CA2154453C - Fluorinated hydrocarbon compound, process for producing the same, and refrigerator oil and magnetic recording medium lubricant - Google Patents
Fluorinated hydrocarbon compound, process for producing the same, and refrigerator oil and magnetic recording medium lubricant Download PDFInfo
- Publication number
- CA2154453C CA2154453C CA002154453A CA2154453A CA2154453C CA 2154453 C CA2154453 C CA 2154453C CA 002154453 A CA002154453 A CA 002154453A CA 2154453 A CA2154453 A CA 2154453A CA 2154453 C CA2154453 C CA 2154453C
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- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/62—Record carriers characterised by the selection of the material
- G11B5/72—Protective coatings, e.g. anti-static or antifriction
- G11B5/725—Protective coatings, e.g. anti-static or antifriction containing a lubricant, e.g. organic compounds
- G11B5/7253—Fluorocarbon lubricant
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C43/00—Ethers; Compounds having groups, groups or groups
- C07C43/02—Ethers
- C07C43/03—Ethers having all ether-oxygen atoms bound to acyclic carbon atoms
- C07C43/14—Unsaturated ethers
- C07C43/17—Unsaturated ethers containing halogen
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C43/00—Ethers; Compounds having groups, groups or groups
- C07C43/02—Ethers
- C07C43/03—Ethers having all ether-oxygen atoms bound to acyclic carbon atoms
- C07C43/04—Saturated ethers
- C07C43/12—Saturated ethers containing halogen
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C43/00—Ethers; Compounds having groups, groups or groups
- C07C43/02—Ethers
- C07C43/03—Ethers having all ether-oxygen atoms bound to acyclic carbon atoms
- C07C43/04—Saturated ethers
- C07C43/12—Saturated ethers containing halogen
- C07C43/126—Saturated ethers containing halogen having more than one ether bond
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C43/00—Ethers; Compounds having groups, groups or groups
- C07C43/02—Ethers
- C07C43/03—Ethers having all ether-oxygen atoms bound to acyclic carbon atoms
- C07C43/04—Saturated ethers
- C07C43/13—Saturated ethers containing hydroxy or O-metal groups
- C07C43/137—Saturated ethers containing hydroxy or O-metal groups containing halogen
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C43/00—Ethers; Compounds having groups, groups or groups
- C07C43/02—Ethers
- C07C43/03—Ethers having all ether-oxygen atoms bound to acyclic carbon atoms
- C07C43/14—Unsaturated ethers
- C07C43/178—Unsaturated ethers containing hydroxy or O-metal groups
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C43/00—Ethers; Compounds having groups, groups or groups
- C07C43/02—Ethers
- C07C43/03—Ethers having all ether-oxygen atoms bound to acyclic carbon atoms
- C07C43/14—Unsaturated ethers
- C07C43/178—Unsaturated ethers containing hydroxy or O-metal groups
- C07C43/1786—Unsaturated ethers containing hydroxy or O-metal groups containing halogen
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C43/00—Ethers; Compounds having groups, groups or groups
- C07C43/02—Ethers
- C07C43/20—Ethers having an ether-oxygen atom bound to a carbon atom of a six-membered aromatic ring
- C07C43/225—Ethers having an ether-oxygen atom bound to a carbon atom of a six-membered aromatic ring containing halogen
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C43/00—Ethers; Compounds having groups, groups or groups
- C07C43/30—Compounds having groups
- C07C43/317—Compounds having groups having groups, X being hydrogen or metal
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/002—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from unsaturated compounds
- C08G65/005—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from unsaturated compounds containing halogens
- C08G65/007—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from unsaturated compounds containing halogens containing fluorine
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/26—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
- C08G65/2639—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing elements other than oxygen, nitrogen or sulfur
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
- C09K5/02—Materials undergoing a change of physical state when used
- C09K5/04—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa
- C09K5/041—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems
- C09K5/044—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems comprising halogenated compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
- C09K5/02—Materials undergoing a change of physical state when used
- C09K5/04—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa
- C09K5/041—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems
- C09K5/044—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems comprising halogenated compounds
- C09K5/045—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems comprising halogenated compounds containing only fluorine as halogen
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/50—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing halogen
- C10M105/54—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing halogen containing carbon, hydrogen, halogen and oxygen
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/72—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing sulfur, selenium or tellurium
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/74—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing phosphorus
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/38—Lubricating compositions characterised by the base-material being a macromolecular compound containing halogen
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/46—Lubricating compositions characterised by the base-material being a macromolecular compound containing sulfur
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M171/00—Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
- C10M171/008—Lubricant compositions compatible with refrigerants
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- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/62—Record carriers characterised by the selection of the material
- G11B5/68—Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent
- G11B5/70—Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent on a base layer
- G11B5/71—Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent on a base layer characterised by the lubricant
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2205/00—Aspects relating to compounds used in compression type refrigeration systems
- C09K2205/22—All components of a mixture being fluoro compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2205/00—Aspects relating to compounds used in compression type refrigeration systems
- C09K2205/24—Only one single fluoro component present
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2211/00—Organic non-macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2211/02—Organic non-macromolecular compounds containing halogen as ingredients in lubricant compositions containing carbon, hydrogen and halogen only
- C10M2211/022—Organic non-macromolecular compounds containing halogen as ingredients in lubricant compositions containing carbon, hydrogen and halogen only aliphatic
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2211/00—Organic non-macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2211/04—Organic non-macromolecular compounds containing halogen as ingredients in lubricant compositions containing carbon, hydrogen, halogen, and oxygen
- C10M2211/042—Alcohols; Ethers; Aldehydes; Ketones
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2211/00—Organic non-macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2211/06—Perfluorinated compounds
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- C—CHEMISTRY; METALLURGY
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2213/00—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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- C10M2213/00—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2213/06—Perfluoro polymers
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/08—Thiols; Sulfides; Polysulfides; Mercaptals
- C10M2219/082—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
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- C10M2223/06—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having phosphorus-to-carbon bonds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
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- C10M2223/06—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having phosphorus-to-carbon bonds
- C10M2223/061—Metal salts
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- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
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- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
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- C10N2040/16—Dielectric; Insulating oil or insulators
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- C10N2040/17—Electric or magnetic purposes for electric contacts
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- C10N2040/42—Flashing oils or marking oils
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Abstract
Disclosed is a fluorinated hydrocarbon compound having at least one oxygen atom in its molecule and represented by the formula (R50)dR6, produced by the nucleophilic reaction of a fluorine compound with a hydrocarbon compound. This compound is useful as a lubricant for various applications and particularly excellent as an oil for refrigerators wherein hydrochlorofluorocarbon is useful as the refrigerant and as a magnetic recording medium lubricant.
Description
FLUORINATED HYDROCARBON COMPOUND, PROCESS FOR"PRODUCING THE
SAME, AND REFRIGERATOR OIL AND MAGNETIC RECORDING MEDIUM
LUBRICANT
FIELD OF THE INVENTION
The present invention relates to a novel compound which is usable generally as a lubricant and a process for preparing the compound, and more particularly to a fluorinated hydrocarbon compound containing an oxygen or sulfur atom in its molecule and useful as a refrigerating machine oil or as a lubricant for magnetic recording media.
The invention also concerns with the use of said fluorinated hydrocarbon compound, and more particularly with a refrigerating machine oil and a lubricant for magnetic recording media.
The term "refrigerating machine" used herein includes heat pumps.
BACKGROUND ART
Refrigerating machine oil Heretofore known as refrigerating machine oils are mineral oils such as paraffinic oils, naphthenic oils and the like and synthetic oils such as alkylbenzene oils, ester oils and the like. These oils are used chiefly for refrigerating machines which employ trichlorofluoromethane (R-11), dichlorodifluoromethane (R-12) or the like as a refrigerant. In recent years, however, it has been suggested that chlorine-containing fully halogenated hydrocarbons such as R-11 or R-12 released into the atmosphere would deplete the stratospheric ozone layer, thereby inflicting a serious adverse influence on the ecosystem including humans on earth. Consequently an international agreement calls for the restriction of consumption and production of specific flons such as R-11 and R-12.
It has been proposed to use CH2FCF3 (R-134a) or like hydrogen-containing fluorinated hydrocarbons as a refrigerant substituting for R-11 or R-12. The proposed hydrocarbons are unlikely to deplete the ozone layer but poorly compatible with conventional refrigerator oils.
Because of this defect, when the hydrogen-containing fluorinated hydrocarbon is used as a refrigerant in a refrigerator together with a conventional refrigerator oil, the refrigerator is made inoperative in a short time due to the lowered durability of a compressor, and the refrigerator capacity and coefficient of performance are significantly decreased.
In view of said problem, fluorine-containing oils may 21.54453 be used as a refrigerator oil since the oils are considered highly compatible with hydrogen-containing fluorinated hydrocarbons. These compounds are commercially available under the trade names "Fomblin"
(product of Montefluos Co., Ltd.), "Krytox" (product of E.I. du Pont de Nemours & Co., Inc.), "Demnam" (product of Daikin Industries Ltd.), etc. The compounds have repeating units of the following formulas as the main structure -( C F C F 2 - 0) -( C F 2 C F 2 C F 2 - 0) --( C'F C F 2 - 0) n -( C F 2 - 0) ( wherein n and m are each an integer of 1 or more.
However, these known fluorine-containing oils are not necessarily fully compatible with refrigerants. This is presumably because these fluorine-containing oils contain little or no hydrogen in the structure. Further it is difficult to use these fluorine-containing oils for commercial purposes since the monomers corresponding to said repeating units in the structure are expensive.
When said hydrogen-containing fluorinated hydrocarbon 2;L54452 is used as a refrigerant, fluorine- and hydrogen-containing oils are effectively used as a refrigerator oil in order to improve the compatibility between the refrigerant and refrigerator oil. Consequently the development of an expedient process for producing the fluorine- and hydrogen-containing oil is thought important to realize their use.
Fluorine- and hydrogen-containing oils are disclosed in Japanese Unexamined Patent Publications No. 205491/1991 and No.7798/1991, etc. The disclosed oils, however, have drawbacks. For example, the oils contain, as the basic unit, a compound having a perfluoropolyether bond and the monomer used as the starting material is expensive.
Moreover, because the fluorine-containing moiety of the monomer is basically COF-terminated, the reaction product of the monomer with a hydrocarbon compound is an ester and susceptible to hydrolysis. On the other hand, when a compound other than an ester is prepared, it is necessary to transform the end group -COF of the fluorine-containing compound to -CH2OH, for example, by reduction reaction.
Consequently, the reaction requires a multi-step procedure. Since the refrigerator oil thus prepared is expensive, it may be difficult to realize the commercial use of the refrigerator oil. The polyester-based compounds disclosed in Japanese Unexamined Patent ~~~463 Publications No. 128991/1991 and No. 179091/1991, etc. are reportedly highly compatible with R-134a, but are significantly hygroscopic and prone to hydrolysis or like decomposition because of the ester group present in the compound, posing a problem of durability.
Lubricant for magnetic recording media To improve the travelling stability and the durability of magnetic recording mediaõ a method has been proposed which is to incorporate a lubricant into a magnetic layer or to coat a thin magnetic layer with a lubricant by coating methods such as dipping or spin coating. For example, the fluorine-containing polyether and the like described in Japanese Unexamined Patent Publication No.113130/1986 are known as such lubricant.
In preparing a coating composition using said fluorine-containing polyether, the polyether is not fully dispersed in a common hydrocarbon-based organic solvent.
Consequently the lubricant is readily removed from the coated magnetic layer by sliding contact of the recording media with the magnetic head, thereby making the magnetic recording media unsatisfactory in the abrasion resistance and durability.
Some fluorine-containing solvents are capable of fully dissolving fluorine-containing polyethers. Yet common solvents such as trichlorotrifluoroethane can no longer be used because of the recent problem of ozone layer depletion. Other fluorine-containing solvents (such as C6F14) considered free of ozone layer depletion problem are expensive although able to dissolve conventional fluorine-containing polyethers. Further these solvents reportedly contribute to global warming and thus their use requires great care.
OBJECTS OF THE INVENTION
It is an object of the present invention to provide a novel compound which is advantageous in the high compatibility with hydrogen-containing halogenated hydrocarbons and in the good stability, the compound being useful as an oil in a refrigerating machine using a hydrogen-containing halogenated hydrocarbon as a refrigerant, and a process for preparing the compound.
It is another object of the invention to provide a novel compound which is soluble in common organic solvents and which is useful as a lubricant for magnetic recording media, and a process for preparing the compound.
It is a further object of the invention to provide a refrigerating machine oil and a lubricant for magnetic recording media for which said novel compound is used.
DISCLOSURE OF THE INVENTION
The novel compounds of the present invention are the fluorinated hydrocarbon compounds represented by the formulas (I) to (V) (the symbols which represent the substituents and values in the formulas are described later in each paragraph).
Formula (I) Rl R2 C = C
R X R
Formula (II) (R5 0)dR6 Formula (III) (Rl0OCH2)nR12(CH2OR11)m Formula (IV) R 1 6 0 ( C m H 2 m - 1 0 ) n ( C m H 2m_1 0) n- R 19 ~ R 17 ~ R 18 Formula (V) R160 (CH2 CHCH2 0) n L (CH2 CHCH2 0) R19 The compounds of the present invention will be described below, respectively on their structures and ~~~~45-3 processes for preparing them.
Present compound of the formula (I) 12, and R3 R , R in the formula (I) are each a fluorine atom, a partly or fully fluorinated, straight- or branched-chain alkyl or alkenyl group having 1 to 30 carbon atoms, preferably 1 to 10 carbon atoms, more preferably 1 to 5 carbon atoms (which may be partly halogenated with a halogen other than a fluorine).
The term "partly or fully fluorinated" used herein refers to substituents with a structure wherein the hydrogen atoms of the alkyl or alkenyl group are partly or all substituted by a fluorine atom or atoms. The term "which may be partly halogenated with a halogen other than a fluorine" is used to include substituents with a structure wherein the remaining hydrogen atom or atoms of the partly fluorinated alkyl or alkenyl group are partly or all halogenated with a halogen atom or atoms other than a fluorine atom.
Examples of substituents represented by R1, R2 and R3 are straight- or branched-chain fluoroalkyl groups having a saturated structure, straight- or branched-chain fluoroalkenyl groups having an unsaturated structure, etc.
Among the compounds of the formula (I) (which may be hereinafter referred to as "compound (I)"), the compounds containing, as the substituents of R, R and R, a fluoroalkyl or fluoroalkenyl group having a fluorine/carbon atomic ratio of at least 0.6, preferably at least 1, more preferably at least 1.5 are suitable for use as a refrigerating machine oil and as a lubricant for magnetic recording media.
Specific examples of substituents represented by R1 R2 and R3 are given below. These substituents are preferred in that starting materials are easily available in commercial manufacture. However, the invention is not limited to them.
F-CF3(CF2)n- (n = integer of 0 - 2) (CF3)2CF(CF2)m- (m = integer of 0 - 2) R4 in the formula (I) is a straight- or branched-chain alkyl or alkenyl group having 1 to 30 carbon atoms, preferably 5 to 25 carbon atoms, more preferably 10 to 20 carbon atoms (which may be partly halogenated with a halogen) or a polyether group having 2 to 500 carbon atoms, preferably 10 to 300 carbon atoms, more preferably 20 to 200 carbon atoms (which may be partly halogenated).
The term "which may be partly halogenated" is used herein to include substituents with a structure wherein the hydrogen atoms of the alkyl, alkenyl or polyether group are partly substituted by halogen atoms. The substituents represented by R4 include those with a structure wherein the hydrogen atoms of the alkyl, alkenyl or polyether group are partly substituted by a substituent(s) other than a halogen atom. Examples of other substituents than halogen atoms are hydroxyl, thiol, alkoxy, nitrile, nitro, ether, thioether, ester, carbonyl, sulfonyl, sulfinyl, carboxyl, carboxylate, amino, thiocarbamate, amide, imide, phosphine, phosphorous ester, etc.
A polyalkylene glycol having the end of its molecule modified with an alkoxy group can be used as the starting material (precursor) useful for forming the polyether group (polyalkylene glycol group) as the substituent of R4. Suitable polyalkylene glycols for use as the starting material are those having a kinematic viscosity at 40 C of 1 to 500 cst, preferably 3 to 350 cst, more preferably 5 to 200 cst.
Specific examples of substituents represented by R4 are given below. These groups are preferred in that starting materials are easily available in commercial manufacture. However, the present invention is not limited to them.
C n H 2n+1 (n = integer of 10 - 30) C m H 2m-1 (m = integer of 10 - 30) C h H 2h-3 (h = integer of 10 - 30) C H 3 ( O C H 2 C H 2 )~- (! = integer of 1 - 100) C H 3 ( O C H 2 C H) k (k = integer of 1- 100) C H 3 ( 0 C H 2 C H (j = integer of 1- 100) X in the formula (I) is an oxygen atom or a sulfur atom.
Process for preparing the compound (I) The compound (I) of the present invention can be prepared by various processes, typically by the reaction represented by the following reaction formula.
Reaction formula (A) C= C + H X R ~ C= C + H F
R 3 F R 4\4 X R (VI) (VII) ( I ) wherein R1, R2, R3, R4 and X have the same meaning as in the formula (I) and are as defined above for the formula (1).
The starting compound (VI) can be selected according to a combination of substituents represented by R1, R2 and R3 in the contemplated compound (I). Specific examples 2t5 are shown below. These examples are easily available and thus preferred and do not limit the invention.
CF3CF=CF2 (hexafluoropropene) (CF3)2CFCF=CFCF3 (hexafluoropropene dimer, D-1) (CF3)2C=CFCF2CF3 (hexafluoropropene dimer, D-2) (CF3)2CFCF=C(CF3)CF2CF2CF3 (hexafluoropropene trimer, T-1) ((CF3)2CF)2C=CFCF3 (hexafluoropropene trimer, T-1) The starting compound (VII) can be selected according to a combination of substituents represented by R4 and X
in the contemplated compound (I). Specific examples are given below. These examples are easily available and thus preferred. The invention, however, is not limited to the examples.
Straight- or branched-chain higher alcohols n-C10-20H21-410H
i-C10-20H21-410H etc.
(These examples include pure products of specific one species and mixtures of compounds which differ from each other in the number of carbon atoms.) Straight- or branched-chain higher alkenyl alcohols n-C10-20H19-390H
i-C10-20H19-390H
n-C10-20H17-370H
i-C10-20H17-370H etc.
(These examples include pure products of specific one species and mixtures of compounds which differ from each other in the number of carbon atoms.) Coconut alkyl alcohols Straight- or branched-chain higher thiols n-C10-20H21-41SH
i-C10-20H21-41SH etc.
(These examples include pure products of specific one species and mixtures of compounds which differ from each other in the number of carbon atoms.) (Terminus-modified) polyethylene glycol (Terminus-modified) polypropylene glycol (Terminus-modified) polybutylene glycol The reaction can be performed in the presence or the absence of a solvent. The amount of the solvent used is 0.1 to 100 times, preferably 0.5 to 10 times, more preferably 1 to 5 times, the total amount by volume of the starting compound (VI) and the starting compound (VII).
Examples of usable solvents are aprotic polar solvents such as methyl ethyl ketone, acetone, DMF, DMSO, NMP, sulfolane, diglyme, triglyme, ether, THF, chloroform, dichloromethane, etc.
In the reaction, a basic catalyst can be used as a catalyst or as a scavenger for removing HF produced as a by-product. The basic catalyst is used in an amount of 0.001 to 10 equivalents, preferably 0.01 to 5 equivalents, more preferably 0.1 to 2 equivalents, based on any one of the starting compounds (VI) and (VII). Examples of the basic catalyst are inorganic bases such as KOH, NaOH, K2C03, Na2CO3, etc. and organic bases such as triethylamine, tributylamine, etc.
The reaction temperature is -10 to 200 C, preferably 0 to 150 C, more preferably 0 to 100 C. The reaction pressure is 0 to 50 kg/cm2G, preferably 0 to 20 kg/cm2G, more preferably 0 to 10 kg/cm2G. The reaction time is 30 minutes to 100 hours, preferably 2 to 50 hours.
The ratio of the starting compound (VI) and the starting compound (VII) to be used in the reaction, namely a (VI)/(VII) equivalent ratio, is 0.01-20, preferably 0.5-10, more preferably 0.5-3.
In the reaction, the starting compounds can be simultaneously charged or can be supplied by adding dropwise one of the starting compounds to the other or by blowing one to the other.
There is no specific limitation on the method of treatment to be carried out after the reaction, i.e. the method for the recovery of the compound (I) from the reaction mixture. The compound can be purified by conventional methods. Stated more specifically, the reaction mixture is quenched in a large quantity of water and extracted with a water-immiscible solvent (such as CFC
113 (hereinafter S-3), dichloromethane, chloroform, etc.).
The extract is washed with an acid, an alkali, a saturated aqueous solution of sodium chloride or the like, and dried over anhydrous sodium sulfate or anhydrous magnesium sulfate. After filtration, the solvent is distilled off from the filtrate at reduced pressure, whereby the compound (I) can be recovered. When required, the obtained product can be purified by vacuum distillation, column chromatography or the like.
Present compound of the formula (II) The symbol d in the formula (II) is 1 or 2.
R5 in the formula (II) is a partly or fully fluorinated, straight- or branched-chain alkyl, alkenyl or alkoxyalkyl group having 1 to 50 carbon atoms, preferably 1 to 35 carbon atoms, more preferably 2 to 26 carbon atoms -162~.54~45a -(which may be partly halogenated with a halogen other than a fluorine and may have 1 to 3 OH groups in the structure) or a partly or fully fluorinated fluoropolyether group having 2 to 700 carbon atoms, preferably 3 to 800 carbon atoms, more preferably 5 to 150 carbon atoms (which may be partly halogenated with a halogen other than a fluorine, may have 1 to 3 unsaturated bonds in the structure and may include an ether bond or bonds in the side chain).
The term "partly or fully fluorinated" used herein refers to (i) substituents with a structure wherein the hydrogen atoms of the alkyl, alkenyl or alkoxyalkyl group are partly or all substituted by a fluorine atom or atoms, or (ii) a fluoropolyether group containing at least one fluorine atom in the molecule. The term "which may be partly halogenated with a halogen other than a fluorine"
used herein refers to (i) substituents with a structure wherein the remaining hydrogen atoms of the partly fluorinated alkyl, alkenyl or alkoxyalkyl group are partly or all substituted by a halogen atom or atoms other than a fluorine atom, or (ii) a fluoropolyether group containing at least one halogen atom other than a fluorine atom in the molecule, and the term "which may have 1 to 3 OH
groups in the structure" used herein refers to a structure wherein 1 to 3 hydrogen atoms are substituted by OH
groups. The term "which may have 1 to 3 unsaturated bonds in the structure" is used herein to include an unsaturated fluoropolyether group having 1 to 3 carbon-carbon double bonds and triple bonds in total per substituent in the structure as well as a saturated fluoropolyether group (not having a carbon-carbon double bond or triple bond).
The term "which may have an ether bond or bonds in the side chain" is used herein to include a fluoropolyether group having an ether bond or bonds in the side chain as well as one having an ether bond or bonds in the main chain.
Examples of substituents represented by R5 are straight- or branched-chain fluoroalkyl groups or hydroxyfluoroalkyl groups having a saturated structure, straight- or branched-chain fluoroalkenyl groups or hydroxyfluoroalkenyl groups having an unsaturated structure, etc.
Among the compounds of the formula (II), the compounds containing, as the substituent of R5, a fluoroalkyl, fluoroalkenyl, fluoroalkoxyalkyl or fluoropolyether group having a fluorine/carbon atomic ratio of at least 0.6, preferably at least 1, more preferably at least 1.5 are suitable for use as a refrigerating machine oil and as a lubricant for magnetic recording media.
Specific examples of substituents represented by R5 are shown below. These substituents are preferred in that starting materials are readily available in commercial manufacture. However, the present invention is not limited to them.
(CF3)2CF(CF2CF2)nCH2CH2OCH2CH(OH)CH2-(n = integer of 0 - 10) CF3CF2(CF2CF2)mCH2CH2OCH2CH(OH)CH2-(m = integer of 0 - 10) H(CF2CF2)QCH2CH2CH(OH)CH2- (Q = integer of 0 - 10) (CF3)2CF(CF2CF2)kCH2CH(OH)CH2-(k = integer of 0 - 10) CF3CF2(CF2CF2)jCH2CH(OH)CH2- (j = integer of 0 - 10) (CF3)2CF(CF2CF2)aCH2CH2- (a = integer of 0 - 10) CF3CF2(CF2CF2)bCH2CH2- (b = integer of 0 - 10) H(CF2CF2)CCH2- (c = integer of l- 10) CF3CF=CF-CF2=CFCF2-(CF3)2CHCF2-HOC(CF3)2- =
CQ(CF2CCQF)iCFHCCQF- (i = integer of 1 - 20) (CF3)2CFCFHCFCF3 (CF3)2CFCFCFHCF3 (CF3)2ICFHCF2CF3 (CF3)2CHCFCF2CF3 (CF3)2CFCFC(CF3)(H)CF2CF2CF3 (CF3)2CFCFHC(CF3)CF2CF2CF3 ((CF3)2CF)2CCFHCF3 ((CF3)2CF)2CHCFCF3 R7 (CF2CF2CF20)x(CFHCF2CF20)y(CH2CF2CF20)z~
(CC-~2CF2CF20)v(CCQFCF2CF20)w CFHCF2-wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, R$(CF(CF3)CF20)p(CF2CF2 0)q(CF2 O)r,R9 wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the same time, and R7 and R8 are each a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), R9 is a bifunctional alkyl group, bifunctional alkenyl group, bifunctional alkylether group, or bifunctional alkyl alcohol group having 1 to 5 carbon atoms (which may be partly or fully fluorinated).
1 ...
The fluoropolyether group represented by R5 can be formed using a fluoropolyether as the starting material (precursor) having, in the main chain structure, the corresponding perfluoropolyether, not fully fluorinated fluoropolyether, halogenated fluoropolyether partly substituted by other halogen atom or the like. Specific examples of fluoropolyethers usable as the starting material (manufacturers and trade names) are shown below.
These examples are desirable to use because they are commercial products and easily available. Yet the invention is not limited to them.
"Demnam" (product of Daikin Industries Ltd.) "Krytox" (product of E.I. du Pont de Nemours & Co., Inc.) "Fomblin Y" (product of Montefluos Co., Ltd.) "Fomblin Z" (product of Montefluos Co., Ltd.) "Fomblin K" (product of Montefluos Co., Ltd.) "Barierta" (product of NOK) Preferred fluoropolyethers useful as the starting material are those having a fluorine/carbon atomic ratio of at least 0.6, preferably at least 1, more preferably at least 1.5.
When d in the formula (II) is 1, R6 represents a monofunctional group, specifically a straight- or branched-chain alkyl group or alkenyl group having 1 to 30 carbon atoms, preferably 1 to 10 carbon atoms, more preferably 1 to 5 carbon atoms which may be partly halogenated or a polyether group having 2 to 500 carbon atoms, preferably 10 to 300 carbon atoms, more preferably 20 to 200 carbon atoms which may be partly halogenated.
The substituents represented by R6 include those with a structure wherein the group is substituted by a substituent other than a halogen atom. Examples of substituents other than a halogen atom are hydroxyl, thiol, alkoxy, nitrile, nitro-ether, thioether, ester, carbonyl, sulfonyl, sulfinyl, carboxyl, carboxylate, amino, thiocarbamate, amide, imide, phosphine, phosphorous ester, etc.
When d in the formula (II) is 1, a polyalkylene glycol with the end of its molecule modified with an alkoxy group can be used as the starting material (precursor) useful for forming the polyether group (polyalkyleneglycol group) as the substituent of R6.
Suitable polyalkylene glycols for use as the starting material are those having a kinematic viscosity at 40 C of 1 to 500 cst, preferably 3 to 350 cst, more preferably 5 to 200 cst.
Specific examples of monofunctional groups represented by R6 are given below. These groups are preferred in that starting materials are easily available in commercial manufacture. However, the present invention is not limited to them.
C n H 2n+1 (n = integer of 10 - 30) C a H 2m-1 - (~ = integer of 10 - 30) C h H 2h-3- (h = integer of 10 - 30) C B C9 H 21 - (1 = integer of 1- 10) C B ( C H 2 ) 7 C H= C H ( C H 2 8-C H 3 ( 0 C H 2 C H 2 k (k = integer of 1 100) C H 3 ( 0 C H 2 C H integer of 1 100) C H 3 ( 0 C H 2 C H i- ( i = integer of 1- 100) f H (0 C H C H 2 p- (p = integer of 1 - 100) ( H ( O C H C H 2 q-I H ( C F C F ) C F ( C F
2 2 2 r 3 2 (q = integer of 1 - 100 and r integer of 0 10) H (0 C H C H 2 S- (s = integer of 1 100) I
21,54453 When d in the formula (II) is 2, R6 represents a bifunctional group, specifically a straight- or branched-chain bifunctional alkyl group or bifunctional alkenyl group having 1 to 10 carbon atoms, or a bifunctional polyether group having 2 to 500 carbon atoms, preferably to 300 carbon atoms, more preferably 20 to 200 carbon atoms. The substituents represented by R6 include bifunctional groups with a structure wherein the hydrogen atoms are partly substituted by a halogen atom or atoms, 10 and bifunctional groups with a structure wherein the hydrogen atoms are partly substituted by other substituents than a halogen atom. Examples of substituents other than halogen atoms are hydroxyl, thiol, alkoxy, nitrile, nitro, ether, thioether, ester, carbonyl, sulfonyl, sulfinyl, carboxyl, carboxylate, amino, thiocarbamate, amide, imide, phosphine, phosphorous ester, etc.
When d in the formula (II) is 2, a polyalkylene glycol having the end of its molecule modified with an alkoxy group can be used as the starting material (precursor) useful for forming the bifunctional polyether group (bifunctional polyalkylene glycol group) as the substituent of R6. Suitable polyalkylene glycols for use as the starting material are those having a kinematic viscosity at 40 C of 1 to 500 cst, preferably 3 to 350 cst, more preferably 5 to 200 cst.
Specific examples of bifunctional groups represented by R6 are given below. These groups are preferred in that starting materials are easily available in commercial manufacture. However, the present invention is not limited to them.
-( C h H 2h) - (h = integer of 0 10) - C H 2 C H O ( C H C H 2 0) t C H C H 2 -I l I
(t = integer of 1 - 100) Process for preparing the compound (II) The compound (II) can be prepared by various processes.
For example, when R5 in the formula (II) is any of the substituents given below:
H C F 2 C F 2 - , H C C-0 F C F 2 -, H C F 2 C C.~ F-, C F 3 C F H C F 2 - , C F 3 C F= C F-, C F 2 = C F C F 2 -, C H 3 C F 2 -, ( C F 3 ) 2 C H C F 2 - , H 0 C( C F 3 2 21_54453 (( C F 3 2 C F) 2 i C F H C F 3 (( C F 3 2 C F) 2 C H i F C F 3 R7 ( C F 2 C F 2 C F 2 O) X ( C F H C F 2 C F 2 0) y~
L ( C H 2 C F 2 C F 2 O ) z ( C C.~ 2 C F 2 C F 2 O) v ( C Ci F C F 2 C F 2 O) W C F H C F Z -C C F 2 C C . ~ F ) i C F H C C.2 F-(i = integer of 1 - 20) ( C F 3 ) 2 C F C F H C F C F 3 , ( C F 3 ) 2 C F C F C F H C F 3, I
( C F 3 ) 2 i C C F H C F 2 C F 3 , ( C F 3 2 C H C F C F 2 C F 3 , I
C F 3 2 CFCFC ( C F 3 ) ( H) C F 2 C F 2 C F 3 , ( C F 3 2 C F C F H C ( C F 3 ) C F 2 C F 2 C F 3 I
wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, R7 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), or R 8 CF ( C F 3 ) C F 2 O) p ( C F 2 C F 2 O) q ( C F 2 0 ) r C F H C F 2 -wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the same time, R$ is a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), and d in the formula.(II) is 1 and R6 is any of the following substituents:
C n H 2n+1 -( n = 10 - 30) , C H 21 - (m = 10 - 30) , C h H 2h3- ( h = 10 - 30) , C B C9 H 21 -( t = integer of 1 10) C , E ( C H 2 ) 7 C H= C H ( C H 2 8-C H 3 ( 0 C H 2 C H 2 k -(k = integer of 1 - 100) , C H 3 ( 0 C H 2 C H integer of 1 - 100) C H 3 ( 0 C H 2 C H ) i- (i = integer of 1 - 100) , H O C H C H 2 ) p - (p = integer of 1 - 100) H 0 C H C H 2) q - (q = integer of 1- 100) or I
C H 2 ( C F 2 C F 2 r C F( C F 3 ) 2 _27_ H( 0 C H C H 2 ) s I
wherein s is an integer of 1 to 100, and r is an integer of 0 to 10, or d in the formula (II) is 2 and R6 represents a substituent - ( C h H 2h) - ( h = integer of 1 - 10) the corresponding compound (II) can be prepared typically by the reaction of reaction formula (B) or reaction formula (C) given below:
Reaction formula (B) (d=1 and R6 = monofunctional group) R 5 + R 6 O H -~ R 5 0 R S (+ H F) Do) (Ix) (II) Reaction formula (C) (d=2 and R6 = bifunctional group) 2 R 5 + H O R 6 0 H ~
(VII) (IX ) ( R 5 0 ) 2 R 6 ( + 2 H F) ( II ) The starting compound (VIII) represented by .
R5 includes, for example, fluoroolefins and fluoroketones as exemplified below C F 2 = C F 2 C C B F= C F 2 C F 3 C F= C F 2 C H 2 = C F 2 ( C F 3 2 C= C F 2 < C F 3 2 C 0 C Q ( C F 2 C C P F ) i C F= C C9 F
(i = integer of 1 - 20) (C F 3 2 C F C F C F C F3 ( C F 3 2 C= C F C F 2 C F 3 ( C F 3 ) 2 C F C F = C ( C F3 ) C F 2 C F 2 C F 3 ( ( C F 3 ) 2 C F ) 2 C= C F C F 3 ( C F 3 ) 2 C= C ( C F 2 C F 3 ) C F ( C F 3 ) 2 R 7 ( C F 2 C F 2 C F 2 0) X ( C F H C F 2 C F 2 0) y L (C HZ C F2 C F2 0) Z(C CE 2 C F2 C F2 0) C C . Q F C F 2 C F 2 0 ) W C F= C F 2 wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, and R7 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), or R8(CF(CF3)CF20)p(CF2CF20)q(CF20)r CF=CF3 wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the same time, R8 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), and R5 and R6 are as defined above.
The starting compound (VIII) can be selected according to the substituents represented by R5 in the contemplated compound (II). Numerous compounds can be specifically exemplified and specific examples include fluoroolefins and fluoroketones shown below. These compounds are preferred because they are easily available.
Yet the invention is not limited to them.
CF2=CF2 (tetrafluoroethyrene) CCQF=CF2 (chlorotrifluoroethyrene) CF3CF=CF2 (hexafluoropropene) CH2=CF2 (vinylidene fluoride) (CF3)2C=CF2 (octafluoroisobutene) (CF3)2C=0 (hexafluoroacetone) CQ(CF2CCQF)1-20CF=CCQF
(CF3)2CFCF=CFCF3 (hexafluoropropene dimer, D-1) (CF3)2C=CFCF2CF3 (hexafluoropropene dimer, D-2) (CF3)2CFCF=C(CF3)CF2CF2CF3 (hexafluoropropene trimer, T-1) ((CF3)2CF)2C=CFCF3 (hexafluoropropene trimer, T-2) C3F7 OCF=CF2 C3F7OCF(CF3)CF2OCF=CF2 C3F7 0(CF(CF3)CF20)2CF=CF2 The starting compound (IX) and the starting compound (IX') can be selected according to the substituent represented by R6 in the contemplated compound (II).
Typical examples are shown below:
Compound (IX) Higher (branched-chain) alcohols n-C10-20H21-410H
i-C10-20H21-410H etc.
(The examples include pure products of specific single species and mixtures of compounds which differ in the number of carbon atoms.) Higher (branched-chain) alkenyl alcohols n-C10-20H19-390H
i-C10-20H19-390H
n-C10-20H17-370H
i-C10-20H17-370H etc.
(The examples include pure products of specific single species and mixtures of compounds which differ in the number of carbon atoms.) Coconut alkyl alcohols CQ(CH2)7CH=CH(CH2)8OH etc.
Compound (IX') (Terminus-modified) polyethylene glycol (Terminus-modified) polypropylene glycol (Terminus-modified) polybutylene glycol H 0 C H C H 2 0 H (p = integer of 1- 100) I
C H Z C
I
C H 2 ( C F 2 C F 2 ) r C F C F 3 ) 2 (q = integer of 1 - 100, r integer of 1- 10) H( 0 C H C H 2 0 H (s = integer of 1 - 100) I
H 0 ( C s H 12) 0 H
These reactions can be conducted in the presence or the absence of a solvent. The amount of the solvent used is 0.1 to 100 times, preferably 0.5 to 10 times, more preferably 1 to 5 times, the total amount by volume of the starting compound (VIII) and the starting compound (IX) or the starting compound (IX'). Examples of usable solvents are aprotic polar solvents such as methyl ethyl ketone, acetone, DMF, DMSO, NMP, sulfolane, diglyme, triglyme, ether, THF, chloroform, dichloromethane, etc.
In these reactions, a basic catalyst can be used as a catalyst or as a scavenger for removing HF produced as a by-product. The basic catalyst is used in an amount of 0.001 to 10 equivalents, preferably 0.01 to 5 equivalents, more preferably 0.1 to 2 equivalents, based on any one of the starting compounds (VIII), (IX) and (IX'). Examples of the basic catalyst are inorganic bases such as KOH, NaOH, K2C03, Na2CO3, etc. and organic bases such as triethylamine, tributylamine, etc.
The reaction temperature for said reactions is -10 to 200 C, preferably 0 to 150 C, more preferably 10 to 100 C.
The reaction pressure is 0 to 50 kg/cm2G
, preferably 0 to 20 kg/cm2G, more preferably 0 to 10 kg/cm2G. The reaction time is 30 minutes to 100 hours, preferably 2 to 50 hours.
The ratio of the starting compound (VIII) and the starting compound (IX) or the starting compound (IX') to be used in the reactions, namely a (VIII)/(IX) equivalent ratio or (VIII)/(IX') equivalent ratio, is 0.01-20, preferably 0.5-10, more preferably 0.5-3.
In said reactions, the starting compounds can be simultaneously charged or can be supplied by adding dropwise one of the starting compounds to the other or by blowing one to the other. Yet the invention is not limited in this respect.
There is no specific limitation on the treatment method to be conducted after the reaction, namely the method for the recovery of the compound (II) from the reaction mixture. The compound can be purified by conventional methods. Stated more specifically, the reaction mixture is quenched in a large quantity of water and extracted with a water-immiscible solvent (such as S-3, dichloromethane, chloroform, etc.). The extract is washed with an acid, an alkali, a saturated aqueous solution of sodium chloride or the like, and dried over anhydrous sodium sulfate or anhydrous magnesium sulfate.
After filtration, the solvent is distilled off at reduced pressure from the filtrate, whereby the compound (II) is recovered. When required, the obtained product can be purified by vacuum distillation, column chromatography or the like.
For example, when R5 in the formula (II) is as defined above, d in the formula (II) is 1, and R6 is any of the following substituents:
( C F 3 ) 2 C F ( C F 2 C F 2 ) n C H 2 C H 2 O C H 2 C H ( 0 H) C H 2 -( n = integer of 0 - 10) C F 3 C F 2 ( C F 2 C F 2 ) m C H 2 C H 2 0 C H 2 C H
L (O H) C H2 -(m = integer of 0 10) , H( C F 2 C F 2 C H 2 C H 2 C H ( 0 H) C H 2 -( l = integer of 0 10) ( C F 3 ) 2 C F C F 2 C F 2 ) k C H 2 C H ( 0 H) (k = integer of 0 - 10) C F 3 C F 2 ( C F 2 C F 2 ) j C H 2 C H ( 0 H) C H 3 -( j = integer of 0 - 10) ( C F 3 ) 2 C F ( C F 2 C F 2 ) a C H 2 C H 2 -(a = integer of 0 - 10) C F 3 C F 2 ( C F Z C F2 ) b C H 2 C H 2 -(b = integer of 0 - 10) or H C F 2 C F 2 ) c C H 2 - (c = integer of I - 10) or , or when d in the formula (II) is 2, and R 6 represents the following substituent:
- C H 2 C H O ( C H C H Z O) t C H C H 2 -I I L
wherein t is an integer of 1 to 100, the corresponding compound (II) can be prepared typically by the reaction represented by the reaction formula (D) or (E) shown below.
Reaction formula (Dh (d=1 and R6 = monofunctional group) R5 CH2 CHCH2 + R 6 OH -~ R5 ORs A
[X) [IX) (II) Reaction formula (E) (d=2 and R6 = bifunctional group) 2 R 5 O H + C H 2 C H O R 6 '- C H C H 3 -->
O \ 0 { X I ) ( X II ) < R 5 0) 2 R s ( II ) In the reaction formulas, R5 represents the following substituents (C F3 ) 2 C F (CF2 C. F2 ) a CH2 CH2 -(a = integer of 0 - 10) C H 3 C F 2 ( C F Z C F 2 b C H 2 C H 2 (b = integer of 0 - 10) H ( C F 2 C F 2 C H 2 (c = integer of 1- 10) R represents the following substituents ( C F 3 2 C F ( C F 2 C F Z ) n C H Z C H 2 O-(n = integer of 0 - 10) C H 3 C F Z ( C F Z C F 2 ) m C H 2 C H Z O-(m = integer of 0 - 10) H (C F 2 C F 2 1 C H 2 - (t = integer of 0 - 10) ( C F 3 ) 2 C F( C F 2 C F 2 k (k = integer of 0 - 10) C F 3 C F 2 C F 2 C F 2 ( j = integer of 0 - 10) 2~.5~453 is as defined above, and R6 represents -( C H C H 2 0) t -( t = integer of 0 - 100) I
The starting compound (IX) is defined as above.
Specific examples of the starting compound (X) are shown below. These compounds are preferred because of their ready availability and do not limit the invention.
( C F 3 2 C F ( C F 2 C F 2 ) n C H 2 C H 2 0 C H2 (n = integer of 0 - 10) C H 3 C F 2 ( C F 2 C F 2 ) m C H 2 C H 2 O C H Z
(m = integer of 0 - 10) H ( C F 2 C F 2 )1 C H 2 C H 2 C H C H 2 (t = integer of 0 - 10) ( C F 3 ) 2 C F ( C F 2 C F 2 ) k C H 2 C H C H 2 (k = integer of 0 - 10) C r 3 C F 2 ( C F 2 C F 2 ) i C H 2 C H C HZ
O = integer of 0 - 10) Specific examples of the starting compound (XI) are shown below. These-compounds are preferred because of their ready availability but do not limit the invention.
( C F 3 ) 2 C F ( C F 2 C F 2 ) a C H 2 C H Z O H
(a = integer of 0 - 10) C H 3 C F Z ( C F 2 C F 2 ) b C H 2 C H 2 O H
(b = integer of 0 - 10) H (C F 2 C F 2 ) c C H 2 0 H (c = integer of 1- 10) Specific examples of the starting compound (XII) include CH2 CHO- (CH CH2 O) t-CHCHZ
~ / I \ f wherein t is an integer of 0 to 100. These compounds are preferred because of their ready availability but do not limit the invention.
These reactions can be conducted in the presence or the absence of a solvent. The amount of the solvent used is 0.1 to 100 times, preferably 0.5 to 10 times, more preferably 1 to 5 times, the total amount by volume of the starting compound (X) and the starting compound (IX) or the starting compound (XI) and the starting compound (XII). Examples of usable solvents are aprotic polar solvents such as methyl ethyl ketone, acetone, DMF, DMSO, NMP, sulfolane, diglyme, triglyme, ether, THF, chloroform, dichloromethane, etc.
In these reactions, a Lewis acid catalyst can be used as a catalyst. The Lewis acid catalyst is used in an amount of 0.001 to 10 equivalents, preferably 0.01 to 5 equivalents, more preferably 0.1 to 2 equivalents, based on the total amount of the starting compounds used.
Specific examples of Lewis acid catalysts are boron trifluoride, adducts of boron trifluoride with ether, etc.
The reaction temperature for these reactions is -10 to 200 C, preferably 0 to 150 C, more preferably 10 to 100 C. The reaction pressure is 0 to 10 kg/cm2G, preferably 0 to 5 kg/cm2G, more preferably 0 to 2 kg/cm2G.
The reaction time is 30 minutes to 100 hours, preferably 2 to 50 hours.
The ratio of the starting compound (X) and the starting compound (IX) to be used or the ratio of the starting compound (XI) and the starting compound (XII) to be used, namely a (X)/(IX) equivalent ratio, or (XI)/(XII) equivalent ratio, is 0.01-20, preferably 0.5-10, more preferably 0.5-3.
In these reactions, the starting compounds can be simultaneously charged or can be supplied by adding dropwise one of the starting compounds to the other or by blowing one to the other. Yet the invention is not limited in this respect.
There is no specific limitation on the treatment method to be conducted after the reaction, namely the method for the recovery of the compound (II) from the reaction mixture. The compound can be purified by conventional methods. Stated more specifically, the reaction mixture is quenched in a large quantity of water and extracted with a water-immiscible solvent (such as S-3, dichloromethane, chloroform, etc.). The extract is washed with an acid, an alkali, a saturated aqueous solution of sodium chloride or the like, and dried over anhydrous sodium sulfate, or anhydrous magnesium sulfate.
After filtration, the solvent is distilled off at reduced pressure from the filtrate, whereby the compound (II) is recovered. When required, the obtained product can be purified by vacuum distillation, column chromatography or the like.
Present compound of the formula (III) The symbol n in the formula (III) is an integer of 0 to 2, m is an integer of 1 to 4, and 15 n + m<_ 4 R10 in the formula (III) is a hydrogen atom, a partly or fully fluorinated, straight- or branched-chain alkyl, alkenyl or alkoxyalkyl group having 1 to 50 carbon atoms, preferably 1 to 35 carbon atoms, more preferably 2 to 26 carbon atoms (which may be partly halogenated with a halogen other than a fluorine and may have 1 to 3 OH
groups in the structure) or a partly or fully fluorinated fluoropolyether group having 2 to 700 carbon atoms, preferably 3 to 300 carbon atoms, more preferably 5 to 150 carbon atoms (which may be partly halogenated with a halogen other than a fluorine, may have 1 to 3 unsaturated bonds in the structure and may have an ether bond or bonds in the side chain).
The term "partly or fully fluorinated" used herein refers to (i) substituents with a structure wherein the hydrogen atoms of the alkyl, alkenyl or alkoxyalkyl group are partly or all substituted by a fluorine atom or atoms or (ii) a fluoropolyether group containing at least one fluorine atom in the structure. The term "which may be partly halogenated with a halogen other than a fluorine"
used herein refers to (i) substituents with a structure wherein the remaining hydrogen atoms of the partly fluorinated alkyl, alkenyl or alkoxyalkyl group are partly or all substituted by a halogen atom or atoms other than a fluorine atom, or (ii) a fluoropolyether group containing at least one halogen atom other than a fluorine atom in the structure, and the term "which may have 1 to 3 OH
groups in the structure" used herein refers to a structure wherein 1 to 3 hydrogen atoms are substituted by OH
groups. The term "which may have 1 to 3 unsaturated bonds in the structure" is used herein to include an unsaturated fluoropolyether group having 1 to 3 carbon-carbon double bonds and triple bonds in total per substituent in the structure as well as a saturated fluoropolyether group (not having a carbon-carbon double bond or triple bond).
The term "which may have an ether bond or bonds in the side chain" is used herein to include a fluoropolyether group having an ether bond or bonds in the side chain as well as one having an ether bond or bonds in the main chain.
Examples of substituents represented by R10 are straight- or branched-chain fluoroalkyl groups or hydroxyfluoroalkyl groups having a saturated structure, straight- or branched-chain fluoroalkenyl groups or hydroxyfluoroalkenyl groups having an unsaturated 215~4~~
structure, etc.
Among the compounds of the formula (III), the compounds having as the substituent of R10 a fluoroalkyl group, fluoroalkenyl group, fluoroalkoxyalkyl group or fluoropolyether group having a fluorine/carbon atomic ratio of at least 0.6, preferably at least 1, more preferably at least 1.5 are suitable for use as a refrigerating machine oil and as a lubricant for magnetic recording media.
Specific examples of substituents represented by R10 are shown below. They are desirable because they are easily available in commercial manufacture, but do not limit the present invention.
H-CF3CF=CF-CF2=CFCF2-(CF3)2CHCF2-HOC(CF3)2-CQ(CF2CCQF)iCFHCCQF- (i = integer of 1 20) (CF3)2CFCFHCFCF3 (CF3)2CFCFCFHCF3 (CF3)2CCFHCF2CF3 (CF3)2CHCFCF2CF3 (CF3)2CFCFC(CF3)(H)CF2CF2CF3 (CF3)2CFCFHC(CF3)CF2CF2CF3 ((CF3)2CF)2CCFHCF3 ((CF3)2CF)2CHCFCF3 Process for preparing the compound (III) The compound (III) can be prepared by various processes, typically by a 2-step reaction represented by the following reaction formula (F).
Reaction formula (F) First reaction (H O C H2 ) n+m R12 + mR11-~
( X III ) ( X IV ) (H 0 C H R 12 C H 0 R11) (+mH F) ( X V ) 21.5,445-3 Second reaction (HOCH2)nR12(CH2OR11)m + nR10' ~
(XIII) (XVI) (R100CH2)nR12(CH2OR11)m (+ nHF) (III) In the formula (F), n is an integer of 0 to 2, m is an integer of 1 to 4 and 1 5 n+ m<_ 4.
R10~ R11 and R12 are as defined above.
l The starting compound (XIV) represented by R11 can be selected according to the substituents represented by R11 in the contemplated compound (III), and the starting , compound (XVI) represented by R1 can be selected according to the substituents represented by R10 in the contemplated compound (III). Specific examples include fluoroolefins and fluoroketones as exemplified below.
They are preferred in view of their ready availability but do not limit the invention.
CF2=CF2 CCQF=CF2 CF3CF=CF2 CH2=CF2 (CF3)2C=CF2 (CF3)2C=O
CQ(CF2CCQF)iCF=CCQF (i = integer of 1 - 20) CF3CF=CF2 (CF3)2CFCF=CFCF3 (CF3)2C=CFCF2CF3 (CF3)2CFCF=C(CF3)CF2CF2CF3 ((CF3)2CF)2C=CFCF3(CF3)2C=C(CF2CF3)CF(CF3)2 R7 (CF2CF2CF20)x(CFHCF2CF20)y(CH2CF2CF20)z]
~(CC22CF2CF20)v(CCQFCF2CF20)wCF=CF2 wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, R7 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms which may be partly or fully fluorinated, or R8(CF(CF3)CF20)p(CF2CF20)q(CH2O)rCF=CF2 Z1r4453 wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the same time, and R8 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms which may be partly or fully fluorinated.
The starting compound (XIII) includes various compounds differing from each other in the values of m and n, such as so-called hindered alcohols. They are preferred in view of their ready availability but do not limit the invention. Specific examples of the compound (XIII) are given below.
(HOCH2)4C
(HOCH2)3CCH3 (HOCH2)3CCH2CH3 (HOCH2)2C(CH3)2 HOCH2C(CH3)3 etc.
Numerous compounds are available as starting compounds (XIV) and (XVI) as set forth hereinbefore.
Specific examples include fluoroolefins and fluoroketones given below. They are preferred in view of their ready availability but do not limit the invention.
CF2=CF2 (tetrafluoroethyrene) CCQF=CF2 (chlorotrifluoroethyrene) CF3CF=CF2 (hexafluoropropene) CH2=CF2 (vinylidene fluoride) (CF3)2C=CF2 (octafluoroisobutene) (CF3)2C=O (hexafluoroacetone) C1L(CF2CCILF)1-20CF=CCkF
(CF3)2CFCF=CFCF3 (hexafluoropropene dimer, D-1) (CF3)2C=CFCF2CF3 (hexafluoropropene dimer, D-2) (CF3)2CFCF=C(CF3)CF2CF2CF3 (hexafluoropropene trimer, T-1) ((CF3)2CF)2C=CFCF3 (hexafluoropropene trimer, T-2) C3F7 OCF=CF2 C3F7OCF(CF3)CF2OCF=CF2 C3F7 0(CF(CF3)CF20)8CF=CF2 When the ratio of the starting compounds (XIV) and (XIII) to be used in the first reaction, namely a (XIV)/(XIII) equivalent ratio, is less than 1, or when the reaction time is shortened to terminate the reaction before its complete cease, there can be obtained a compound (XV) wherein R10 in the formula (III) is a hydrogen atom.
The compound (III) wherein the substituent of R10 structurally differs from the substituent of R11 can be obtained using, as the starting compound (XVI) in the second reaction, a fluoroolefin structurally different from the starting compound (IV) in the first reaction.
The compound (III) wherein the substituent of R10 structurally differs from the substituent of R11 can be also obtained by terminating the reaction in the single step of the first reaction, namely by carrying out only the first reaction, to completely react the hydroxyl group of the starting compound (XIII), or by indistinguishably conducting the first and second reactions using the same fluoroolefin as the starting compound (XIV) in the first reaction and as the starting compound (XVI) in the second reaction to completely react the hydroxyl group of the starting compound (XIII).
In fact, it is difficult to carry out the reactions with complete distinction and the reaction product obtained as a mixture of compounds would pose no particular problem. The obtained compound (III) to be used as a refrigerating machine oil is preferably one having a high volume resistivity and a low hygroscopicity, more specifically having a hydroxyl value of 80 or less, preferably 50 or less, more preferably 30 or less.
The conditions of the first and second reactions can be basically the same. These reactions can be conducted in the presence or the absence of a solvent. The amount of the solvent used is 0.1 to 100 times, preferably 0.5 to times, more preferably 1 to 5 times, the total amount by volume of the starting compounds used. Examples of usable solvents are aprotic polar solvents such as methyl 10 ethyl ketone, acetone, DMF, DMSO, NMP, sulfolane, diglyme, triglyme, ether, THF, chloroform, dichloromethane, etc.
In these reactions, a basic catalyst can be used as a catalyst or as a scavenger for removing HF produced as a by-product. The basic catalyst is used in an amount of 0.001 to 10 equivalents, preferably 0.01 to 5 equivalents, more preferably 0.1 to 2 equivalents, based on any one of the starting compounds used. Examples of the basic catalyst are inorganic bases such as KOH, NaOH, K2C03, Na2C03, etc. and organic bases such as triethylamine, tributylamine, etc.
The reaction temperature for these reactions is -10 to 2000C, preferably 0 to 1500C, more preferably 10 to 1000C. The reaction pressure is 0 to 50 kg/cm2G, preferably 0 to 20 kg/cm2G, more preferably 0 to 10 -21.54453 kg/cm2G. The reaction time is 30 minutes to 100 hours, preferably 2 to 50 hours.
The ratios of the starting compounds to be used in these reactions, i.e. a (XIV)/(XIII) equivalent ratio and (XVI/XV) equivalent ratio, are each 0.01-20, preferably 0.5-10, more preferably 0.5-3.
When the compound (III) wherein the substituent of R10 is a hydrogen atom is prepared only by the first reaction, and when the compound (III) wherein the substituent of R10 structurally differs from the substituent of R11 is prepared by the first and second reactions, a (XIV)/(XIII) equivalent ratio is preferably 0.5 to 1. When the compound (III) wherein the substituent of R10 is structurally identical with the substituent of R11 is prepared, a (XIV)/(XIII) equivalent ratio is preferably 1 to 3, and it is desired that the reaction be completely terminated only by the first reaction.
In any of the reactions, the starting compounds can be simultaneously charged or can be supplied by adding dropwise one of the starting compounds to the other or by blowing one to the other. Yet the invention is not limited in this respect.
There is no specific limitation on the treatment method to be carried out after the reaction, i.e. on the method for the recovery of the compound (III) from the reaction mixture. The compound can be purified by conventional methods. Stated more specifically, the reaction mixture is quenched in a large quantity of water and extracted with a water-immiscible solvent (such as S-3, dichloromethane, chloroform, etc.). The extract is washed with an acid, an alkali, a saturated aqueous solution of sodium chloride or the like, and dried over anhydrous sodium sulfate or anhydrous magnesium sulfate.
After filtration, the solvent is distilled off from the filtrate at reduced pressure, whereby the compound (III) can be recovered. When required, the obtained product can be purified by vacuum distillation, column chromatography or the like.
Present compound of the formula (IV) The symbol m in the formula (IV) is an integer of 2 to 5, n and n' are each an integer of 1 to 30, and 1< n +
n' < 30.
R16 and R17 in the formula (IV) are each a hydrogen atom or a partly or fully fluorinated, straight- or branched-chain alkyl, alkenyl or alkoxyalkyl group having 1 to 50 carbon atoms, preferably 1 to 35 carbon atoms, more preferably 2 to 26 carbon atoms (which may be partly halogenated with a halogen other than a fluorine and may have 1 to 3 OH groups in the structure) or a partly or fully fluorinated fluoropolyether group having 2 to 700 carbon atoms, preferably 3 to 300 carbon atoms, more preferably 5 to 150 carbon atoms (which may be partly halogenated with a halogen other than a fluorine, may have 1 to 3 unsaturated bonds in the structure and may have an ether bond or bonds in the side chain).
The term "partly or fully fluorinated" used herein refers to (i) substituents with a structure wherein the hydrogen atoms of the alkyl, alkenyl or alkoxyalkyl group are partly or all substituted by a fluorine atom or atoms or (ii) a fluoropolyether group containing at least one fluorine atom in the structure. The term "which may be partly halogenated with a halogen other than a fluorine"
used herein refers to (i) substituents with a structure wherein the remaining hydrogen atom or atoms of the partly fluorinated alkyl, alkenyl or alkoxyalkyl group are partly or all substituted by a halogen atom or atoms other than a fluorine atom, or (ii) a fluoropolyether group containing at least one halogen atom other than a fluorine atom in the structure, and the term "which may have 1 to 3 unsaturated bonds in the structure" used herein refers to a structure wherein 1 to 3 hydrogen atoms are substituted by OH groups.
Examples of substituents represented by R16 and R17 are straight- or branched-chain fluoroalkyl groups or fluoroalkyl hydroxide groups having a saturated structure, 21.54453 straight- or branched-chain fluoroalkenyl groups or fluoroalkenyl hydroxide groups having an unsaturated structure, etc.
Among the compounds of the formula (IV), the compounds containing, as the substituents of R16 and R17, a fluoroalkyl group, a fluoroalkenyl group, a fluoroalkoxyalkyl group or a fluoropolyether group having a fluorine/carbon atomic ratio of at least 0.6, preferably at least 1, more preferably at least 1.5 are suitable for use as a refrigerating machine oil and as a lubricant for magnetic recording media.
Specific examples of substituents represented by R16 and R17 are given below. They are desirable because of their easy availability in commercial manufacture, and do not limit the present invention.
H-CF3CF=CF-CF2=CFCF2-(CF3)2CHCF2-HOC(CF3)2-C2(CF2CCQF)iCFHCC~F- (i = integer of 1- 20) (CF3 ) 2CFCFHCFCF3 (CF3 ) 2CFCFCFHCF3 (CF3)2iCFHCF2CF3 (CF3)2CHIFCF2CF3 ( CF3 ) 2CFCFC( CF3 ) (H )CF2CF2CF3 (CF3 )2CFCFHC(CF3 )CF2CF2CF3 ((CF3)2CF)2CCFHCF3 ((CF3)2CF)2CHCFCF3 R7(CF2CF2CF20)x(CFHCF2CF20)y(CH2CF2CF20)z (CCB2CF2CF20)v(CCkFCF2CF20)wCFHCF2-wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, and R7 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated) or R8(CF(CF3)CF20)p(CF2CF20)q(CF20)rCFHCF3-wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the.same time, and R8 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated).
The fluoropolyether group represen,ted by R16 or R17 can be formed, for example, using a fluoropolyether as the starting material (precursor) having, in the main chain structure, the corresponding perfluoropolyether, not fully fluorinated fluoropolyether or halogenated fluoropolyether partly substituted by a halogen atom or atoms other than a fluorine atom. Specific examples of fluoropolyethers usable as the starting material are shown below (manufacturers and trade names). These examples are desirable to use because they are commercial products and easily available. However, the invention is not limited to them.
"Demnam" (product of Daikin Industries Ltd.) "Krytox" (product of E.I. du Pont de Nemours & Co., Inc.) "Fomblin Y" (product of Montefluos Co., Ltd.) "Fomblin Z" (product of Montefluos Co., Ltd.) "Fomblin K" (product of Montefluos Co., Ltd.) "Barierta" (product of NOK Kluva Co., Ltd.) 21~4453 R19 and R18 represent the same groups as those of R16 and R17 except that a hydrogen atom is present in the latter group, but not in the former.
Process for preparing the compound (IV) The compound (IV) of the invention can be prepared by various processes, typically by a 4-step reaction represented by the following reaction formula (G).
Reaction formula (G) First reaction ->
H 0 ( C m H 2m-1 0) n+n" H + R 19 ( X Vd) ( X Vi ) H 0 C C m H 2m-1 0) n+n- R 19 C+ H F
I
(X1X) Second reaction H 0 ( C m H 2m-10 ) n+n" R 19 + n" R 18 f (XIX) (X X) H 0 ( C m H 2 m - 1 0 ) n ( C m H 2m-1 0) n- R 19 ( X X I ) ( + n - H F ) Third reaction HO ( C m H2m-10) n(Cm H2m-10) R19 , 0R1$
O H
( X X I ) + n R 17 -~ ' ( X X II ) H 0 (Cm H2m-10) n(Cm H2m-10) n-R19 O R 1 7 0 R ( X X III ) ( + n H F ) Fourth reaction H 0 ( C m H 2m-1 0) n ( C m H 2m-10 n- R 19 O
R17 ~ R1$
( X X III ) + R 16 ~
(X X Iv) ( i C m H2m-10) n(Cm H2m-10) n-R19 ( X X I ) ( + H F ) In the reaction formula (G), m is an integer of 2 to 5, n and n' are each an integer of 1 to 30, and 1:5 n + n' _ 30. R16, R17 R18 and R 19 are as defined above.
Given below are fluorolefins and fluoroketones useful as the starting compounds (XXIV), (XXII), (XX) and (XVIII) represented by R16', R17', R18' and R19,, respectively.
CF2=CF2 CCQF=CF2 CF3CF=CF2 CH2=CF2 (CF3)2C=CF2 (CF3)2C=0 CQ(CF2CCQF)iCF=CCQF (i = integer of 1 - 20) CF3CF=CF2 (CF3)2CFCF=CFCF3 (CF3)2C=CFCF2CF3 (CF3)2CFCF=C(CF3)CF2CF2CF3 ((CF3)2CF)2C=CFCF3 (CF3)2C=C(CF2CF3)CF(CF3)2 R7 (CF2CF2CF20)x(CFHCF2CF20)y(CH2CF2CF20)z--(CCQ2CF2CF20)v(CCQFCF2CF20)wCF=CF2 wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, and R7 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), or R8(CF(CF3)CF20)p(CF2CF20)q(CH2O)rCF=CF2 wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the same time, and R8 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated).
The starting compound (XVII) includes various compounds differing in the value of m, such as so-called polyglycerine. Specific examples include H 0 ( C H 2 C H C H 2 0) n+n" H
I
Numerous compounds are available as the starting compounds ( VIII), (XX), (XXII) and (XXIV) as exemplified hereinbefore. Their typical examples are shown below.
These fluoroolefins and fluoroketones are preferred in view of their ready availability but do not limit the invention.
CF2=CF2 (tetrafluoroethyrene) CCQF=CF2 (chlorotrifluoroethyrene) CF3CF=CF2 (hexafluoropropene) CH2=CF2 (vinylidene fluoride) (CF3)2C=CF2 (octafluoroisobutene) (CF3)2C=0 (hexafluoroacetone) CQ(CF2CCQF)1-20CF=CCQF
(CF3)2CFCF=CFCF3 (hexafluoropropene dimer, D-1) (CF3)2C=CFCF2CF3 (hexafluoropropene dimer, D-2) (CF3)2CFCF=C(CF3)CF2CF2CF3 (hexafluoropropene trimer, T-1) ((CF3)2CF)2C=CFCF3 (hexafluoropropene trimer, T-2) 215~~~~
C3F7OCF=CF2 C3F7 OCF(CF3)CF2OCF=CF2 C3F7 0(CF(CF3)CF20)2CF=CF2 When the ratios of the starting compounds to be used in the second and third reactions subsequent to the first reaction, namely a (XX)/(XIX) equivalent ratio and (XXI)/(XXII) equivalent ratio, are each less than 1, or when the reaction time is shortened to terminate the reaction before its complete cease, compounds (XXI) and (XXIII) can be prepared wherein R16, R17 and R18 of compound (IV) are each a hydrogen atom. When the reactions are carried out using different fluoroolefins as the starting compounds (XVIII), (XX), (XXII) and (XXIV), the compound (IV) can be prepared wherein the substituents of R16, R17 and R18 are structurally different from each other.
The compound (IV) wherein the substituents of R16 Rl7, R18 and R19 are structurally identical with each other can be prepared by indistinguishably performing each step in the reactions using the same fluoroolefin as the starting compounds (XVIII), (XX), (XXII) and (XXIV) to completely react the hydroxyl group of the starting compound (XVIII). In fact, difficulty is entailed in conducting the reactions in completely separated steps, and the reaction product obtained as a mixture of compounds would pose no particular problem. The obtained compound to be used as a refrigerating machine oil is preferably one having a high volume resistivity and a low hygroscopicity, more specifically having a hydroxyl value of 80 or less, preferably 50 or less, more preferably 30 or less.
The first, second, third and fourth reactions can be performed basically under the same conditions. These reactions can be performed in the presence or the absence of a solvent. The amount of the solvent used is 0.1 to 100 times, preferably 0.5 to 10 times, more preferably 1 to 5 times, the total amount by volume of the starting compounds used. Examples of usable solvents are aprotic polar solvents such as methyl ethyl ketone, acetone, DMF, DMSO, NMP, sulfolane, diglyme, triglyme, ether, THF, chloroform, dichloromethane, etc.
In these reactions, a basic catalyst can be used as a catalyst or as a scavenger for removing HF produced as a by-product. The basic catalyst is used in an amount of 0.001 to 10 equivalents, preferably 0.01 to 5 equivalents, more preferably 0.1 to 2 equivalents, based on any one of the starting compounds used. Examples of the basic catalyst are inorganic bases such as KOH, NaOH, K2C03, Na2C03, etc. and organic bases such as triethylamine, tributylamine, etc.
The reaction temperature for these,reactions is -10 to 2000C, preferably 0 to 1500C, more preferably 10 to 1000C. The reaction pressure is 0 to 50 kg/cm2G, preferably 0 to 20 kg/cm2G, more preferably 0 to 10 kg/cm 2 G. The reaction time is 30 minutes to 100 hours, preferably 2 to 50 hours.
The ratios of the compounds to be used as the starting materials in these reactions, namely a (XVIII)/(XVII) equivalent ratio, (XX)/(XIX) equivalent ratio, (XXII)/(XXI) equivalent ratio, and (XIV)/(XXIII) equivalent ratio, are each 0.01-20, preferably 0.5-10, more preferably 0.5-3. When the compound (III) is prepared wherein the substituents of R16, R17 and R18 are each a hydrogen atom, and when the compound (III) wherein the substituents of R16, R17 R18 and R19 structurally differ from each other is prepared by conducting the first, second, third and fourth reactions, a (XVIII)/(XVII) equivalent ratio, (XX)/(XIX) equivalent ratio, and (XXII)/(XXI) equivalent ratio are preferably each 0.5-1. When the compound (III) are prepared wherein the substituents of R16, R17 R18 and R19 are structurally identical with each other, a (XVIII)/(XVII) equivalent ratio, (XX)/(XIX) equivalent ratio, and (XXII)/(XXI) equivalent ratio are preferably each 1-3 and it is desired to completely terminate the reaction by effecting the first reaction alone. , In any case, the starting compounds can be simultaneously charged or can be supplied by adding dropwise one of the starting compounds to the other or by blowing one to the other. Yet the invention is not limited in this respect.
There is no specific limitation on the method for the recovery of the compound from the reaction mixture. The compound can be purified by conventional methods. Stated more specifically, the reaction mixture is quenched in a large quantity of water and extracted with a water-immiscible solvent (such as S-3, dichioromethane, chloroform, etc.). The extract is washed with an acid, an alkali, a saturated aqueous solution of sodium chloride or the like, and dried over anhydrous sodium sulfate or anhydrous magnesium sulfate. After filtration, the solvent is distilled off from the filtrate, whereby the compound (IV) can be recovered. When required, the obtained product can be purified by vacuum distillation, column chromatography or the like.
Present compound of the formula (V) and process for its preparation R16, R17 R18 and R19 in the formula (V) are as defined above for the formula (IV). That is, the compound (V) is the same as the compound (IV) except that in the compound (V), the basic skeleton of repeating units constituting the main chain is a polyglycerine structure represented by -< C H 2 C H C H 2 0) n-I
The compound (V) can be prepared in the same manner as the compound (IV) except that a polyglycerine having repeating units represented by - C C H 2 C H C H Z 0) n -O H
is used as the material for forming the main chain.
Use of present compounds The compounds of the invention are excellent as an oil (refrigerator oil) for refrigerating machines which use as a refrigerant a hydrogen-containing halogenated hydrocarbon. The hydrogen-containing halogenated hydrocarbons referred to herein are not specifically limited and include, for example, hydrogen-containing fluorinated hydrocarbon (HFC), hydrogen-containing chlorinated fluorinated hydrocarbon (HCFC), etc. They are used singly or in mixture with each other. The abbreviation HFC used herein stands for a chlorine-free hydrogen-containing fluorinated hydrocarbon.
Specific examples of HFC are given below.
CHF3 (HFC23) CH2F2 (HFC32) CH3F (HFC41) CHF2CF3 (HFC125) CHF2CHF2 (HFC134) CF3CH2F (HFC134a) CHF2CH2F (HFC143) CF3CH3 (HFC143a) CH2FCH2F (HFC152) CHF2CH3 (HFC152a) CH2FCH3 (HFC161) CHF2CF2CF3 (HFC227ca) CH2FCF2CF3 (HFC236cb) CH3CF2CF3 (HFC245cb) CH3CF2CHF2 (HFC254cb) CH3CH2CF3 (HFC263fb) CF3CHFCF3 (HFC227ea) The compounds of the present invention are suitable for use as an oil for refrigerating machines using, among the above refrigerant examples, HFC23, HFC32, HFC125, HFC134a, HFC143a, HFC152a, HFC227ca, HFC227ea, etc. HFC's can be used singly or in mixture. Exemplified below are mixtures of two or more of HFC's.
Mixtures of two HFC's HFC32/HFC134a HFC125/HFC134a HFC125/HFC143a Mixtures of three HFC's HFC32/HFC125/HFC134a HFC23/HFC32/HFC134a HFC125/HFC143a/HFC134a HFC32/HFC125/HFC143a Specific examples of HCFC's are shown below.
CHCQF2 (HCFC22) CHCQ2CF3 (HCFC123) CHCQFCCQF2 (HCFC123a) CHF2CCQ2F (HCFC123b) CHCQFCF3 (HCFC124) CHF2CCQF2 (HCFC124a) CHCQFCHF2 (HCFC133) CH2CQCF3 (HCFC133a) CCQF2CH2F (HCFC133b) CHCQ2CH2F (HCFC141a) CCQ2FCH3 (HCFC141b) CHF2CH2CQ (HCFC142) CHCQFCH2F (HCFC142a) CCQF2CH3 (HCFC142b) CHCQFCF2CF3 (HCFC226ca) CH2CQCF2CF3 (HCFC235cb) CH3CF2CCQCF2 (HCFC244cc) CH3CHCQCF3 (HCFC253db) CH3CH2CCQF2 (HCFC262fc) When HCFC22, HCFC124, HCFC123, HCFC141b, HCFC142b or HCFC235cb among said examples are used as a refrigerant in refrigerating machines, the compounds of the present invention are especially suitable for use in said machine.
HCFC's can be used singly or in mixture.
When a mixture of HFC and HCFC is used, the component proportions are not specifically limited and may be selected from a proportion range in which the refrigerating machine can exhibit its highest capability.
For use as a refrigerator oil, the compound of the invention may be mixed with conventional refrigerator oils which do not adversely affect the capability of the compound of the invention as the refrigerator oil. Use of such mixture can reduce the cost of refrigerator oils and renders the substrate more wettable. If mixed in suitable proportions, these oils immiscible with each other can be unexpectedly emulsified to form a markedly stable, homogeneous layer over a wide temperature range. In view of this advantage, the mixture can display the desirable capability of refrigerator oil when used in combination with a specific refrigerant. Examples of conventional refrigerator oils which can be used are mineral oils, such as paraffin oils, naphthene oils, etc., alkylbenzenes, polybutenes, a-olefin oligomers, polyalkylene glycols, diesters, polyol esters, phosphoric esters, esters of silicic acid, silicones, polyphenyl ethers, etc.
EFFECTS OF THE INVENTION
Because of high compatibility with hydrogen-containing halogenated hydrocarbons, the compound of the present invention is suitable for use as an oil for refrigerating machines using a hydrogen-containing halogenated hydrocarbon as a refrigerant. When employed in refrigerators together with a hydrogen-containing halogenated hydrocarbon (refrigerant), the compound of the invention is comparable or superior in the refrigerator capacity and coefficient of performance to conventional combinations of R-12 and mineral oil-based refrigerator oils.
Further the compound of the present invention shows a high durability, corrosion resistance and abrasion resistance as a lubricant for magnetic recording media.
Example Examples and Comparative Examples are given below to clarify the invention in further detail.
[Preparation of refrigerating machine oil (fluorine-containing oil)]
Example 1 (Perfluorononenylphenyl ether) A reactor was charged with 800 g (1.78 mol) of 6F
trimer, 139 g (1.48 mol) of phenol and 500 g of DMF
(dimethylformamide). A solution of 150 g (1.48 mol) of triethylamine in 100 g of DMF was added dropwise over a period of 30 minutes while the reaction mixture was kept at a temperature of 25 C or lower. After completion of the addition, the reaction was allowed to proceed at 25 C
for 2.5 hours.
After completion of the reaction, the resultant reaction mixture was added dropwise to a 1N diluted hydrochloric acid and subjected to liquid separation. The lower layer (oil layer) was washed with 500 ml of water three times and dried over magnesium sulfate overnight.
The crude product thus obtained was subjected to vacuum distillation to provide 550 g (yield: 71%) of the objective compound having a boiling point of 52.5-53.5 C/2 mmHg.
The compound thus obtained is represented by the following structural formula 1:
(CF3)2CF CF3 \ / C=C
(CF3)2CF \O
The structure of the compound was confirmed by 1H-NMR, 19F-NMR and GC-MS analyses.
The starting compound 6F trimer was synthesized by the method described in the literature "Nobuo Ishikawa, Akira Sekiya, Nippon Kagaku Kaishi, 1972, 2214".
Example 2 (p-Perfluorononenyloxybenzyl chloride) A reactor was charged with 150 g (0.29 mol) of perfluorononenylphenyl ether and 34.6 g (0.43 mol) of chloromethylmethyl ether. While the mixture was cooled to 15 C or lower, 18.3 g (0.23 mol) of fuming sulfuric acid (SO3 content: 30%) was added dropwise over a period of 30 minutes. After completion of the addition, the reaction was allowed to proceed at 15 C for 5 hours.
After completion of the reaction, the resultant reaction mixture was poured into water and the insoluble liquid was isolated. The crude product thus obtained was subjected to vacuum distillation to provide 117 g (yield:
71%) of the objective compound having a boiling point of 86.5-87.0 C/1.3 mmHg.
The compound thus obtained is represented by the following structural formula 2:
(CF3)2CF CF3 \ / C=C
(CF3)2CF \\b Q CH2C2 The structure of the compound was confirmed by 1H-NMR, 19F-NMR and GC-MS analyses.
Example 3 (Ethyl p-Derfluorononenyloxybenzylghosphonate) A reactor was charged with 10 g (17.5 mmol) of p-perfluorononenyloxybenzyl chloride and 3.5 g (21 mmol) of triethyl phosphate. The reaction was allowed to proceed with stirring at 150 C for 30 hours. The completion of the reaction was confirmed by peak disappearance of the starting compound in gas chromatography.
After completion of the reaction, the resultant reaction mixture was poured into water and the insoluble liquid was isolated to provide 9.9 g (yield: 84%) of the objective compound.
The compound thus obtained is represented by the following structural formula 3:
(CF3)2CF CF3 \ / C=C O
(CF3) 2CF \ -CH2PI0(CH2CH3) 2 The structure of the compound was confirmed by 1H-NMR, 19F-NMR and GC-MS analyses.
Example 4 (Fluorine-containing cyclic compound) A reactor was charged with 450 g (0.17 mol) of 6F
trimer synthesized in the same manner as in Example 1. A
solution of 25 g (0.25 mol) of triethylamine and 17 g (0.27 mol) of ethylene glycol in 50 ml of acetonitrile was added dropwise over a period of 30 minutes while the reaction mixture was kept at a temperature of 5 C or lower. After completion of the addition, the reaction was allowed to proceed at 25 C for 4 hours.
After completion of the reaction, the resultant reaction mixture was added dropwise to a iN diluted hydrochloric acid and subjected to liquid separation. The lower layer (oil layer) was washed with 200 ml of water three times and dried over magnesium sulfate overnight.
The crude product thus obtained was subjected to vacuum distillation to provide 51 g (yield: 64%) of the objective compound.
The compound thus obtained is represented by the following structural formula 4:
(CF3)2 ~ /CF3 C=C
(CF3) 2 ; 0 The structure of the compound was confirmed by 1H-NMR, 19F-NMR and GC-MS analyses.
[Solubility test of refrigerants]
Examples 5-12 and Comparative Examples 1-5 The solution temperature range of mixed refrigerants and refrigerating machine oils was determined using the mixed refrigerants and refrigerating machine oils shown in Table 1. The HFC134a/HFC32 mixed refrigerant was in the ratio 70:30 (by weight). The HFC125/HFC32 mixed refrigerant was in the ratio 40:60 (by weight).
The solution temperature range was determined as follows. The refrigerating machine oils (0.3-0.5 g), i.e.
those prepared in Examples 1-4 or commercially available refrigerating machine oils A-C and the mixed refrigerants (1.2-2.0 g) shown in Table 1 were vacuum sealed in a glass pressure tube in the oil-refrigerant ratio by weight of 1:4. The tube was cooled or heated and the dissolved state of the oils and the refrigerants was visually inspected to determine the lower limit (low temperature) and upper limit (high temperature) of the temperature at which they became compatible.
Table 1 Refri- Refriger- Solution temperature gerant ating range ( C) machine oil The lower The upper limit limit Ex. 5 HFC134a Oil in -40 Critical HFC32 Example 1 temperature Ex. 6 HFC125 Oil in -40 Critical HFC32 Example 1 temperature Ex. 7 HFC134a Oil in -40 Critical HFC32 Example 2 temperature Ex. 8 HFC125 Oil in -40 Critical HFC32 Example 2 temperature Ex. 9 HFC134a Oil in -40 Critical HFC32 Example 3 temperature Ex. 10 HFC125 Oil in -40 Critical HFC32 Example 3 temperature Ex. 11 HFC134a Oil in -40 Critical HFC32 Example 4 temperature Ex. 12 HFC125 Oil in -40 Critical HFC32 Example 4 temperature Com. Ex.l HFC134a Oil A Insoluble Com. Ex.2 HFC125 Oil A Insoluble Com. Ex.3 HFC134a Oil B -10 Critical HFC32 temperature Com. Ex.4 HFC125 Oil B -10 75 Com. Ex.5 HFC134a Oil C -20 80 Com. Ex.6 HFC125 Oil C -20 50 The refrigerating machine oils A, B and C in Table 1 represent naphthenic mineral oil "Suniso 4GS " (Nippon Sun Oil Co., Ltd.), "Konidine DS-401 " (Daikin Industrial Co., Ltd.) and "Konidine DS-406 " (Daikin Industrial Co., Ltd.) respectively.
Processes for preparing lubricants (fluorinated hydrocarbon compounds) of the invention The processes for preparing lubricants according to the invention can be roughly divided into two types depending on the fluorine-containing compound and hydrocarbon compound to be used as the starting compounds, namely on which compound has nucleophilicity.
Compounds having nucleophilicity include alcohols and amines. Fluorine-containing compounds having nucleophilicity include the compounds of formula 1: R-CH2OH wherein R- represents CF3-, CF3CF2(CF2CF2)n-, CF3CF(CF2CF2)n- or H(CF2CF2)m- wherein n represents an integer of 0-10, m represents an integer of 1-10, and the compounds of the formula 2: R-CH2NH2 wherein R- represents CF3-, CF3CF2(CF2CF2)n-, CF3IF(CF2CF2)n- or H(CF2CF2)m-wherein n represents an integer of 0-10 and m represents an integer of 1-10. Hydrocarbon compounds having nucleophilicity include the compounds of formula 3: -R-CH2OH wherein R- represents H-, a C1_20 alkyl group or a C6-50 aromatic group, and the compounds of formula 4:
R-CH2NH2 wherein R- represents H-, a C1_20 alkyl group or a C6_50 aromatic group. Suitably used as the fluorine-containing alcohol is R(CF2)n(CH2)n-OH wherein R
represents H or F and n represents an integer of 1-10.
When a fluorine-containing compound of nucleophilicity is used, a hydrocarbon compound receptive to nucleophilic reaction is used. On the other hand, when a hydrocarbon compound of nucleophilicity is used, a fluorine-containing compound receptive to nucleophilic reaction is used.
Compounds receptive to nucleophilic reaction include olefins and epoxy compounds. Hydrocarbon compounds receptive to nucleophilic reaction include the compounds of formula 5: CH2CHCH2OAR wherein -A- represents - (CH2CHO) n-, - (CH2CH2CH2CH2O) n- or n-, R- represents H-, a C1_20 alkyl group or a C6-50 aromatic group wherein n represents an integer of 1-1000 and R1-represents H- or a C1-12 alkyl group. Fluorine-containing compounds receptive to nucleophilic reaction include the compounds of formula 6:
O
CH2CHCH2OR wherein R- represents CF3-, CF3CF2(CF2CF2)n-, CF3CF(CF2CF2)n- or H(CF2CF2)m- wherein n represents an integer of 0-10 and m represents an integer of 1-10.
Perfluoroolefines are suitably used as fluorine-containing olefins. Among them, CF2=CF2, CF3CF=CF2, (CF3)2C=CF2 or oligomers thereof are preferred and the dimer or trimer of CF3CF=CF2 is more preferred.
Whichever may be nucleophilic, the fluorine compound or hydrocarbon compound, a suitable hydrocarbon is one having an ether bond. Specific examples include the compounds having one of the following repeating units 1-5:
repeating unit 1-(CH2CHO)-; repeating unit 2-( O)-;
repeating unit 3-(iHCH2O)-; repeating unit 4-(iHCH2O)-IH2 (IH2)3 and repeating unit 5 -(CH2CH2CH2CH2O)-.
According to the process of the present invention, the nucleophilic reaction can be either homogeneous or heterogeneous and either a gas phase or liquid phase reaction. In addition, the reaction is feasible with or without a solvent.
A reaction catalyst need not be used but may be used.
It is preferred to use a reaction catalyst, for the increase of reactivity, e g. inorganic alkalis such as KOH
and NaOH, organic alkalis such as triethylamine, Lewis acid catalysts such as BF3OEt2 (wherein Et represents an ethyl group) and A1C13 and the like. The reaction is carried out at a temperature of 0-200 C, preferably 40-140 C. In this case, the reaction time is 30 minutes to 48 hours, preferably 1-24 hours.
Specific examples of the nucleophilic reaction to be conducted in the process of the invention are given below which are represented by the following reaction formulas 1-12.
Reaction formula 1:
R1CH2OH + CH2CHCH2OAR2 - RiCH2OCHCH2CH2OAR2 wherein R1- represents CF3-, CF3CF2(CF2CF2)n-, CF3CF(CF2CF2)n- or H(CF2CF2)m-; A represents -(CH2CHO),-, I
R
-(CH2CH2CH2CH2O)E or -(<()}-O)P-; R2- represents H-, a C1_20 alkyl group or a C~6-~50 aromatic group; n represents an integer of 0-10; m represents an integer of 1-10; t represents an integer of 1-1000; and R3- represents H-, CH3- or CH2CH3-.
Reaction formula 2:
R CH2O(CH2CHO)nH
CH2OH + nCCHR -~ R
wherein R1- represents CF3, CF3CF2(CF2CF2)n-, CF3CF(CF2CF2)n- or H(CF2CF2)m-; R2- represents H-, CH3- or CH2CH3-; and n represents an integer of 0-1000.
Reaction formula 3:
(CF3)2CF CF3 (CF3)2CF % F3 \ \ C=C + HO 1 -~ C=C
(CF3)2CF F (CF3)2CF O 1 wherein A represents 0, a C1-20 alkylene group, a C6-50 aromatic group, (O 9 )Z, (CH2~ ( )))~, (CH2CHO)Q or [(CH2)m0] wherein m represents an integer of 1-5, E
represents an integer of 1-1000; and R2 represents H or a C1-5 alkyl group; and R1 represents H, a C1-20 alkyl group, C2, Br, I, -PO(R )2, -PO(M )21 -POM , -OH or F(CF2CF2CF2O)nCF2CF2CH2- wherein R3 represents a C1-20 alkyl group, M1 represents a monovalent metal, M2 represents a bivalent metal and n represents an integer of 1-100.
Reaction formula 4:
(CF3) 2C=C\ + HO _~g 1 --~ (CF3) 2C=C\
F AR O
'A-R1 wherein A and R1 represent the same as in reaction formula 4.
Reaction formula 5:
(CF3)2 F3 (CF3)2 F3 /C= \ + HO(CH2)nOH -/C=C
(CF3)2CF F (CF3)2C
/
O ( CH2 ) n0 wherein n represents an integer of 1-100.
Reaction formula 6:
CF CF2CF3 CF3 ~ C2F5 CF3 H C2F5 ~ X
C=C \ + HO ( CH2 ) nOH - C=C + C-C
~
CF3 F F2C/ CF 3 O(C 2\nO
O(CH2)n0 wherein n represents an integer of 1-100.
Reaction formula 7:
(CF3)2 CF ~ F3 (CF3)2CF CF3 , ~
C=C + HO(CH2)nOH ~ C=C
(CF3)2CF F (CF3)2CF O(CH2)nO CF(CF3)2 C=C
/
CF3 CF(CF3)2 wherein n represents an integer of 1-100.
Reaction formula 8:
CF % F 2 CF 3 CF ~2 F5 C=C + HO ( CH ) 2 n OH -C=C
CF3 F CF3 O(CH2)nO'\ CF3 ~
C=C
wherein n represents an integer of 1-100.
Reaction formula 9:
(CF3)2 F3 (CF3)2CF CF3 C=C + HO (R10) nR2 -i C=C
(CF3)2CF F (CF3)2CF O(R1O)nR2 wherein R1 represents -CH2CH- or -CH2CH2CH2CH2O- wherein R3 represents H or a C1_12 alkyl group; and R2 represents H, a Cl_20 alkyl group, a C6-50 aromatic group; and n represents an integer of 1-1000.
Reaction formula 10:
~F2CF3 CF2CF3 (CF3)2C=C + HO(R1O)nR2 - (CF3)2C=C
I \
F O(R10)nR2 wherein Rl, R2 and n represent the same as in reaction formula 9.
21.54453 Reaction formula 11:
R1(CH2)nCHCH2 + HO(R20)mR3 -+ R1(CH2)nCHCH2O(R20)mR3 O OH
wherein R1 represents the same as in reaction formula 3;
R2 represents -CH2CH-, CH2CH2CH2CH2- or and R3 R
represents H, a C1_20 alkyl group or a C6-50 aromatic group; n represents an integer of 0-6;.and m represents an integer of 1-1000; and R4 represents H or a C1_12 alkyl group.
Reaction formula 12:
(R20)R3 R1(CH2)nO(CH2)mCHCH2 + HO(R20)PR3 -- R1(CH2)n0(CH2)mCHCH2O
\~
O IOH
wherein R1, R2 and R3 represent the same as in reaction formula 11; n represents an integer of 0-6; m represents an integer of 0-6; and 2 represents an integer of 1-1000.
The lubricant of the present invention comprises a fluorine-containing oil produced by subjecting said fluorine-containing compound and said hydrocarbon to nucleophilic reaction. Examples of such fluorine-containing oil include the reaction products prepared by the processes shown in reaction formulas 1-12. The lubricants of the invention are not specifically limited, but suitable lubricants are those having a number average a I54453 molecular weight of 200-100000, preferably 300-20000.
Example 13 A 4-necked flask was charged with 6.8 g of stearyl alcohol, 9 g of Et3N and 100 cc of MEK. While the mixture was stirred at a predetermined temperature, 40 g of hexafluoropropylene trimer (T-1/T-2=35/65) was added dropwise. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with a 1N
aqueous HCP solution and a saturated aqueous NaCE
solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 35.6 g of an oily compound (T-1 origin/T-2 origin=35/65).
Example 14 A 4-necked flask was charged with 20.8 g of isostearyl alcohol having an average molecular weight of 270, 8.9 g of Et3N and 100 cc of MEK. While the mixture was stirred at a predetermined temperature, 50 g of hexafluoropropylene trimer (T-1/T-2=35/65) was added dropwise. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with a 1N
aqueous HCE solution and a saturated aqueous NaC.2 solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 47.5 g of an oily compound (T-1 origin/T-2 origin=35/65).
Example 15 A 4-necked flask was charged with 20.8 g of isostearyl alcohol having an average molecular weight of 270, 8.9 g of Et3N and 100 cc of MEK. While the mixture was stirred at a predetermined temperature, 45 g of hexafluoropropylene trimer (T-1/T-2=15/85) was added dropwise. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with a 1N
aqueous HCE solution and a saturated aqueous NaC2 solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 52 g of an oily compound (T-1 origin/T-2 origin=15/85).
Example 16 A 4-necked flask was charged with 12 g of polypropylene glycol having an average molecular weight of 1004, 3.3 g of K2C03 and 60 cc of MEK. While the mixture was stirred at a predetermined temperature, 10 g of hexafluoropropylene trimer (T-1/T-2=35/65) was added dropwise. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with a 1N
aqueous HCZ solution and a saturated aqueous NaCP.
solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, 215~4~~
giving 16 g of an oily compound.
Example 17 A 200 cc autoclave was charged with 10 g of pentaerythritol, 16.4 g of KOH and 80 cc of DMSO. After nitrogen substitution, 34.1 g of chlorotrifluoroethylene was added under reduced pressure. While chlorotrifluoro-ethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N aqueous HCE solution and a saturated aqueous NaCe solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 37 g of an oily compound.
Example 18 A 500 cc autoclave was charged with 50 g of pentaerythritol, 48 g of KOH and 150 cc of DMSO. After nitrogen substitution, 150 g of tetrafluoroethylene was added under reduced pressure. While tetrafluoroethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N
aqueous HCP solution and a saturated aqueous NaC2 solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 180 g of an oily compound.
Example 19 A 500 cc autoclave was charged with 30 g of trimethylolpropane, 44.3 g of KOH and 150 g of DMSO.
After nitrogen substitution, 68 g of tetrafluoroethylene was added under reduced pressure. While tetrafluoro-ethylene was continuously supplied for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a iN aqueous HCE solution and a saturated aqueous NaC2 solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 95 g of an oily compound.
Example 20 A 500 cc autoclave was charged with 30 g of trimethylolethane, 49.3 g of KOH and 150 cc of DMSO.
After nitrogen substitution, 75 g of tetrafluoroethylene was added under reduced pressure. While tetrafluoro-ethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N aqueous HC~ solution and a saturated aqueous NaCP solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 100 g of an oily compound.
Example 21 A 500 cc autoclave was charged with 30 g of neopentyl glycol, 4.7 g of KOH and 200 cc of DMSO. After nitrogen substitution, 57.6 g of tetrafluoroethylene was added under reduced pressure. While tetrafluoroethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N aqueous HC2 solution and a saturated aqueous NaC2 solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 85.3 g of an oily compound.
Example 22 A 500 cc autoclave was charged with 30 g of neopentyl glycol, 9.5 g of KOH and 200 cc of DMSO. After nitrogen substitution, 67 g of chlorotrifluoroethylene was added under reduced pressure. While chlorotrifluoroethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N aqueous HCP
solution and a saturated aqueous NaCE solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 96.3 g of an oily compound.
Example 23 A 500 cc autoclave was charged with 30 g of neopentyl alcohol, 2.2 g of KOH and 200 cc of DMSO. After nitrogen substitution, 40 g of chlorotrifluoroethylene was added under reduced pressure. While chlorotrifluoroethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N aqueous HCt solution and a saturated aqueous NaCQ solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 66.3 g of an oily compound.
Example 24 A 500 cc autoclave was charged with 30 g of hexane diol, 1.6 g of KOH and 200 cc of DMSO. After nitrogen substitution, 59.2 g of chlorotrifluoroethylene was added under reduced pressure. While chlorotrifluoroethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a iN aqueous HC2 solution and a saturated aqueous NaC2 solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 85.8 g of an oily compound.
Example 25 A 500 cc autoclave was charged with 30 g of glycerin, 21.5 g of KOH and 200 cc of DMSO. After nitrogen substitution, 113.8 g of chlorotrifluoroethylene was added under reduced pressure. While chlorotrifluoroethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N aqueous HCE
solution and a saturated aqueous NaCE solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 135 g of an oily compound.
Example 26 A 500 cc autoclave was charged with 30 g of neopentyl glycol, 4.7 g of KOH and 200 cc of DMSO. After nitrogen substitution, 86 g of hexafluoropropene was added under reduced pressure. While hexafluoropropene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a iN aqueous HC2 solution and a saturated aqueous NaCP solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 100.0 g of an oily compound.
Example 27 A 500 cc autoclave was charged with 30 g of pentaerythritol, 0.9 g of NaOH and 200 cc of DMSO. After nitrogen substitution, 132 g of hexafluoropropane was added under reduced pressure. While hexafluoropropane was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N aqueous HCQ
solution and a saturated aqueous NaCQ solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 150 g of an oily compound.
Example 28 A 500 cc autoclave was charged with 50 g of diglycerin, 5.8 g of KOH and 200 cc of DMSO. After nitrogen substitution, 140.2 g of chlorotrifluoroethylene was added under reduced pressure. While chlorotrifluoro-ethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N aqueous HCE solution and a saturated aqueous NaCZ solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 175.6 g of an oily compound.
Example 29 A 500 cc autoclave was charged with 30 g of trimethylolpropane, 2 g of NaOH and 200 cc of DMSO. After nitrogen substitution, 78 g of chlorotrifluoroethane was added under reduced pressure. While chlorotrifluoro-ethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N aqueous HCE solution and a saturated aqueous NaC2 solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 74 g of an oily compound.
Example 30 A 500 cc autoclave was charged with 30 g of trimethylolethane, 2.1 g of NaOH and 200 cc of DMSO.
After nitrogen substitution, 96 g of chlorotrifluoro-ethylene was added under reduced pressure. While chlorotrifluoroethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N aqueous HCE solution and a saturated aqueous NaCt solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 83 g of an oily compound.
Example 31 A solution of 50 g of perfluorooctyl ethanol in 50 cc triglyme and 4.5 cc of BF3OEt2 were placed in a flask and stirred at 50 C. Then 21 g of polypropylene glycol epoxy having an average molecular weight of 195.8 was dropwise added. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with a saturated aqueous NaHCO3 solution and a saturated aqueous NaCP
solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 65.5 g of an oily compound.
Example 32 A 4-necked flask was charged with 10 g of glycerin, 40 g of Et3N and 150 cc of MEK. While the mixture was stirred at room temperature, 175 g of hexafluoropropylene trimer (T-1/T-2=35/65) was dropwise added. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with a iN aqueous HCZ
solution and a saturated aqueous NaC2 solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 140.3 g of an oily compound (T-1 origin/T-2 origin=35/65).
Example 33 A 4-necked flask was charged with 26.85 g of oleyl alcohol and 1.5 m2 of BF3OEt. While the mixture was stirred at 75 C, 47.6 g of 3-perfluorooctyl-l,2-epoxypropane was dropwise added and then stirred at 80 C.
After completion of the reaction, water was added and the reaction mixture was extracted with diethyl ether. The organic layer was dried over MgSO4, filtered and concentrated under reduced pressure at 50 C, giving 70.5 g of an oily compound.
Example 34 A 4-necked flask was charged with 46.4 g of 3-perfluorooctyl-l-ethanol and 1.5 mP of BF3OEt. While the mixture was stirred at 75 C, 18.5 g of epichlorhydrin was dropwise added and then stirred at 80 C. After completion of the reaction, water was added and the reaction mixture was extracted with diethyl ether. The organic layer was dried over MgSO4, filtered and concentrated under reduced pressure at 50 C, giving 62.5 g of an oily compound.
Example 35 21~~4'53 A 4-necked flask was charged with 46.4 g of 3-perfluorooctyl-l-ethanol and 1.5 mt of BF3OEt. While the mixture was stirred at 75 C, 526 g of 3-perfluoro(7-methyloctyl)-1,2-epoxypropane was dropwise added and then stirred at 80 C. After completion of the reaction, water was added and the reaction mixture was extracted with diethyl ether. The organic layer was dried over MgSO4, filtered and concentrated under reduced pressure at 50 C, giving 565 g of an oily compound.
Example 36 A 4-necked flask was charged with 46.4 g of 3-perfluorooctyl-l-ethanol and 1.5 mZ of BF3OEt. While the mixture was stirred at 75 C, 39 g of 3-n-buthyloxy-l,2-epoxypropane was dropwise added and then stirred at 80 C.
After completion of the reaction, water was added and the reaction mixture was extracted with diethyl ether. The organic layer was dried over MgSO4, filtered and concentrated under reduced pressure at 50 C, giving 79 g of an oily compound.
Example 37 A 4-necked flask was charged with 8.5 g of 2-chloro-1-ethanol and 1.5 m2 of BF3OEt. While the mixture was stirred at 75 C, 52.6 g of 3-perfluoro(7-methyloctyl)-1,2-epoxypropane was dropwise added and then stirred at 80 C.
After completion of the reaction, water was added and the reaction mixture was extracted with diethyl ether. The organic layer was dried over MgSO4, filtered and concentrated under reduced pressure at 50 C, giving 60 g of an oily compound.
Example 38 A 500-mL flask was charged with 100 g of isostearyl alcohol having the average molecular weight of 270, 100 mL
of chloroform solvent and 0.5 mL of BF3 etherate. While the mixture was heated at 60 C and refluxed, 194.6 g (0.37 mol) of perfluoroepoxy compound (CF3)2CF(CF2)6CH2C2H30 was slowly added dropwise through a dropping funnel. The heating and stirring were continued for 12 hours. After completion of the reaction, the reaction mixture was washed with a 10% NaHCO3 solution and dried over anhydrous magnesium sulfate and the solvent in the filtrate was distilled off under reduced pressure, giving 281 g of a light yellow oily compound.
Example 39 A 500-mL flask was charged with 50 g of isomyristyl alcohol having the average molecular weight of 214, 100 mL
of chloroform solvent and 0.5 mL of BF3 etherate. While the mixture was heated at 60 C and refluxed, 158.8 g (0.30 mol) of perfluoroepoxy compound (CF3)2CF(CF2)6CH2C2H30 was slowly added dropwise through a dropping funnel. The heating and stirring were continued for 12 hours. After completion of the reaction, the reaction mixture was washed with a 10% NaHCO3 solution and dried over anhydrous magnesium sulfate and the solvent in the filtrate was distilled off under reduced pressure, giving 207.7 g of a colorless oily compound.
Example 40 A 500-mL SUS 316 autoclave was charged with 56.2 g of polyglycelin (OH value 1045 mg/g), 300 mL of dimethyl sulfoxide and 10.0 g of KOH. While the mixture was stirred at room temperature, tetrafluoroethylene (hereinafter briefly referred to as TFE) was added to the liquid phase at a pressure of 5 kg/cm2=G. The exothermic reaction increased the reaction temperature to 50 C.
After stirring for 2.5 hours, unreacted TFE was purged and 100 mL of chloroform was added. The reaction mixture was washed with a 5% aqueous HCE solution and a 10% NaHCO3 solution, dried over anhydrous magnesium sulfate and filtered. The solvent in the filtrate was distilled off under reduced pressure, giving 113.2 g of a colorless oily compound.
Example 41 A 500-mL SUS 316 autoclave was charged with 57.2 g of polyglycelin (OH value 969 mg/g), 300 mL of dimethyl sulfoxide and 10.3 g of KOH. While the mixture was stirred at room temperature, TFE was added to the liquid phase at a pressure of 5 kg/cm2_G. The exothermic reaction increased the reaction temperature to 52 C.
After stirring for 6 hours, unreacted TFE was purged and 100 mL of chloroform was added. The reaction mixture was washed with a 5% aqueous HCQ solution and water, dried over anhydrous magnesium sulfate and filtered. The solvent in the filtrate was distilled off under reduced pressure, giving 124.7 g of a colorless oily compound.
Example 42 A 500-mL SUS 316 autoclave was charged with 49.7 g of polyglycelin (OH value 1045 mg/g), 300 mL of acetonitrile and 10.0 g of 50% KOH. While the mixture was stirred at room temperature, chlorotrifluoroethylene (hereinafter briefly referred to as CTFE) was added to the liquid phase at a pressure of 4 kg/cm2=G.
After stirring for 6 hours, unreacted CTFE was purged and 100 mL of chloroform was added. The reaction mixture was washed with a 5% aqueous HCP. solution and a 10% NaHCO3 solution, dried over anhydrous magnesium sulfate and .
filtered. The solvent in the filtrate was distilled off under reduced pressure, giving 103.4 g of a colorless oily compound.
Example 43 A 500-mL SUS 316 autoclave was charged with 50.1 g of polyglycelin (OH value 1045 mg/g), 300 mL of dimethyl sulfoxide and 10.5 g of KOH. While the mixture was stirred at room temperature, CTFE was added to the liquid phase at a pressure of 4 kg/cm2=G.
After stirring for 4 hours, unreacted CTFE was purged and 100 mL of chloroform was added. The reaction mixture was washed with a 5% aqueous HCZ solution and a 10% NaHCO3 solution, dried over anhydrous magnesium sulfate and filtered. The solvent in the filtrate was distilled off under reduced pressure, giving 136.9 g of a yellow oily compound.
Example 44 A 500-mL SUS 316 autoclave was charged with 50.7 g of polyglycelin (OH value 969 mg/g), 300 mL of dimethyl sulfoxide and 10.2 g of KOH. While the mixture was stirred at room temperature, CTFE was added to the liquid phase at a pressure of 4 kg/cm2=G.
After stirring for 4 hours, unreacted CTFE was purged and 100 mL of chloroform was added. The reaction mixture was washed with a 5% aqueous HCP solution and a 10% NaHCO3 solution, dried over anhydrous magnesium sulfate and filtered. The solvent in the filtrate was distilled off under reduced pressure, giving 115.4 g of a brown oily compound.
Example 45 A 500-mL SUS 316 autoclave was charged with 57.8 g of polyglycelin (OH value 882 mg/g), 300 mL of dimethyl sulfoxide and 10.5 g of KOH. While the mixture was stirred at room temperature, TFE was added to the liquid phase at a pressure of 4 kg/cm2=G.
After stirring for 4 hours, unreacted TFE was purged and 100 mL of chloroform was added. The reaction mixture was washed with a 5% aqueous HCk solution and a 10% NaHCO3 solution, dried over anhydrous magnesium sulfate and filtered. The solvent in the filtrate was distilled off under reduced pressure, giving 100.9 g of a brown oily compound.
Example 46 A 500-mL SUS 316 autoclave was charged with 55.4 g of diglycelin, 300 mL of dimethyl sulfoxide and 10.0 g of KOH. While the mixture was stirred at room temperature, TFE was added to the liquid phase at a pressure of 4 kg/cm2=G.
After stirring for 10 hours, unreacted TFE was purged and 100 mL of chloroform was added. The reaction mixture was washed with a 5% aqueous HC2 solution and a 10% NaHCO3 solution, dried over anhydrous magnesium sulfate and filtered. The solvent in the filtrate was distilled off under reduced pressure, giving 138.0 g of a yellow oily compound.
Example 47 A 500-mL flask was charged with 100.8 g of hexafluoropropylene dimer (perfluorohexene D-1 : 94%; D-2 6%), 82.8 g of isoicosyl alcohol having the average molecular weight of 298 and 300 mL of methylethyl ketone.
While the mixture was stirred at room temperature, 29.3 g of triethylamine was added dropwise.
After stirring for 2 days, the reaction mixture was washed with a 5% aqueous HCk solution, A 10% NaHCO3 solution and saturated aqueous NaCQ solution, dried over anhydrous magnesium sulfate and filtered. The solvent in the filtrate was distilled off under reduced pressure, giving 119.5 g of a brown oily compound.
Example 48 A 50-mL flask was charged with 20.0 g of isopalmityl alcohol having an average molecular weight of 249. While the alcohol was stirred at room temperature, 20 g of hexafluoroacetone was slowly blown into the flask. In two hours, unreacted gas was distilled off under reduced pressure, giving 33.1 g of a yellow oily compound.
Example 49 In a 4-necked flask, 59.1 g of 1,6-hexanediol was dissolved in 600 cc of CH3CN and K2C03 was added. Then 300 g of hexafluoropropylene dimer (perfluorohexene D-1 94%; D-2 : 6%) was dropwise added at 5-10 C and stirred for 18 hours. After completion of the reaction, the reaction mixture was filtered and washed with water five times.
The organic layer was separated, dried over anhydrous magnesium sulfate and filtered, giving 461 g of an oily compound.
Example 50 In a 4-necked flask, 200 g of polypropylene glycol having an average molecular weight of 1055 was dissolved in 200 cc of CH2Ck2 and 0.03 mE of BF3OEt was added. Then 150 g of isoperfluorooctylpropoxy which had been heated and refluxed was dropwise added. After completion of the reaction, the reaction mixture was extracted with CH2CE2 and washed with saturated NaHCO3 and pure water. The organic layer was separated, dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 280 g of an oily compound.
Example 51 In a 4-necked flask, 60 g of the epoxy compound H(CF2CF2)3CH2OCH2CHCH2 and 163 g of polypropylene glycol having an average molecular weight of 1055 were dissolved in 200 cc of CH2C22, and 0.3 mZ of BF3OEt was added dropwise with heating and refluxing. After completion of the reaction, the reaction mixture was extracted with CH2CQ2 and washed with saturated NaHCO3 and pure water.
The organic layer was separated, dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 120 g of an oily compound.
Example 52 A 20 mt 4-necked flask was charged with 10.75 g (50 mmol) of isomyristyl alcohol of the following formula (1), 11 g of chloroform and 8 drops of boron trifluoride ether complex.
The epoxy (26.3 g, 50 ml) of the following formula (2) was dropwise added at 65 C over a period of about 50 minutes and stirred with heating at about 65 C for 6 hours.
After completion of the reaction, the reaction mixture was washed with 30 m2 of chloroform and 100 m2 of a 5% aqueous NaCO3 solution, dried over anhydrous magnesium sulfate and filtered and the filtrate was concentrated, giving 28 g (yield 74%) of the objective compound.
(1) CH3CH(CH3)CH2CH2CH2CH2 CH3CH(CH3)CH2CH2 (2) CF3CF2(CF2CF2)3 5CH2CHCH2 Example 53 A 4-necked flask was charged with 100 g of polybuthylene glycol having an average molecular weight of 1358, 101 g of Et3N and 200 cc of MEK. While the mixture was stirred at a predetermined temperature, 80 g of hexafluoropropylene trimer (T-1/T-2=35/65) was added dropwise. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with a iN
aqueous HC2 solution and a saturated aqueous NaHCE
solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 115 g of an oily compound (T-1 origin/T-2 origin=35/65).
Example 54 A 4-necked flask was charged with 58 g of the epoxy compound H(CF2CF2)3CH2OCH2CHCH2 and 150 g of polybutylene glycol having an average molecular weight of 1358, the temperature was elevated and 0.3 mE of BF3OEt was added dropwise. After completion of the reaction, the reaction mixture was extracted with CH2CE2 and washed with saturated NaHCO3 and pure water. The organic layer was separated, dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 200 g of an oily compound.
Example 55 A 500-mL autoclave was charged with 73.1 g of isohexanol, 300 mL of dimethyl sulfoxide and 10 g of 85%
21.54459 KOH pellets. While the mixture was stirred at 60 C, tetrafluoroethylene was forced into the autoclave at a pressure of 5 kg/cm2G. After stirring for 20 hours, the reaction mixture was poured in water, extracted with chloroform, washed with a 5% aqueous HC2 solution and a 5%
NaHCO3 solution and dried over anhydrous magnesium sulfate. The solvent was distilled off under reduced pressure, giving 80.8 g (yield: 88%) of the objective compound.
Example 56 A 500-mL autoclave was charged with 100 g of isomyristyl alcohol, 300 mL of dimethyl sulfoxide and 10 g of 85% KOH pellets. While the mixture was stirred at 60 C, tetrafluoroethylene was forced into the autoclave at a pressure of 5 kg/cm2G. After stirring for 20 hours, the reaction mixture was poured in water and extracted with chloroform and washed with 5% HCE and 5% NaHCO3 and dried over anhydrous magnesium sulfate and the solvent was distilled off under reduced pressure, giving 120.3 g (yield: 82%) of the objective compound.
Example 57 A 500-mL autoclave was charged with 100 g of isoicosyl alcohol, 300 mL of dimethyl sulfoxide and 10 g of 85% KOH pellets. While the mixture was stirred at 60 C, tetrafluoroethylene was forced into the autoclave at a pressure of 5 kg/cm2 G. After stirring for 20 hours, the reaction mixture was poured in water and extracted with chloroform and washed with 5% HCt and 5% NaHCO3 and dried over anhydrous magnesium sulfate and the solvent was distilled off under reduced pressure, giving 113.5 g (yield: 85.96%) of the objective compound.
[Physical properties of the compounds]
Table 2 shows structural formulas and physical properties of the compounds obtained in Examples 13-53.
Table 2 xampl Structural formula Appearance No. Specific gravity Viscosity (40 C) Volume resistivit Pour point 13 (C F3 ) 2 C F C F3 Yellow oil C=C 1. 2242 (CF3 2 CF 0(CH2 ) 17CH3 1 1. 7 c s t 5.65x105 S2cm 0~-10 C
14 (C F3 ) 2 CF C F3 Yellow oil C= C ~-CH2 C(CH3) 3 1. 1928 (CF3 ) 2 CF OCH2 CHCH2 C H 2 CH (CH3 ) 3 0 . Oc s t ( 1.99x1010Q em C H( C H3 ) C H2 C (C H3 ) 3 -30--20 C
15 (C F3 2 C F C F3 Yellow oil \ /
C=C 1. 2435 (CF3 ) 2 CF 0CH2 CHCH2 CH2 CH (CH3 ) - I 32. 9 c s t I CH2 C(CH3 ) 3 1.50x1010S2cm CH (CH3 ) CH2 C (CH3 ) 3 -30 C
SAME, AND REFRIGERATOR OIL AND MAGNETIC RECORDING MEDIUM
LUBRICANT
FIELD OF THE INVENTION
The present invention relates to a novel compound which is usable generally as a lubricant and a process for preparing the compound, and more particularly to a fluorinated hydrocarbon compound containing an oxygen or sulfur atom in its molecule and useful as a refrigerating machine oil or as a lubricant for magnetic recording media.
The invention also concerns with the use of said fluorinated hydrocarbon compound, and more particularly with a refrigerating machine oil and a lubricant for magnetic recording media.
The term "refrigerating machine" used herein includes heat pumps.
BACKGROUND ART
Refrigerating machine oil Heretofore known as refrigerating machine oils are mineral oils such as paraffinic oils, naphthenic oils and the like and synthetic oils such as alkylbenzene oils, ester oils and the like. These oils are used chiefly for refrigerating machines which employ trichlorofluoromethane (R-11), dichlorodifluoromethane (R-12) or the like as a refrigerant. In recent years, however, it has been suggested that chlorine-containing fully halogenated hydrocarbons such as R-11 or R-12 released into the atmosphere would deplete the stratospheric ozone layer, thereby inflicting a serious adverse influence on the ecosystem including humans on earth. Consequently an international agreement calls for the restriction of consumption and production of specific flons such as R-11 and R-12.
It has been proposed to use CH2FCF3 (R-134a) or like hydrogen-containing fluorinated hydrocarbons as a refrigerant substituting for R-11 or R-12. The proposed hydrocarbons are unlikely to deplete the ozone layer but poorly compatible with conventional refrigerator oils.
Because of this defect, when the hydrogen-containing fluorinated hydrocarbon is used as a refrigerant in a refrigerator together with a conventional refrigerator oil, the refrigerator is made inoperative in a short time due to the lowered durability of a compressor, and the refrigerator capacity and coefficient of performance are significantly decreased.
In view of said problem, fluorine-containing oils may 21.54453 be used as a refrigerator oil since the oils are considered highly compatible with hydrogen-containing fluorinated hydrocarbons. These compounds are commercially available under the trade names "Fomblin"
(product of Montefluos Co., Ltd.), "Krytox" (product of E.I. du Pont de Nemours & Co., Inc.), "Demnam" (product of Daikin Industries Ltd.), etc. The compounds have repeating units of the following formulas as the main structure -( C F C F 2 - 0) -( C F 2 C F 2 C F 2 - 0) --( C'F C F 2 - 0) n -( C F 2 - 0) ( wherein n and m are each an integer of 1 or more.
However, these known fluorine-containing oils are not necessarily fully compatible with refrigerants. This is presumably because these fluorine-containing oils contain little or no hydrogen in the structure. Further it is difficult to use these fluorine-containing oils for commercial purposes since the monomers corresponding to said repeating units in the structure are expensive.
When said hydrogen-containing fluorinated hydrocarbon 2;L54452 is used as a refrigerant, fluorine- and hydrogen-containing oils are effectively used as a refrigerator oil in order to improve the compatibility between the refrigerant and refrigerator oil. Consequently the development of an expedient process for producing the fluorine- and hydrogen-containing oil is thought important to realize their use.
Fluorine- and hydrogen-containing oils are disclosed in Japanese Unexamined Patent Publications No. 205491/1991 and No.7798/1991, etc. The disclosed oils, however, have drawbacks. For example, the oils contain, as the basic unit, a compound having a perfluoropolyether bond and the monomer used as the starting material is expensive.
Moreover, because the fluorine-containing moiety of the monomer is basically COF-terminated, the reaction product of the monomer with a hydrocarbon compound is an ester and susceptible to hydrolysis. On the other hand, when a compound other than an ester is prepared, it is necessary to transform the end group -COF of the fluorine-containing compound to -CH2OH, for example, by reduction reaction.
Consequently, the reaction requires a multi-step procedure. Since the refrigerator oil thus prepared is expensive, it may be difficult to realize the commercial use of the refrigerator oil. The polyester-based compounds disclosed in Japanese Unexamined Patent ~~~463 Publications No. 128991/1991 and No. 179091/1991, etc. are reportedly highly compatible with R-134a, but are significantly hygroscopic and prone to hydrolysis or like decomposition because of the ester group present in the compound, posing a problem of durability.
Lubricant for magnetic recording media To improve the travelling stability and the durability of magnetic recording mediaõ a method has been proposed which is to incorporate a lubricant into a magnetic layer or to coat a thin magnetic layer with a lubricant by coating methods such as dipping or spin coating. For example, the fluorine-containing polyether and the like described in Japanese Unexamined Patent Publication No.113130/1986 are known as such lubricant.
In preparing a coating composition using said fluorine-containing polyether, the polyether is not fully dispersed in a common hydrocarbon-based organic solvent.
Consequently the lubricant is readily removed from the coated magnetic layer by sliding contact of the recording media with the magnetic head, thereby making the magnetic recording media unsatisfactory in the abrasion resistance and durability.
Some fluorine-containing solvents are capable of fully dissolving fluorine-containing polyethers. Yet common solvents such as trichlorotrifluoroethane can no longer be used because of the recent problem of ozone layer depletion. Other fluorine-containing solvents (such as C6F14) considered free of ozone layer depletion problem are expensive although able to dissolve conventional fluorine-containing polyethers. Further these solvents reportedly contribute to global warming and thus their use requires great care.
OBJECTS OF THE INVENTION
It is an object of the present invention to provide a novel compound which is advantageous in the high compatibility with hydrogen-containing halogenated hydrocarbons and in the good stability, the compound being useful as an oil in a refrigerating machine using a hydrogen-containing halogenated hydrocarbon as a refrigerant, and a process for preparing the compound.
It is another object of the invention to provide a novel compound which is soluble in common organic solvents and which is useful as a lubricant for magnetic recording media, and a process for preparing the compound.
It is a further object of the invention to provide a refrigerating machine oil and a lubricant for magnetic recording media for which said novel compound is used.
DISCLOSURE OF THE INVENTION
The novel compounds of the present invention are the fluorinated hydrocarbon compounds represented by the formulas (I) to (V) (the symbols which represent the substituents and values in the formulas are described later in each paragraph).
Formula (I) Rl R2 C = C
R X R
Formula (II) (R5 0)dR6 Formula (III) (Rl0OCH2)nR12(CH2OR11)m Formula (IV) R 1 6 0 ( C m H 2 m - 1 0 ) n ( C m H 2m_1 0) n- R 19 ~ R 17 ~ R 18 Formula (V) R160 (CH2 CHCH2 0) n L (CH2 CHCH2 0) R19 The compounds of the present invention will be described below, respectively on their structures and ~~~~45-3 processes for preparing them.
Present compound of the formula (I) 12, and R3 R , R in the formula (I) are each a fluorine atom, a partly or fully fluorinated, straight- or branched-chain alkyl or alkenyl group having 1 to 30 carbon atoms, preferably 1 to 10 carbon atoms, more preferably 1 to 5 carbon atoms (which may be partly halogenated with a halogen other than a fluorine).
The term "partly or fully fluorinated" used herein refers to substituents with a structure wherein the hydrogen atoms of the alkyl or alkenyl group are partly or all substituted by a fluorine atom or atoms. The term "which may be partly halogenated with a halogen other than a fluorine" is used to include substituents with a structure wherein the remaining hydrogen atom or atoms of the partly fluorinated alkyl or alkenyl group are partly or all halogenated with a halogen atom or atoms other than a fluorine atom.
Examples of substituents represented by R1, R2 and R3 are straight- or branched-chain fluoroalkyl groups having a saturated structure, straight- or branched-chain fluoroalkenyl groups having an unsaturated structure, etc.
Among the compounds of the formula (I) (which may be hereinafter referred to as "compound (I)"), the compounds containing, as the substituents of R, R and R, a fluoroalkyl or fluoroalkenyl group having a fluorine/carbon atomic ratio of at least 0.6, preferably at least 1, more preferably at least 1.5 are suitable for use as a refrigerating machine oil and as a lubricant for magnetic recording media.
Specific examples of substituents represented by R1 R2 and R3 are given below. These substituents are preferred in that starting materials are easily available in commercial manufacture. However, the invention is not limited to them.
F-CF3(CF2)n- (n = integer of 0 - 2) (CF3)2CF(CF2)m- (m = integer of 0 - 2) R4 in the formula (I) is a straight- or branched-chain alkyl or alkenyl group having 1 to 30 carbon atoms, preferably 5 to 25 carbon atoms, more preferably 10 to 20 carbon atoms (which may be partly halogenated with a halogen) or a polyether group having 2 to 500 carbon atoms, preferably 10 to 300 carbon atoms, more preferably 20 to 200 carbon atoms (which may be partly halogenated).
The term "which may be partly halogenated" is used herein to include substituents with a structure wherein the hydrogen atoms of the alkyl, alkenyl or polyether group are partly substituted by halogen atoms. The substituents represented by R4 include those with a structure wherein the hydrogen atoms of the alkyl, alkenyl or polyether group are partly substituted by a substituent(s) other than a halogen atom. Examples of other substituents than halogen atoms are hydroxyl, thiol, alkoxy, nitrile, nitro, ether, thioether, ester, carbonyl, sulfonyl, sulfinyl, carboxyl, carboxylate, amino, thiocarbamate, amide, imide, phosphine, phosphorous ester, etc.
A polyalkylene glycol having the end of its molecule modified with an alkoxy group can be used as the starting material (precursor) useful for forming the polyether group (polyalkylene glycol group) as the substituent of R4. Suitable polyalkylene glycols for use as the starting material are those having a kinematic viscosity at 40 C of 1 to 500 cst, preferably 3 to 350 cst, more preferably 5 to 200 cst.
Specific examples of substituents represented by R4 are given below. These groups are preferred in that starting materials are easily available in commercial manufacture. However, the present invention is not limited to them.
C n H 2n+1 (n = integer of 10 - 30) C m H 2m-1 (m = integer of 10 - 30) C h H 2h-3 (h = integer of 10 - 30) C H 3 ( O C H 2 C H 2 )~- (! = integer of 1 - 100) C H 3 ( O C H 2 C H) k (k = integer of 1- 100) C H 3 ( 0 C H 2 C H (j = integer of 1- 100) X in the formula (I) is an oxygen atom or a sulfur atom.
Process for preparing the compound (I) The compound (I) of the present invention can be prepared by various processes, typically by the reaction represented by the following reaction formula.
Reaction formula (A) C= C + H X R ~ C= C + H F
R 3 F R 4\4 X R (VI) (VII) ( I ) wherein R1, R2, R3, R4 and X have the same meaning as in the formula (I) and are as defined above for the formula (1).
The starting compound (VI) can be selected according to a combination of substituents represented by R1, R2 and R3 in the contemplated compound (I). Specific examples 2t5 are shown below. These examples are easily available and thus preferred and do not limit the invention.
CF3CF=CF2 (hexafluoropropene) (CF3)2CFCF=CFCF3 (hexafluoropropene dimer, D-1) (CF3)2C=CFCF2CF3 (hexafluoropropene dimer, D-2) (CF3)2CFCF=C(CF3)CF2CF2CF3 (hexafluoropropene trimer, T-1) ((CF3)2CF)2C=CFCF3 (hexafluoropropene trimer, T-1) The starting compound (VII) can be selected according to a combination of substituents represented by R4 and X
in the contemplated compound (I). Specific examples are given below. These examples are easily available and thus preferred. The invention, however, is not limited to the examples.
Straight- or branched-chain higher alcohols n-C10-20H21-410H
i-C10-20H21-410H etc.
(These examples include pure products of specific one species and mixtures of compounds which differ from each other in the number of carbon atoms.) Straight- or branched-chain higher alkenyl alcohols n-C10-20H19-390H
i-C10-20H19-390H
n-C10-20H17-370H
i-C10-20H17-370H etc.
(These examples include pure products of specific one species and mixtures of compounds which differ from each other in the number of carbon atoms.) Coconut alkyl alcohols Straight- or branched-chain higher thiols n-C10-20H21-41SH
i-C10-20H21-41SH etc.
(These examples include pure products of specific one species and mixtures of compounds which differ from each other in the number of carbon atoms.) (Terminus-modified) polyethylene glycol (Terminus-modified) polypropylene glycol (Terminus-modified) polybutylene glycol The reaction can be performed in the presence or the absence of a solvent. The amount of the solvent used is 0.1 to 100 times, preferably 0.5 to 10 times, more preferably 1 to 5 times, the total amount by volume of the starting compound (VI) and the starting compound (VII).
Examples of usable solvents are aprotic polar solvents such as methyl ethyl ketone, acetone, DMF, DMSO, NMP, sulfolane, diglyme, triglyme, ether, THF, chloroform, dichloromethane, etc.
In the reaction, a basic catalyst can be used as a catalyst or as a scavenger for removing HF produced as a by-product. The basic catalyst is used in an amount of 0.001 to 10 equivalents, preferably 0.01 to 5 equivalents, more preferably 0.1 to 2 equivalents, based on any one of the starting compounds (VI) and (VII). Examples of the basic catalyst are inorganic bases such as KOH, NaOH, K2C03, Na2CO3, etc. and organic bases such as triethylamine, tributylamine, etc.
The reaction temperature is -10 to 200 C, preferably 0 to 150 C, more preferably 0 to 100 C. The reaction pressure is 0 to 50 kg/cm2G, preferably 0 to 20 kg/cm2G, more preferably 0 to 10 kg/cm2G. The reaction time is 30 minutes to 100 hours, preferably 2 to 50 hours.
The ratio of the starting compound (VI) and the starting compound (VII) to be used in the reaction, namely a (VI)/(VII) equivalent ratio, is 0.01-20, preferably 0.5-10, more preferably 0.5-3.
In the reaction, the starting compounds can be simultaneously charged or can be supplied by adding dropwise one of the starting compounds to the other or by blowing one to the other.
There is no specific limitation on the method of treatment to be carried out after the reaction, i.e. the method for the recovery of the compound (I) from the reaction mixture. The compound can be purified by conventional methods. Stated more specifically, the reaction mixture is quenched in a large quantity of water and extracted with a water-immiscible solvent (such as CFC
113 (hereinafter S-3), dichloromethane, chloroform, etc.).
The extract is washed with an acid, an alkali, a saturated aqueous solution of sodium chloride or the like, and dried over anhydrous sodium sulfate or anhydrous magnesium sulfate. After filtration, the solvent is distilled off from the filtrate at reduced pressure, whereby the compound (I) can be recovered. When required, the obtained product can be purified by vacuum distillation, column chromatography or the like.
Present compound of the formula (II) The symbol d in the formula (II) is 1 or 2.
R5 in the formula (II) is a partly or fully fluorinated, straight- or branched-chain alkyl, alkenyl or alkoxyalkyl group having 1 to 50 carbon atoms, preferably 1 to 35 carbon atoms, more preferably 2 to 26 carbon atoms -162~.54~45a -(which may be partly halogenated with a halogen other than a fluorine and may have 1 to 3 OH groups in the structure) or a partly or fully fluorinated fluoropolyether group having 2 to 700 carbon atoms, preferably 3 to 800 carbon atoms, more preferably 5 to 150 carbon atoms (which may be partly halogenated with a halogen other than a fluorine, may have 1 to 3 unsaturated bonds in the structure and may include an ether bond or bonds in the side chain).
The term "partly or fully fluorinated" used herein refers to (i) substituents with a structure wherein the hydrogen atoms of the alkyl, alkenyl or alkoxyalkyl group are partly or all substituted by a fluorine atom or atoms, or (ii) a fluoropolyether group containing at least one fluorine atom in the molecule. The term "which may be partly halogenated with a halogen other than a fluorine"
used herein refers to (i) substituents with a structure wherein the remaining hydrogen atoms of the partly fluorinated alkyl, alkenyl or alkoxyalkyl group are partly or all substituted by a halogen atom or atoms other than a fluorine atom, or (ii) a fluoropolyether group containing at least one halogen atom other than a fluorine atom in the molecule, and the term "which may have 1 to 3 OH
groups in the structure" used herein refers to a structure wherein 1 to 3 hydrogen atoms are substituted by OH
groups. The term "which may have 1 to 3 unsaturated bonds in the structure" is used herein to include an unsaturated fluoropolyether group having 1 to 3 carbon-carbon double bonds and triple bonds in total per substituent in the structure as well as a saturated fluoropolyether group (not having a carbon-carbon double bond or triple bond).
The term "which may have an ether bond or bonds in the side chain" is used herein to include a fluoropolyether group having an ether bond or bonds in the side chain as well as one having an ether bond or bonds in the main chain.
Examples of substituents represented by R5 are straight- or branched-chain fluoroalkyl groups or hydroxyfluoroalkyl groups having a saturated structure, straight- or branched-chain fluoroalkenyl groups or hydroxyfluoroalkenyl groups having an unsaturated structure, etc.
Among the compounds of the formula (II), the compounds containing, as the substituent of R5, a fluoroalkyl, fluoroalkenyl, fluoroalkoxyalkyl or fluoropolyether group having a fluorine/carbon atomic ratio of at least 0.6, preferably at least 1, more preferably at least 1.5 are suitable for use as a refrigerating machine oil and as a lubricant for magnetic recording media.
Specific examples of substituents represented by R5 are shown below. These substituents are preferred in that starting materials are readily available in commercial manufacture. However, the present invention is not limited to them.
(CF3)2CF(CF2CF2)nCH2CH2OCH2CH(OH)CH2-(n = integer of 0 - 10) CF3CF2(CF2CF2)mCH2CH2OCH2CH(OH)CH2-(m = integer of 0 - 10) H(CF2CF2)QCH2CH2CH(OH)CH2- (Q = integer of 0 - 10) (CF3)2CF(CF2CF2)kCH2CH(OH)CH2-(k = integer of 0 - 10) CF3CF2(CF2CF2)jCH2CH(OH)CH2- (j = integer of 0 - 10) (CF3)2CF(CF2CF2)aCH2CH2- (a = integer of 0 - 10) CF3CF2(CF2CF2)bCH2CH2- (b = integer of 0 - 10) H(CF2CF2)CCH2- (c = integer of l- 10) CF3CF=CF-CF2=CFCF2-(CF3)2CHCF2-HOC(CF3)2- =
CQ(CF2CCQF)iCFHCCQF- (i = integer of 1 - 20) (CF3)2CFCFHCFCF3 (CF3)2CFCFCFHCF3 (CF3)2ICFHCF2CF3 (CF3)2CHCFCF2CF3 (CF3)2CFCFC(CF3)(H)CF2CF2CF3 (CF3)2CFCFHC(CF3)CF2CF2CF3 ((CF3)2CF)2CCFHCF3 ((CF3)2CF)2CHCFCF3 R7 (CF2CF2CF20)x(CFHCF2CF20)y(CH2CF2CF20)z~
(CC-~2CF2CF20)v(CCQFCF2CF20)w CFHCF2-wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, R$(CF(CF3)CF20)p(CF2CF2 0)q(CF2 O)r,R9 wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the same time, and R7 and R8 are each a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), R9 is a bifunctional alkyl group, bifunctional alkenyl group, bifunctional alkylether group, or bifunctional alkyl alcohol group having 1 to 5 carbon atoms (which may be partly or fully fluorinated).
1 ...
The fluoropolyether group represented by R5 can be formed using a fluoropolyether as the starting material (precursor) having, in the main chain structure, the corresponding perfluoropolyether, not fully fluorinated fluoropolyether, halogenated fluoropolyether partly substituted by other halogen atom or the like. Specific examples of fluoropolyethers usable as the starting material (manufacturers and trade names) are shown below.
These examples are desirable to use because they are commercial products and easily available. Yet the invention is not limited to them.
"Demnam" (product of Daikin Industries Ltd.) "Krytox" (product of E.I. du Pont de Nemours & Co., Inc.) "Fomblin Y" (product of Montefluos Co., Ltd.) "Fomblin Z" (product of Montefluos Co., Ltd.) "Fomblin K" (product of Montefluos Co., Ltd.) "Barierta" (product of NOK) Preferred fluoropolyethers useful as the starting material are those having a fluorine/carbon atomic ratio of at least 0.6, preferably at least 1, more preferably at least 1.5.
When d in the formula (II) is 1, R6 represents a monofunctional group, specifically a straight- or branched-chain alkyl group or alkenyl group having 1 to 30 carbon atoms, preferably 1 to 10 carbon atoms, more preferably 1 to 5 carbon atoms which may be partly halogenated or a polyether group having 2 to 500 carbon atoms, preferably 10 to 300 carbon atoms, more preferably 20 to 200 carbon atoms which may be partly halogenated.
The substituents represented by R6 include those with a structure wherein the group is substituted by a substituent other than a halogen atom. Examples of substituents other than a halogen atom are hydroxyl, thiol, alkoxy, nitrile, nitro-ether, thioether, ester, carbonyl, sulfonyl, sulfinyl, carboxyl, carboxylate, amino, thiocarbamate, amide, imide, phosphine, phosphorous ester, etc.
When d in the formula (II) is 1, a polyalkylene glycol with the end of its molecule modified with an alkoxy group can be used as the starting material (precursor) useful for forming the polyether group (polyalkyleneglycol group) as the substituent of R6.
Suitable polyalkylene glycols for use as the starting material are those having a kinematic viscosity at 40 C of 1 to 500 cst, preferably 3 to 350 cst, more preferably 5 to 200 cst.
Specific examples of monofunctional groups represented by R6 are given below. These groups are preferred in that starting materials are easily available in commercial manufacture. However, the present invention is not limited to them.
C n H 2n+1 (n = integer of 10 - 30) C a H 2m-1 - (~ = integer of 10 - 30) C h H 2h-3- (h = integer of 10 - 30) C B C9 H 21 - (1 = integer of 1- 10) C B ( C H 2 ) 7 C H= C H ( C H 2 8-C H 3 ( 0 C H 2 C H 2 k (k = integer of 1 100) C H 3 ( 0 C H 2 C H integer of 1 100) C H 3 ( 0 C H 2 C H i- ( i = integer of 1- 100) f H (0 C H C H 2 p- (p = integer of 1 - 100) ( H ( O C H C H 2 q-I H ( C F C F ) C F ( C F
2 2 2 r 3 2 (q = integer of 1 - 100 and r integer of 0 10) H (0 C H C H 2 S- (s = integer of 1 100) I
21,54453 When d in the formula (II) is 2, R6 represents a bifunctional group, specifically a straight- or branched-chain bifunctional alkyl group or bifunctional alkenyl group having 1 to 10 carbon atoms, or a bifunctional polyether group having 2 to 500 carbon atoms, preferably to 300 carbon atoms, more preferably 20 to 200 carbon atoms. The substituents represented by R6 include bifunctional groups with a structure wherein the hydrogen atoms are partly substituted by a halogen atom or atoms, 10 and bifunctional groups with a structure wherein the hydrogen atoms are partly substituted by other substituents than a halogen atom. Examples of substituents other than halogen atoms are hydroxyl, thiol, alkoxy, nitrile, nitro, ether, thioether, ester, carbonyl, sulfonyl, sulfinyl, carboxyl, carboxylate, amino, thiocarbamate, amide, imide, phosphine, phosphorous ester, etc.
When d in the formula (II) is 2, a polyalkylene glycol having the end of its molecule modified with an alkoxy group can be used as the starting material (precursor) useful for forming the bifunctional polyether group (bifunctional polyalkylene glycol group) as the substituent of R6. Suitable polyalkylene glycols for use as the starting material are those having a kinematic viscosity at 40 C of 1 to 500 cst, preferably 3 to 350 cst, more preferably 5 to 200 cst.
Specific examples of bifunctional groups represented by R6 are given below. These groups are preferred in that starting materials are easily available in commercial manufacture. However, the present invention is not limited to them.
-( C h H 2h) - (h = integer of 0 10) - C H 2 C H O ( C H C H 2 0) t C H C H 2 -I l I
(t = integer of 1 - 100) Process for preparing the compound (II) The compound (II) can be prepared by various processes.
For example, when R5 in the formula (II) is any of the substituents given below:
H C F 2 C F 2 - , H C C-0 F C F 2 -, H C F 2 C C.~ F-, C F 3 C F H C F 2 - , C F 3 C F= C F-, C F 2 = C F C F 2 -, C H 3 C F 2 -, ( C F 3 ) 2 C H C F 2 - , H 0 C( C F 3 2 21_54453 (( C F 3 2 C F) 2 i C F H C F 3 (( C F 3 2 C F) 2 C H i F C F 3 R7 ( C F 2 C F 2 C F 2 O) X ( C F H C F 2 C F 2 0) y~
L ( C H 2 C F 2 C F 2 O ) z ( C C.~ 2 C F 2 C F 2 O) v ( C Ci F C F 2 C F 2 O) W C F H C F Z -C C F 2 C C . ~ F ) i C F H C C.2 F-(i = integer of 1 - 20) ( C F 3 ) 2 C F C F H C F C F 3 , ( C F 3 ) 2 C F C F C F H C F 3, I
( C F 3 ) 2 i C C F H C F 2 C F 3 , ( C F 3 2 C H C F C F 2 C F 3 , I
C F 3 2 CFCFC ( C F 3 ) ( H) C F 2 C F 2 C F 3 , ( C F 3 2 C F C F H C ( C F 3 ) C F 2 C F 2 C F 3 I
wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, R7 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), or R 8 CF ( C F 3 ) C F 2 O) p ( C F 2 C F 2 O) q ( C F 2 0 ) r C F H C F 2 -wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the same time, R$ is a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), and d in the formula.(II) is 1 and R6 is any of the following substituents:
C n H 2n+1 -( n = 10 - 30) , C H 21 - (m = 10 - 30) , C h H 2h3- ( h = 10 - 30) , C B C9 H 21 -( t = integer of 1 10) C , E ( C H 2 ) 7 C H= C H ( C H 2 8-C H 3 ( 0 C H 2 C H 2 k -(k = integer of 1 - 100) , C H 3 ( 0 C H 2 C H integer of 1 - 100) C H 3 ( 0 C H 2 C H ) i- (i = integer of 1 - 100) , H O C H C H 2 ) p - (p = integer of 1 - 100) H 0 C H C H 2) q - (q = integer of 1- 100) or I
C H 2 ( C F 2 C F 2 r C F( C F 3 ) 2 _27_ H( 0 C H C H 2 ) s I
wherein s is an integer of 1 to 100, and r is an integer of 0 to 10, or d in the formula (II) is 2 and R6 represents a substituent - ( C h H 2h) - ( h = integer of 1 - 10) the corresponding compound (II) can be prepared typically by the reaction of reaction formula (B) or reaction formula (C) given below:
Reaction formula (B) (d=1 and R6 = monofunctional group) R 5 + R 6 O H -~ R 5 0 R S (+ H F) Do) (Ix) (II) Reaction formula (C) (d=2 and R6 = bifunctional group) 2 R 5 + H O R 6 0 H ~
(VII) (IX ) ( R 5 0 ) 2 R 6 ( + 2 H F) ( II ) The starting compound (VIII) represented by .
R5 includes, for example, fluoroolefins and fluoroketones as exemplified below C F 2 = C F 2 C C B F= C F 2 C F 3 C F= C F 2 C H 2 = C F 2 ( C F 3 2 C= C F 2 < C F 3 2 C 0 C Q ( C F 2 C C P F ) i C F= C C9 F
(i = integer of 1 - 20) (C F 3 2 C F C F C F C F3 ( C F 3 2 C= C F C F 2 C F 3 ( C F 3 ) 2 C F C F = C ( C F3 ) C F 2 C F 2 C F 3 ( ( C F 3 ) 2 C F ) 2 C= C F C F 3 ( C F 3 ) 2 C= C ( C F 2 C F 3 ) C F ( C F 3 ) 2 R 7 ( C F 2 C F 2 C F 2 0) X ( C F H C F 2 C F 2 0) y L (C HZ C F2 C F2 0) Z(C CE 2 C F2 C F2 0) C C . Q F C F 2 C F 2 0 ) W C F= C F 2 wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, and R7 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), or R8(CF(CF3)CF20)p(CF2CF20)q(CF20)r CF=CF3 wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the same time, R8 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), and R5 and R6 are as defined above.
The starting compound (VIII) can be selected according to the substituents represented by R5 in the contemplated compound (II). Numerous compounds can be specifically exemplified and specific examples include fluoroolefins and fluoroketones shown below. These compounds are preferred because they are easily available.
Yet the invention is not limited to them.
CF2=CF2 (tetrafluoroethyrene) CCQF=CF2 (chlorotrifluoroethyrene) CF3CF=CF2 (hexafluoropropene) CH2=CF2 (vinylidene fluoride) (CF3)2C=CF2 (octafluoroisobutene) (CF3)2C=0 (hexafluoroacetone) CQ(CF2CCQF)1-20CF=CCQF
(CF3)2CFCF=CFCF3 (hexafluoropropene dimer, D-1) (CF3)2C=CFCF2CF3 (hexafluoropropene dimer, D-2) (CF3)2CFCF=C(CF3)CF2CF2CF3 (hexafluoropropene trimer, T-1) ((CF3)2CF)2C=CFCF3 (hexafluoropropene trimer, T-2) C3F7 OCF=CF2 C3F7OCF(CF3)CF2OCF=CF2 C3F7 0(CF(CF3)CF20)2CF=CF2 The starting compound (IX) and the starting compound (IX') can be selected according to the substituent represented by R6 in the contemplated compound (II).
Typical examples are shown below:
Compound (IX) Higher (branched-chain) alcohols n-C10-20H21-410H
i-C10-20H21-410H etc.
(The examples include pure products of specific single species and mixtures of compounds which differ in the number of carbon atoms.) Higher (branched-chain) alkenyl alcohols n-C10-20H19-390H
i-C10-20H19-390H
n-C10-20H17-370H
i-C10-20H17-370H etc.
(The examples include pure products of specific single species and mixtures of compounds which differ in the number of carbon atoms.) Coconut alkyl alcohols CQ(CH2)7CH=CH(CH2)8OH etc.
Compound (IX') (Terminus-modified) polyethylene glycol (Terminus-modified) polypropylene glycol (Terminus-modified) polybutylene glycol H 0 C H C H 2 0 H (p = integer of 1- 100) I
C H Z C
I
C H 2 ( C F 2 C F 2 ) r C F C F 3 ) 2 (q = integer of 1 - 100, r integer of 1- 10) H( 0 C H C H 2 0 H (s = integer of 1 - 100) I
H 0 ( C s H 12) 0 H
These reactions can be conducted in the presence or the absence of a solvent. The amount of the solvent used is 0.1 to 100 times, preferably 0.5 to 10 times, more preferably 1 to 5 times, the total amount by volume of the starting compound (VIII) and the starting compound (IX) or the starting compound (IX'). Examples of usable solvents are aprotic polar solvents such as methyl ethyl ketone, acetone, DMF, DMSO, NMP, sulfolane, diglyme, triglyme, ether, THF, chloroform, dichloromethane, etc.
In these reactions, a basic catalyst can be used as a catalyst or as a scavenger for removing HF produced as a by-product. The basic catalyst is used in an amount of 0.001 to 10 equivalents, preferably 0.01 to 5 equivalents, more preferably 0.1 to 2 equivalents, based on any one of the starting compounds (VIII), (IX) and (IX'). Examples of the basic catalyst are inorganic bases such as KOH, NaOH, K2C03, Na2CO3, etc. and organic bases such as triethylamine, tributylamine, etc.
The reaction temperature for said reactions is -10 to 200 C, preferably 0 to 150 C, more preferably 10 to 100 C.
The reaction pressure is 0 to 50 kg/cm2G
, preferably 0 to 20 kg/cm2G, more preferably 0 to 10 kg/cm2G. The reaction time is 30 minutes to 100 hours, preferably 2 to 50 hours.
The ratio of the starting compound (VIII) and the starting compound (IX) or the starting compound (IX') to be used in the reactions, namely a (VIII)/(IX) equivalent ratio or (VIII)/(IX') equivalent ratio, is 0.01-20, preferably 0.5-10, more preferably 0.5-3.
In said reactions, the starting compounds can be simultaneously charged or can be supplied by adding dropwise one of the starting compounds to the other or by blowing one to the other. Yet the invention is not limited in this respect.
There is no specific limitation on the treatment method to be conducted after the reaction, namely the method for the recovery of the compound (II) from the reaction mixture. The compound can be purified by conventional methods. Stated more specifically, the reaction mixture is quenched in a large quantity of water and extracted with a water-immiscible solvent (such as S-3, dichloromethane, chloroform, etc.). The extract is washed with an acid, an alkali, a saturated aqueous solution of sodium chloride or the like, and dried over anhydrous sodium sulfate or anhydrous magnesium sulfate.
After filtration, the solvent is distilled off at reduced pressure from the filtrate, whereby the compound (II) is recovered. When required, the obtained product can be purified by vacuum distillation, column chromatography or the like.
For example, when R5 in the formula (II) is as defined above, d in the formula (II) is 1, and R6 is any of the following substituents:
( C F 3 ) 2 C F ( C F 2 C F 2 ) n C H 2 C H 2 O C H 2 C H ( 0 H) C H 2 -( n = integer of 0 - 10) C F 3 C F 2 ( C F 2 C F 2 ) m C H 2 C H 2 0 C H 2 C H
L (O H) C H2 -(m = integer of 0 10) , H( C F 2 C F 2 C H 2 C H 2 C H ( 0 H) C H 2 -( l = integer of 0 10) ( C F 3 ) 2 C F C F 2 C F 2 ) k C H 2 C H ( 0 H) (k = integer of 0 - 10) C F 3 C F 2 ( C F 2 C F 2 ) j C H 2 C H ( 0 H) C H 3 -( j = integer of 0 - 10) ( C F 3 ) 2 C F ( C F 2 C F 2 ) a C H 2 C H 2 -(a = integer of 0 - 10) C F 3 C F 2 ( C F Z C F2 ) b C H 2 C H 2 -(b = integer of 0 - 10) or H C F 2 C F 2 ) c C H 2 - (c = integer of I - 10) or , or when d in the formula (II) is 2, and R 6 represents the following substituent:
- C H 2 C H O ( C H C H Z O) t C H C H 2 -I I L
wherein t is an integer of 1 to 100, the corresponding compound (II) can be prepared typically by the reaction represented by the reaction formula (D) or (E) shown below.
Reaction formula (Dh (d=1 and R6 = monofunctional group) R5 CH2 CHCH2 + R 6 OH -~ R5 ORs A
[X) [IX) (II) Reaction formula (E) (d=2 and R6 = bifunctional group) 2 R 5 O H + C H 2 C H O R 6 '- C H C H 3 -->
O \ 0 { X I ) ( X II ) < R 5 0) 2 R s ( II ) In the reaction formulas, R5 represents the following substituents (C F3 ) 2 C F (CF2 C. F2 ) a CH2 CH2 -(a = integer of 0 - 10) C H 3 C F 2 ( C F Z C F 2 b C H 2 C H 2 (b = integer of 0 - 10) H ( C F 2 C F 2 C H 2 (c = integer of 1- 10) R represents the following substituents ( C F 3 2 C F ( C F 2 C F Z ) n C H Z C H 2 O-(n = integer of 0 - 10) C H 3 C F Z ( C F Z C F 2 ) m C H 2 C H Z O-(m = integer of 0 - 10) H (C F 2 C F 2 1 C H 2 - (t = integer of 0 - 10) ( C F 3 ) 2 C F( C F 2 C F 2 k (k = integer of 0 - 10) C F 3 C F 2 C F 2 C F 2 ( j = integer of 0 - 10) 2~.5~453 is as defined above, and R6 represents -( C H C H 2 0) t -( t = integer of 0 - 100) I
The starting compound (IX) is defined as above.
Specific examples of the starting compound (X) are shown below. These compounds are preferred because of their ready availability and do not limit the invention.
( C F 3 2 C F ( C F 2 C F 2 ) n C H 2 C H 2 0 C H2 (n = integer of 0 - 10) C H 3 C F 2 ( C F 2 C F 2 ) m C H 2 C H 2 O C H Z
(m = integer of 0 - 10) H ( C F 2 C F 2 )1 C H 2 C H 2 C H C H 2 (t = integer of 0 - 10) ( C F 3 ) 2 C F ( C F 2 C F 2 ) k C H 2 C H C H 2 (k = integer of 0 - 10) C r 3 C F 2 ( C F 2 C F 2 ) i C H 2 C H C HZ
O = integer of 0 - 10) Specific examples of the starting compound (XI) are shown below. These-compounds are preferred because of their ready availability but do not limit the invention.
( C F 3 ) 2 C F ( C F 2 C F 2 ) a C H 2 C H Z O H
(a = integer of 0 - 10) C H 3 C F Z ( C F 2 C F 2 ) b C H 2 C H 2 O H
(b = integer of 0 - 10) H (C F 2 C F 2 ) c C H 2 0 H (c = integer of 1- 10) Specific examples of the starting compound (XII) include CH2 CHO- (CH CH2 O) t-CHCHZ
~ / I \ f wherein t is an integer of 0 to 100. These compounds are preferred because of their ready availability but do not limit the invention.
These reactions can be conducted in the presence or the absence of a solvent. The amount of the solvent used is 0.1 to 100 times, preferably 0.5 to 10 times, more preferably 1 to 5 times, the total amount by volume of the starting compound (X) and the starting compound (IX) or the starting compound (XI) and the starting compound (XII). Examples of usable solvents are aprotic polar solvents such as methyl ethyl ketone, acetone, DMF, DMSO, NMP, sulfolane, diglyme, triglyme, ether, THF, chloroform, dichloromethane, etc.
In these reactions, a Lewis acid catalyst can be used as a catalyst. The Lewis acid catalyst is used in an amount of 0.001 to 10 equivalents, preferably 0.01 to 5 equivalents, more preferably 0.1 to 2 equivalents, based on the total amount of the starting compounds used.
Specific examples of Lewis acid catalysts are boron trifluoride, adducts of boron trifluoride with ether, etc.
The reaction temperature for these reactions is -10 to 200 C, preferably 0 to 150 C, more preferably 10 to 100 C. The reaction pressure is 0 to 10 kg/cm2G, preferably 0 to 5 kg/cm2G, more preferably 0 to 2 kg/cm2G.
The reaction time is 30 minutes to 100 hours, preferably 2 to 50 hours.
The ratio of the starting compound (X) and the starting compound (IX) to be used or the ratio of the starting compound (XI) and the starting compound (XII) to be used, namely a (X)/(IX) equivalent ratio, or (XI)/(XII) equivalent ratio, is 0.01-20, preferably 0.5-10, more preferably 0.5-3.
In these reactions, the starting compounds can be simultaneously charged or can be supplied by adding dropwise one of the starting compounds to the other or by blowing one to the other. Yet the invention is not limited in this respect.
There is no specific limitation on the treatment method to be conducted after the reaction, namely the method for the recovery of the compound (II) from the reaction mixture. The compound can be purified by conventional methods. Stated more specifically, the reaction mixture is quenched in a large quantity of water and extracted with a water-immiscible solvent (such as S-3, dichloromethane, chloroform, etc.). The extract is washed with an acid, an alkali, a saturated aqueous solution of sodium chloride or the like, and dried over anhydrous sodium sulfate, or anhydrous magnesium sulfate.
After filtration, the solvent is distilled off at reduced pressure from the filtrate, whereby the compound (II) is recovered. When required, the obtained product can be purified by vacuum distillation, column chromatography or the like.
Present compound of the formula (III) The symbol n in the formula (III) is an integer of 0 to 2, m is an integer of 1 to 4, and 15 n + m<_ 4 R10 in the formula (III) is a hydrogen atom, a partly or fully fluorinated, straight- or branched-chain alkyl, alkenyl or alkoxyalkyl group having 1 to 50 carbon atoms, preferably 1 to 35 carbon atoms, more preferably 2 to 26 carbon atoms (which may be partly halogenated with a halogen other than a fluorine and may have 1 to 3 OH
groups in the structure) or a partly or fully fluorinated fluoropolyether group having 2 to 700 carbon atoms, preferably 3 to 300 carbon atoms, more preferably 5 to 150 carbon atoms (which may be partly halogenated with a halogen other than a fluorine, may have 1 to 3 unsaturated bonds in the structure and may have an ether bond or bonds in the side chain).
The term "partly or fully fluorinated" used herein refers to (i) substituents with a structure wherein the hydrogen atoms of the alkyl, alkenyl or alkoxyalkyl group are partly or all substituted by a fluorine atom or atoms or (ii) a fluoropolyether group containing at least one fluorine atom in the structure. The term "which may be partly halogenated with a halogen other than a fluorine"
used herein refers to (i) substituents with a structure wherein the remaining hydrogen atoms of the partly fluorinated alkyl, alkenyl or alkoxyalkyl group are partly or all substituted by a halogen atom or atoms other than a fluorine atom, or (ii) a fluoropolyether group containing at least one halogen atom other than a fluorine atom in the structure, and the term "which may have 1 to 3 OH
groups in the structure" used herein refers to a structure wherein 1 to 3 hydrogen atoms are substituted by OH
groups. The term "which may have 1 to 3 unsaturated bonds in the structure" is used herein to include an unsaturated fluoropolyether group having 1 to 3 carbon-carbon double bonds and triple bonds in total per substituent in the structure as well as a saturated fluoropolyether group (not having a carbon-carbon double bond or triple bond).
The term "which may have an ether bond or bonds in the side chain" is used herein to include a fluoropolyether group having an ether bond or bonds in the side chain as well as one having an ether bond or bonds in the main chain.
Examples of substituents represented by R10 are straight- or branched-chain fluoroalkyl groups or hydroxyfluoroalkyl groups having a saturated structure, straight- or branched-chain fluoroalkenyl groups or hydroxyfluoroalkenyl groups having an unsaturated 215~4~~
structure, etc.
Among the compounds of the formula (III), the compounds having as the substituent of R10 a fluoroalkyl group, fluoroalkenyl group, fluoroalkoxyalkyl group or fluoropolyether group having a fluorine/carbon atomic ratio of at least 0.6, preferably at least 1, more preferably at least 1.5 are suitable for use as a refrigerating machine oil and as a lubricant for magnetic recording media.
Specific examples of substituents represented by R10 are shown below. They are desirable because they are easily available in commercial manufacture, but do not limit the present invention.
H-CF3CF=CF-CF2=CFCF2-(CF3)2CHCF2-HOC(CF3)2-CQ(CF2CCQF)iCFHCCQF- (i = integer of 1 20) (CF3)2CFCFHCFCF3 (CF3)2CFCFCFHCF3 (CF3)2CCFHCF2CF3 (CF3)2CHCFCF2CF3 (CF3)2CFCFC(CF3)(H)CF2CF2CF3 (CF3)2CFCFHC(CF3)CF2CF2CF3 ((CF3)2CF)2CCFHCF3 ((CF3)2CF)2CHCFCF3 Process for preparing the compound (III) The compound (III) can be prepared by various processes, typically by a 2-step reaction represented by the following reaction formula (F).
Reaction formula (F) First reaction (H O C H2 ) n+m R12 + mR11-~
( X III ) ( X IV ) (H 0 C H R 12 C H 0 R11) (+mH F) ( X V ) 21.5,445-3 Second reaction (HOCH2)nR12(CH2OR11)m + nR10' ~
(XIII) (XVI) (R100CH2)nR12(CH2OR11)m (+ nHF) (III) In the formula (F), n is an integer of 0 to 2, m is an integer of 1 to 4 and 1 5 n+ m<_ 4.
R10~ R11 and R12 are as defined above.
l The starting compound (XIV) represented by R11 can be selected according to the substituents represented by R11 in the contemplated compound (III), and the starting , compound (XVI) represented by R1 can be selected according to the substituents represented by R10 in the contemplated compound (III). Specific examples include fluoroolefins and fluoroketones as exemplified below.
They are preferred in view of their ready availability but do not limit the invention.
CF2=CF2 CCQF=CF2 CF3CF=CF2 CH2=CF2 (CF3)2C=CF2 (CF3)2C=O
CQ(CF2CCQF)iCF=CCQF (i = integer of 1 - 20) CF3CF=CF2 (CF3)2CFCF=CFCF3 (CF3)2C=CFCF2CF3 (CF3)2CFCF=C(CF3)CF2CF2CF3 ((CF3)2CF)2C=CFCF3(CF3)2C=C(CF2CF3)CF(CF3)2 R7 (CF2CF2CF20)x(CFHCF2CF20)y(CH2CF2CF20)z]
~(CC22CF2CF20)v(CCQFCF2CF20)wCF=CF2 wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, R7 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms which may be partly or fully fluorinated, or R8(CF(CF3)CF20)p(CF2CF20)q(CH2O)rCF=CF2 Z1r4453 wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the same time, and R8 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms which may be partly or fully fluorinated.
The starting compound (XIII) includes various compounds differing from each other in the values of m and n, such as so-called hindered alcohols. They are preferred in view of their ready availability but do not limit the invention. Specific examples of the compound (XIII) are given below.
(HOCH2)4C
(HOCH2)3CCH3 (HOCH2)3CCH2CH3 (HOCH2)2C(CH3)2 HOCH2C(CH3)3 etc.
Numerous compounds are available as starting compounds (XIV) and (XVI) as set forth hereinbefore.
Specific examples include fluoroolefins and fluoroketones given below. They are preferred in view of their ready availability but do not limit the invention.
CF2=CF2 (tetrafluoroethyrene) CCQF=CF2 (chlorotrifluoroethyrene) CF3CF=CF2 (hexafluoropropene) CH2=CF2 (vinylidene fluoride) (CF3)2C=CF2 (octafluoroisobutene) (CF3)2C=O (hexafluoroacetone) C1L(CF2CCILF)1-20CF=CCkF
(CF3)2CFCF=CFCF3 (hexafluoropropene dimer, D-1) (CF3)2C=CFCF2CF3 (hexafluoropropene dimer, D-2) (CF3)2CFCF=C(CF3)CF2CF2CF3 (hexafluoropropene trimer, T-1) ((CF3)2CF)2C=CFCF3 (hexafluoropropene trimer, T-2) C3F7 OCF=CF2 C3F7OCF(CF3)CF2OCF=CF2 C3F7 0(CF(CF3)CF20)8CF=CF2 When the ratio of the starting compounds (XIV) and (XIII) to be used in the first reaction, namely a (XIV)/(XIII) equivalent ratio, is less than 1, or when the reaction time is shortened to terminate the reaction before its complete cease, there can be obtained a compound (XV) wherein R10 in the formula (III) is a hydrogen atom.
The compound (III) wherein the substituent of R10 structurally differs from the substituent of R11 can be obtained using, as the starting compound (XVI) in the second reaction, a fluoroolefin structurally different from the starting compound (IV) in the first reaction.
The compound (III) wherein the substituent of R10 structurally differs from the substituent of R11 can be also obtained by terminating the reaction in the single step of the first reaction, namely by carrying out only the first reaction, to completely react the hydroxyl group of the starting compound (XIII), or by indistinguishably conducting the first and second reactions using the same fluoroolefin as the starting compound (XIV) in the first reaction and as the starting compound (XVI) in the second reaction to completely react the hydroxyl group of the starting compound (XIII).
In fact, it is difficult to carry out the reactions with complete distinction and the reaction product obtained as a mixture of compounds would pose no particular problem. The obtained compound (III) to be used as a refrigerating machine oil is preferably one having a high volume resistivity and a low hygroscopicity, more specifically having a hydroxyl value of 80 or less, preferably 50 or less, more preferably 30 or less.
The conditions of the first and second reactions can be basically the same. These reactions can be conducted in the presence or the absence of a solvent. The amount of the solvent used is 0.1 to 100 times, preferably 0.5 to times, more preferably 1 to 5 times, the total amount by volume of the starting compounds used. Examples of usable solvents are aprotic polar solvents such as methyl 10 ethyl ketone, acetone, DMF, DMSO, NMP, sulfolane, diglyme, triglyme, ether, THF, chloroform, dichloromethane, etc.
In these reactions, a basic catalyst can be used as a catalyst or as a scavenger for removing HF produced as a by-product. The basic catalyst is used in an amount of 0.001 to 10 equivalents, preferably 0.01 to 5 equivalents, more preferably 0.1 to 2 equivalents, based on any one of the starting compounds used. Examples of the basic catalyst are inorganic bases such as KOH, NaOH, K2C03, Na2C03, etc. and organic bases such as triethylamine, tributylamine, etc.
The reaction temperature for these reactions is -10 to 2000C, preferably 0 to 1500C, more preferably 10 to 1000C. The reaction pressure is 0 to 50 kg/cm2G, preferably 0 to 20 kg/cm2G, more preferably 0 to 10 -21.54453 kg/cm2G. The reaction time is 30 minutes to 100 hours, preferably 2 to 50 hours.
The ratios of the starting compounds to be used in these reactions, i.e. a (XIV)/(XIII) equivalent ratio and (XVI/XV) equivalent ratio, are each 0.01-20, preferably 0.5-10, more preferably 0.5-3.
When the compound (III) wherein the substituent of R10 is a hydrogen atom is prepared only by the first reaction, and when the compound (III) wherein the substituent of R10 structurally differs from the substituent of R11 is prepared by the first and second reactions, a (XIV)/(XIII) equivalent ratio is preferably 0.5 to 1. When the compound (III) wherein the substituent of R10 is structurally identical with the substituent of R11 is prepared, a (XIV)/(XIII) equivalent ratio is preferably 1 to 3, and it is desired that the reaction be completely terminated only by the first reaction.
In any of the reactions, the starting compounds can be simultaneously charged or can be supplied by adding dropwise one of the starting compounds to the other or by blowing one to the other. Yet the invention is not limited in this respect.
There is no specific limitation on the treatment method to be carried out after the reaction, i.e. on the method for the recovery of the compound (III) from the reaction mixture. The compound can be purified by conventional methods. Stated more specifically, the reaction mixture is quenched in a large quantity of water and extracted with a water-immiscible solvent (such as S-3, dichloromethane, chloroform, etc.). The extract is washed with an acid, an alkali, a saturated aqueous solution of sodium chloride or the like, and dried over anhydrous sodium sulfate or anhydrous magnesium sulfate.
After filtration, the solvent is distilled off from the filtrate at reduced pressure, whereby the compound (III) can be recovered. When required, the obtained product can be purified by vacuum distillation, column chromatography or the like.
Present compound of the formula (IV) The symbol m in the formula (IV) is an integer of 2 to 5, n and n' are each an integer of 1 to 30, and 1< n +
n' < 30.
R16 and R17 in the formula (IV) are each a hydrogen atom or a partly or fully fluorinated, straight- or branched-chain alkyl, alkenyl or alkoxyalkyl group having 1 to 50 carbon atoms, preferably 1 to 35 carbon atoms, more preferably 2 to 26 carbon atoms (which may be partly halogenated with a halogen other than a fluorine and may have 1 to 3 OH groups in the structure) or a partly or fully fluorinated fluoropolyether group having 2 to 700 carbon atoms, preferably 3 to 300 carbon atoms, more preferably 5 to 150 carbon atoms (which may be partly halogenated with a halogen other than a fluorine, may have 1 to 3 unsaturated bonds in the structure and may have an ether bond or bonds in the side chain).
The term "partly or fully fluorinated" used herein refers to (i) substituents with a structure wherein the hydrogen atoms of the alkyl, alkenyl or alkoxyalkyl group are partly or all substituted by a fluorine atom or atoms or (ii) a fluoropolyether group containing at least one fluorine atom in the structure. The term "which may be partly halogenated with a halogen other than a fluorine"
used herein refers to (i) substituents with a structure wherein the remaining hydrogen atom or atoms of the partly fluorinated alkyl, alkenyl or alkoxyalkyl group are partly or all substituted by a halogen atom or atoms other than a fluorine atom, or (ii) a fluoropolyether group containing at least one halogen atom other than a fluorine atom in the structure, and the term "which may have 1 to 3 unsaturated bonds in the structure" used herein refers to a structure wherein 1 to 3 hydrogen atoms are substituted by OH groups.
Examples of substituents represented by R16 and R17 are straight- or branched-chain fluoroalkyl groups or fluoroalkyl hydroxide groups having a saturated structure, 21.54453 straight- or branched-chain fluoroalkenyl groups or fluoroalkenyl hydroxide groups having an unsaturated structure, etc.
Among the compounds of the formula (IV), the compounds containing, as the substituents of R16 and R17, a fluoroalkyl group, a fluoroalkenyl group, a fluoroalkoxyalkyl group or a fluoropolyether group having a fluorine/carbon atomic ratio of at least 0.6, preferably at least 1, more preferably at least 1.5 are suitable for use as a refrigerating machine oil and as a lubricant for magnetic recording media.
Specific examples of substituents represented by R16 and R17 are given below. They are desirable because of their easy availability in commercial manufacture, and do not limit the present invention.
H-CF3CF=CF-CF2=CFCF2-(CF3)2CHCF2-HOC(CF3)2-C2(CF2CCQF)iCFHCC~F- (i = integer of 1- 20) (CF3 ) 2CFCFHCFCF3 (CF3 ) 2CFCFCFHCF3 (CF3)2iCFHCF2CF3 (CF3)2CHIFCF2CF3 ( CF3 ) 2CFCFC( CF3 ) (H )CF2CF2CF3 (CF3 )2CFCFHC(CF3 )CF2CF2CF3 ((CF3)2CF)2CCFHCF3 ((CF3)2CF)2CHCFCF3 R7(CF2CF2CF20)x(CFHCF2CF20)y(CH2CF2CF20)z (CCB2CF2CF20)v(CCkFCF2CF20)wCFHCF2-wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, and R7 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated) or R8(CF(CF3)CF20)p(CF2CF20)q(CF20)rCFHCF3-wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the.same time, and R8 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated).
The fluoropolyether group represen,ted by R16 or R17 can be formed, for example, using a fluoropolyether as the starting material (precursor) having, in the main chain structure, the corresponding perfluoropolyether, not fully fluorinated fluoropolyether or halogenated fluoropolyether partly substituted by a halogen atom or atoms other than a fluorine atom. Specific examples of fluoropolyethers usable as the starting material are shown below (manufacturers and trade names). These examples are desirable to use because they are commercial products and easily available. However, the invention is not limited to them.
"Demnam" (product of Daikin Industries Ltd.) "Krytox" (product of E.I. du Pont de Nemours & Co., Inc.) "Fomblin Y" (product of Montefluos Co., Ltd.) "Fomblin Z" (product of Montefluos Co., Ltd.) "Fomblin K" (product of Montefluos Co., Ltd.) "Barierta" (product of NOK Kluva Co., Ltd.) 21~4453 R19 and R18 represent the same groups as those of R16 and R17 except that a hydrogen atom is present in the latter group, but not in the former.
Process for preparing the compound (IV) The compound (IV) of the invention can be prepared by various processes, typically by a 4-step reaction represented by the following reaction formula (G).
Reaction formula (G) First reaction ->
H 0 ( C m H 2m-1 0) n+n" H + R 19 ( X Vd) ( X Vi ) H 0 C C m H 2m-1 0) n+n- R 19 C+ H F
I
(X1X) Second reaction H 0 ( C m H 2m-10 ) n+n" R 19 + n" R 18 f (XIX) (X X) H 0 ( C m H 2 m - 1 0 ) n ( C m H 2m-1 0) n- R 19 ( X X I ) ( + n - H F ) Third reaction HO ( C m H2m-10) n(Cm H2m-10) R19 , 0R1$
O H
( X X I ) + n R 17 -~ ' ( X X II ) H 0 (Cm H2m-10) n(Cm H2m-10) n-R19 O R 1 7 0 R ( X X III ) ( + n H F ) Fourth reaction H 0 ( C m H 2m-1 0) n ( C m H 2m-10 n- R 19 O
R17 ~ R1$
( X X III ) + R 16 ~
(X X Iv) ( i C m H2m-10) n(Cm H2m-10) n-R19 ( X X I ) ( + H F ) In the reaction formula (G), m is an integer of 2 to 5, n and n' are each an integer of 1 to 30, and 1:5 n + n' _ 30. R16, R17 R18 and R 19 are as defined above.
Given below are fluorolefins and fluoroketones useful as the starting compounds (XXIV), (XXII), (XX) and (XVIII) represented by R16', R17', R18' and R19,, respectively.
CF2=CF2 CCQF=CF2 CF3CF=CF2 CH2=CF2 (CF3)2C=CF2 (CF3)2C=0 CQ(CF2CCQF)iCF=CCQF (i = integer of 1 - 20) CF3CF=CF2 (CF3)2CFCF=CFCF3 (CF3)2C=CFCF2CF3 (CF3)2CFCF=C(CF3)CF2CF2CF3 ((CF3)2CF)2C=CFCF3 (CF3)2C=C(CF2CF3)CF(CF3)2 R7 (CF2CF2CF20)x(CFHCF2CF20)y(CH2CF2CF20)z--(CCQ2CF2CF20)v(CCQFCF2CF20)wCF=CF2 wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, and R7 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), or R8(CF(CF3)CF20)p(CF2CF20)q(CH2O)rCF=CF2 wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the same time, and R8 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated).
The starting compound (XVII) includes various compounds differing in the value of m, such as so-called polyglycerine. Specific examples include H 0 ( C H 2 C H C H 2 0) n+n" H
I
Numerous compounds are available as the starting compounds ( VIII), (XX), (XXII) and (XXIV) as exemplified hereinbefore. Their typical examples are shown below.
These fluoroolefins and fluoroketones are preferred in view of their ready availability but do not limit the invention.
CF2=CF2 (tetrafluoroethyrene) CCQF=CF2 (chlorotrifluoroethyrene) CF3CF=CF2 (hexafluoropropene) CH2=CF2 (vinylidene fluoride) (CF3)2C=CF2 (octafluoroisobutene) (CF3)2C=0 (hexafluoroacetone) CQ(CF2CCQF)1-20CF=CCQF
(CF3)2CFCF=CFCF3 (hexafluoropropene dimer, D-1) (CF3)2C=CFCF2CF3 (hexafluoropropene dimer, D-2) (CF3)2CFCF=C(CF3)CF2CF2CF3 (hexafluoropropene trimer, T-1) ((CF3)2CF)2C=CFCF3 (hexafluoropropene trimer, T-2) 215~~~~
C3F7OCF=CF2 C3F7 OCF(CF3)CF2OCF=CF2 C3F7 0(CF(CF3)CF20)2CF=CF2 When the ratios of the starting compounds to be used in the second and third reactions subsequent to the first reaction, namely a (XX)/(XIX) equivalent ratio and (XXI)/(XXII) equivalent ratio, are each less than 1, or when the reaction time is shortened to terminate the reaction before its complete cease, compounds (XXI) and (XXIII) can be prepared wherein R16, R17 and R18 of compound (IV) are each a hydrogen atom. When the reactions are carried out using different fluoroolefins as the starting compounds (XVIII), (XX), (XXII) and (XXIV), the compound (IV) can be prepared wherein the substituents of R16, R17 and R18 are structurally different from each other.
The compound (IV) wherein the substituents of R16 Rl7, R18 and R19 are structurally identical with each other can be prepared by indistinguishably performing each step in the reactions using the same fluoroolefin as the starting compounds (XVIII), (XX), (XXII) and (XXIV) to completely react the hydroxyl group of the starting compound (XVIII). In fact, difficulty is entailed in conducting the reactions in completely separated steps, and the reaction product obtained as a mixture of compounds would pose no particular problem. The obtained compound to be used as a refrigerating machine oil is preferably one having a high volume resistivity and a low hygroscopicity, more specifically having a hydroxyl value of 80 or less, preferably 50 or less, more preferably 30 or less.
The first, second, third and fourth reactions can be performed basically under the same conditions. These reactions can be performed in the presence or the absence of a solvent. The amount of the solvent used is 0.1 to 100 times, preferably 0.5 to 10 times, more preferably 1 to 5 times, the total amount by volume of the starting compounds used. Examples of usable solvents are aprotic polar solvents such as methyl ethyl ketone, acetone, DMF, DMSO, NMP, sulfolane, diglyme, triglyme, ether, THF, chloroform, dichloromethane, etc.
In these reactions, a basic catalyst can be used as a catalyst or as a scavenger for removing HF produced as a by-product. The basic catalyst is used in an amount of 0.001 to 10 equivalents, preferably 0.01 to 5 equivalents, more preferably 0.1 to 2 equivalents, based on any one of the starting compounds used. Examples of the basic catalyst are inorganic bases such as KOH, NaOH, K2C03, Na2C03, etc. and organic bases such as triethylamine, tributylamine, etc.
The reaction temperature for these,reactions is -10 to 2000C, preferably 0 to 1500C, more preferably 10 to 1000C. The reaction pressure is 0 to 50 kg/cm2G, preferably 0 to 20 kg/cm2G, more preferably 0 to 10 kg/cm 2 G. The reaction time is 30 minutes to 100 hours, preferably 2 to 50 hours.
The ratios of the compounds to be used as the starting materials in these reactions, namely a (XVIII)/(XVII) equivalent ratio, (XX)/(XIX) equivalent ratio, (XXII)/(XXI) equivalent ratio, and (XIV)/(XXIII) equivalent ratio, are each 0.01-20, preferably 0.5-10, more preferably 0.5-3. When the compound (III) is prepared wherein the substituents of R16, R17 and R18 are each a hydrogen atom, and when the compound (III) wherein the substituents of R16, R17 R18 and R19 structurally differ from each other is prepared by conducting the first, second, third and fourth reactions, a (XVIII)/(XVII) equivalent ratio, (XX)/(XIX) equivalent ratio, and (XXII)/(XXI) equivalent ratio are preferably each 0.5-1. When the compound (III) are prepared wherein the substituents of R16, R17 R18 and R19 are structurally identical with each other, a (XVIII)/(XVII) equivalent ratio, (XX)/(XIX) equivalent ratio, and (XXII)/(XXI) equivalent ratio are preferably each 1-3 and it is desired to completely terminate the reaction by effecting the first reaction alone. , In any case, the starting compounds can be simultaneously charged or can be supplied by adding dropwise one of the starting compounds to the other or by blowing one to the other. Yet the invention is not limited in this respect.
There is no specific limitation on the method for the recovery of the compound from the reaction mixture. The compound can be purified by conventional methods. Stated more specifically, the reaction mixture is quenched in a large quantity of water and extracted with a water-immiscible solvent (such as S-3, dichioromethane, chloroform, etc.). The extract is washed with an acid, an alkali, a saturated aqueous solution of sodium chloride or the like, and dried over anhydrous sodium sulfate or anhydrous magnesium sulfate. After filtration, the solvent is distilled off from the filtrate, whereby the compound (IV) can be recovered. When required, the obtained product can be purified by vacuum distillation, column chromatography or the like.
Present compound of the formula (V) and process for its preparation R16, R17 R18 and R19 in the formula (V) are as defined above for the formula (IV). That is, the compound (V) is the same as the compound (IV) except that in the compound (V), the basic skeleton of repeating units constituting the main chain is a polyglycerine structure represented by -< C H 2 C H C H 2 0) n-I
The compound (V) can be prepared in the same manner as the compound (IV) except that a polyglycerine having repeating units represented by - C C H 2 C H C H Z 0) n -O H
is used as the material for forming the main chain.
Use of present compounds The compounds of the invention are excellent as an oil (refrigerator oil) for refrigerating machines which use as a refrigerant a hydrogen-containing halogenated hydrocarbon. The hydrogen-containing halogenated hydrocarbons referred to herein are not specifically limited and include, for example, hydrogen-containing fluorinated hydrocarbon (HFC), hydrogen-containing chlorinated fluorinated hydrocarbon (HCFC), etc. They are used singly or in mixture with each other. The abbreviation HFC used herein stands for a chlorine-free hydrogen-containing fluorinated hydrocarbon.
Specific examples of HFC are given below.
CHF3 (HFC23) CH2F2 (HFC32) CH3F (HFC41) CHF2CF3 (HFC125) CHF2CHF2 (HFC134) CF3CH2F (HFC134a) CHF2CH2F (HFC143) CF3CH3 (HFC143a) CH2FCH2F (HFC152) CHF2CH3 (HFC152a) CH2FCH3 (HFC161) CHF2CF2CF3 (HFC227ca) CH2FCF2CF3 (HFC236cb) CH3CF2CF3 (HFC245cb) CH3CF2CHF2 (HFC254cb) CH3CH2CF3 (HFC263fb) CF3CHFCF3 (HFC227ea) The compounds of the present invention are suitable for use as an oil for refrigerating machines using, among the above refrigerant examples, HFC23, HFC32, HFC125, HFC134a, HFC143a, HFC152a, HFC227ca, HFC227ea, etc. HFC's can be used singly or in mixture. Exemplified below are mixtures of two or more of HFC's.
Mixtures of two HFC's HFC32/HFC134a HFC125/HFC134a HFC125/HFC143a Mixtures of three HFC's HFC32/HFC125/HFC134a HFC23/HFC32/HFC134a HFC125/HFC143a/HFC134a HFC32/HFC125/HFC143a Specific examples of HCFC's are shown below.
CHCQF2 (HCFC22) CHCQ2CF3 (HCFC123) CHCQFCCQF2 (HCFC123a) CHF2CCQ2F (HCFC123b) CHCQFCF3 (HCFC124) CHF2CCQF2 (HCFC124a) CHCQFCHF2 (HCFC133) CH2CQCF3 (HCFC133a) CCQF2CH2F (HCFC133b) CHCQ2CH2F (HCFC141a) CCQ2FCH3 (HCFC141b) CHF2CH2CQ (HCFC142) CHCQFCH2F (HCFC142a) CCQF2CH3 (HCFC142b) CHCQFCF2CF3 (HCFC226ca) CH2CQCF2CF3 (HCFC235cb) CH3CF2CCQCF2 (HCFC244cc) CH3CHCQCF3 (HCFC253db) CH3CH2CCQF2 (HCFC262fc) When HCFC22, HCFC124, HCFC123, HCFC141b, HCFC142b or HCFC235cb among said examples are used as a refrigerant in refrigerating machines, the compounds of the present invention are especially suitable for use in said machine.
HCFC's can be used singly or in mixture.
When a mixture of HFC and HCFC is used, the component proportions are not specifically limited and may be selected from a proportion range in which the refrigerating machine can exhibit its highest capability.
For use as a refrigerator oil, the compound of the invention may be mixed with conventional refrigerator oils which do not adversely affect the capability of the compound of the invention as the refrigerator oil. Use of such mixture can reduce the cost of refrigerator oils and renders the substrate more wettable. If mixed in suitable proportions, these oils immiscible with each other can be unexpectedly emulsified to form a markedly stable, homogeneous layer over a wide temperature range. In view of this advantage, the mixture can display the desirable capability of refrigerator oil when used in combination with a specific refrigerant. Examples of conventional refrigerator oils which can be used are mineral oils, such as paraffin oils, naphthene oils, etc., alkylbenzenes, polybutenes, a-olefin oligomers, polyalkylene glycols, diesters, polyol esters, phosphoric esters, esters of silicic acid, silicones, polyphenyl ethers, etc.
EFFECTS OF THE INVENTION
Because of high compatibility with hydrogen-containing halogenated hydrocarbons, the compound of the present invention is suitable for use as an oil for refrigerating machines using a hydrogen-containing halogenated hydrocarbon as a refrigerant. When employed in refrigerators together with a hydrogen-containing halogenated hydrocarbon (refrigerant), the compound of the invention is comparable or superior in the refrigerator capacity and coefficient of performance to conventional combinations of R-12 and mineral oil-based refrigerator oils.
Further the compound of the present invention shows a high durability, corrosion resistance and abrasion resistance as a lubricant for magnetic recording media.
Example Examples and Comparative Examples are given below to clarify the invention in further detail.
[Preparation of refrigerating machine oil (fluorine-containing oil)]
Example 1 (Perfluorononenylphenyl ether) A reactor was charged with 800 g (1.78 mol) of 6F
trimer, 139 g (1.48 mol) of phenol and 500 g of DMF
(dimethylformamide). A solution of 150 g (1.48 mol) of triethylamine in 100 g of DMF was added dropwise over a period of 30 minutes while the reaction mixture was kept at a temperature of 25 C or lower. After completion of the addition, the reaction was allowed to proceed at 25 C
for 2.5 hours.
After completion of the reaction, the resultant reaction mixture was added dropwise to a 1N diluted hydrochloric acid and subjected to liquid separation. The lower layer (oil layer) was washed with 500 ml of water three times and dried over magnesium sulfate overnight.
The crude product thus obtained was subjected to vacuum distillation to provide 550 g (yield: 71%) of the objective compound having a boiling point of 52.5-53.5 C/2 mmHg.
The compound thus obtained is represented by the following structural formula 1:
(CF3)2CF CF3 \ / C=C
(CF3)2CF \O
The structure of the compound was confirmed by 1H-NMR, 19F-NMR and GC-MS analyses.
The starting compound 6F trimer was synthesized by the method described in the literature "Nobuo Ishikawa, Akira Sekiya, Nippon Kagaku Kaishi, 1972, 2214".
Example 2 (p-Perfluorononenyloxybenzyl chloride) A reactor was charged with 150 g (0.29 mol) of perfluorononenylphenyl ether and 34.6 g (0.43 mol) of chloromethylmethyl ether. While the mixture was cooled to 15 C or lower, 18.3 g (0.23 mol) of fuming sulfuric acid (SO3 content: 30%) was added dropwise over a period of 30 minutes. After completion of the addition, the reaction was allowed to proceed at 15 C for 5 hours.
After completion of the reaction, the resultant reaction mixture was poured into water and the insoluble liquid was isolated. The crude product thus obtained was subjected to vacuum distillation to provide 117 g (yield:
71%) of the objective compound having a boiling point of 86.5-87.0 C/1.3 mmHg.
The compound thus obtained is represented by the following structural formula 2:
(CF3)2CF CF3 \ / C=C
(CF3)2CF \\b Q CH2C2 The structure of the compound was confirmed by 1H-NMR, 19F-NMR and GC-MS analyses.
Example 3 (Ethyl p-Derfluorononenyloxybenzylghosphonate) A reactor was charged with 10 g (17.5 mmol) of p-perfluorononenyloxybenzyl chloride and 3.5 g (21 mmol) of triethyl phosphate. The reaction was allowed to proceed with stirring at 150 C for 30 hours. The completion of the reaction was confirmed by peak disappearance of the starting compound in gas chromatography.
After completion of the reaction, the resultant reaction mixture was poured into water and the insoluble liquid was isolated to provide 9.9 g (yield: 84%) of the objective compound.
The compound thus obtained is represented by the following structural formula 3:
(CF3)2CF CF3 \ / C=C O
(CF3) 2CF \ -CH2PI0(CH2CH3) 2 The structure of the compound was confirmed by 1H-NMR, 19F-NMR and GC-MS analyses.
Example 4 (Fluorine-containing cyclic compound) A reactor was charged with 450 g (0.17 mol) of 6F
trimer synthesized in the same manner as in Example 1. A
solution of 25 g (0.25 mol) of triethylamine and 17 g (0.27 mol) of ethylene glycol in 50 ml of acetonitrile was added dropwise over a period of 30 minutes while the reaction mixture was kept at a temperature of 5 C or lower. After completion of the addition, the reaction was allowed to proceed at 25 C for 4 hours.
After completion of the reaction, the resultant reaction mixture was added dropwise to a iN diluted hydrochloric acid and subjected to liquid separation. The lower layer (oil layer) was washed with 200 ml of water three times and dried over magnesium sulfate overnight.
The crude product thus obtained was subjected to vacuum distillation to provide 51 g (yield: 64%) of the objective compound.
The compound thus obtained is represented by the following structural formula 4:
(CF3)2 ~ /CF3 C=C
(CF3) 2 ; 0 The structure of the compound was confirmed by 1H-NMR, 19F-NMR and GC-MS analyses.
[Solubility test of refrigerants]
Examples 5-12 and Comparative Examples 1-5 The solution temperature range of mixed refrigerants and refrigerating machine oils was determined using the mixed refrigerants and refrigerating machine oils shown in Table 1. The HFC134a/HFC32 mixed refrigerant was in the ratio 70:30 (by weight). The HFC125/HFC32 mixed refrigerant was in the ratio 40:60 (by weight).
The solution temperature range was determined as follows. The refrigerating machine oils (0.3-0.5 g), i.e.
those prepared in Examples 1-4 or commercially available refrigerating machine oils A-C and the mixed refrigerants (1.2-2.0 g) shown in Table 1 were vacuum sealed in a glass pressure tube in the oil-refrigerant ratio by weight of 1:4. The tube was cooled or heated and the dissolved state of the oils and the refrigerants was visually inspected to determine the lower limit (low temperature) and upper limit (high temperature) of the temperature at which they became compatible.
Table 1 Refri- Refriger- Solution temperature gerant ating range ( C) machine oil The lower The upper limit limit Ex. 5 HFC134a Oil in -40 Critical HFC32 Example 1 temperature Ex. 6 HFC125 Oil in -40 Critical HFC32 Example 1 temperature Ex. 7 HFC134a Oil in -40 Critical HFC32 Example 2 temperature Ex. 8 HFC125 Oil in -40 Critical HFC32 Example 2 temperature Ex. 9 HFC134a Oil in -40 Critical HFC32 Example 3 temperature Ex. 10 HFC125 Oil in -40 Critical HFC32 Example 3 temperature Ex. 11 HFC134a Oil in -40 Critical HFC32 Example 4 temperature Ex. 12 HFC125 Oil in -40 Critical HFC32 Example 4 temperature Com. Ex.l HFC134a Oil A Insoluble Com. Ex.2 HFC125 Oil A Insoluble Com. Ex.3 HFC134a Oil B -10 Critical HFC32 temperature Com. Ex.4 HFC125 Oil B -10 75 Com. Ex.5 HFC134a Oil C -20 80 Com. Ex.6 HFC125 Oil C -20 50 The refrigerating machine oils A, B and C in Table 1 represent naphthenic mineral oil "Suniso 4GS " (Nippon Sun Oil Co., Ltd.), "Konidine DS-401 " (Daikin Industrial Co., Ltd.) and "Konidine DS-406 " (Daikin Industrial Co., Ltd.) respectively.
Processes for preparing lubricants (fluorinated hydrocarbon compounds) of the invention The processes for preparing lubricants according to the invention can be roughly divided into two types depending on the fluorine-containing compound and hydrocarbon compound to be used as the starting compounds, namely on which compound has nucleophilicity.
Compounds having nucleophilicity include alcohols and amines. Fluorine-containing compounds having nucleophilicity include the compounds of formula 1: R-CH2OH wherein R- represents CF3-, CF3CF2(CF2CF2)n-, CF3CF(CF2CF2)n- or H(CF2CF2)m- wherein n represents an integer of 0-10, m represents an integer of 1-10, and the compounds of the formula 2: R-CH2NH2 wherein R- represents CF3-, CF3CF2(CF2CF2)n-, CF3IF(CF2CF2)n- or H(CF2CF2)m-wherein n represents an integer of 0-10 and m represents an integer of 1-10. Hydrocarbon compounds having nucleophilicity include the compounds of formula 3: -R-CH2OH wherein R- represents H-, a C1_20 alkyl group or a C6-50 aromatic group, and the compounds of formula 4:
R-CH2NH2 wherein R- represents H-, a C1_20 alkyl group or a C6_50 aromatic group. Suitably used as the fluorine-containing alcohol is R(CF2)n(CH2)n-OH wherein R
represents H or F and n represents an integer of 1-10.
When a fluorine-containing compound of nucleophilicity is used, a hydrocarbon compound receptive to nucleophilic reaction is used. On the other hand, when a hydrocarbon compound of nucleophilicity is used, a fluorine-containing compound receptive to nucleophilic reaction is used.
Compounds receptive to nucleophilic reaction include olefins and epoxy compounds. Hydrocarbon compounds receptive to nucleophilic reaction include the compounds of formula 5: CH2CHCH2OAR wherein -A- represents - (CH2CHO) n-, - (CH2CH2CH2CH2O) n- or n-, R- represents H-, a C1_20 alkyl group or a C6-50 aromatic group wherein n represents an integer of 1-1000 and R1-represents H- or a C1-12 alkyl group. Fluorine-containing compounds receptive to nucleophilic reaction include the compounds of formula 6:
O
CH2CHCH2OR wherein R- represents CF3-, CF3CF2(CF2CF2)n-, CF3CF(CF2CF2)n- or H(CF2CF2)m- wherein n represents an integer of 0-10 and m represents an integer of 1-10.
Perfluoroolefines are suitably used as fluorine-containing olefins. Among them, CF2=CF2, CF3CF=CF2, (CF3)2C=CF2 or oligomers thereof are preferred and the dimer or trimer of CF3CF=CF2 is more preferred.
Whichever may be nucleophilic, the fluorine compound or hydrocarbon compound, a suitable hydrocarbon is one having an ether bond. Specific examples include the compounds having one of the following repeating units 1-5:
repeating unit 1-(CH2CHO)-; repeating unit 2-( O)-;
repeating unit 3-(iHCH2O)-; repeating unit 4-(iHCH2O)-IH2 (IH2)3 and repeating unit 5 -(CH2CH2CH2CH2O)-.
According to the process of the present invention, the nucleophilic reaction can be either homogeneous or heterogeneous and either a gas phase or liquid phase reaction. In addition, the reaction is feasible with or without a solvent.
A reaction catalyst need not be used but may be used.
It is preferred to use a reaction catalyst, for the increase of reactivity, e g. inorganic alkalis such as KOH
and NaOH, organic alkalis such as triethylamine, Lewis acid catalysts such as BF3OEt2 (wherein Et represents an ethyl group) and A1C13 and the like. The reaction is carried out at a temperature of 0-200 C, preferably 40-140 C. In this case, the reaction time is 30 minutes to 48 hours, preferably 1-24 hours.
Specific examples of the nucleophilic reaction to be conducted in the process of the invention are given below which are represented by the following reaction formulas 1-12.
Reaction formula 1:
R1CH2OH + CH2CHCH2OAR2 - RiCH2OCHCH2CH2OAR2 wherein R1- represents CF3-, CF3CF2(CF2CF2)n-, CF3CF(CF2CF2)n- or H(CF2CF2)m-; A represents -(CH2CHO),-, I
R
-(CH2CH2CH2CH2O)E or -(<()}-O)P-; R2- represents H-, a C1_20 alkyl group or a C~6-~50 aromatic group; n represents an integer of 0-10; m represents an integer of 1-10; t represents an integer of 1-1000; and R3- represents H-, CH3- or CH2CH3-.
Reaction formula 2:
R CH2O(CH2CHO)nH
CH2OH + nCCHR -~ R
wherein R1- represents CF3, CF3CF2(CF2CF2)n-, CF3CF(CF2CF2)n- or H(CF2CF2)m-; R2- represents H-, CH3- or CH2CH3-; and n represents an integer of 0-1000.
Reaction formula 3:
(CF3)2CF CF3 (CF3)2CF % F3 \ \ C=C + HO 1 -~ C=C
(CF3)2CF F (CF3)2CF O 1 wherein A represents 0, a C1-20 alkylene group, a C6-50 aromatic group, (O 9 )Z, (CH2~ ( )))~, (CH2CHO)Q or [(CH2)m0] wherein m represents an integer of 1-5, E
represents an integer of 1-1000; and R2 represents H or a C1-5 alkyl group; and R1 represents H, a C1-20 alkyl group, C2, Br, I, -PO(R )2, -PO(M )21 -POM , -OH or F(CF2CF2CF2O)nCF2CF2CH2- wherein R3 represents a C1-20 alkyl group, M1 represents a monovalent metal, M2 represents a bivalent metal and n represents an integer of 1-100.
Reaction formula 4:
(CF3) 2C=C\ + HO _~g 1 --~ (CF3) 2C=C\
F AR O
'A-R1 wherein A and R1 represent the same as in reaction formula 4.
Reaction formula 5:
(CF3)2 F3 (CF3)2 F3 /C= \ + HO(CH2)nOH -/C=C
(CF3)2CF F (CF3)2C
/
O ( CH2 ) n0 wherein n represents an integer of 1-100.
Reaction formula 6:
CF CF2CF3 CF3 ~ C2F5 CF3 H C2F5 ~ X
C=C \ + HO ( CH2 ) nOH - C=C + C-C
~
CF3 F F2C/ CF 3 O(C 2\nO
O(CH2)n0 wherein n represents an integer of 1-100.
Reaction formula 7:
(CF3)2 CF ~ F3 (CF3)2CF CF3 , ~
C=C + HO(CH2)nOH ~ C=C
(CF3)2CF F (CF3)2CF O(CH2)nO CF(CF3)2 C=C
/
CF3 CF(CF3)2 wherein n represents an integer of 1-100.
Reaction formula 8:
CF % F 2 CF 3 CF ~2 F5 C=C + HO ( CH ) 2 n OH -C=C
CF3 F CF3 O(CH2)nO'\ CF3 ~
C=C
wherein n represents an integer of 1-100.
Reaction formula 9:
(CF3)2 F3 (CF3)2CF CF3 C=C + HO (R10) nR2 -i C=C
(CF3)2CF F (CF3)2CF O(R1O)nR2 wherein R1 represents -CH2CH- or -CH2CH2CH2CH2O- wherein R3 represents H or a C1_12 alkyl group; and R2 represents H, a Cl_20 alkyl group, a C6-50 aromatic group; and n represents an integer of 1-1000.
Reaction formula 10:
~F2CF3 CF2CF3 (CF3)2C=C + HO(R1O)nR2 - (CF3)2C=C
I \
F O(R10)nR2 wherein Rl, R2 and n represent the same as in reaction formula 9.
21.54453 Reaction formula 11:
R1(CH2)nCHCH2 + HO(R20)mR3 -+ R1(CH2)nCHCH2O(R20)mR3 O OH
wherein R1 represents the same as in reaction formula 3;
R2 represents -CH2CH-, CH2CH2CH2CH2- or and R3 R
represents H, a C1_20 alkyl group or a C6-50 aromatic group; n represents an integer of 0-6;.and m represents an integer of 1-1000; and R4 represents H or a C1_12 alkyl group.
Reaction formula 12:
(R20)R3 R1(CH2)nO(CH2)mCHCH2 + HO(R20)PR3 -- R1(CH2)n0(CH2)mCHCH2O
\~
O IOH
wherein R1, R2 and R3 represent the same as in reaction formula 11; n represents an integer of 0-6; m represents an integer of 0-6; and 2 represents an integer of 1-1000.
The lubricant of the present invention comprises a fluorine-containing oil produced by subjecting said fluorine-containing compound and said hydrocarbon to nucleophilic reaction. Examples of such fluorine-containing oil include the reaction products prepared by the processes shown in reaction formulas 1-12. The lubricants of the invention are not specifically limited, but suitable lubricants are those having a number average a I54453 molecular weight of 200-100000, preferably 300-20000.
Example 13 A 4-necked flask was charged with 6.8 g of stearyl alcohol, 9 g of Et3N and 100 cc of MEK. While the mixture was stirred at a predetermined temperature, 40 g of hexafluoropropylene trimer (T-1/T-2=35/65) was added dropwise. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with a 1N
aqueous HCP solution and a saturated aqueous NaCE
solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 35.6 g of an oily compound (T-1 origin/T-2 origin=35/65).
Example 14 A 4-necked flask was charged with 20.8 g of isostearyl alcohol having an average molecular weight of 270, 8.9 g of Et3N and 100 cc of MEK. While the mixture was stirred at a predetermined temperature, 50 g of hexafluoropropylene trimer (T-1/T-2=35/65) was added dropwise. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with a 1N
aqueous HCE solution and a saturated aqueous NaC.2 solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 47.5 g of an oily compound (T-1 origin/T-2 origin=35/65).
Example 15 A 4-necked flask was charged with 20.8 g of isostearyl alcohol having an average molecular weight of 270, 8.9 g of Et3N and 100 cc of MEK. While the mixture was stirred at a predetermined temperature, 45 g of hexafluoropropylene trimer (T-1/T-2=15/85) was added dropwise. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with a 1N
aqueous HCE solution and a saturated aqueous NaC2 solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 52 g of an oily compound (T-1 origin/T-2 origin=15/85).
Example 16 A 4-necked flask was charged with 12 g of polypropylene glycol having an average molecular weight of 1004, 3.3 g of K2C03 and 60 cc of MEK. While the mixture was stirred at a predetermined temperature, 10 g of hexafluoropropylene trimer (T-1/T-2=35/65) was added dropwise. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with a 1N
aqueous HCZ solution and a saturated aqueous NaCP.
solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, 215~4~~
giving 16 g of an oily compound.
Example 17 A 200 cc autoclave was charged with 10 g of pentaerythritol, 16.4 g of KOH and 80 cc of DMSO. After nitrogen substitution, 34.1 g of chlorotrifluoroethylene was added under reduced pressure. While chlorotrifluoro-ethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N aqueous HCE solution and a saturated aqueous NaCe solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 37 g of an oily compound.
Example 18 A 500 cc autoclave was charged with 50 g of pentaerythritol, 48 g of KOH and 150 cc of DMSO. After nitrogen substitution, 150 g of tetrafluoroethylene was added under reduced pressure. While tetrafluoroethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N
aqueous HCP solution and a saturated aqueous NaC2 solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 180 g of an oily compound.
Example 19 A 500 cc autoclave was charged with 30 g of trimethylolpropane, 44.3 g of KOH and 150 g of DMSO.
After nitrogen substitution, 68 g of tetrafluoroethylene was added under reduced pressure. While tetrafluoro-ethylene was continuously supplied for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a iN aqueous HCE solution and a saturated aqueous NaC2 solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 95 g of an oily compound.
Example 20 A 500 cc autoclave was charged with 30 g of trimethylolethane, 49.3 g of KOH and 150 cc of DMSO.
After nitrogen substitution, 75 g of tetrafluoroethylene was added under reduced pressure. While tetrafluoro-ethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N aqueous HC~ solution and a saturated aqueous NaCP solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 100 g of an oily compound.
Example 21 A 500 cc autoclave was charged with 30 g of neopentyl glycol, 4.7 g of KOH and 200 cc of DMSO. After nitrogen substitution, 57.6 g of tetrafluoroethylene was added under reduced pressure. While tetrafluoroethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N aqueous HC2 solution and a saturated aqueous NaC2 solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 85.3 g of an oily compound.
Example 22 A 500 cc autoclave was charged with 30 g of neopentyl glycol, 9.5 g of KOH and 200 cc of DMSO. After nitrogen substitution, 67 g of chlorotrifluoroethylene was added under reduced pressure. While chlorotrifluoroethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N aqueous HCP
solution and a saturated aqueous NaCE solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 96.3 g of an oily compound.
Example 23 A 500 cc autoclave was charged with 30 g of neopentyl alcohol, 2.2 g of KOH and 200 cc of DMSO. After nitrogen substitution, 40 g of chlorotrifluoroethylene was added under reduced pressure. While chlorotrifluoroethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N aqueous HCt solution and a saturated aqueous NaCQ solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 66.3 g of an oily compound.
Example 24 A 500 cc autoclave was charged with 30 g of hexane diol, 1.6 g of KOH and 200 cc of DMSO. After nitrogen substitution, 59.2 g of chlorotrifluoroethylene was added under reduced pressure. While chlorotrifluoroethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a iN aqueous HC2 solution and a saturated aqueous NaC2 solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 85.8 g of an oily compound.
Example 25 A 500 cc autoclave was charged with 30 g of glycerin, 21.5 g of KOH and 200 cc of DMSO. After nitrogen substitution, 113.8 g of chlorotrifluoroethylene was added under reduced pressure. While chlorotrifluoroethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N aqueous HCE
solution and a saturated aqueous NaCE solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 135 g of an oily compound.
Example 26 A 500 cc autoclave was charged with 30 g of neopentyl glycol, 4.7 g of KOH and 200 cc of DMSO. After nitrogen substitution, 86 g of hexafluoropropene was added under reduced pressure. While hexafluoropropene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a iN aqueous HC2 solution and a saturated aqueous NaCP solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 100.0 g of an oily compound.
Example 27 A 500 cc autoclave was charged with 30 g of pentaerythritol, 0.9 g of NaOH and 200 cc of DMSO. After nitrogen substitution, 132 g of hexafluoropropane was added under reduced pressure. While hexafluoropropane was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N aqueous HCQ
solution and a saturated aqueous NaCQ solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 150 g of an oily compound.
Example 28 A 500 cc autoclave was charged with 50 g of diglycerin, 5.8 g of KOH and 200 cc of DMSO. After nitrogen substitution, 140.2 g of chlorotrifluoroethylene was added under reduced pressure. While chlorotrifluoro-ethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N aqueous HCE solution and a saturated aqueous NaCZ solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 175.6 g of an oily compound.
Example 29 A 500 cc autoclave was charged with 30 g of trimethylolpropane, 2 g of NaOH and 200 cc of DMSO. After nitrogen substitution, 78 g of chlorotrifluoroethane was added under reduced pressure. While chlorotrifluoro-ethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N aqueous HCE solution and a saturated aqueous NaC2 solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 74 g of an oily compound.
Example 30 A 500 cc autoclave was charged with 30 g of trimethylolethane, 2.1 g of NaOH and 200 cc of DMSO.
After nitrogen substitution, 96 g of chlorotrifluoro-ethylene was added under reduced pressure. While chlorotrifluoroethylene was continuously fed for replenishment, the reaction proceeded correspondingly as the reaction temperature rose. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with water, a 1N aqueous HCE solution and a saturated aqueous NaCt solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 83 g of an oily compound.
Example 31 A solution of 50 g of perfluorooctyl ethanol in 50 cc triglyme and 4.5 cc of BF3OEt2 were placed in a flask and stirred at 50 C. Then 21 g of polypropylene glycol epoxy having an average molecular weight of 195.8 was dropwise added. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with a saturated aqueous NaHCO3 solution and a saturated aqueous NaCP
solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 65.5 g of an oily compound.
Example 32 A 4-necked flask was charged with 10 g of glycerin, 40 g of Et3N and 150 cc of MEK. While the mixture was stirred at room temperature, 175 g of hexafluoropropylene trimer (T-1/T-2=35/65) was dropwise added. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with a iN aqueous HCZ
solution and a saturated aqueous NaC2 solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 140.3 g of an oily compound (T-1 origin/T-2 origin=35/65).
Example 33 A 4-necked flask was charged with 26.85 g of oleyl alcohol and 1.5 m2 of BF3OEt. While the mixture was stirred at 75 C, 47.6 g of 3-perfluorooctyl-l,2-epoxypropane was dropwise added and then stirred at 80 C.
After completion of the reaction, water was added and the reaction mixture was extracted with diethyl ether. The organic layer was dried over MgSO4, filtered and concentrated under reduced pressure at 50 C, giving 70.5 g of an oily compound.
Example 34 A 4-necked flask was charged with 46.4 g of 3-perfluorooctyl-l-ethanol and 1.5 mP of BF3OEt. While the mixture was stirred at 75 C, 18.5 g of epichlorhydrin was dropwise added and then stirred at 80 C. After completion of the reaction, water was added and the reaction mixture was extracted with diethyl ether. The organic layer was dried over MgSO4, filtered and concentrated under reduced pressure at 50 C, giving 62.5 g of an oily compound.
Example 35 21~~4'53 A 4-necked flask was charged with 46.4 g of 3-perfluorooctyl-l-ethanol and 1.5 mt of BF3OEt. While the mixture was stirred at 75 C, 526 g of 3-perfluoro(7-methyloctyl)-1,2-epoxypropane was dropwise added and then stirred at 80 C. After completion of the reaction, water was added and the reaction mixture was extracted with diethyl ether. The organic layer was dried over MgSO4, filtered and concentrated under reduced pressure at 50 C, giving 565 g of an oily compound.
Example 36 A 4-necked flask was charged with 46.4 g of 3-perfluorooctyl-l-ethanol and 1.5 mZ of BF3OEt. While the mixture was stirred at 75 C, 39 g of 3-n-buthyloxy-l,2-epoxypropane was dropwise added and then stirred at 80 C.
After completion of the reaction, water was added and the reaction mixture was extracted with diethyl ether. The organic layer was dried over MgSO4, filtered and concentrated under reduced pressure at 50 C, giving 79 g of an oily compound.
Example 37 A 4-necked flask was charged with 8.5 g of 2-chloro-1-ethanol and 1.5 m2 of BF3OEt. While the mixture was stirred at 75 C, 52.6 g of 3-perfluoro(7-methyloctyl)-1,2-epoxypropane was dropwise added and then stirred at 80 C.
After completion of the reaction, water was added and the reaction mixture was extracted with diethyl ether. The organic layer was dried over MgSO4, filtered and concentrated under reduced pressure at 50 C, giving 60 g of an oily compound.
Example 38 A 500-mL flask was charged with 100 g of isostearyl alcohol having the average molecular weight of 270, 100 mL
of chloroform solvent and 0.5 mL of BF3 etherate. While the mixture was heated at 60 C and refluxed, 194.6 g (0.37 mol) of perfluoroepoxy compound (CF3)2CF(CF2)6CH2C2H30 was slowly added dropwise through a dropping funnel. The heating and stirring were continued for 12 hours. After completion of the reaction, the reaction mixture was washed with a 10% NaHCO3 solution and dried over anhydrous magnesium sulfate and the solvent in the filtrate was distilled off under reduced pressure, giving 281 g of a light yellow oily compound.
Example 39 A 500-mL flask was charged with 50 g of isomyristyl alcohol having the average molecular weight of 214, 100 mL
of chloroform solvent and 0.5 mL of BF3 etherate. While the mixture was heated at 60 C and refluxed, 158.8 g (0.30 mol) of perfluoroepoxy compound (CF3)2CF(CF2)6CH2C2H30 was slowly added dropwise through a dropping funnel. The heating and stirring were continued for 12 hours. After completion of the reaction, the reaction mixture was washed with a 10% NaHCO3 solution and dried over anhydrous magnesium sulfate and the solvent in the filtrate was distilled off under reduced pressure, giving 207.7 g of a colorless oily compound.
Example 40 A 500-mL SUS 316 autoclave was charged with 56.2 g of polyglycelin (OH value 1045 mg/g), 300 mL of dimethyl sulfoxide and 10.0 g of KOH. While the mixture was stirred at room temperature, tetrafluoroethylene (hereinafter briefly referred to as TFE) was added to the liquid phase at a pressure of 5 kg/cm2=G. The exothermic reaction increased the reaction temperature to 50 C.
After stirring for 2.5 hours, unreacted TFE was purged and 100 mL of chloroform was added. The reaction mixture was washed with a 5% aqueous HCE solution and a 10% NaHCO3 solution, dried over anhydrous magnesium sulfate and filtered. The solvent in the filtrate was distilled off under reduced pressure, giving 113.2 g of a colorless oily compound.
Example 41 A 500-mL SUS 316 autoclave was charged with 57.2 g of polyglycelin (OH value 969 mg/g), 300 mL of dimethyl sulfoxide and 10.3 g of KOH. While the mixture was stirred at room temperature, TFE was added to the liquid phase at a pressure of 5 kg/cm2_G. The exothermic reaction increased the reaction temperature to 52 C.
After stirring for 6 hours, unreacted TFE was purged and 100 mL of chloroform was added. The reaction mixture was washed with a 5% aqueous HCQ solution and water, dried over anhydrous magnesium sulfate and filtered. The solvent in the filtrate was distilled off under reduced pressure, giving 124.7 g of a colorless oily compound.
Example 42 A 500-mL SUS 316 autoclave was charged with 49.7 g of polyglycelin (OH value 1045 mg/g), 300 mL of acetonitrile and 10.0 g of 50% KOH. While the mixture was stirred at room temperature, chlorotrifluoroethylene (hereinafter briefly referred to as CTFE) was added to the liquid phase at a pressure of 4 kg/cm2=G.
After stirring for 6 hours, unreacted CTFE was purged and 100 mL of chloroform was added. The reaction mixture was washed with a 5% aqueous HCP. solution and a 10% NaHCO3 solution, dried over anhydrous magnesium sulfate and .
filtered. The solvent in the filtrate was distilled off under reduced pressure, giving 103.4 g of a colorless oily compound.
Example 43 A 500-mL SUS 316 autoclave was charged with 50.1 g of polyglycelin (OH value 1045 mg/g), 300 mL of dimethyl sulfoxide and 10.5 g of KOH. While the mixture was stirred at room temperature, CTFE was added to the liquid phase at a pressure of 4 kg/cm2=G.
After stirring for 4 hours, unreacted CTFE was purged and 100 mL of chloroform was added. The reaction mixture was washed with a 5% aqueous HCZ solution and a 10% NaHCO3 solution, dried over anhydrous magnesium sulfate and filtered. The solvent in the filtrate was distilled off under reduced pressure, giving 136.9 g of a yellow oily compound.
Example 44 A 500-mL SUS 316 autoclave was charged with 50.7 g of polyglycelin (OH value 969 mg/g), 300 mL of dimethyl sulfoxide and 10.2 g of KOH. While the mixture was stirred at room temperature, CTFE was added to the liquid phase at a pressure of 4 kg/cm2=G.
After stirring for 4 hours, unreacted CTFE was purged and 100 mL of chloroform was added. The reaction mixture was washed with a 5% aqueous HCP solution and a 10% NaHCO3 solution, dried over anhydrous magnesium sulfate and filtered. The solvent in the filtrate was distilled off under reduced pressure, giving 115.4 g of a brown oily compound.
Example 45 A 500-mL SUS 316 autoclave was charged with 57.8 g of polyglycelin (OH value 882 mg/g), 300 mL of dimethyl sulfoxide and 10.5 g of KOH. While the mixture was stirred at room temperature, TFE was added to the liquid phase at a pressure of 4 kg/cm2=G.
After stirring for 4 hours, unreacted TFE was purged and 100 mL of chloroform was added. The reaction mixture was washed with a 5% aqueous HCk solution and a 10% NaHCO3 solution, dried over anhydrous magnesium sulfate and filtered. The solvent in the filtrate was distilled off under reduced pressure, giving 100.9 g of a brown oily compound.
Example 46 A 500-mL SUS 316 autoclave was charged with 55.4 g of diglycelin, 300 mL of dimethyl sulfoxide and 10.0 g of KOH. While the mixture was stirred at room temperature, TFE was added to the liquid phase at a pressure of 4 kg/cm2=G.
After stirring for 10 hours, unreacted TFE was purged and 100 mL of chloroform was added. The reaction mixture was washed with a 5% aqueous HC2 solution and a 10% NaHCO3 solution, dried over anhydrous magnesium sulfate and filtered. The solvent in the filtrate was distilled off under reduced pressure, giving 138.0 g of a yellow oily compound.
Example 47 A 500-mL flask was charged with 100.8 g of hexafluoropropylene dimer (perfluorohexene D-1 : 94%; D-2 6%), 82.8 g of isoicosyl alcohol having the average molecular weight of 298 and 300 mL of methylethyl ketone.
While the mixture was stirred at room temperature, 29.3 g of triethylamine was added dropwise.
After stirring for 2 days, the reaction mixture was washed with a 5% aqueous HCk solution, A 10% NaHCO3 solution and saturated aqueous NaCQ solution, dried over anhydrous magnesium sulfate and filtered. The solvent in the filtrate was distilled off under reduced pressure, giving 119.5 g of a brown oily compound.
Example 48 A 50-mL flask was charged with 20.0 g of isopalmityl alcohol having an average molecular weight of 249. While the alcohol was stirred at room temperature, 20 g of hexafluoroacetone was slowly blown into the flask. In two hours, unreacted gas was distilled off under reduced pressure, giving 33.1 g of a yellow oily compound.
Example 49 In a 4-necked flask, 59.1 g of 1,6-hexanediol was dissolved in 600 cc of CH3CN and K2C03 was added. Then 300 g of hexafluoropropylene dimer (perfluorohexene D-1 94%; D-2 : 6%) was dropwise added at 5-10 C and stirred for 18 hours. After completion of the reaction, the reaction mixture was filtered and washed with water five times.
The organic layer was separated, dried over anhydrous magnesium sulfate and filtered, giving 461 g of an oily compound.
Example 50 In a 4-necked flask, 200 g of polypropylene glycol having an average molecular weight of 1055 was dissolved in 200 cc of CH2Ck2 and 0.03 mE of BF3OEt was added. Then 150 g of isoperfluorooctylpropoxy which had been heated and refluxed was dropwise added. After completion of the reaction, the reaction mixture was extracted with CH2CE2 and washed with saturated NaHCO3 and pure water. The organic layer was separated, dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 280 g of an oily compound.
Example 51 In a 4-necked flask, 60 g of the epoxy compound H(CF2CF2)3CH2OCH2CHCH2 and 163 g of polypropylene glycol having an average molecular weight of 1055 were dissolved in 200 cc of CH2C22, and 0.3 mZ of BF3OEt was added dropwise with heating and refluxing. After completion of the reaction, the reaction mixture was extracted with CH2CQ2 and washed with saturated NaHCO3 and pure water.
The organic layer was separated, dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 120 g of an oily compound.
Example 52 A 20 mt 4-necked flask was charged with 10.75 g (50 mmol) of isomyristyl alcohol of the following formula (1), 11 g of chloroform and 8 drops of boron trifluoride ether complex.
The epoxy (26.3 g, 50 ml) of the following formula (2) was dropwise added at 65 C over a period of about 50 minutes and stirred with heating at about 65 C for 6 hours.
After completion of the reaction, the reaction mixture was washed with 30 m2 of chloroform and 100 m2 of a 5% aqueous NaCO3 solution, dried over anhydrous magnesium sulfate and filtered and the filtrate was concentrated, giving 28 g (yield 74%) of the objective compound.
(1) CH3CH(CH3)CH2CH2CH2CH2 CH3CH(CH3)CH2CH2 (2) CF3CF2(CF2CF2)3 5CH2CHCH2 Example 53 A 4-necked flask was charged with 100 g of polybuthylene glycol having an average molecular weight of 1358, 101 g of Et3N and 200 cc of MEK. While the mixture was stirred at a predetermined temperature, 80 g of hexafluoropropylene trimer (T-1/T-2=35/65) was added dropwise. After completion of the reaction, the reaction mixture was extracted with S-3 and washed with a iN
aqueous HC2 solution and a saturated aqueous NaHCE
solution. The organic layer was dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 115 g of an oily compound (T-1 origin/T-2 origin=35/65).
Example 54 A 4-necked flask was charged with 58 g of the epoxy compound H(CF2CF2)3CH2OCH2CHCH2 and 150 g of polybutylene glycol having an average molecular weight of 1358, the temperature was elevated and 0.3 mE of BF3OEt was added dropwise. After completion of the reaction, the reaction mixture was extracted with CH2CE2 and washed with saturated NaHCO3 and pure water. The organic layer was separated, dried over Na2SO4, filtered and concentrated under reduced pressure at 50 C, giving 200 g of an oily compound.
Example 55 A 500-mL autoclave was charged with 73.1 g of isohexanol, 300 mL of dimethyl sulfoxide and 10 g of 85%
21.54459 KOH pellets. While the mixture was stirred at 60 C, tetrafluoroethylene was forced into the autoclave at a pressure of 5 kg/cm2G. After stirring for 20 hours, the reaction mixture was poured in water, extracted with chloroform, washed with a 5% aqueous HC2 solution and a 5%
NaHCO3 solution and dried over anhydrous magnesium sulfate. The solvent was distilled off under reduced pressure, giving 80.8 g (yield: 88%) of the objective compound.
Example 56 A 500-mL autoclave was charged with 100 g of isomyristyl alcohol, 300 mL of dimethyl sulfoxide and 10 g of 85% KOH pellets. While the mixture was stirred at 60 C, tetrafluoroethylene was forced into the autoclave at a pressure of 5 kg/cm2G. After stirring for 20 hours, the reaction mixture was poured in water and extracted with chloroform and washed with 5% HCE and 5% NaHCO3 and dried over anhydrous magnesium sulfate and the solvent was distilled off under reduced pressure, giving 120.3 g (yield: 82%) of the objective compound.
Example 57 A 500-mL autoclave was charged with 100 g of isoicosyl alcohol, 300 mL of dimethyl sulfoxide and 10 g of 85% KOH pellets. While the mixture was stirred at 60 C, tetrafluoroethylene was forced into the autoclave at a pressure of 5 kg/cm2 G. After stirring for 20 hours, the reaction mixture was poured in water and extracted with chloroform and washed with 5% HCt and 5% NaHCO3 and dried over anhydrous magnesium sulfate and the solvent was distilled off under reduced pressure, giving 113.5 g (yield: 85.96%) of the objective compound.
[Physical properties of the compounds]
Table 2 shows structural formulas and physical properties of the compounds obtained in Examples 13-53.
Table 2 xampl Structural formula Appearance No. Specific gravity Viscosity (40 C) Volume resistivit Pour point 13 (C F3 ) 2 C F C F3 Yellow oil C=C 1. 2242 (CF3 2 CF 0(CH2 ) 17CH3 1 1. 7 c s t 5.65x105 S2cm 0~-10 C
14 (C F3 ) 2 CF C F3 Yellow oil C= C ~-CH2 C(CH3) 3 1. 1928 (CF3 ) 2 CF OCH2 CHCH2 C H 2 CH (CH3 ) 3 0 . Oc s t ( 1.99x1010Q em C H( C H3 ) C H2 C (C H3 ) 3 -30--20 C
15 (C F3 2 C F C F3 Yellow oil \ /
C=C 1. 2435 (CF3 ) 2 CF 0CH2 CHCH2 CH2 CH (CH3 ) - I 32. 9 c s t I CH2 C(CH3 ) 3 1.50x1010S2cm CH (CH3 ) CH2 C (CH3 ) 3 -30 C
16 C F3 2 C F C F3 Yellow oil / C=C 1. 0888 \
(CF3)2 CF 0(CHCH20)2 CH3 79. 5 c s t C H 3 8. 74 x 106 52 cm <-4 0 C
(CF3)2 CF 0(CHCH20)2 CH3 79. 5 c s t C H 3 8. 74 x 106 52 cm <-4 0 C
17 C H2 O C F2 C F Ci H Light yellow oil HCFC,CCF2 O C H C C H 0 C F 2 CFC~ H 1. 617 CH2 OCF2 CFC9 H 1060.7c s t 2. 40E+12 S2 cm 18 CH2 O C F2 CF2 H Colorless oil HCF2 CF2 OCH2 CCH2 OCF2 CF2 H 1. 537 CH2OCF2CF2H 20.8cst 1. 20E+11 S2 cm -- ~ I U -T a b 1 e 2 (Continued) xampl Structural formula Appearance No. Specific gravity Viscosity (40 C) Volume resistivit Pour point 19 CH3 CH2 C(CH2 OCF2 CF2 H) 3 Light yellow oil 1. 425 18. Ocs t 1. 72E+11 S2 cm 20 CH3 C(CH2 OCF2 CF2 H) 3 Light yellow oil 1. 469 4. Ocs t 4.36E+10S2cm 21 (CH3 ) 2 C(CH2 OCF2 CF2 H) 2 Colorless oil 1. 332 4. Ocs t 7.14E+10 S2 cm 22 (C H3 ) 2 C(CH2 O C F2 C F C:~ H) 2 Light yellow oil 1. 378 7. 0 c s t 3. 50E+09 S2 cm 23 (C H3 ) 3 C C H2 O C F2 C F C.9 H Light yellow oil 1. 165 = 3. Ocs t 5. 95E+10 S2 cm 24 HCFC.~ CF2 O(CH2 ) 6 OCF2 CFCQ H Brown oil 1. 367 4. Ocst 3.51E+09S2cm T a b 1 e 2 (Continued) xampl Structural formula Appearance No. Specific gravity Viscosity (40 C) Volume resistivit Pour point 25 HCFCQ CF2 OCH (CH2 OCF2 CFC~ H) 2 Colorless oil 1. 572 5. 0 c s t 1.15E+1lS2cm 26 C(CH3 ) 2 (CH2 OCF2 CFHCF3 ) 2 Colorless oil 1. 3832 3. 7 c s t 8.5 xlO10S2cm 27 C (CH2 O C F2 C F H C F3 ) 4 Light yellow oil 1. 6345 23. lcst 2.1 x109 S2cm 28 C(HCCgFCF2 OCH2 CHCH2 ) 2 0 Brown oil OCF2 CFCQ H 1. 5763 35. 3cst 3.1 xlp10Qm 29 C H3 C H2 C (CH2 O C F2 C F CQ H) 3 Colorless oil 1. 4862 10. 3 c s t 1.1 x 1013 QM
30 C H3 C (CH2 O C F2 C F C,2 H) 3 Colorless oil 1. 5131 15.2cst 9.3 x 1011 QM
T a b 1 e 2 (Continued) xampl Structural formula Appearance No. ~ Specific gravity Viscosity (40 C) Volume resistivit Pour point 3 1 R f OCH2 CHO (CHCH2 0) n CHCH2 ORf Light yellow oil OH CH3 OH 1. 5 9 7 25. 6cst 9. 90E+09 S2 cm _g C
32 (CF3 2 CF CF3 F3 C CF (CH3 2 Light yellow oil C=C C=CCF (CH3 ) 2 1.887 (CF3) 2 CF OCH2 CHCH2 81. 4 c s t OC=CCF (CH3 ) 2 5.43E+ 11 S2cm F3 C CF (CH3 ) 2 -2 0 C
33 C8 F17CH2 CHCH2 O CH2 8 CH=CH Brown oil ~H <CH2)7CH3 1. 279 44. Ocs t 5.12E+llS2cm C
34 C8 F17CH2 CH2 0(CH2 CHO) 2 H Light yellow oil CH2C.~ 1. 600 67. Ocs t 9. 68E+08 52 cm C
35 C8 F17CH2 CH2 0(CH2 CHO) 10H Yellow oil CH2 (CF2 CF2 ) 3 1. 730 C~ F(C F3 ) 2 9 5. 0 c s t 1.14E+11 S2 cm 36 C8 F17CH2 CH2 0(CH2 CHO) 3 H Colorless oil CH2 0-nBu 1. 279 27. Ocst 1.08E+10S2cm T a b 1 e 2 (Continued) xampl Structural formula Appearance No. Specific gravity Viscosity (40 C) Volume resistivit Pour point 37 (CF3 ) 2 CF (CF2 CF2 ) 3 CH2 CHCH2 OCH2 Colorless oil OH ~CH2 C.~ 1. 717 42. Ocst 4. 21E+09 Qcm 38 (C F3 2 C F(C F2 C F2 ) 3 CH2 CH CH2 0 Colorless oil OH 1. 2843 CH2 CHCH2 CH2 CH (CH3 ) CH2 C(CH3 ) 3 7 3. 0 c s t CH (CH3 ) CH2 C(CH3 ) 3 1.17x1p12Qcm -1 0~-0 C
39 (CF3 2 CF (CF2 CF2 ) 3 CH2 CHCH2 01 Colorless oil OH 1. 3468 CH2 CHCH2 CH2 CH2 CH2 CH (CH3 ) CH3 4 0. 4 c s t CH2 CH2 CH (CH3 ) CH3 7.24x1011Q cm -30~--20 C
40 HCF2 CF2 0(CH2 CHCH2 0) n CF2 CF2 H Colorless oil OCF2 CF2 H 1. 517 147.7c s t 2. 50E+l0 52 cm 41 HCF2 CF2 0(CH2 CHCH2 0) n CF2 CF2 H Colorless oil OCF2 CF2 H 1. 517 146.8c s t 1.10E+11 S2 cm 42 HCPFCCF2 O(CH2 CHCH2 0) n CF2 CFC,~ H colorless oil OCF2 CFCQ H 1. 509 11 6.6c s t 8. 80E+08 S2 cm T a b l e 2 (Continued) xampl Structural formula Appearance No. Specific gravity Viscosity (40 C) Volume resistivit Pour point 43 HCBFCCF2 0(CH2 CHCH2 0) n CF2 CFC9 H Brown oil OCF2 CFC.~ H 1. 559 192.9c s t 8.10E+10S2cm 44 HC,Q FCCF2 0(CH2 CHCH2 0) n CF2 CFC.~ H Brown oil OCF2 CFC~ H 1. 551 231.1cs t 3.OOE+l0S2cm 45 HCF2 CF2 0(CH2 CHCH2 0) n CF2 CF2 H Brown oil OCF2 CF2 H 1. 473 425.8cst 5. 20E+09 S2 cmi 46 HCF2 CF2 0(CH2 CHCH2 0) 2 CF2 CF2 H Colorless oil OCF2 CF2 H 1. 528 80. Ocst 2. 27E+09 S2 cm 47 C20H410 CF (CF3 ) 2 C20H410 ~ F3 Brown oil C =C j = \ 1. 066 C F3 F C2 F5 C F3 4 9. 8 c s t 2.35E+10S2cm 48 C16H330 OC (F3 2 OH Light yellow oil 1. 060 9. 7 c s t 1.59E+10S2cm ~
T a b I e 2 (Continued) xampl Structural formula Appearance No. " Specific gravity Viscosity (40 C) Volume resistivit Pour point 49 CF3 C 2 F 5 C 2\5 C F 3 Colorless trans-C= C C= C parence CF3 0 (CH2 ) n O CF3 -9.90x107 S2m s-4 0 C
50 C F3\ OH Colorless oil j F(CF2 CF2 ) n CH2 CHCH20 1. 249 C F3 '- (CH CH2 O) n CH3 6 1 c s t CH3 5.79X108 S2cm 51 OH Oil i H(CF2 C F 2 ) 3 CH2 OCH2 CHCH2 0 1. 195 (L CHCH2 0) n CH3 82 c s t CH3 1.88x108 S2cm -40~--35 C
52 C F3 C F2 (C F2 C F2 ) n CH2 CH CH2 O C14H29 Light yellow oil OH 1. 349 58. 8cst 1. 25E+13 S2 cm 53 (CF3 2 CF C F 3 Brown oil :\C=C 0. 9953 (CF3 ) 2 CF 0(CHCH2 0) n CH3 7 9. 7 c s t ~ C H 3 1.33x107 S2cm 54 H(CF2 CF2 ) 3 CH2 OCH2 CHCH2 0~ Oil OH 1. 120 (CHCH2 0) n CH3 1 08 c s t CH2 CH3 7.10x108 S2cm T a b 1 e 2 (Continued) xampl Structural formula Appearance No. Specific gravity Viscosity (40 C) Volume resistivit Pour point 5 C13H27 Brown oil CHCH2 OCF2 C F 2 H 0. 950 C11H 3 2 4. 0 c s t 2. 00E+12 S2 cm 56 (C H3 ) 2 C H C H2 C H2 Colorless oil (CH3 ) 2 CHCH2 CH2 CH2 CH2 CHCH2 OCF2 1. 0 5 1 LCF2H 25.4cst 9.05x109 S2cml <-4 0 C
57 C10H21 Colorless oil /CHCH2 OCF2 CF2 H 0. 980 CgH17 20. 7cst 6.15 x 1010 Q cm <-4 0 C
[Compatibility Test-1]
The compounds obtained in Examples were tested for compatibility with HFC134a.
The compounds (oils) obtained in Examples were placed in Pyrex test tubes 8 mm in inner diameter and 200 mm long. The tubes were evacuated into a vacuum, cooled with liquid nitrogen and charged with 1 g of a refrigerant, HFC134a (oil/refrigerant ratio 20/80 wt.%). The tubes were then sealed and placed in a thermostat held at a controlled temperature. After the temperature reached an equilibrium, the compounds were visually checked for the compatibility with the refrigerant and the phase separation temperature was determined at a low temperature. Table 3 shows the phase separation temperature at a low temperature.
After compatibility test, the compounds obtained in Examples 49, 50 and 51 were cooled to determine the phase separation temperature at a low temperature but failed to separate into phases even at -50 C.
[Compatibility Test-2]
The compounds obtained in Examples were tested for compatibility with HFC134a/HFC32.
The compounds (oils) obtained in Examples were placed in Pyrex test tubes 8 mm in inner diameter and 200 mm long. The tubes were vacuumed, cooled with liquid nitrogen and charged with 1 g of a refrigerant, HFC134a/HFC32 (70/30 wt.%), (oil/refrigerant ratio 20/80 wt.%). The tubes were then sealed and placed in a thermostat held at a controlled temperature. After the temperature reached an equilibrium, the compounds were visually checked for the compatibility with the refrigerant and the phase separation temperature was determined at a low temperature. , Table 3 shows the phase separation temperature at a low temperature.
[Compatibility Test-3]
The compounds obtained in Examples were tested for compatibility with HFC134a/HFC32/HFC125.
The compounds (oils) obtained in Examples were placed in Pyrex test tubes 8 mm in inner diameter and 200 mm long. The tubes were vacuumed, cooled with liquid nitrogen and charged with 1 g of a refrigerant, HFC
134a/HFC32/HFC125, (40/30/30 wt.%), (oil/refrigerant ratio 20/80 wt.%). The tubes were then sealed and placed in a thermostat held at a controlled temperature. After the temperature reached an equilibrium, the compounds were visually checked for the compatibility with the refrigerant and the phase separation temperature was determined at a low temperature.
Table 3 shows the phase separation temperature at a low temperature.
[Compatibility Test-4]
The compounds obtained in Examples were tested for compatibility with HFC134a/HFC32/HFC23.
The compounds (oils) obtained in Examples were placed in Pyrex test tubes 8 mm in inner diameter and 200 mm long. The tubes were vacuumed, cooled with liquid nitrogen and charged with 1 g of a refrigerant, 134a/HFC32/HFC23 (70/25/5 wt.%), (oil/refrigerant ratio 20/80 wt.%). The tubes were then sealed and placed in a thermostat held at a controlled temperature. After the temperature reached an equilibrium, the compounds were visually checked for the compatibility with the refrigerant and the phase separation temperature was determined at a low temperature.
Table 3 shows the phase separation temperature at a low temperature.
Table 3 [Phase separation temperature ( C)]
Refrigerant 134A 32/134A 134A/32/125 134A/32/23 Example Test 1 Test 2 Test 3 Test 4 15 <-40 -30 -40 -20 16 <-50 C <-50 C <-50 C <-50 C
17 <-50 0 -10 0 18 <-50 <-50 <-50 <-50 19 <-50 <-50 <-50 <-50 20 <-50 <-50 <-50 <-50 21 <-50 C <-50 C <-50 C <-50 C
22 <-50 <-50 <-50 <-50 23 <-50 <-50 <-50 <-50 24 <-50 <-50 <-50 <-50 25 <-50 <-50 <-50 <-50 26 <-50 C <-50 C <-50 C <-50 C
27 <-50 <-50 <-50 <-50 28 <-50 <-50 <-50 <-50 29 <-50 <-50 <-50 <-50 30 <-50 <-50 <-50 <-50 31 <-50 C -40 C -50 C 40 C
T a b 1 e 2 (Continued) xampl Structural formula Appearance No. ~ Specific gravity Viscosity (40 C) Volume resistivit Pour point 3 1 R f OCH2 CHO (CHCH2 0) n CHCH2 ORf Light yellow oil OH CH3 OH 1. 5 9 7 25. 6cst 9. 90E+09 S2 cm _g C
32 (CF3 2 CF CF3 F3 C CF (CH3 2 Light yellow oil C=C C=CCF (CH3 ) 2 1.887 (CF3) 2 CF OCH2 CHCH2 81. 4 c s t OC=CCF (CH3 ) 2 5.43E+ 11 S2cm F3 C CF (CH3 ) 2 -2 0 C
33 C8 F17CH2 CHCH2 O CH2 8 CH=CH Brown oil ~H <CH2)7CH3 1. 279 44. Ocs t 5.12E+llS2cm C
34 C8 F17CH2 CH2 0(CH2 CHO) 2 H Light yellow oil CH2C.~ 1. 600 67. Ocs t 9. 68E+08 52 cm C
35 C8 F17CH2 CH2 0(CH2 CHO) 10H Yellow oil CH2 (CF2 CF2 ) 3 1. 730 C~ F(C F3 ) 2 9 5. 0 c s t 1.14E+11 S2 cm 36 C8 F17CH2 CH2 0(CH2 CHO) 3 H Colorless oil CH2 0-nBu 1. 279 27. Ocst 1.08E+10S2cm T a b 1 e 2 (Continued) xampl Structural formula Appearance No. Specific gravity Viscosity (40 C) Volume resistivit Pour point 37 (CF3 ) 2 CF (CF2 CF2 ) 3 CH2 CHCH2 OCH2 Colorless oil OH ~CH2 C.~ 1. 717 42. Ocst 4. 21E+09 Qcm 38 (C F3 2 C F(C F2 C F2 ) 3 CH2 CH CH2 0 Colorless oil OH 1. 2843 CH2 CHCH2 CH2 CH (CH3 ) CH2 C(CH3 ) 3 7 3. 0 c s t CH (CH3 ) CH2 C(CH3 ) 3 1.17x1p12Qcm -1 0~-0 C
39 (CF3 2 CF (CF2 CF2 ) 3 CH2 CHCH2 01 Colorless oil OH 1. 3468 CH2 CHCH2 CH2 CH2 CH2 CH (CH3 ) CH3 4 0. 4 c s t CH2 CH2 CH (CH3 ) CH3 7.24x1011Q cm -30~--20 C
40 HCF2 CF2 0(CH2 CHCH2 0) n CF2 CF2 H Colorless oil OCF2 CF2 H 1. 517 147.7c s t 2. 50E+l0 52 cm 41 HCF2 CF2 0(CH2 CHCH2 0) n CF2 CF2 H Colorless oil OCF2 CF2 H 1. 517 146.8c s t 1.10E+11 S2 cm 42 HCPFCCF2 O(CH2 CHCH2 0) n CF2 CFC,~ H colorless oil OCF2 CFCQ H 1. 509 11 6.6c s t 8. 80E+08 S2 cm T a b l e 2 (Continued) xampl Structural formula Appearance No. Specific gravity Viscosity (40 C) Volume resistivit Pour point 43 HCBFCCF2 0(CH2 CHCH2 0) n CF2 CFC9 H Brown oil OCF2 CFC.~ H 1. 559 192.9c s t 8.10E+10S2cm 44 HC,Q FCCF2 0(CH2 CHCH2 0) n CF2 CFC.~ H Brown oil OCF2 CFC~ H 1. 551 231.1cs t 3.OOE+l0S2cm 45 HCF2 CF2 0(CH2 CHCH2 0) n CF2 CF2 H Brown oil OCF2 CF2 H 1. 473 425.8cst 5. 20E+09 S2 cmi 46 HCF2 CF2 0(CH2 CHCH2 0) 2 CF2 CF2 H Colorless oil OCF2 CF2 H 1. 528 80. Ocst 2. 27E+09 S2 cm 47 C20H410 CF (CF3 ) 2 C20H410 ~ F3 Brown oil C =C j = \ 1. 066 C F3 F C2 F5 C F3 4 9. 8 c s t 2.35E+10S2cm 48 C16H330 OC (F3 2 OH Light yellow oil 1. 060 9. 7 c s t 1.59E+10S2cm ~
T a b I e 2 (Continued) xampl Structural formula Appearance No. " Specific gravity Viscosity (40 C) Volume resistivit Pour point 49 CF3 C 2 F 5 C 2\5 C F 3 Colorless trans-C= C C= C parence CF3 0 (CH2 ) n O CF3 -9.90x107 S2m s-4 0 C
50 C F3\ OH Colorless oil j F(CF2 CF2 ) n CH2 CHCH20 1. 249 C F3 '- (CH CH2 O) n CH3 6 1 c s t CH3 5.79X108 S2cm 51 OH Oil i H(CF2 C F 2 ) 3 CH2 OCH2 CHCH2 0 1. 195 (L CHCH2 0) n CH3 82 c s t CH3 1.88x108 S2cm -40~--35 C
52 C F3 C F2 (C F2 C F2 ) n CH2 CH CH2 O C14H29 Light yellow oil OH 1. 349 58. 8cst 1. 25E+13 S2 cm 53 (CF3 2 CF C F 3 Brown oil :\C=C 0. 9953 (CF3 ) 2 CF 0(CHCH2 0) n CH3 7 9. 7 c s t ~ C H 3 1.33x107 S2cm 54 H(CF2 CF2 ) 3 CH2 OCH2 CHCH2 0~ Oil OH 1. 120 (CHCH2 0) n CH3 1 08 c s t CH2 CH3 7.10x108 S2cm T a b 1 e 2 (Continued) xampl Structural formula Appearance No. Specific gravity Viscosity (40 C) Volume resistivit Pour point 5 C13H27 Brown oil CHCH2 OCF2 C F 2 H 0. 950 C11H 3 2 4. 0 c s t 2. 00E+12 S2 cm 56 (C H3 ) 2 C H C H2 C H2 Colorless oil (CH3 ) 2 CHCH2 CH2 CH2 CH2 CHCH2 OCF2 1. 0 5 1 LCF2H 25.4cst 9.05x109 S2cml <-4 0 C
57 C10H21 Colorless oil /CHCH2 OCF2 CF2 H 0. 980 CgH17 20. 7cst 6.15 x 1010 Q cm <-4 0 C
[Compatibility Test-1]
The compounds obtained in Examples were tested for compatibility with HFC134a.
The compounds (oils) obtained in Examples were placed in Pyrex test tubes 8 mm in inner diameter and 200 mm long. The tubes were evacuated into a vacuum, cooled with liquid nitrogen and charged with 1 g of a refrigerant, HFC134a (oil/refrigerant ratio 20/80 wt.%). The tubes were then sealed and placed in a thermostat held at a controlled temperature. After the temperature reached an equilibrium, the compounds were visually checked for the compatibility with the refrigerant and the phase separation temperature was determined at a low temperature. Table 3 shows the phase separation temperature at a low temperature.
After compatibility test, the compounds obtained in Examples 49, 50 and 51 were cooled to determine the phase separation temperature at a low temperature but failed to separate into phases even at -50 C.
[Compatibility Test-2]
The compounds obtained in Examples were tested for compatibility with HFC134a/HFC32.
The compounds (oils) obtained in Examples were placed in Pyrex test tubes 8 mm in inner diameter and 200 mm long. The tubes were vacuumed, cooled with liquid nitrogen and charged with 1 g of a refrigerant, HFC134a/HFC32 (70/30 wt.%), (oil/refrigerant ratio 20/80 wt.%). The tubes were then sealed and placed in a thermostat held at a controlled temperature. After the temperature reached an equilibrium, the compounds were visually checked for the compatibility with the refrigerant and the phase separation temperature was determined at a low temperature. , Table 3 shows the phase separation temperature at a low temperature.
[Compatibility Test-3]
The compounds obtained in Examples were tested for compatibility with HFC134a/HFC32/HFC125.
The compounds (oils) obtained in Examples were placed in Pyrex test tubes 8 mm in inner diameter and 200 mm long. The tubes were vacuumed, cooled with liquid nitrogen and charged with 1 g of a refrigerant, HFC
134a/HFC32/HFC125, (40/30/30 wt.%), (oil/refrigerant ratio 20/80 wt.%). The tubes were then sealed and placed in a thermostat held at a controlled temperature. After the temperature reached an equilibrium, the compounds were visually checked for the compatibility with the refrigerant and the phase separation temperature was determined at a low temperature.
Table 3 shows the phase separation temperature at a low temperature.
[Compatibility Test-4]
The compounds obtained in Examples were tested for compatibility with HFC134a/HFC32/HFC23.
The compounds (oils) obtained in Examples were placed in Pyrex test tubes 8 mm in inner diameter and 200 mm long. The tubes were vacuumed, cooled with liquid nitrogen and charged with 1 g of a refrigerant, 134a/HFC32/HFC23 (70/25/5 wt.%), (oil/refrigerant ratio 20/80 wt.%). The tubes were then sealed and placed in a thermostat held at a controlled temperature. After the temperature reached an equilibrium, the compounds were visually checked for the compatibility with the refrigerant and the phase separation temperature was determined at a low temperature.
Table 3 shows the phase separation temperature at a low temperature.
Table 3 [Phase separation temperature ( C)]
Refrigerant 134A 32/134A 134A/32/125 134A/32/23 Example Test 1 Test 2 Test 3 Test 4 15 <-40 -30 -40 -20 16 <-50 C <-50 C <-50 C <-50 C
17 <-50 0 -10 0 18 <-50 <-50 <-50 <-50 19 <-50 <-50 <-50 <-50 20 <-50 <-50 <-50 <-50 21 <-50 C <-50 C <-50 C <-50 C
22 <-50 <-50 <-50 <-50 23 <-50 <-50 <-50 <-50 24 <-50 <-50 <-50 <-50 25 <-50 <-50 <-50 <-50 26 <-50 C <-50 C <-50 C <-50 C
27 <-50 <-50 <-50 <-50 28 <-50 <-50 <-50 <-50 29 <-50 <-50 <-50 <-50 30 <-50 <-50 <-50 <-50 31 <-50 C -40 C -50 C 40 C
32 <-50 <-50 <-50 <-50 35 <-50 -30 -50 -40 36 <-50 C -50 C -50 C -40 C
40 <-50 <-50 <-50 <-50 21.54453 Table 3 (continued) [Phase separation temperature ( C)]
Refrigerant 134A 32/134A 134A/32/125 134A/32/23 Example Test 1 Test 2 Test 3 Test 4 41 <-50 C <-50 C <-50 C <-50 C
43 <-50 <-50 <-50 <-50 44 <-50 <-50 <-50 <-50 45 <-50 <-50 5-50 <-50 46 <-50 C <-50 C <-50 C <-50 C
49 <-50 <-50 <-50 <-50 50 <-50 <-50 <-50 <-50 51 <-50 C <-50 C <-50 C <-50 C
[Compatibility Test-5]
The compounds prepared in Examples 17, 42 and 53-55 (see Table 2) were tested for the solubility in various common solvents, i.e. methylethylketone (MIBK), n-hexane, toluene, methylene chloride, and i-propanol (IPA).
I Table 4 shows the results. A known fluorine-containing polyether (average molecular weight:4500), F(CF2CF2CF20)nCF2CF3, was also tested as Comparative Example 7 with the results also shown in Table 4.
Table 4 Example MIBK Hexane Toluene Methylene IPA
chloride Com. Ex.7 C C C C C
In Table 4, the symbol A represents a solubility of at least 25 wt.%, B a solubility of at least 1 wt.%, and C
an insolubility (a solubility of less than 1 wt.%).
[Tape property test]
Magnetic coating compositions of the following formula were prepared using the compounds of Examples 17, 42 and 53-55 as lubricants. The compositions thus obtained were applied to a 14 m-thick polyethylene terephthalate film to a thickness of 4 m on dry bas dried, calendered and treated at 50 C for 80 hours. The magnetic film thus obained was cut to a width of 8 mm to provide a 8 mm video tape recorder.
Formulation of magnetic coating composition (parts by weight) Co-containing needle-like y-iron oxide 100 parts Polyol (1) 10 parts Vinyl chloride/vinyl acetate copolymer (2) 10 parts Lubricant 10 parts Polyisocyanate (3) 5 parts MIBK 100 parts Toluene 100 parts Notes: (1) Nipporan 2304, product of Nippon Urethane Co., Ltd.
(2) VAGH, product of UCC Co., Ltd.
(3) Coronate L, product of Nippon Urethane Co., Ltd.
The coefficient of friction of the magnetic tapes thus obtained was determined from the load when the tape was placed at an angle of 900 with one end of the tape under a load of 10 g and the other end thereof pulled at a speed of 10 cm/sec using ISO R468 steel cylinder (R0=25 m, 100 mm diameter, v=5 cm/sec).
The results are shown below. A known fluorine-containing polyester (average molecular weight:4500), F(CF2CF2CF20)nCF2CF3, was also tested as the lubricant with the results shown as Comparative Example 8.
Lubricant Coefficient of friction Example 17 0.23 Example 42 0.22 Example 53 0.30 Example 54 0.25 Example 55 0.35 Com. Ex.8 0.40 The above results show that the abrasion resistance of the magnetic recording medium was increased when the compounds of the present invention were used as lubricants.
40 <-50 <-50 <-50 <-50 21.54453 Table 3 (continued) [Phase separation temperature ( C)]
Refrigerant 134A 32/134A 134A/32/125 134A/32/23 Example Test 1 Test 2 Test 3 Test 4 41 <-50 C <-50 C <-50 C <-50 C
43 <-50 <-50 <-50 <-50 44 <-50 <-50 <-50 <-50 45 <-50 <-50 5-50 <-50 46 <-50 C <-50 C <-50 C <-50 C
49 <-50 <-50 <-50 <-50 50 <-50 <-50 <-50 <-50 51 <-50 C <-50 C <-50 C <-50 C
[Compatibility Test-5]
The compounds prepared in Examples 17, 42 and 53-55 (see Table 2) were tested for the solubility in various common solvents, i.e. methylethylketone (MIBK), n-hexane, toluene, methylene chloride, and i-propanol (IPA).
I Table 4 shows the results. A known fluorine-containing polyether (average molecular weight:4500), F(CF2CF2CF20)nCF2CF3, was also tested as Comparative Example 7 with the results also shown in Table 4.
Table 4 Example MIBK Hexane Toluene Methylene IPA
chloride Com. Ex.7 C C C C C
In Table 4, the symbol A represents a solubility of at least 25 wt.%, B a solubility of at least 1 wt.%, and C
an insolubility (a solubility of less than 1 wt.%).
[Tape property test]
Magnetic coating compositions of the following formula were prepared using the compounds of Examples 17, 42 and 53-55 as lubricants. The compositions thus obtained were applied to a 14 m-thick polyethylene terephthalate film to a thickness of 4 m on dry bas dried, calendered and treated at 50 C for 80 hours. The magnetic film thus obained was cut to a width of 8 mm to provide a 8 mm video tape recorder.
Formulation of magnetic coating composition (parts by weight) Co-containing needle-like y-iron oxide 100 parts Polyol (1) 10 parts Vinyl chloride/vinyl acetate copolymer (2) 10 parts Lubricant 10 parts Polyisocyanate (3) 5 parts MIBK 100 parts Toluene 100 parts Notes: (1) Nipporan 2304, product of Nippon Urethane Co., Ltd.
(2) VAGH, product of UCC Co., Ltd.
(3) Coronate L, product of Nippon Urethane Co., Ltd.
The coefficient of friction of the magnetic tapes thus obtained was determined from the load when the tape was placed at an angle of 900 with one end of the tape under a load of 10 g and the other end thereof pulled at a speed of 10 cm/sec using ISO R468 steel cylinder (R0=25 m, 100 mm diameter, v=5 cm/sec).
The results are shown below. A known fluorine-containing polyester (average molecular weight:4500), F(CF2CF2CF20)nCF2CF3, was also tested as the lubricant with the results shown as Comparative Example 8.
Lubricant Coefficient of friction Example 17 0.23 Example 42 0.22 Example 53 0.30 Example 54 0.25 Example 55 0.35 Com. Ex.8 0.40 The above results show that the abrasion resistance of the magnetic recording medium was increased when the compounds of the present invention were used as lubricants.
Claims (16)
1. A fluorinated hydrocarbon compound having at least one oxygen atom in the molecule and represented by the formula (II) (R50)d R6 (II) wherein d is 1 or 2, R5 is selected from the group consisting of (CF3) 2CF (CF2CF2) n CH2CH2OCH2CH (OH) CH2-(n=integer of 0-10), CF3CF2 (CF2CF2) m CH2CH2OCH2CH (OH) CH2-(m=integer of 0-10), H (CF2CF2) 1CH2CH2CH (OH) CH2-(1=integer of 1-10), (CF3)2CF(CF2CF2) k CH2CH(OH)CH2-(k=integer of 0-10), CF3CF2 (CF2CF2) j CH2CH (OH) CH2-(j=integer of 0-10) (CF3) 2CF (CF2CF2) a CH2CH2-(a=integer of 0-10), CF3CF2 (CF2CF2) b CH2CH2-(b=integer of 0-10), H (CF2CF2) c CH2-(c=integer of 1-10), HCF2CF2-, HCC1FCF2-, HCF2CC1F-, CF3CFHCF2-, CF3CF=CF-, CF2=CFCF2-, CH3CF2-, (CF3) 2CHCF2-, HOC (CF3) 2-, Cl (CF2CC1F) i CFHCClF-(i=integer of 1-20) wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, and R8 (CF (CF3) CF2O) p (CF2CF20) q (CF20) r R9-wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the same time, R7 and R8 are each a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), R9 is a bifunctional alkyl group, bifunctional alkenyl group, bifunctional alkylether group, or bifunctional alkyl alcohol group having 1 to 5 carbon atoms (which may be partly or fully fluorinated), and when d is 1 R6 is selected from the group consisting of C n H2n+1- (n=integer of 10-30) , C m H2m-1- (m=integer of 10-30) , C h H2h-3- (h=integer of 10-30 ) , C1C l H21- (l=integer of 1-10), Cl (CH2) 7CH=CH (CH2) 8-, CH3 (OCH2CH2) k- (k=integer of 1-100), (j=integer of 1-100), (i=integer of 1-100), (p=integer of 1-100), (q=integer of 1-100 and r=integer of 0-10), and (s=integer of 1-100), and when d is 2 R6 is - (C h H2h) - (h=integer of 1-10), or (t=integer of 1-100) provided that combinations of R5 and R6 are excluded when R5 is and R6 is - (CH2) 4- .
2. The fluorinated hydrocarbon compound of the formula (II) having at least one oxygen atom in the molecule according to claim 1 wherein R5 is selected from the group consisting of (CF3) 2CF (CF2CF2) n CH2CH2OCH2CH (OH) CH2-(n=integer of 0-10), CF3CF2 (CF2CF2) m CH2CH2OCH2CH (OH) CH2-(m=integer of 0-10), H (CF2CF2)1CH2CH2CH (OH) CH2-(1=integer of 1-10), (CF3) 2CF (CF2CF2) k CH2CH (OH) CH2-(k=integer of 0-10), and CF3CF2 (CF2CF2) j CH2CH (OH) CH2-(j=integer of 0-10).
3. The fluorinated hydrocarbon compound of the formula (II) having at least one oxygen atom in the molecule according to claim 1 wherein R5 is selected from the group consisting of (CF3) 2CF (CF2CF2) a CH2CH2-(a=integer of 0-10), CF3CF2 (CF2CF2) b CH2CH2-(b=integer of 0-10), and H (CF2CF2) c CH2-(c=integer of 1-10).
4. The fluorinated hydrocarbon compound of the formula (II) having at least one oxygen atom in the molecule according to claim 1 wherein R5 is selected from the group consisting of HCF2CF2-, HCClFCF2-, HCF2CClF-, CF3CFHCF2-, CF3CF=CF-, CF2=CFCF2-, CH3CF2-, (CF3) 2CHCF2-, HOC (CF3) 2-, and Cl (CF2CC1F) i CFHCClF- (i=integer of 1-20) .
5. The fluorinated hydrocarbon compound of the formula (II) having an oxygen atom in the molecule according to claim 1 wherein R5 is selected from the group consisting of
6. The fluorinated hydrocarbon compound of the formula (II) having at least one oxygen atom in the molecule according to claim 1 wherein R5 is wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, or R8 (CF (CF3) CF20) p (CF2CF20) q (CF20) r R9-wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the same time, R7 and R8 are each a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), and R9 is a bifunctional alkyl group, bifunctional alkenyl group, bifunctional alkylether group, or bifunctional alkyl alcohol group having 1 to 5 carbon atoms (which may be partly or fully fluorinated).
7. The fluorinated hydrocarbon compound of the formula (II) having at least one oxygen atom in the molecule according to claim 1 wherein d is 1 and R6 is selected from the group consisting of C n H2n+1- (n=integer of 10-30) , C m H2m-1- (m=integer of 10-30), C h H2h-3- (h=integer of 10-30), C1C1H21- (1=integer of 1-10), and Cl (CH2) 7CH=CH (CH2) 8-.
8. The fluorinated hydrocarbon compound of the formula (II) having at least one oxygen atom in the molecule according to claim 1 wherein d is 1 and R6 is selected from the group consisting of CH3 (OCH2CH2) k- (k=integer of 1-100), (j=integer of 1-100), (i=integer of 1-100), IMG>
(p=integer of 1-100), (q=integer of 1-100 and r=integer of 0-10), and (s=integer of 1-100).
(p=integer of 1-100), (q=integer of 1-100 and r=integer of 0-10), and (s=integer of 1-100).
9. The fluorinated hydrocarbon compound of the formula (II) having at least one oxygen atom in the molecule according to claim 1 wherein d is 2 and R6 is - (C h H2h) - (h=integer of 1-10), or (t=integer of 1-100) provided that combinations of R5 and R6 are excluded when R5 is and R6 is - (CH2) 4-.
10. A process for preparing a fluorinated hydrocarbon compound of general formula R5OR6, wherein R5 and R6 are as defined in claim 1, the process comprising reacting at least one fluoroolefin or fluoroketone selected from the group consisting of CF2=CF2, CClF=CF2, CF3CF=CF2, CH2=CF2, (CF3) 2C=CF2, C1 (CF2CClF) i CF=CClF, (i=integer of 1-20), (CF3) 2 CFCF=CFCF3, (CF3) 2C=CFCF2CF3, (CF3) 2CFCF=C (CF3) CF2CF2CF3, ((CF3) 2CF) 2C=CFCF3, (CF3) 2C=C (CF2CF3) CF (CF3)2, wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, and R7 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), and wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the same time, and R8 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), with an alcohol represented by the formula R6OH [IX]
wherein R6 is selected from the group consisting of C n H2n+i- (n=integer of 10-30), C m H2m-1- (m=integer of 10-30 ) , C h H2h-3- (h=integer of 10-30), C1C1H21- (1=integer of 1-10) , Cl (CH2) 7CH=CH (CH2) 8-, CH3 (OCH2CH2) k- (k=integer of 1-100), (j=integer of 1-100), (i=integer of 1-100), (p=integer of 1-100), (q=integer of 1-100), and wherein s is an integer of 1 to 100 and r is an integer of 0 to 10.
wherein R6 is selected from the group consisting of C n H2n+i- (n=integer of 10-30), C m H2m-1- (m=integer of 10-30 ) , C h H2h-3- (h=integer of 10-30), C1C1H21- (1=integer of 1-10) , Cl (CH2) 7CH=CH (CH2) 8-, CH3 (OCH2CH2) k- (k=integer of 1-100), (j=integer of 1-100), (i=integer of 1-100), (p=integer of 1-100), (q=integer of 1-100), and wherein s is an integer of 1 to 100 and r is an integer of 0 to 10.
11. A process for preparing a fluorinated hydrocarbon compound of general formula (R50) 2R6, wherein R5 and R6 are as defined in claim 1, the process comprising reacting at least one fluoroolefin or fluoroketone selected from the group consisting of CF2=CF2, CClF=CF2, CF3CF=CF2, CH2=CF2, (CF3) 2C=CF2, Cl(CF2CClF)i CF=CClF (i=integer of 1-20), (CF3) 2CFCF=CFCF3, (CF3) 2C=CFCF2CF3, (CF3) 2CFCF=C (CF3) CF2CF2CF3, ((CF3)2CF) 2C=CFCF3, (CF3) 2C=C (CF2CF3) CF (CF3) 2, wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, and R7 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), and wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the same time, and R8 is a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), with an alcohol represented by the formula HOR60H ( IX' ) wherein R6 is -(C h H2h) - (wherein h is an integer of 1 to 10) .
12. A process for preparing a fluorinated hydrocarbon compound of general formula R5"CH2CH (OH) CH2OR6, wherein R5-and R6 are defined below, the process comprising reacting a compound represented by the formula wherein R5"is selected from the group consisting of (CF3) 2CF (CF2CF2) n CH2CH2O- (n=integer of 0-10) CH3CF2(CF2CF2) m CH2CH2O- (m=integer of 0-10) H (CF2CF2) 1CH2- (1=integer of 1-10) (CF3) 2CF (CF2CF2) k- (k=integer of 0-10), and CF3CF2 ( CF2CF2 ) j- (j=integer of 0-10) with an alcohol represented by the formula R6OH [IX]
wherein R6 is selected from the group consisting of C n H2n+1- (n=integer of 10-30) C m H2m-1- (m=integer of 10-30) C h H2h-3- (h=integer of 10-30) C1C1H21- (1=integer of 1-10) Cl (CH2) 7CH=CH (CH2) 8CH3 (OCH2CH2) k- (k=integer of 1-100) (j=integer of 1-100) (i=integer of 1-100) (p=integer of 1-100) (q=integer of 1-100, and r=integer of 1-10), and (s=integer of 1-100).
wherein R6 is selected from the group consisting of C n H2n+1- (n=integer of 10-30) C m H2m-1- (m=integer of 10-30) C h H2h-3- (h=integer of 10-30) C1C1H21- (1=integer of 1-10) Cl (CH2) 7CH=CH (CH2) 8CH3 (OCH2CH2) k- (k=integer of 1-100) (j=integer of 1-100) (i=integer of 1-100) (p=integer of 1-100) (q=integer of 1-100, and r=integer of 1-10), and (s=integer of 1-100).
13. A process for preparing a fluorinated hydrocarbon compound of general formula R5CH2CH (OH) OR6OCH (OH) CH2R5, wherein R5 and R6 are defined below, the process comprising reacting a compound represented by the formula R5OH [XI]
wherein R5 is selected from the group consisting of (CF3)2CF(CF2CF2)a CH2CH2- (a=integer of 0-10) CF3CF2 (CF2CF2)b CH2CH2- (b=integer of 0-10), and H (CF2CF2) c CH2- (c=integer of 1-10) with a compound represented by the formula wherein R6 is -(C h H2h) - (wherein h is an integer of 1 to 10) .
wherein R5 is selected from the group consisting of (CF3)2CF(CF2CF2)a CH2CH2- (a=integer of 0-10) CF3CF2 (CF2CF2)b CH2CH2- (b=integer of 0-10), and H (CF2CF2) c CH2- (c=integer of 1-10) with a compound represented by the formula wherein R6 is -(C h H2h) - (wherein h is an integer of 1 to 10) .
14. A lubricant comprising at least one fluorinated hydrocarbon compound having at least one oxygen atom in the molecule and selected from the group consisting of:
a fluorinated hydrocarbon compound having at least one oxygen atom in the molecule and represented by the formula (II) (R5O) d R6 (II) wherein d is 1 or 2, R5 is selected from the group consisting of (CF3) 2CF (CF2CF2) n CH2CH2OCH2CH (OH) CH2-(n=integer of 0-10), CF3CF2 (CF2CF2)m CH2CH2OCH2CH (OH) CH2-(m=integer of 0-10), H (CF2CF2) 1CH2CH2CH (OH) CH2-(1=integer of 1-10), (CF3) 2CF (CF2CF2) k CH2CH (OH) CH2-(k=integer of 0-10), CF3CF2 (CF2CF2) j CH2CH (OH) CH2-(j=integer of 0-10) (CF3) 2CF (CF2CF2) a CH2CH2-(a=integer of 0-10), CF3CF2 (CF2CF2) b CH2CH2-(b=integer of 0-10), H (CF2CF2) c CH2-(c=integer of 1-10), HCF2CF2-, HCClFCF2-, HCF2CC1F-, CF3CFHCF2-, CF3CF=CF-, CF2=CFCF2-, CH3CF2-, (CF3) 2CHCF2-, HOC (CF3) 2-, Cl (CF2CC1F) i CFHCClF-(i=integer of 1-20) wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, and R8 (CF (CF3) CF2O) p(CF2CF20) q(CF20) rR9-wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the same time, R7 and R8 are each a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), R9 is a bifunctional alkyl group, bifunctional alkenyl group, bifunctional alkylether group, or bifunctional alkyl alcohol group having 1 to 5 carbon atoms (which may be partly or fully fluorinated), and when d is 1 R6 is selected from the group consisting of CnH2n+1- (n=integer of 10-30 ) , CmH2m-1- (m=integer of 10-30) ChH2h-3- (h=integer of 10-30), ClC1H21- (1=integer of 1-10) , Cl (CH2) 7CH=CH (CH2) 8-CH3(OCH2CH2)k- (k=integer of 1-100), (j=integer of 1-100), (i=integer of 1-100), (p=integer of 1-100), (q=integer of 1-100 and r=integer of 0-10), and (s=integer of 1-100), and when d is 2 R6 is - (ChH2h) - (h=integer of 1-10) , or (t=integer of 1-100) provided that combinations of R5 and R6 are excluded when R5 is selected from the group consisting of and R6 is - (CH2) 4-.
a fluorinated hydrocarbon compound having at least one oxygen atom in the molecule and represented by the formula (II) (R5O) d R6 (II) wherein d is 1 or 2, R5 is selected from the group consisting of (CF3) 2CF (CF2CF2) n CH2CH2OCH2CH (OH) CH2-(n=integer of 0-10), CF3CF2 (CF2CF2)m CH2CH2OCH2CH (OH) CH2-(m=integer of 0-10), H (CF2CF2) 1CH2CH2CH (OH) CH2-(1=integer of 1-10), (CF3) 2CF (CF2CF2) k CH2CH (OH) CH2-(k=integer of 0-10), CF3CF2 (CF2CF2) j CH2CH (OH) CH2-(j=integer of 0-10) (CF3) 2CF (CF2CF2) a CH2CH2-(a=integer of 0-10), CF3CF2 (CF2CF2) b CH2CH2-(b=integer of 0-10), H (CF2CF2) c CH2-(c=integer of 1-10), HCF2CF2-, HCClFCF2-, HCF2CC1F-, CF3CFHCF2-, CF3CF=CF-, CF2=CFCF2-, CH3CF2-, (CF3) 2CHCF2-, HOC (CF3) 2-, Cl (CF2CC1F) i CFHCClF-(i=integer of 1-20) wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, and R8 (CF (CF3) CF2O) p(CF2CF20) q(CF20) rR9-wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the same time, R7 and R8 are each a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), R9 is a bifunctional alkyl group, bifunctional alkenyl group, bifunctional alkylether group, or bifunctional alkyl alcohol group having 1 to 5 carbon atoms (which may be partly or fully fluorinated), and when d is 1 R6 is selected from the group consisting of CnH2n+1- (n=integer of 10-30 ) , CmH2m-1- (m=integer of 10-30) ChH2h-3- (h=integer of 10-30), ClC1H21- (1=integer of 1-10) , Cl (CH2) 7CH=CH (CH2) 8-CH3(OCH2CH2)k- (k=integer of 1-100), (j=integer of 1-100), (i=integer of 1-100), (p=integer of 1-100), (q=integer of 1-100 and r=integer of 0-10), and (s=integer of 1-100), and when d is 2 R6 is - (ChH2h) - (h=integer of 1-10) , or (t=integer of 1-100) provided that combinations of R5 and R6 are excluded when R5 is selected from the group consisting of and R6 is - (CH2) 4-.
15. An oil for a refrigerating machine which uses as a refrigerant a hydrogen-containing halogenated hydrocarbon, the oil comprising at least one fluorinated hydrocarbon compound having at least one oxygen atom in the molecule and selected from the group consisting of:
a fluorinated hydrocarbon compound having at least one oxygen atom in the molecule and represented by the formula (II) (R50)dR6 (II) wherein d is 1 or 2, R5 is selected from the group consisting of (CF3) 2CF (CF2CF2) n CH2CH2OCH2CH (OH) CH2-(n=integer of 0-10), CF3CF2 (CF2CF2) m CH2CH2OCH2CH (OH) CH2-(m=integer of 0-10), H (CF2CF2 ) 1CH2CH2CH (OH) CH2-(1=integer of 1-10), (CF3) 2CF (CF2CF2) k CH2CH (OH) CH2-(k=integer of 0-10), CF3CF2 (CF2CF2) j CH2CH (OH) CH2-(j=integer of 0-10) (CF3) 2CF (CF2CF2) a CH2CH2-(a=integer of 0-10), CF3CF2(CF2CF2)b CH2CH2-(b=integer of 0-10), H (CF2CF2) CH2-(c=integer of 1-10), HCF2CF2-, HCClFCF-2, HCF2CClF-, CF3CFHCF2-, CF3CF=CF-, CF2=CFCF2-, CH3CF2-, (CF3) 2CHCF2-, HOC (CF3) 2-, Cl (CF2CClF) i CFHCClF-(i=integer of 1-20) wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, and R8 (CF (CF3) CF2O) p(CF2CF20) q(CF20) rR9-wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the same time, R7 and R 8 are each a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), R9 is a bifunctional alkyl group, bifunctional alkenyl group, bifunctional alkylether group, or bifunctional alkyl alcohol group having 1 to 5 carbon atoms (which may be partly or fully fluorinated), and when d is 1 R6 is selected from Cn H2n+1- (n=integer of 10-30), Cm H2m-1- (m=integer of 10-30 ), Ch H2h-3- (h=integer of 10-30), ClC1H21- (1=integer of 1-10), Cl (CH2) 7CH=CH (CH2) 8-CH3 (OCH2CH2) k- (k=integer of 1-100), (j=integer of 1-100), IMG>
(i=integer of 1-100), (p=integer of 1-100), (q=integer of 1-100 and r=integer of 0-10), and (s=integer of 1-100) and when d is 2 R6 is -(Ch H2h) - (h=integer of 1-10), or (t=integer of 1-100) provided that combinations of R5 and R6 are excluded when R5 is selected from the group consisting of and R6 is - (CH2) 4-.
a fluorinated hydrocarbon compound having at least one oxygen atom in the molecule and represented by the formula (II) (R50)dR6 (II) wherein d is 1 or 2, R5 is selected from the group consisting of (CF3) 2CF (CF2CF2) n CH2CH2OCH2CH (OH) CH2-(n=integer of 0-10), CF3CF2 (CF2CF2) m CH2CH2OCH2CH (OH) CH2-(m=integer of 0-10), H (CF2CF2 ) 1CH2CH2CH (OH) CH2-(1=integer of 1-10), (CF3) 2CF (CF2CF2) k CH2CH (OH) CH2-(k=integer of 0-10), CF3CF2 (CF2CF2) j CH2CH (OH) CH2-(j=integer of 0-10) (CF3) 2CF (CF2CF2) a CH2CH2-(a=integer of 0-10), CF3CF2(CF2CF2)b CH2CH2-(b=integer of 0-10), H (CF2CF2) CH2-(c=integer of 1-10), HCF2CF2-, HCClFCF-2, HCF2CClF-, CF3CFHCF2-, CF3CF=CF-, CF2=CFCF2-, CH3CF2-, (CF3) 2CHCF2-, HOC (CF3) 2-, Cl (CF2CClF) i CFHCClF-(i=integer of 1-20) wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, and R8 (CF (CF3) CF2O) p(CF2CF20) q(CF20) rR9-wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the same time, R7 and R 8 are each a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), R9 is a bifunctional alkyl group, bifunctional alkenyl group, bifunctional alkylether group, or bifunctional alkyl alcohol group having 1 to 5 carbon atoms (which may be partly or fully fluorinated), and when d is 1 R6 is selected from Cn H2n+1- (n=integer of 10-30), Cm H2m-1- (m=integer of 10-30 ), Ch H2h-3- (h=integer of 10-30), ClC1H21- (1=integer of 1-10), Cl (CH2) 7CH=CH (CH2) 8-CH3 (OCH2CH2) k- (k=integer of 1-100), (j=integer of 1-100), IMG>
(i=integer of 1-100), (p=integer of 1-100), (q=integer of 1-100 and r=integer of 0-10), and (s=integer of 1-100) and when d is 2 R6 is -(Ch H2h) - (h=integer of 1-10), or (t=integer of 1-100) provided that combinations of R5 and R6 are excluded when R5 is selected from the group consisting of and R6 is - (CH2) 4-.
16. A lubricant for magnetic recording media which comprises at least one fluorinated hydrocarbon compound having at least one oxygen atom in the molecule and selected from the group consisting of:
a fluorinated hydrocarbon compound having at least one oxygen atom in the molecule and represented by the formula (II) (R5O)a R6 (II) wherein d is 1 or 2, R5 is selected from the group consisting of (CF3) 2CF (CF2CF2) n CH2CH2OCH2CH (OH) CH2-(n=integer of 0-10), CF3CF2 (CF2CF2)m CH2CH2OCH2CH (OH) CH2-(m=integer of 0-10), H (CF2CF2 ) 1CH2CH2CH (OH) CH2-(1=integer of 1-10), (CF3) 2CF (CF2CF2) k CH2CH (OH) CH2-(k=integer of 0-10), CF3CF2 (CF2CF2) j CH2CH (OH) CH2-(j=integer of 0-10) (CF3) 2CF (CF2CF2) a CH2CH2-(a=integer of 0-10), CF3CF2 (CF2CF2) b CH2CH2-(b=integer of 0-10), H (CF2CF2) c CH2-(c=integer of 1-10), HCF2CF2-, HCClFCF2-, HCF2CCIF-, CF3CFHCF2-, CF3CF=CF-, CF2=CFCF2-, CH3CF2-, (CF3) 2CHCF2-, HOC (CF3) 2-, Cl (CF2CCIF) 1CFCCIF-(i=integer of 1-20) wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, and R8 (CF (CF3) CF2O) p(CF2CF2O) q(CF2O) r R9-wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the same time, R7 and R8 are each a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), R9 is a bifunctional alkyl group, bifunctional alkenyl group, bifunctional alkylether group, or bifunctional alkyl alcohol group having 1 to 5 carbon atoms (which may be partly or fully fluorinated), and when d is 1 R6 is selected from the group consisting of C n H2n+1- (n=integer of 10-30), C m H2m-1- (m=integer of 10-30 ) , C h H2h-3- (h=integer of 10-30), ClC I H21- (l=integer of 1-10), Cl (CH2) 7CH=CH (CH2) 8CH3 (OCH2CH2) k- (k=integer of 1-100), (j=integer of 1-100), (i=integer of 1-100), (p=integer of 1-100), (q=integer of 1-100 and r=integer of 0-10), (s=integer of 1-100), and when d is 2 R6 is - (C h H2h) - (h=integer of 1-10) , or (t=integer of 1-100) provided that combinations of R5 and R6 are excluded when R5 is selected from the group consisting of and R6 is - (CH2) 4-.
a fluorinated hydrocarbon compound having at least one oxygen atom in the molecule and represented by the formula (II) (R5O)a R6 (II) wherein d is 1 or 2, R5 is selected from the group consisting of (CF3) 2CF (CF2CF2) n CH2CH2OCH2CH (OH) CH2-(n=integer of 0-10), CF3CF2 (CF2CF2)m CH2CH2OCH2CH (OH) CH2-(m=integer of 0-10), H (CF2CF2 ) 1CH2CH2CH (OH) CH2-(1=integer of 1-10), (CF3) 2CF (CF2CF2) k CH2CH (OH) CH2-(k=integer of 0-10), CF3CF2 (CF2CF2) j CH2CH (OH) CH2-(j=integer of 0-10) (CF3) 2CF (CF2CF2) a CH2CH2-(a=integer of 0-10), CF3CF2 (CF2CF2) b CH2CH2-(b=integer of 0-10), H (CF2CF2) c CH2-(c=integer of 1-10), HCF2CF2-, HCClFCF2-, HCF2CCIF-, CF3CFHCF2-, CF3CF=CF-, CF2=CFCF2-, CH3CF2-, (CF3) 2CHCF2-, HOC (CF3) 2-, Cl (CF2CCIF) 1CFCCIF-(i=integer of 1-20) wherein x, y, z, v and w are each an integer of 0 to 100, provided that they can not be zero at the same time, and R8 (CF (CF3) CF2O) p(CF2CF2O) q(CF2O) r R9-wherein p, q and r are each an integer of 0 to 100, provided that they can not be zero at the same time, R7 and R8 are each a halogen atom or an alkoxy group having 1 to 3 carbon atoms (which may be partly or fully fluorinated), R9 is a bifunctional alkyl group, bifunctional alkenyl group, bifunctional alkylether group, or bifunctional alkyl alcohol group having 1 to 5 carbon atoms (which may be partly or fully fluorinated), and when d is 1 R6 is selected from the group consisting of C n H2n+1- (n=integer of 10-30), C m H2m-1- (m=integer of 10-30 ) , C h H2h-3- (h=integer of 10-30), ClC I H21- (l=integer of 1-10), Cl (CH2) 7CH=CH (CH2) 8CH3 (OCH2CH2) k- (k=integer of 1-100), (j=integer of 1-100), (i=integer of 1-100), (p=integer of 1-100), (q=integer of 1-100 and r=integer of 0-10), (s=integer of 1-100), and when d is 2 R6 is - (C h H2h) - (h=integer of 1-10) , or (t=integer of 1-100) provided that combinations of R5 and R6 are excluded when R5 is selected from the group consisting of and R6 is - (CH2) 4-.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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JP903593 | 1993-01-22 | ||
JP5/9035 | 1993-01-22 | ||
PCT/JP1994/000084 WO1994017023A1 (en) | 1993-01-22 | 1994-01-21 | Fluorinated hydrocarbon compound, process for producing the same, and refrigerator oil and magnetic recording medium lubricant |
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CA2154453A1 CA2154453A1 (en) | 1994-08-04 |
CA2154453C true CA2154453C (en) | 2007-06-19 |
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CA002154453A Expired - Fee Related CA2154453C (en) | 1993-01-22 | 1994-01-21 | Fluorinated hydrocarbon compound, process for producing the same, and refrigerator oil and magnetic recording medium lubricant |
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