. 4, instead of applying fixed grooves 28 as in the embodiment of Fig. 3, in another embodiment of the thruster according to the invention a plurality of guides 30 are positioned in corresponding recesses 32 of the thruster outer member 34, each guide 30 being provided with a groove 36 in which a spline 38 of the thruster inner member 40 is positioned. Each guide 30 iS rotatable around a radial shaft 42 fixedly connected to the outer member 34. In this manner it is achieved that the helix angle of the grooves 36 of the outer member 34 conforms to the varying helix angles of the splines 38. It is to be understood that instead of the guides 30 being connected to the outer member 34, the guides can alternatively be connected to the inner W O97/OlCg3 PCTAEP96/02798 member, in which case the splines are provided at the outer member.
Instead of the downhole motor being arranged between the hydraulic thruster according to the invention and the drill bit, the hydraulic thruster can alternatively be arranged between the downhole motor and the drill bit.

Claims (8)

C L A I M S
1. A hydraulic thruster (1) for generating a thrust force to a drill bit located at the lower end of a drill string, comprising a first member (3) connectable to an upper part of the drill string and a second member (5) connectable to a lower part of the drill string, said members being telescopingly arranged relative to each other and being capable of transmitting drill string torque during drilling, a fluid passage (9) passing through said members for drilling fluid flowing through the drill string towards the drill bit, and means for generating an inward telescoping reaction of said members upon transmission of drill string torque during drilling, said means comprising at least one helical spline (11) provided at at least one of said members and arranged in a corresponding helical groove (15) provided at the other of said members, the spline and groove co-operating so as to transmit torque between the upper and lower part of the drill string during drilling, characterized in that each spline (11) is arranged at a helix angle .beta. relative to the longitudinal axis of the thruster, of between 0.8 arctan (r.Ai/km) < .beta. < 1.2 arctan (r.Ai/km);
wherein r = average outer radius of the thruster;
Ai = effective cross-sectional thrust area of the thruster;
km = the motor constant defined as the motor torque per unit pressure drop across the motor.
2. The thruster of claim 1, wherein said first member forms an outer member (3) and said second member forms an inner member (5).
3. The thruster of claim 2, comprising a plurality of said splines (11) and grooves (15) distributed regularly along the interface between the inner and outer member (3,5).
4. The thruster of claim 3, wherein each spline (11) is arranged at a helix angle .beta. relative to the longitudinal axis of the thruster, of between 0.95 arctan (r.Ai/km) < .beta. < 1.05 arctan (r.Ai/km).
5. The thruster of any of claims 1-4, wherein the helix angle of each spline (11) and groove (15) varies along the length of the thruster.
6. The thruster of claim 5, wherein at least one of each spline (30) and each groove (36) is rotatable around a radial axis (42) so as to conform the helix angle thereof to the helix angle of the other one of each spline (30) and groove (36).
7. The thruster of any of claims 1-6, wherein each spline (11) is provided at the inner member (5), and each groove (15) is provided at the outer member (3).
8. The thruster of any of claims 1-7, wherein the drill string includes a downhole motor driving the drill bit, the downhole motor being arranged between the thruster and the drill bit.
CA 2224720 1995-06-27 1996-06-26 Hydraulic thruster for use in a drill string Abandoned CA2224720A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP95201736.6 1995-06-27
EP95201736 1995-06-27

Publications (1)

Publication Number Publication Date
CA2224720A1 true CA2224720A1 (en) 1997-01-16

Family

ID=8220418

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2224720 Abandoned CA2224720A1 (en) 1995-06-27 1996-06-26 Hydraulic thruster for use in a drill string

Country Status (5)

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EP (1) EP0835360B1 (en)
JP (1) JPH11508650A (en)
CA (1) CA2224720A1 (en)
DE (1) DE69601800T2 (en)
WO (1) WO1997001693A1 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NO322144B1 (en) 2005-01-14 2006-08-21 Tomax As Torque converter for drilling with rotary drill bit
CN104295231B (en) * 2014-09-16 2016-08-24 西南石油大学 A kind of low frictional resistance reducing hydrodynamic thrust device
US11131167B1 (en) 2017-11-10 2021-09-28 National Technology & Engineering Solutions Of Sandia, Llc Modular anti-rotation drilling systems and methods

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1688994A (en) * 1923-12-17 1928-10-23 Eggleston Drilling Corp Method and apparatus for drilling holes
US1650301A (en) * 1926-05-19 1927-11-22 Merrill C Risher Rotary-drill connection
US1785086A (en) * 1928-03-01 1930-12-16 Leroy G Gates Automatic feed device for rotary drill bits
US3230740A (en) * 1963-10-16 1966-01-25 Fred K Fox Drill string shock absorber and vibration dampener
US3339380A (en) * 1965-09-16 1967-09-05 Fred K Fox Shock absorber
US4443206A (en) * 1982-02-05 1984-04-17 Dailey, Inc. Well tool
US5119891A (en) * 1988-10-31 1992-06-09 S & T No 13 Pty Ltd. Adaptor for drilling strings with controllable air passage
SE503324C2 (en) * 1990-02-19 1996-05-28 Sandvik Ab Drilling tool for lowering drilling, with central pilot crown
US5205365A (en) * 1991-02-28 1993-04-27 Union Oil Company Of California Pressure assisted running of tubulars

Also Published As

Publication number Publication date
DE69601800T2 (en) 1999-09-09
JPH11508650A (en) 1999-07-27
DE69601800D1 (en) 1999-04-22
EP0835360B1 (en) 1999-03-17
EP0835360A1 (en) 1998-04-15
WO1997001693A1 (en) 1997-01-16

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