CA2098394A1 - Air-drying binders - Google Patents

Air-drying binders

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Publication number
CA2098394A1
CA2098394A1 CA 2098394 CA2098394A CA2098394A1 CA 2098394 A1 CA2098394 A1 CA 2098394A1 CA 2098394 CA2098394 CA 2098394 CA 2098394 A CA2098394 A CA 2098394A CA 2098394 A1 CA2098394 A1 CA 2098394A1
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CA
Canada
Prior art keywords
weight
binders
materials
polybutadiene
binder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA 2098394
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French (fr)
Inventor
Volker Guls
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Individual
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Individual
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Application filed by Individual filed Critical Individual
Publication of CA2098394A1 publication Critical patent/CA2098394A1/en
Abandoned legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/04Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/045Polyalkenes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/20Agglomeration, binding or encapsulation of solid waste
    • B09B3/21Agglomeration, binding or encapsulation of solid waste using organic binders or matrix
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/46Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
    • C04B41/48Macromolecular compounds
    • C04B41/4857Other macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B41/4861Polyalkenes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D109/00Coating compositions based on homopolymers or copolymers of conjugated diene hydrocarbons
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/12Flooring or floor layers made of masses in situ, e.g. seamless magnesite floors, terrazzo gypsum floors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/58Construction or demolition [C&D] waste

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Architecture (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Civil Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Paints Or Removers (AREA)
  • Paper (AREA)
  • Polyurethanes Or Polyureas (AREA)
  • Sealing Material Composition (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

NON-BAKING BINDERS

Abstract of the Disclosure The invention relates to non-baking binders based on polybutadiene oils which oils are liquid at room temperature and of aromatics-free aliphatic hydrocarbons and/or gum oil (turpentine) and to the use thereof for the consolidation, constructional glueing, coating or impregnation of building materials, residual materials, waste products and other materials of any kind.

Description

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NON-BAKING BINDERS

The invention relates to non-baXing binders based on pol-vbutadiene oils which oils are liquid at room temperature and specific hydrocarbons and/or gum oil (turpentine) and to the use thereof for the consolida-tion, constructional glueing, coating or impregnation of building materials, residual materials, waste products and other materials of any kind.

The use of butadiene oils that are liquid at room temperature for the production of non-baking resins has been known in the art for a long time; cf~, for example, Rompps Chemie-Lexikon, 9th edition, page 32~0 ~Heidel and Dittmann, Chimia 22 (1968), pp. 213-218~. However, butadiene oils have hardly found acceptance in the building sector because they are di~ficult to process.
The liquid polybutadiene oils are known to desiccate relatively fast when exposed to the oxygen of the air, so that a storage thereof under a protective gas is recommended. Also the use of solvents such as white spirit for adjusting the viscosity of the polybutadiene oils involves some difficulties, if the product to be consolidated with the polybutadiene oils is intended to be dried in the air at conventional ambient temperatures such as room temperature. Moreover, the commercially available polybutadiene oils do most readily react with 2~3~

water, so that hitherto the building materials to be bonded had to be employed in a particularly dry, virtually anhydrous condition.

EP O 211 712 Al describes an organic binder for the treatment of porous building materials with a solution of polybutadiene oils that are liquid at room temperatu-re in aromatic or aliphatic hydrocarbons, and more specifically xylene, toluene, gasoline F and white spirit.

Thus, it is one object of the present invention to provide non-baking (air-drying) binders based on poly-butadiene oils that are liquid at room temperature, which binders can be readily handled even in the absence of a protective gas atmosphere and impart a high com-pressive strength to the materials to be consolidated.
When materials are to be adhesion-bonded, coated or impregnated, the main goal is to impart a stron~
cohesion to said materials and/or to protect the surface from environmental influences as well as to provide a possibly optimum bond between the materials or primer for further surface treatments.

It is a further object of the present invention to recycle residual materials and waste materials such as, for example, plastics or foam residues for a suitable re-use.

The above-mentioned objects are attained by means of non-baking binders based on polybutadiene oils which oils are liquid at room temperature and aliphatic hydro-carbons characterized in that they contain aliphatic hydrocarbons and/or gum oil ~turpentine) which are free from aromatics.
3 ~

As a result of extensi~e time-consuming tests it was surprisingly found that the hydrocarbons and/or the gum oil (turpentine) which are free from aromatics are capable of imparting a reduced viscosity to commercially available polybutadiene oils so that for the first time they are extremely easy to handle. Here, the feature of an absence of aromatics is of particular significance, because the conventional contents of aromatics in com-mercially available aliphatic hydrocarbons such as, for example, white spirits, render the binder unusable and are not recommendable for reasons of environment protection.

It was found that by means o~ the present invention even materials such as a sand containing more than 2% by weight o~ water can be bonded, whereas hitherto in prior art particular preparations had to be made in order to keep the water contents as low as possible, for example by a step of thorough glowing. Thus, so far it was required to employ a sand having an SiO2 content in excess of 99.5%.

In addition thereto it was found that in the presence of the aliphatic hydrocarbons and/or the gum oil (turpentine) which are free from aromatics the polybutadiene oils can be stored in commercial containers in the absence of a protective gas atmosphere for a virtually unlimited time without any change occur-ring in the properties. However, on the other hand, upon mixing, spreading, after high-pressure or low-pressure procedures, immersion, spraying or other operations with building materials, residual materials, waste products and other materials of any kind a setting or drying or baking time is attained which allows a 3~

problem-free application of the non-baking binders for a variety of products.

For example, at room temperature or at a slightly elevated temperature of up to about 50 C or 70 DC there is achieved a pot life (setting time) of from a few hours to some days, which pot life may be adjusted such as to meet the particular requirements. Processing temperatures of below O ~C, for example down to -50 ~C, are likewise readily usable. Apart from the temperature the pot life will of course depend also on the materials to be consolidated, to be bonded, to be coated or to be impregnated and on the amount of the non-baking binder relative to the amounts of the respective materials. An adjustment of a pre-selected pot life value will be attainable by simple tests, more particularly by varying the temperature and the amount of binder in relation to the respective materials. Furtheron, the ratio of the amounts of polybutadiene oil and aromatics-free ali-phatic hydrocarbons and~or turpentine may of course be varied within a wide range so that, besides the pot life, the consolidating action of the non-baking binder can also be varied. Here, high proportions of poly-butadiene regularly result in strong bonds. An extreme-ly high setting time may be adjusted by an addition of water, for example in an amount of up to ~0~ relative to the binder. The use of up to 99% of water allows to make the land to grow green.

The term "polybutadiene oils" as used within the present invention is understood to include both unsub-stituted and substituted polybutadienes which are commercially available in many forms from a variety of suppliers.

Particularly preferred within t:he scope of the present invention i5 a polybutadiene oil which comprises about 72~ of 1,4_cis double bonds, about 27% of 1,4-trans double bonds and about 1% of 1,2-vinyl double bonds and has a molecular weight of about 1,800, a density of about 0.91 g/cm3 and a viscosity of 770 mPa-s (Brookfield) at 20 C. In the product commercially available under the designation "Polyol(R) 110", the proportions of the respective double bonds vary around the values mentioned. Also, the indication of the molecular weight does not mean that there be present exclusively one polybutadiene having said molecular weight, but it denotes an average molecular weight which may also vary with different batches. The viscosity value set forth above shows that the polybutadiene oil, although it is fluid, is already relatively highly viscous. Nevertheless, such polybutadiene oils still have a sufficient fluidity even at temperatures down to -50 ~C.

In a further embodiment, addi~ives known in the art such as those added to synthetic rubbers may in the same manner be added to the polybutadiene oils. A survey on rubber chemicals and additives known in the art is found in Ullmanns Enzyklopadie der Technischen Chemie, 4th edition, volume 13, pages 637-671. Thus, in a preferred embodiment of the present invention the polybutadiene oils in particular may contain hydrophobing agents, anti-ageing agents, fatigue-preventing agents, fillers, pi~ments as well as any of the polymer resins known in the building sector based on polyurethanes, silicones, epoxides, acrylates, polyesters, polysulfides as based on inorganic or organic solvents and also water-based ones (solutions or emulsions). Suitable amounts of such agents are known to the artisan, on the one hand, from .

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2 ~

the production of synthetic rubber; on the other hand, these amounts are determinable by way of simple testing.
The pre-requisite for a use thereof in any case is the compatibility with the polybutadienes and with the solvents to be used. Thus, to the binder according to the invention there may be added, for example, inorganic and/or organic hydrophobing agents known in the art, such as organotin compounds, silicones, alkylchloro- and alkylalkoxysilanes, paraffins, waxes, metal soaps, also those additionally containing aluminum and/or zirconium salts, guaternary organic compounds, urea derivatives of fatty acid-modified melamine resins. The amounts to be added of such compounds will be governed by the desired degree of hydrophobization and may be determined, if so required, by the artisan with simple tests.

In order to accelerate baking, the use of transition metal compounds, and especially of organo-metal salts of transition metals is likewise known from the production of synthetic rubbers. Accordingly, one preferred embodiment of the present invention consists of employing polybutadiene oils with desiccants of the type of polyvalent organometal salts which allow to adjust a particularly pre-determined setting time.

In a similar manner it may be required or desired to add wetting agents to the polybutadiene oils in order to provide an improved adhesion strenyth between the baked polybutadiene oils and the material to be con-solidated, to be bonded, to be coated or to be impreg-nated. Du~ to the ~ se hydrophobic nature of the polybutadiene oils themselves, non-ionic wetting agents ha~e shown to be particularly advantageous, among which nonylphenol ethoxylates are particularly preferred. As the organometal salts there are preferably used compounds containing cobalt, lead, magnesium and/or manganese, however such low amounts that the environ-mental compatibilty of the product will not be impaired and, more specifically, that the water will not be unduly polluted such as to violate the water-protective provisions of the pertinent building regulations.

It is true, all known hydrocarbons are basically suitable to reduce the viscosity of polybutadiene oils.
However, commercial hydrocarbons frequently used as solvents mostly contain a larger or lesser amount of aromatics, and particularly of benzene. In contrast thereto, the invention consists of employing aromatics-free aliphatic hydrocarbons having evaporation indices according to DIN 53 170 (evaporation index of diethyl-ether = 1) in excess of 50, and preferably within the range of from 100 to 1,000. This causes, upon the application of the binders, the aromatics-free aliphatic hydrocarbon or aliphatic hydrocarbon mixture to evapor-ate in a comparable time while the autoxidation of the polybutadiene oils proceeds. Thus, within the scope of the present invention, it is preferred to use mixtures of isoparaffins having from 8 to 16 carbon atoms, and especially those having from 11 to 13 carbon atoms, and contents of aromatic substances of less than 100 ppm, and especially of less than 50 ppm. That is, the term "aromatics-free aliphatic hydrocarbons" as used in the context of the present invention is meant to include those aliphatic hydrocarbons to be employed - as also commercially available - which may contain just minor amounts of benzene, for example in the amount of 100 ppm or below.

;~ :
, -The term "gum oil" ("turpentine") in the context of the present invention is understood t;o denote the gum oil (turpentine) as defined, for example, in Ullmanns Enzyklopadie der Technischen Chemie, 4th edition, volume 22, pages 553-564, which in the broadest sense includes natural or synthetic mixtures of mono- or bicyclic mono-terpenes besides usually small amounts of terpene-oxygen compounds (e.g. terpene alcohols), sesquiterpenes and other compounds. Thus, there is further differentiated between gum turpentine, wood turpentine (steam-distilled turpentine), sulfate turpentine and destructively distilled wood turpentine, inclusively turpentine sub-stitutes, pine oil or orange terpenes.

In a particular embodiment of the present in-vention, pine oil may be employed as a component of the non-baking binder. The term "pine oil", according to Ullmanns Enzyklopadie der Technischen Chemie, 4th edition, volume 22, pages 561-562, is understood to mean flammable, colorless to yellow, oily liquids having a pleasant odour, the main components of which are terpene alcohols, mainly ~-terpineols, and terpene hydrocarbons.
The composition of synthetic pine oil is distingulshed from that of natural pine oil, especially by the absence of borneol, camphor, esters, anethole and ses~uiterpe-nes. Nevertheless, both synthetic and natural pine oils are li~ewise usable within the scope of the present invention.

Thus, according to the invention the binders may contain both aromatics-free hydrocarbons and turpentine besides each other. Moreover, a substitution of the hydrocarbons by the turpentine and vice versa is of course also possible. The ratio of amounts of these ~ ?,~

components relative to one another i5 usually not critical within the scope of the present invention, as both components serve to attain th~ same object, i.e. to adjust the viscosity and the baking time of the binder.
Moreover, these components are causative for generating a good resistance even to moist materials and make the binders according to the invention available to a very broad range of applications.

Also of certain importance is the total amount of the aromatics-free aliphatic hydrocarbons and/or tur-pentine, relative to the amount of the polybutadiene oils. If the amount of the aromatics-free aliphatic hydrocarbons and/or turpentine is too low, then the viscosity of the binder will of course be high, so that the binder may appear to be not suitable for many practical applications. On the other hand, a low viscosity may be desirable for some applications, especially in the cases of adhesion~bonding or impregnating of materials, where it is desired that the binder will penetrate as deeply as possible into the material. In contrast thereto, when surfaces are to be coated, a high viscosity may be desirable in order to cause the binder to immediately adhere to the surface.
The same may be applicable to some particular uses for glueing or impregnating.

If, on the other hand, the dilution of the poly-butadiene oils with the aromatics-free aliphatic hydro-carbons and/or turpentine is too high, then the consolidating effect provided by the binder will be too low; this may be compensated by an appropriately select-ed ratio of the amounts of the matexial to be consolida-ted and the binder.

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:
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.,: s~ ~ .

Accordingly, one preferred embodiment of the present invention consists of binders which contain, in addition to polybutadiene oils, aromatics-free aliphatic hydrocarbons in an amount of from 2 to 98% by weight, and especially from 5 to 60% by weight. Due to the own odor of the turpentine, the amounts employed thereof are usually kept lower, so that besides the polybutadiene oils the turpentine is contained in the binders accord-ing to the invention in an amount of from 0.5 to 30% by weight, and especially from 1 to 20% by weight. The amounts indicated for aromatics-free aliphatic hydro-carbons and/or turpentine are considered to cover those cases where either the aromatics-free aliphatic hydro-carbons or the turpentine, and especially pine oil, are the only diluent component of the binder as well as the cases where both the aromatics-free aliphatic hydro-carbons and the turpentine are contained in the aromatic binders. The upper limits set forth refer to mixtures comprising both the aromatics-free aliphatic hydro-carbons and the turpentine, so that at least 2% by weight of the polybutadiene oils are present in the binders.

A further embodiment of the case of the simultan-eous presence of aromatics-free aliphatic hydrocarbons and pine oil comprises the presence of from 35 to 89.5%
by weight, and especially 35 to 55% by weight, of aromatics-free aliphatic hydrocarbons and of from 1 to 15% by weight, and especially 5 to 15% by weight, of turpentine, relative to the binder. Also here the upper limits mentioned above are applicable.

Substituted and modified polybutadiene oils are also known in the state of the art. For example, an 2 ~ .a ~ 3 ~

ester-modifiPd water-miscible polybutadiene oil is sold under the designation of Polyvest(R) OC 4000. The commercial product consists of 74% of an ester-modified polybutadiene oil which has been amine-neutralized and 26% of butyl glycol. It was surprisingly found that this water-miscible polybutadiene oil can be ~xcellently dispersed with turpentine. The resulting dispersions can be readily introduced into the binder compositions mentioned above. ~pon mixing with a fine moist or dry quartz sand, for example, there will be obtained a building material which does not only have an extremely high compressive strength, but which in addition thereto exhibits a very high resilience when compared to that of concrete or cement products, so that the resulting materials, once comminuted to have the appropriate grain size, are also suitable for making thin-bed putty.

Accordingly, one preferred embodiment of the present invention consists of binder which is character-ized in that from 1/2 to 1/20 of the turpentine has been replaced by ester-modified amine-neutralized polybuta-diene oil. Moreover, one further preferred embodiment of the binders according to the invention is character-ized in that the ester-modified amine-neutralized poly-butadiene oil is employed in an amount of from 10 to 30%
by weight of the above-mentioned amount of turpentine.

By way of the use of the binders according to the invention there may be consolidated, coated or impregna-ted, in the first place, building materials, residual materials, waste products and other materials of any kind. Once the materials have been wetted with the binder, for example by mixing, immersing, spraying, spreading, oxidative curing is effected by the action of . ~

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2 ~ 3~

the oxygen of the air, preferably at room temperature, whereby the material-binder mixture is glued together.
Thus, natural rocks can be durably consolidated, or contaminated building material, domestic waste or other materials of various kinds can be encapsulated by the binders according to the invention.

The ratios of amounts of the materials to be consolidated, to be bonded, to be coated or to be impregnated and the binders depend on the particular requirements of the intended application. If a high consolidating effect is desired, the amount of binder will of course have to be high, while a low amount of binder provides a low consolidating effect, but a high creeping effect. In one preferred embodiment of the invention, the binders are employed in an amount of from 0.02 to 30% by weight, relative to the material, for consolidating, bonding, coating or impregnating building materials, valuable materials, waste materials and other materials of all kinds. A particularly preferred embodiment of the present invention comprises the use of an amount of from 1.5 to 10% by weight of the binder for consolidating building materials, residual materials, waste materials and other materials.

The selection of the materials to be consolidated, to be bonded, to be coated or to be impregnated is virtually unlimited. Thus, more particularly, moist or dry sand, expanded slate, gravel, cement, crushed rock, wood, mineral fibers, for example fibers of asbestos, rock wool, glass or glass wool, foam granules, wood wool, glass wool, rock wool, mica, expanded clay, loam, clay, melt granules, fibers made of synthetic or natural products, ceramic fibers, plastics parts, and especially 2 ~ ~q ~) c~ ~';g 'i those made of polyethylene, polyurethane, polyvinyl chloride, polystyrene, the granules or foams made there-of, minerals, micro-minerals, dusts of all kinds, carbonates, used-tire granulates, grained waste, sewage sludge, combustion residues, fly ashes, waste leftovers from composite members or cement products, slags, glass, foam glass granules, ceramic parts and wastes can be consolidated, bonded, coated or impregnated by means of the binders according to the invention.

Thus, in greater detail, the binders according to the invention may be used for producing consolidated areas such as road areas, sidewalk areas, bikeway areas, tennis courts, car park and garage driveways, courtyard and backyard paving, pavement pointings, balance and levelling floors, screeds for floor heating, levelling screed, molding concrete, thin-bed mortar, thin-bed putty, joint cement, reversed roofs, water-permeable drainage rings around trees, pre-fabricated units and molded parts such as panels, paving, laminated boards, plant vessels, statues, spacers, drainage panels, filter plates, stone blanks, natural-rock replicas, natural rock restorations and in half-timbered building. By means of the present invention it is possible, to bind asbestos fibers, for example when present in the form of spray asbestos of fiber panels, in such a way that an immediate decontamination or clearing from asbestos by a removal of the materials will not be required. Impuri ties and contaminations will usually not interfere, so that the binders according to the invention can be directly applied onto the surfaces without any pre-cleaning. In the same manner the binders according to the invention can be employed to consolidate plasters or stones of all kinds. In mining, a use is possible for binding coal dust.

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2 ~ 7, A further possibility of coating surfaces, for example, consists of using the binder~s according to the invention as underseal material or protective against rockfall and gravel in the automotive! sector and as an adhesive bridge with grease-contain.ing materials and high-grade steel.

Joint seals, tapes and areas exposed to the action of noxious materials may be sealed, especially by spray-ing or spreading, so that the noxious materials will be prevented from escaping and a disposal and storage thereof as otherwise obligatory will no longer be necessary.

For example, the binders according to the invention may be employed for the consolidation of single-sized or multi-sized dry sands. The binders, the colors of which usually range from bright green through dark green, brown to violet, mostly have a weak specific inherent odorl that may be superimposed by some amounts of pine oil.

Once the sands or other materials have been wetted with the binders according to ~he invention, the process of oxidative curing by the oxygen of the air proceeds, ~or example at room temperature or an elevated tempera-ture, and the building material/binder mixture is glued together to form a body the water-permeability of which is retained.

Once said body is produced in a negative mold, once set it may be released therefrom without trouble.
Shaped parts may be directly manufactured in wooden or other molds. Release agents such as, for example, form oil usually are not required.

. ~

e ~ 15 ~

The binders according to the invention may be employed, for example, as one-component system for consolidating sands of various grain sizes. Depending on the grain size distributions and moisture contents, input amounts of from 0. 5 to 10% by weight, and especially from 1. 5 to about 10% by weight, of the binder, relative to the material to be consolidated, are preferred. Upon the use of the binder according to the invention, the color shade of the material to be consolidated, and especially of the sand, is not changed. The sand structure and the natural contents of hollow space in the sand are almost completely retained even upon a most compact storage.

Thereby, a good water permeability is constituted of cured binder-sand mixtures. A coloration of the masses, if so desired or required, is possible by way of an addition or ~r se known weather-resistant colorant pigments to the materials to be consolidated, and so is a previous addition of colorant pigments to the binders.

Curing of the mixtures is effected by an absorption of oxygen from the air and, hence, is temperature-dependent. Typical processing times for mixtures of the binders with various materials of all kinds, for example sand, amount to 120 minutes at 3 C or 60 minutes at 20 -C. The binder-sand mixtures are preferred to be produced in mixer devices ~gravity mixers) and have to be further processed immediately. Smaller amounts may be readily processed with the use of commercially avail-able adapters for drilling machines. It is also possible to prepare the mixes by hand.

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2~3~'~3~

If the binders according to the i.nvention are added to commercially available cement mixtures, and prefer~
ably trass cement compositions whi.ch, for example, contain 10 parts by weight of water per 100 parts by weight of trass cement, then a mass se!tting to be water-resistant can be obtained. Upon the use of the above-mentioned modified polybutadiene oil in the binder com-position there are obtained more or less resilient molded parts or, in the raw state, also a ready-to-use mortar, and especially thin-bed mortar, fluid putty or thin-bed putty, all of which may be employed for the restoration of concrete. Also possible is the use of the binders in conventional adhesion promoters or coating agents. Hereby the materials may be partially or completely encapsulated.

In addition thereto, it will be possible to use the binders as additives in all known concrete, screed, plaster and joint materials. Irrespectively of whether these materials are of mineral, synthetic or synthetic-modified origin, the property profile of the materials employed will not be deteriorated, but will in most cases be improved by an addition of the binder according to the invention. If saicl binder is used for the manu-facture of concrete it may be observed that the tendency to rusting of the reinforcements because of the higher surface flexibility is reduced in comparison to that of the same samples in the absence of said binder.

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E X A M P L E

Prisms having the dimensions of 4 x 4 x 16 cm weremade from 100 parts by weight of sand having a moisture content of about 2 % and 2 parts by weight of a binder consisting of 41.4 parts by weight of polybutadiene oil (Univest(R~ S, Huls AG), 10.9 parts by weight of pine oil (as commercially available, specific weight at 15.5 C within the range of from 0.916 to 0.924; terpene alcohol content about 70 to 75~); 10.2 parts by weight of a water-dilutable unsaponifiable amine-neutralized 1,4-cls-polybutadiene oil (74% by weight in butyl glycol) (Polyvest~R) OC 4000) and 37.5 parts by weight of aliphatic hydrocarbons (Shellsol(R) T) (relative molecular weight of 172, an evaporation index according to DIN 53 170 of 107, an unmeasurable content of aro-matics of less than 0.01% by weight of benzene and a boiling range of from 1~2 C to 212 ~C).

The resulting compressive strength was 13.2 N/mm2 after 3 days at 50 DC, 18.5 N/mm after 7 days at 50 C
and at least 30 N/mm2 after 28 days.
The tensile bending strength was determined to be 6.0 N/mm2 after 3 days at 50 ~C. The modulus of elasticity (Young's modulus) was about 2.9 x 103 N/mm2, and the tensile strength according to DIN 53 455 was 2.0 N/mm2.
The shear strength was about 1.3 N/mm2 without an applied load.

The starting sand was a crystal sand of the grain grade ISO preferred series "G 40", "G 4OT" exhibiting a grain size distribution within the range of from 0.25 to 1 mm.

Claims (20)

C L A I M S :
1. Non-baking binders based on polybutadiene oils which oils are liquid at room temperature and aliphatic hydrocarbons, characterized in that they contain all-phatic hydrocarbons having an evaporation index accord-ing to DIN 53 170 in excess of 50, and/or gum oil (tur-pentine) which are free from aromatics.
2. The binders according to claim 1, characterized in that the aromatics-free aliphatic hydrocarbons have an evaporation index according to DIN 53 170 of from 100 to 1,000.
3. The binders according to claimes 1 or 2, character-ized in that the polybutadiene oil comprises about 72%
if 1,4-cis double bonds, about 27% of 1,4 trans double bonds and about 1% of 1,2-vinyl double bonds and has a molecular weight of about 1,800, a density of about 0.91 g/cm3 and a viscosity of 770 mPa?s (Brookfield) at 20 °C.
4. The binders according to anyone or more of claims 1 to 3, characterized in that the polybutadiene oil con-tains hydrophobing agents, anit-ageing agnets, fatigue-preventing agents, fillers and/or pigments and/or polymer resins.
5. The binders according to anyone or more of claims 1 to 4, characterized in that the polybutadiene oil con-tains desiccants of the type polyvalent organometal salts and/or non-iomic wetting agents.
6. The binders according to claim 5, characterized in that the organometal salts contain cobalt, lead, magnesium and/or manganese.
7. The binder according to claim 5, characterized in that they contain nonylphenol ethoxylates as non-ionic wetting agents.
8. The binders according to anyone or more of claims 1 to 7, characterized in that they contain, in addition to the polybutadiene oils, aromatics-free aliphatic hydro-carbons in an amount of from 2 to 98% by weight, and especially from 5 to 60% by weight, relative to the binder.
9. The binders according to anyone or more of claims 1 to 7, characterized in that they contain, in addition to the polybutadiene oils, turpentine in an amount of from 0.5 to 30% by weight, and especially from 1 to 20% by weight, relative to the binder.
10. The binder according to anyone or more of claims 1 to 9, characterized in that they contain pine oil as the turpentine.
11. The binders according to claim 10, characterized in that they contain, in addition to the polybutadiene oils, from 35 to 89.5% by weight, and especially 35 to 55% by weight, of aromatics-free aliphatic hydrocarbons and of from 1 to 15% by weight, and especially 5 to 15%
by weight, of pine oil.
12. The binders according to anyone or more of claims 9 to 11, characterized in that from 1/2 to 1/20 of the turpentine has been replaced by ester-modified amine-neutralized polybutadiene oil.
13. The binders according to claim 12, characterized in that the ester-modified amine-neutralized polybutadiene oil substitutes for from 10 to 30% by weight of the turpentine.
14. Use of the binder according to anyone or more of claims 1 to 13 for the consolidation, constructional glueing, coating or impregnation of building materials, residual materials, waste products and other materials of any kind.
15. The use according to claim 14 in an amount of from 1 to 30% by weight, and especially from 1.5 to 10% by weight, relative to the materials to be consolidated, to be bonded, to be coated or to be impregnated.
16. Use of the binder according to anyone or more of claims 1 to 13 as an additive in per se known concrete, screed, plaster and joint materials.
17. The use according to claims 14 or 15, characterized in that as the building material there is employed moist or dry sand, expanded slate, gravel, cement, crushed rock, wood, mineral fibers, for example fibers of asbestos, rock wool, glass or glass wool, foam granules, wood wool, glass wool, rock wool, mica, expanded clay, loam clay, malt granules, fibers made of synthetic or natural products, ceramic fibers, plastics parts, and especially those made of polyethylene, polyurethane, polyvinyl chloride, polystyrene, the granules or foams made thereof, minerals, micro-minerals, dusts of all kinds, carbonates, used-tire granulates, grained waste, sewage sludge, combustion residues, fly ashes, waste leftovers from composite members or cement products, slags, glass, foam glass granules, ceramic parts and wastes.
18. The use according to claims 14 or 15 for producing consolidated areas such as road areas, sidewalk areas, bikeway areas, tennis courts, car park and garage drive-ways, courtyard and backyard paving, pavement pointings, balance and levelling floors, screeds for floor heating, levelling screed, molding concrete, thin-bed mortar, thin-bed putty, joint cement, reversed roofs, water-permeable drainage rings around trees, pre-fabricated units and molded parts such as panels, paving, laminated boards, plant vessels, statues, spacers, drainage panels, filter plates, stone blanks, natural-rock replicas, natural rock restorations and in half-timbered building.
19. The use according to claims 14 or 15 for making an underseal material or protective against rockfall and gravel and/or for cavity sealing in the automotive sector.
20. The use according to claim 14 or 15 as adhesion promoter and/or primer, especially in the building sector.
CA 2098394 1990-11-07 1991-09-27 Air-drying binders Abandoned CA2098394A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4035359A DE4035359C2 (en) 1990-11-07 1990-11-07 Air drying binders
DEP4035359.1 1990-11-07

Publications (1)

Publication Number Publication Date
CA2098394A1 true CA2098394A1 (en) 1992-05-08

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CA 2098394 Abandoned CA2098394A1 (en) 1990-11-07 1991-09-27 Air-drying binders

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KR (1) KR970002026B1 (en)
CN (1) CN1061424A (en)
AT (1) ATE121059T1 (en)
AU (1) AU652779B2 (en)
CA (1) CA2098394A1 (en)
DE (2) DE4035359C2 (en)
IE (1) IE913869A1 (en)
IL (1) IL99955A0 (en)
PT (1) PT99454A (en)
WO (1) WO1992008679A1 (en)
ZA (1) ZA918776B (en)

Families Citing this family (11)

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Publication number Priority date Publication date Assignee Title
DE4433971A1 (en) * 1994-04-08 1995-10-12 Helmut Fischer Paving of surfaces with mixt. of sand and polybutadiene oil
GB9702014D0 (en) * 1996-11-13 1997-03-19 Pollitt Clifford Bruce Mixtures of materials
GB9706380D0 (en) * 1997-03-27 1997-05-14 Pollitt Clifford B Binding mixtures
GB9904279D0 (en) * 1999-02-25 1999-04-21 Cairn Holdings Uk Ltd Mixtures of materials
GB0401232D0 (en) * 2004-01-21 2004-02-25 Mix Uk Ltd Filing material
FR2900677B1 (en) * 2006-05-02 2008-12-19 Sas Cotecsol Soc Par Actions S FLOOR COATING ON SITE COMPRISING WOOD DEBRIS.
US20090092819A1 (en) * 2007-10-09 2009-04-09 Adhesives Research, Inc. Porous pressure sensitive adhesive and tapes
DE102018000529A1 (en) 2018-01-23 2019-07-25 Ask Chemicals Gmbh Composition, grout and method of making a joint
CN109369944A (en) * 2018-11-13 2019-02-22 南安泰达工业设计有限公司 A kind of flame-proof abrasion-resistant type insulation foamed plastic plate and preparation method thereof
CN111979032B (en) * 2020-09-28 2022-08-12 宁波德曜新材料有限公司 Water-based aluminum die-casting release agent and preparation method thereof
EP4186878A1 (en) * 2021-11-24 2023-05-31 Sika Technology AG Curable resin composition

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Publication number Priority date Publication date Assignee Title
DE3344783A1 (en) * 1983-12-10 1985-06-20 Götz Bauing.(grad.) 2000 Hamburg Marquardt MATERIAL FOR PRODUCING A LIQUID-DERIVING LAYER
FR2584065B1 (en) * 1985-06-27 1987-10-02 Pecha Jean Claude NEW BINDER FOR THE MASS TREATMENT OF POROUS MATERIALS IN A BUILDING.
DE3527731C1 (en) * 1985-08-02 1986-11-13 Durlum-Leuchten Gmbh Lichttechnische Spezialfabrik, 7860 Schopfheim Suspended ceiling
DE3701410A1 (en) * 1987-01-20 1988-07-28 Bayer Ag REACTIVE THINNER FOR COATING AGENTS BASED ON POLYBUTADIENE
ATE53372T1 (en) * 1987-06-10 1990-06-15 Wilfried Elsner USE OF A SCREED FOR UNDERFLOOR HEATING.
FI80286C (en) * 1987-08-27 1990-05-10 O Pinomaa Ky NY, FAERGBAR GATUBELAEGGNING.

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ATE121059T1 (en) 1995-04-15
EP0556194B2 (en) 1998-01-28
KR970002026B1 (en) 1997-02-21
ZA918776B (en) 1992-08-26
EP0556194A1 (en) 1993-08-25
IL99955A0 (en) 1992-08-18
IE913869A1 (en) 1992-05-20
JPH06501504A (en) 1994-02-17
DE4035359C1 (en) 1992-04-16
DE59105204D1 (en) 1995-05-18
AU8617891A (en) 1992-06-11
EP0556194B1 (en) 1995-04-12
AU652779B2 (en) 1994-09-08
CN1061424A (en) 1992-05-27
PT99454A (en) 1992-09-30
WO1992008679A1 (en) 1992-05-29
DE4035359C2 (en) 1996-09-26

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