CA2155925A1 - Liquid crystal display and its manufacturing method - Google Patents

Liquid crystal display and its manufacturing method

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Publication number
CA2155925A1
CA2155925A1 CA002155925A CA2155925A CA2155925A1 CA 2155925 A1 CA2155925 A1 CA 2155925A1 CA 002155925 A CA002155925 A CA 002155925A CA 2155925 A CA2155925 A CA 2155925A CA 2155925 A1 CA2155925 A1 CA 2155925A1
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CA
Canada
Prior art keywords
liquid crystal
crystal panel
crystal display
transparent
light diffusing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002155925A
Other languages
French (fr)
Inventor
Tomoya Yano
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sony Corp
Original Assignee
Sony Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sony Corp filed Critical Sony Corp
Publication of CA2155925A1 publication Critical patent/CA2155925A1/en
Abandoned legal-status Critical Current

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0205Diffusing elements; Afocal elements characterised by the diffusing properties
    • G02B5/0236Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place within the volume of the element
    • G02B5/0242Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place within the volume of the element by means of dispersed particles
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0205Diffusing elements; Afocal elements characterised by the diffusing properties
    • G02B5/021Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures
    • G02B5/0226Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures having particles on the surface
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0273Diffusing elements; Afocal elements characterized by the use
    • G02B5/0278Diffusing elements; Afocal elements characterized by the use used in transmission
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133502Antiglare, refractive index matching layers
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133504Diffusing, scattering, diffracting elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/133374Constructional arrangements; Manufacturing methods for displaying permanent signs or marks

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Nonlinear Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mathematical Physics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Liquid Crystal (AREA)
  • Optical Elements Other Than Lenses (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)
  • Light Guides In General And Applications Therefor (AREA)

Abstract

With the liquid crystal display provided by the present invention, the display contrast is improved by suppressing the reflection of an external light by a light diffusing layer employed in the liquid crystal display.
The liquid crystal display comprises a liquid crystal panel 1, a directional backlight 2 and a light diffusing means. The liquid crystal panel 1 is of the transmission type having a front face and a back face on the side opposite to the front face. A polarizing plate 4 is placed in front of the front face of the liquid crystal panel 1. The backlight 2 is placed on the back side of the liquid crystal panel 1, providing all but parallel incident illumination light beams to the liquid crystal panel 1. The light diffusing means is placed on the front side of the liquid crystal panel 1, diffusing and emitting the incident illumination light beams leaving the liquid crystal panel 1. The light diffusing means comprises a light diffusing layer 9 and transparent filler stuff 10. The light diffusing layer 9 is made up of transparent fine particles 9a spread all over the gap between the front face of the liquid crystal panel 1 and the polarizing plate 4. The transparent filler stuff 10 is used for filling up gaps among the transparent fine particles 9a. The transparent fine particles 9a each have a refraction index different from that of a glass plate 3 constituting the front face of the liquid crystal panel 1 while the transparent filler stuff 10 has a refraction index close to that of the glass plate 3.

Description

- 215S~25 LIQUID CRYSTAL DISPLAY AND ITS MANUFACTURING METHOD

BACKGROUND OF THE INVENTION
Field of the Invention The present invention relates to an illumination structure of a transmission liquid crystal display. To put it in detail, the present invention relates to an illumination structure comprising an assembly of a directional backlight placed on the back side of a transmission liquid crystal panel and a light diffusing member installed on the front side thereof.
To further put it in even more detail, the present invention relates to a structure for preventing an external light arriving at the light diffusing member from being reflected thereby.
Description of Related Art The liquid crystal display is characterized in that the structure thereof is flat and the amount of consumed power is small. Therefore, the liquid crystal display is becoming more and more popular and put to practical use mainly in applications such as hand-held calculators and watches in addition to vehicle onboard panels, measurement display units, office automation equipment and television receivers, to mention a few.

-- 2i5~!~2~

Since the liquid crystal display has a property of generating no light, however, the use of the liquid crystal display at a dark place is not convenient. In order to make the liquid crystal display easier to see and to make it possible to use the liquid crystal display at a dark place, a backlight for generating illumination lights uniformly is developed to be placed on the back side thereof. An example of such a backlight is disclosed by Tsuruhara in Nikkei Materials (1987) 21. The degree to which the liquid crystal display is easy to see varies, depending upon the brightness of surrounding light (or external light). In particular, in the case of a liquid crystal display of the reflection type, the degree to which the liquid crystal display apparatus is easy to see is greatly affected by external light. In the case of a liquid crystal display of the transmission type adopting a backlight technique, on the other hand, its visual display power does not decrease, even if the level of the external light is low, by virtue of the back illumination by the backlight. In particular, in the case of an outdoor liquid crystal display such as a car onboard panel for which the brightness of the external light changes from the brightness quantity of the sunlight of the day time to that of a night light, the transmission type having a backlight is by all means required to sustain the high degree to which the liquid crystal display is easy to see.
As described earlier, the liquid crystal display offers a big merit that the amount of power consumed thereby is small. However, the backlight for back illumination consumes a large amount of power, killing the merit. Therefore, it is desirable to use a backlight having a high illumination efficiency. For this reason, in some cases, a backlight having an excellent directivity, that is, having a radiated-light distribution close to that of parallel beams is employed. By the way, the liquid crystal display has a variety of operation modes having something to do with the arrangement of liquid crystal molecules. In the case of a twist nematic (TN) mode, a super twist nematic (STN) mode or a multirefraction (ECB) mode, either of which is widely used, the transmissivity is dependent upon the visual field angle. Fig. 7 is a diagram showing the dependence of the transmissivity upon the visual field angle in the case of the TN mode. The figure shows a graph obtained from measurement of-the transmissivity for a slanting direction forming an angle - 215592i of 45 degrees with a line normal to the display screen.
The figure also shows changes in transmissivity for all directions in the entire 360-degree range with the normal line taken as a center. It is obvious from the figure that, in three directions, the transmissivity is good but, in the remaining direction, the transmissivity becomes extremely poor, indicating the existence of the high dependence of the transmissivity upon the visual field angle. When the liquid crystal display is illuminated by a backlight with a good directivity, the incident illumination light goes all but straight ahead on. Accordingly, when observing the display screen from a position on the front side, the amount of light radiated in slanting directions is relatively small. As a result, in the case of a liquid crystal display which has a transmissivity depending upon the visual field angle, the brightness obtained in an observation at a position in a slanting direction becomes poor, giving rise to a problem that the visual display power deteriorates substantially.
In order to solve this problem, a structure wherein a light diffusing layer is placed on the radiating surface of the liquid crystal panel is proposed. An example of such a structure is disclosed -- 215~92S

in Japanese Patent Laid-Open No. Hei 6-95099. By providing a light diffusing layer, an incident illumination light arriving all but perpendicularly from a source at the back side passes through the liquid crystal panel, being diffused as well as emitted by the light diffusing layer to result in an optical distribution having also sufficient amounts of light in slanting directions. As a result, display brightness can be obtained at a practical level in each slanting direction, allowing the visual display power to be improved even for a liquid crystal panel with the transmissivity thereof dependent upon the visual field angle.
While the conventional light diffusing layer diffuses an incident illumination light, however, it also reflects an external light to a certain degree, giving rise to a problem that the display contrast becomes poor.

SUMMARY OF THE INVENTION
Addressing the problem, it is an object of the present invention to provide a light diffusing structure that can suppress the reflection of an external light.

- - 21S5g25 In order to achieve the object of the present invention described above, the following means is provided. The basic configuration of a liquid crystal display provided by the present invention comprises a transmission liquid crystal panel, a directional backlight and light diffusing means. The transmission liquid crystal panel comprises a front face and a back face on the side opposite to the front face. A
polarizing plate is placed in front of the front face.
The directional backlight is installed on the back side of the liquid crystal panel, generating all but parallel incident illumination lights to be applied to the liquid crystal panel. The light diffusing means is installed on the front side of the liquid crystal panel for diffusing and radiating the incident illumination lights that are transmitted by the liquid crystal panel. The liquid crystal display is characterized in that the light diffusing means comprises a light diffusing layer and transparent filler stuff. The light diffusing layer is made of transparent fine particles spread all over the gap between the front face of the liquid crystal panel and the polarizing plate. The filler stuff is also transparent, filling up gaps among the transparent fine particles.

-- 21S5~2S

In this configuration, the transparent fine particles have a refraction index different from that of a glass plate constituting the front face of the liquid crystal panel while the transparent filler stuff has a refraction index close to that of the glass plate.
The liquid crystal display described above can be manufactured by using the following processes. First of all, in an assembly process, a liquid crystal panel is assembled by sticking a pair of glass plates to each other and filling up the gap between the two glass plates with a liquid crystal. In a subsequent coating process, the surface of one of the glass plates composing the liquid crystal panel is coated with transparent filler stuff to provide a junction layer.
In a subsequent dissemination process, transparent fine particles are disseminated on a polarizing plate, on which an adhesive film has been created in advance, to create a uniformly spread light diffusing layer.
Finally, in a crimping process, the light diffusing layer is superimposed on the junction layer and both the layers are pressed against each other to create a single assembly with gaps among the transparent fine particles filled up with the transparent filler stuff. Ideally, in the above coating process, the glass plate is coated - ~lS~2~

with ultraviolet-light hardening transparent filler stuff and, in the crimping process, while the polarizing plate and the liquid crystal panel are being stuck to each other, an ultraviolet light is applied thereto.
According to the present invention, a backlight having an excellent directivity, that is, having a radiated-light distribution close to that of parallel beams is employed for illuminating a transmission liquid crystal panel with a high degree of efficiency. In addition, light diffusing means is provided on the front side of the liquid crystal panel.
In this way, an incident illumination light arriving at the liquid crystal panel all but perpendicularly to the liquid crystal panel is diffused and radiated by the light diffusing means in slanting directions after passing through the liquid crystal panel to result in a light distribution also having sufficient amounts of light in the slanting directions. As a result, display brightness can be obtained at a practical level in each slanting direction, allowing the visual display power to be improved even for a liquid crystal panel with the transmissivity thereof dependent upon the visual field angle. Furthermore, the light diffusing means is made up of a diffusing layer of transparent fine particles - 2155~25 spread all over the gap between the front face of the liquid crystal panel and.the polarizing plate, and transparent filler stuff is used for filling up gaps among the transparent fine particles. The transparent fine particles have a refraction index different from that of a glass plate constituting the front face of the liquid crystal panel while the transparent filler stuff has a refraction index close to that of the glass plate.
As a result, the transparent fine particles exhibit a function capable of sufficiently diffusing an incident illumination light and the transparent filler stuff embedded in the gaps among the transparent fine particles can suppress the reflection of an external light. In particular, the reflection of an external light by the back face of the polarizing plate and the front face of the glass plate can be suppressed, allowing the display contrast to be improved substantially.

BRIEF DESCRIPTION OF THE DRAWINGS
Fig. lA is a model diagram showing a cross section of the basic configuration of a liquid crystal display provided by the present invention;

Fig. lB is a functional block diagram of the liquid crystal display apparatus;
Fig. 2 is an explanatory diagram used for explaining optical effects of transparent fine particles;
Fig. 3 is a model diagram showing a cross section of a typical liquid crystal panel;
Figs. 4A and 4B are model diagrams used for explaining a function to suppress the reflection of an external light in accordance with the present invention;
Figs. 5A and 5B show graphs showing effects of improving the dependence of the transmissivity on the visual field angle obtained by virtue of the present invention;
Fig. 6 is a diagram showing processes of a method for manufacturing a liquid crystal display provided by the present invention; and Fig. 7 is a diagram showing the dependence of the transmissivity on the visual field angle.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The present invention will become apparent from the following detailed description of preferred embodiments with reference to accompanying diagrams.
2 1 ~

Fig. lA is a model diagram showing a cross section of the basic configuration of a liquid crystal display apparatus provided by the present invention. Fig. lB is a functional-block diagram of the liquid crystal display. As shown in Fig. lA, the liquid crystal display comprises a transmission liquid crystal panel 1, a directional backlight 2 and light diffusing means.
The liquid crystal panel 1 comprises a pair of glass plate 3 and 3a with a liquid crystal filling up the gap between the two glass plates 3 and 3a and sealed therein. A polarizing plate 4 is installed on the front side of the glass plate 3 whereas a polarizing plate 5 is placed on the back side of the glass plate 3a. The glass plates 3 and 3a each have a typical refraction index of about 1.53. The directional backlight 2 is installed on the back side of the liquid crystal panel 1, applying all but parallel incident illumination lights to the liquid crystal panel 1. In this example, the directional backlight 2 comprises a light source 6 and two layers of prism sheets 7 and 8 placed one upon another. The light source 6 is a planar fluorescent tube which radiates lights in no specific directions.
Receiving lights radiated by the light source 6 in no specific directions, the prism sheets 7 and 8 reflects and refracts the lights, converting them into all but parallel beams. The two layers of prism sheets 7 and 8 placed one upon another perpendicularly to each other collimate the lights generated by the light source 6 into parallel beams which are spread in two-dimensional directions, allowing incident illumination lights all but perpendicular to the liquid crystal panel 1 to be passed on to the liquid crystal panel 1. The BEF90 made by 3M corporation is typically used as the prism sheets 7 and 8.
Light diffusing means is placed on the front side of the liquid crystal panel 1, diffusing and emitting incident illumination lights leaving the liquid crystal panel 1. The light diffusing means comprises a light diffusing layer 9 and transparent filler stuff 10.
The light diffusing layer 9 is made of transparent fine particles 9a spread all over the gap between the front face of the liquid crystal panel 1 and the polarizing plate 4. The filler stuff 10 is also transparent, filling up gaps among the transparent fine particles 9a.
In this configuration, the transparent fine particles 9a have a refraction index different from that of the glass plate 3 constituting the front face of the liquid crystal panel 1 while the transparent filler stuff 10 - 21~25 has a refraction index close to that of the glass plate 3. Typically, the transparent fine particles 9a are each a transparent micro bead with an average particle diameter of about 30 ~m and a refraction index of 1.93, which is much different from a refraction index of 1.53 of the glass plate 3, offering an excellent light diffusing characteristic. It should be noted that the thickness of the glass plate 3 is typically about 1.1 mm. On the other hand, the transparent filler stuff 10 is typically made of resin which has a property to be hardened when an ultraviolet light is applied thereto.
A product manufactured by Three Bonds Corporation with the trademark 3042 (a degenerated acrylate family) can be used as the transparent filler stuff 10. Its refraction index is 1.55 which is all but equal to that of the glass plate 3. By filling up the gap between the polarizing plate 4 and the glass plate 3 with the transparent filler stuff 10 in this way, at least, the reflection of an external light on the back side of the polarizing plate 4 and at the front side of the glass plate 3 can be suppressed effectively.
Fig. lB is a functional block diagram of the liquid crystal display apparatus described above. As described above, the light source 6 is a planar 2 1 ~ 5 ~ 2 ~

fluorescent tube which radiates lights in no specific directions. The two-layer prism sheet converts the lights generated by the light source 6 into all but parallel incident illumination beams applied to the back face of the liquid crystal panel 1. As a result, light generated by the light source 6 can be utilized efficiently, allowing the liquid crystal panel 1 to be illuminated brightly. A light leaving the liquid crystal panel 1 is diffused and then emitted by the light diffusing means. Accordingly, a relatively bright display screen can be recognized even if the front face of the liquid crystal panel is observed from a position in a slanting direction. In addition, the light diffusing means can also suppress the reflection of an external light, allowing the contrast of a picture displayed on the liquid crystal panel 1 to be improved.
Fig. 2 is an explanatory diagram used for explaining optical effects of the transparent spherical transparent fine particle 9a. With the refraction index of the transparent fine particle 9a having a value in the range 1.4 to 2.5, the transparent fine particle 9a works as a microlens with one of the end surfaces thereof serving as a focus. For this reason, an array of microlenses can be produced in volume and at a low -~lS~i92~

cost by arranging such transparent fine particles 9a on the glass plate. After passing through the liquid crystal panel 1, an incident illumination light beam originally emitted by the directional backlight is converged by a transparent fine particle 9a and then dispersed from the end surface. On the other hand, the reflection of most of external lights is suppressed by the transparent filler stuff 10 filling up gaps among the transparent fine particles 9a. The larger the refraction index of the transparent fine particle 9a, the more the lights are diffused and, hence, the larger the visual field angle. However, the incident illumination light includes some slanting components in addition to the parallel ones and, the higher the refraction index, the more the slanting components are diffused as they travel forward. As a result, the display contrast inevitably exhibits a trend of deterioration. For this reason, it is desirable to set the refraction index at a value which takes a well balanced tradeoff between the visual-field angle and the contrast into consideration.
Fig. 3 is a model diagram showing a cross section of the liquid crystal panel 1 shown in Fig. lA.
The liquid crystal panel 1 has a flat panel structure 2155~25 comprising a pile of three layers: a liquid crystal cell 11, a plasma cell 12 and a dielectric sheet used as a common middle layer 13 sandwiched by the liquid crystal and plasma cells 11 and 12. The liquid crystal cell 11 comprises a front-side glass plate 14 and a plurality of signal electrodes 15 formed in parallel to each other on the inside main surface of the glass plate 14. The signal electrodes 15 are each made of a transparent conductive film. The glass plate 14 is attached to the middle layer 13 through spacers 16 which provide a predetermined gap between the glass plate 14 and the middle layer 13. The gap is filled up with a liquid crystal 17.
On the other hand, the plasma cell 12 comprises a back-side glass plate 18. On the inside main surface of the glass plate 18, a plurality of plasma electrodes 19 are formed in a direction perpendicular to the direction of the signal electrodes 15. The plasma electrodes 19 form electrode pairs each comprising an anode 20 and a cathode 21 which are arranged alternately. On the inside surface of the glass plate 18, stripe-shaped barrier ribs 22 are created for forming segments each provided for a pair of an anode 20 and a cathode 21. The top of each of the -- 21~5~2~

barrier ribs 22 comes into contact with the middle layer 13. The glass plate 18 is joined to the middle layer 13 by means of frit seals 23. In this way, a hermetically sealed plasma chamber 24 is created between the glass plate 18 and the middle layer 13. The plasma chamber 24 is divided by the barrier ribs 22 into discharge areas which are each individually used as a scanning unit.
Gas that can be ionized is enclosed in the hermetically sealed plasma chamber 24. Various kinds of gas that can be used include helium, neon, argon and mixtures of them. The scanning units constituting the divided plasma chamber 24 and driving units forming the signal electrodes 15 are perpendicular to each other, prescribing a matrix comprising pixels which are each located at an intersecting point of the scanning and driving units.
In the liquid crystal panel having the configuration described above, the plasma chamber 24, in which plasma discharge phenomena take place, is scanned sequentially one line after another. At the same time, a picture signal is applied to the signal electrodes 15 on the liquid crystal cell synchronously with the scanning operation to drive the display. When a plasma discharge phenomenon takes place in the plasma chamber 21~92a 24, the inside of the plasma chamber 24 is brought to the anode potential all but uniformly and pixels are selected in line units. That is to say, the plasma chamber 24 functions as a sampling switch. When a picture signal is applied to each pixel with the plasma sampling switch put in a conducting state, a sampling-hold operation takes place, enabling the control to turn the pixels on or off. The picture signal is sustained on the pixels as it is even after the plasma sampling switch has been put in a non-conductive state.
As described above, the liquid crystal panel structure include barrier ribs 22 each having a shape resembling a stripe. When the liquid crystal panel is illuminated by means of the directional backlight placed on the back side thereof, an incident illumination light going straight ahead on is not obstructed by the barrier ribs 22 and can thus illuminate the liquid crystal cell 11 efficiently. When a non-directional backlight is used, on the other hand, light components entering the panel in slanting directions are obstructed by the side surfaces of the barrier ribs 22, causing the illumination efficiency to deteriorate. None the less, even in this case, the non-directional backlight used in conjunction with the layered structure of the plasma 215~i92S

cell 12 having the stripe-shaped barrier ribs 22 is functionally equivalent to a directional backlight. As a result, by combining the liquid crystal panel with the light diffusing means, the dependence of the transmissivity of the liquid crystal cell 11 on the visual field angle can be reduced.
Figs. 4A and 4B are model diagrams used for explaining a function to suppress the reflection of an external light which function is executed by light diffusing means provided by the present invention. Fig.
4A shows an example used as a reference wherein gaps among the transparent fine particles 9a are not filled up with the transparent filler stuff 10. It should be noted that the transparent fine particles 9a are spread densely over an adhesive film 4a provided on the back side of the polarizing plate 4. In this reference example, an external light is reflected by the front and back faces of the polarizing plate 4 and the front face of the liquid crystal panel 1, inevitably resulting in an effective reflectance of about 10%. Since the reflectance for an external light is high, the display contrast deteriorates. Fig. 4B, on the other hand, shows a structure provided by the present invention wherein gaps among the transparent fine particles 9a are 215592~

filled up with the transparent filler stuff 10. In this case, the transparent filler stuff 10 has an effect to suppress the reflection of an external light at the back face of the polarizing plate 4 and at the front face of the liquid crystal panel 1, lowering the reflectance to about 2%. As a result, sufficiently good display contrast can be obtained.
Next, an effect of reducing the dependence of the transmissivity on the visual-field angle provided by the present invention is explained by referring to Figs.
5A and 5B. Fig. 5A shows graphs representing the dependence of the transmissivity upon the visual-field angle of a reference example employing no light diffusing means. The horizontal axis represents the relative intensity at the front whereas the vertical axis represents the relative intensity at angles of +30 degrees. In the case of the reference example, at the -30-degree angle, at a gradation level of 0% to 50%, an inversion of gradation is observed. On the contrary, at the +30-degree angle, the gradation change is flat over the gradation levels 40% to 100%, indicating that the so-called white-blurring phenomenon occurs. On the other hand, Fig. 5B shows graphs representing the dependence of the transmissivity upon the visual-field 21S~25 angle of an embodiment wherein light diffusing means provided by the present invention is employed.
Likewise, the horizontal axis represents the relative intensity at the front whereas the vertical axis represents the relative intensity at angles of +30 degrees. It is obvious from the graphs that neither the inversion of gradation nor the white-blurring phenomenon occurs even if the observation is carried out at a position in a slanting position.
Finally, the method of manufacturing the liquid crystal display apparatus provided by the present invention is explained by referring to Fig. 6. First of all, in an assembly process Sl, a pair of glass plates are stuck to each other, sandwiching a liquid crystal in a gap between the glass plates to form an assembled liquid crystal panel. In a next coating process S2, the surface of one of the glass plates composing the liquid crystal panel is coated with transparent filler stuff to provide a junction layer. Then, in a subsequent dissemination process S3, transparent fine particles are disseminated on a polarizing plate, on which an adhesive film has been created in advance, to create a uniformly spread light diffusing layer. Finally, in a crimping process S4, the light diffusing layer is superimposed on - - 21~325 the junction layer and both the layers are pressed against each other to create a single assembly with gaps among the transparent fine particles filled up with the transparent filler stuff. Typically, in the above coating process S2, the glass plate is coated with ultraviolet-light hardening transparent filler stuff.
An example of such a transparent filler material is the ultraviolet-light hardening acrylic resin. By setting the viscosity thereof at about 20 cp, gaps among the transparent fine particles can be fully filled up with the transparent filler stuff. In the crimping process S4, while the polarizing plate and the liquid crystal panel are being stuck to each other, an ultraviolet light is applied thereto. The transparent filler stuff is thereby hardened, sticking the polarizing plate and the liquid crystal panel to each other.
As described above, according to the present invention, fine particles are spread all over the gap between the glass plate on the front side of the liquid crystal panel and the polarizing plate to create a light diffusing layer and gaps among the fine particles are filled up with filler stuff having all but the same refraction index as that of the glass plate. This configuration allows the reflection of external lights - 21SS~2i to be reduced and, thus, the display contrast to be improved while keeping the visual field angle effect provided by the light diffusing layer.

Claims (12)

1. A liquid crystal display comprising:
a liquid crystal panel;
a first polarizing plate placed on the front side of said liquid crystal panel;
a directional backlight placed on the back side of said liquid crystal panel; and light diffusing means placed between the front face of said liquid crystal panel and said first polarizing plate, wherein:
the front face of said liquid crystal panel is a glass plate;
said directional backlight is used for generating all but parallel incident illumination light beams and applying said incident illumination light beams to said liquid crystal panel;
said light diffusing means is used for diffusing said incident illumination light beams leaving said liquid crystal panel and comprises a light diffusing layer made of transparent fine particles spread all over a space between the front face of said liquid crystal panel and said first polarizing plate and transparent filler stuff filling up gaps among said transparent fine particles;

said transparent fine particles each have a refraction index different from that of said glass plate; and said transparent filler stuff has a refraction index close to that of said glass plate.
2. A liquid crystal display according to claim 1 wherein a second polarizing plate is placed on the back side of said liquid crystal panel.
3. A liquid crystal display according to claim 1 wherein said directional backlight comprises a light source and a collimating means for collimating light emitted by said light source.
4. A liquid crystal display according to claim 3 wherein said collimating means comprises two layers of prism sheets placed one upon another perpendicularly to each other.
5. A liquid crystal display according to claim 1 wherein said transparent fine particles are each a transparent micro bead.
6. A liquid crystal display according to claim 1 wherein said liquid crystal panel is a flat panel comprising a liquid crystal cell and a plasma cell placed one upon another, sandwiching a dielectric sheet.
7. A liquid crystal display according to claim 6 wherein said glass plate is a first glass plate on the front side of said liquid crystal cell.
8. A liquid crystal display according to claim 6 wherein said liquid crystal cell has a plurality of signal electrodes placed in parallel to each other on the inside of said glass plate and a space between said liquid crystal cell and said dielectric sheet is filled up with a liquid crystal.
9. A liquid crystal display according to claim 8 wherein said plasma cell is a second glass plate having a plurality of discharge electrodes arranged thereon perpendicularly to said signal electrodes and a space between said second glass plate and said dielectric sheet is filled up with a liquid crystal.
10. A liquid crystal display according to claim 6 wherein said directional backlight is replaced by a layered structure comprising a non-directional backlight and stripe-shaped barrier ribs created in said plasma cell.
11. A method for manufacturing a liquid crystal display comprising a liquid crystal panel, a polarizing plate placed on the front side of said liquid crystal panel and a directional backlight on the back side of said liquid crystal, said method comprising:
a process of assembling said liquid crystal panel by sticking a pair of glass plates to each other and enclosing a liquid crystal in the gap between said glass plates;
a process of creating a junction layer by coating the surface of one of said glass plates of said liquid crystal panel with transparent filler stuff;
a process of creating a uniformly spread light diffusing layer by disseminating transparent fine particles on a polarizing plate having an adhesive film formed thereon in advance; and a process of putting said light diffusing layer and said junction layer into a single assembly and filling up gaps among said transparent fine particles with said transparent filler stuff.
12. A method for manufacturing a liquid crystal display according to claim 11 wherein, in said process of creating a junction layer, an ultraviolet-light hardening material is used as said transparent filler stuff and, in said process of creating a uniformly spread light diffusing layer, while said polarizing plate and said liquid crystal panel are being pressed against each other, an ultraviolet light is applied thereto.
CA002155925A 1994-08-12 1995-08-11 Liquid crystal display and its manufacturing method Abandoned CA2155925A1 (en)

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JPPO6-211798 1994-08-12
JP21179894A JP3517975B2 (en) 1994-08-12 1994-08-12 Liquid crystal display device and method of manufacturing the same

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CN1087438C (en) 2002-07-10
US6023316A (en) 2000-02-08
KR100371258B1 (en) 2003-11-13
AU2837695A (en) 1996-02-22
JPH0854622A (en) 1996-02-27
AU700859B2 (en) 1999-01-14
JP3517975B2 (en) 2004-04-12
TW343291B (en) 1998-10-21
CN1127365A (en) 1996-07-24
EP0696753A2 (en) 1996-02-14

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