CA2082830A1 - Monomers and process to synthesize liquid crystalline polyesters - Google Patents

Monomers and process to synthesize liquid crystalline polyesters

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Publication number
CA2082830A1
CA2082830A1 CA002082830A CA2082830A CA2082830A1 CA 2082830 A1 CA2082830 A1 CA 2082830A1 CA 002082830 A CA002082830 A CA 002082830A CA 2082830 A CA2082830 A CA 2082830A CA 2082830 A1 CA2082830 A1 CA 2082830A1
Authority
CA
Canada
Prior art keywords
monomer
liquid crystalline
acetoxybenzoate
reaction
monomers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002082830A
Other languages
French (fr)
Inventor
Simon W. Kantor
Robert W. Lenz
William J. Ward
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
UMass Amherst
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US07/517,122 external-priority patent/US5149757A/en
Application filed by Individual filed Critical Individual
Publication of CA2082830A1 publication Critical patent/CA2082830A1/en
Abandoned legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C69/00Esters of carboxylic acids; Esters of carbonic or haloformic acids
    • C07C69/76Esters of carboxylic acids having a carboxyl group bound to a carbon atom of a six-membered aromatic ring
    • C07C69/84Esters of carboxylic acids having a carboxyl group bound to a carbon atom of a six-membered aromatic ring of monocyclic hydroxy carboxylic acids, the hydroxy groups and the carboxyl groups of which are bound to carbon atoms of a six-membered aromatic ring
    • C07C69/90Esters of carboxylic acids having a carboxyl group bound to a carbon atom of a six-membered aromatic ring of monocyclic hydroxy carboxylic acids, the hydroxy groups and the carboxyl groups of which are bound to carbon atoms of a six-membered aromatic ring with esterified hydroxyl and carboxyl groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/16Dicarboxylic acids and dihydroxy compounds
    • C08G63/18Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
    • C08G63/19Hydroxy compounds containing aromatic rings
    • C08G63/193Hydroxy compounds containing aromatic rings containing two or more aromatic rings
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K19/00Liquid crystal materials
    • C09K19/04Liquid crystal materials characterised by the chemical structure of the liquid crystal components, e.g. by a specific unit
    • C09K19/38Polymers
    • C09K19/3804Polymers with mesogenic groups in the main chain
    • C09K19/3809Polyesters; Polyester derivatives, e.g. polyamides

Abstract

Alkylene bis(acetoxybenzoate) monomers of formula (I), where Ar is substituted or unsubstituted phenyl and r ranges from about 3 to about 8, can be used to synthesize liquid crystalline polyester compositions when reacted with terephthalic acid. Liquid crystalline polyesters of the aromatic triad type are formed by reaction of the alkylene bis(acetoxybenzoate) monomer described above and an aromatic dicarboxylic acid monomer with removal of acetic acid by-product therefrom.

Description

wosl/l7l37 PCT/US91/02883 20828~}0 NOVEL MONOMERS AND PROCESS TO
SYNTHESIZE LIOUID CRYSTALLINE POLYESTERS

~ACKGROUND OF ~E_~Ey~ION

In recent years, a great deal of attention has been directed to liquid crystalline polymers. One system studied in detail contains an aromatic ester triad with a central terephthaloyl unit and two terminal oxybenzoyl units connected by a flexible polymethylene spacer of varying length. Fig. 1, which forms a portion of the instant specification, illustrates the structure of this known aromatic ester triad.
References which related to the synthesis and evaluation of such known structure include: C. Ober et al., Polymer J. 14, 9 (1982); G. Galli et al., Makromol. Chem. 183, 2693 (1982);
and A. Y. Bilibin et al., Makromol. Chem. 186, 1575 (1985).
The polymers just described have been shown to be thermotropic liquid crystalline polymers which can exhibit either a nematic or a smectic mesophase.
Liquid crystalline polyesters can be synthesized by step-growth polymerization techniques. Two basic methods are generally used. The first involves growing the polymer from solution involving the reaction of a diol with a diacid chloride. The problem of polymer solubility, however, can be a limiting factor in the preparation of high molecular weight polymers, especially in the case of aromatic polyesters. The second method avoids such problems by carrying out the reaction in the absence of solvent. Such bulk (or melt) polymerization techniques (see V. V. Korshak et al., "Experimental Methods of Bulk Polymerization", Comprehensive Polymer Science, Vol. 5, G. Allen, ed., Pergamon Press, Oxford, 1989), usually involve either the reaction of dicarboxylic acids (or their alkyl esters) with diols or the reaction of diacetates with dicarboxylic acids, in the presence or absence of a catalyst. The bulk method works best when the reacting functionalities are directly attached to the aromatic rings.

WO91/17137 ' PCT/US91/02~3 208'~ ~ _ ., It has been shown by previous investigators that the aromat:ic triad polyester, a preferred embodiment of which is shown by structure (B) in Fig. ~ and which is more generically depict:ed in Fig. l, exhibits a nematic crystalline phase upon melting. A reference which discusses this type of liquid crystalline polyester is C. Ober et al., supra. Such a polymer has been prepared from solution but had a relatively low molecular weight due to solubility problems.

DESCRIPTION OF THE INVENTION

The present invention relates, in one aspect, to novel monomers which can be used as precursors in the synthesis of the triad polymers previously described. Fig. 2 shows a synthesis route which can be used to maXe these monomers which are alkylene bis(p-acetoxybenzoate) compounds. It is contemplated that the phenyl rings in these compounds can be independently substituted with such substituents as lower alkyl, aryl, halogen and the like.
The alkylene bis(p-acetoxybenzoate) monomers which form one embodiment of the instant invention are, for example, of the formula of the end product from the synthesis reaction shown in Fig. 2 which depicts butylene bis(p-acetoxybenzoate), when r = 4, and hexamethylene bis(p-acetoxybenzoate), when r = 6. In general, the monomers which are intended to be the subject of the invention can have r range from about 3 to about 8.
The preparation of the novel monomers is exemplified in Examples l and 2 which follow and involves the initial reaction of an acetoxybenzoic acid (l) in Fig. 2 with thionyl chloride to form the corresponding acetoxybenzoyl chloride (2) which is reacted with a dihydroxy compound of the f ormula HO(CH2)rOH, where r is as defined above, in the presence of an acid acceptor, such as pyridine.
The instant invention, in another aspect, also relates to preparation of the aforementioned type of aromatic triad liquid crystalline polymer by reaction of the foregoing type 2 0 8 2 8 ~PCT/US91/02~3 of alkylene bis(acetoxybenzoate) monomer with an aromatic dicarboxylic acid monomer to form the desired aromatic triad polyester with liberation of acetic acid by-product.
A representative alkylene bis~acetoxybenzoate) monomer is depicted by (A) in Fig. 3 with the alkylene group being hexamethylene, namely -(CH2)6-. If desired, the phenyl rings can be independently substituted with such substituents as lower alkyl, aryl, halogen, and the like. The alkylene group can be varied in its length, as described before, and can be generically depicted as -(CHz), with r ranging from 3 to 8.
As depicted in Fig. 3, this monomer (A) can be reacted with a dicarboxylic acid compound, such as terephthalic acid, in the absence of ort preferably, in the presence of a catalyst such as zinc acetate, using heat to produce the desired aromatic triad liquid crystalline polyester (B) with acetic acid by-product which is easily removed. The dicarboxylic acid reactant can have its phenyl ring substituted by the same substituents described above.
Copolymers with mixtures of monomers, e.g., with 50 mole % of a monomer where r is 4 and 50 mole % of a monomer where r is 6 may be prepared. These ratios can be widely varied to cover the entire compositional range (e.g., 1%-99% to 99%-1%).
The instant process is one which is deemed to allow for synthesis of the type of aromatic triad polyester (8) in increased molecular weight as compared to solution methods.
Of considerable importance is that the acidolysis reaction does not occ1~r to any extent between the carboxylic acid function and the internal diol ester groups so that essentially no scrambling of the units occurs. The process produces acetic acid as a by-product which can easily be removed under vacuum (see U.S. Patent No. 3,772,405 of F. L.
Hamb).

The instant invention is further understood by the Examples which follow.

WO 91/17137 PCI/US91~02883 EX~PLE 1 This Example illustrates the preparation of butylene bis(p-acetoxybenzoate) which is the final compound depicted by 3a in t:he equation shown in Fig. 2.
An amount equalling 93.5 grams of 4-acetoxybenzoic acid (Compound 1 in the reaction shown in Fig. 2) was mixed with 150 ml of thionyl chloride and stirred at 50C for 3.5 hours.
The excess thionyl chloride was removed under reduced pressure, and the remaining oil was vacuum distilled, and was lo then recrystallized in hexane, giving pure 4-acetoxybenzoyl chloride (Compound 2 in Fig. 2) with a melting point of 28C
at 75% yield. An amount equalling 40.0 grams (0.20 mole) of Compound 2 was then dissolved in 125 ml of anhydrous chloroform and was warmed with stirring. To this mixture was added dropwise a solution of 1,4-butanediol (7.86 grams, 0.087 mole) in 25 ml of chloroform and 45 ml of pyridine. After the addition was complete, the reaction mixture was heated to reflux with stirring for twenty-four hours. At the end of this period, the reaction mixture was cooled and was washed with water. The organic layer was separated and was washed with a dilute hydrochloric acid solution, then with a 5%
sodium bicarbonate solution, followed by a final water wash.
The organic layer was dried over CaCl2 and the solvent was removed. The resulting crude solid was recrystallized once from methanol, then once from acetonitrile, giving butylene bis(p-acetoxybenzoate) with a melting point of 106C, as a fine white powder in 56% yield.
Analysis for (3a, C22H2208): Calculated: C, 63.76; H, 5.3S. Found: C, 63.75; H, 5.35.
The proton NMR spectrum was consistent with the desired structure.

WO91t17137 PCT/US91/02883 I

This Example shows preparation of hexamethylene bis(acetoxybenzoate) which is compound 3b in Fig. 2.
Hexamethylene bis(acetoxybenzoate) was prepared and purified in a manner similar to the preparation described in Example l for the analogous butylene compound. Thus, 4-acetoxybenzoyl chloride (34.5 grams, 0.174 mole) was reacted with hexanediol (8.92 grams, 0.075 mole), to give the desired compound in 63% yield. It had a melting point of 84-85C.
Analysis for (3b, C24H26O8): Calculated: C, 65.15; H, 5.92. Found: C, 65.28; H, 5.93.
The proton NMR spectrum was consistent with the desired end product.

WO9l/17l37 PC~/US91/~2~3 ~n amount equalling 3.800 grams of the diacetate monomer, represented by "(A)" in Fig. 3, was combined with 1.427 grams of terephthalic acid and 0.050 gram of zinc acetate, and the solid~s were thoroughly mixed with a mortar and pestle. The solid mixture was then placed into a reaction tube, and flushed with argon, and a slow stream of argon was passed through the reaction tube. The reaction tube was then placed in a hot salt bath at 180C, and the temperature was slowly raised to 250C over a period of two hours. The reaction temperature was then raised to 270C and held there for two and one-half hours. Finally, a high vacuum was applied, and the reaction temperature was raised to 290C for one hour.
The product was removed and ground, then treated at 215C for twenty hours under vacuum to induce further reaction and increase the molecular weight of the product (see German Offen. No. 2,520,820, U.S. Patent No. 3,991,013, and H. R.
Dicke et al., J. Polym. Sci., Polym. Chem. Ed., 21, 2581, 1983). The product was then extracted with methanol and dried in a vacuum oven, to give 2.0 grams of polymer.
The product was examined under an optical polarizing microscope and found to display a nematic schlieren texture.
The polymer (B) exhibited a melting point of 241C, and an isotropization temperature of 345C, as determined by DSC.
The inherent viscosity was measured to be 0.540 dl/g at 45.5C
in p-chlorophenol.
Analysis for C28H24O8: Calculated: C, 68.84; H, 4.95.
Found: C, 68.71; H, 4.79.

WO91/17137 P~T/US91/02~3 7 20~28 3 EXAMPL~ 4 This Example shows the preparation of a triad copolymer (B) of Fig. 3, where r = 4,6 (50/50).
An amount equalling 3.020 grams of the diacetate monomer "(A)", where r = 4, was combined with 3.224 grams of the diacetate monomer "(A)", where r = 6, and 2.421 grams of terephthalic acid, along with 0.050 gram of zinc acetate. The solids were thoroughly mixed and placed into a reaction tube, and flushed with argon, and a slow stream of argon was passed through the reaction tube. The reaction tube was then placed in a hot salt bath at 180C. The reaction temperature was then slowly raised to 295C over a period of 6 hours. A high vacuum (less than 0.1 mm Hg) was then applied to the reaction tube with heating at 295OC for an additional hour. The product was removed and ground, then treated at 180-192C for six hours under vacuum to induce further reaction and increase molecular weight. The product was then extracted with methanol and dried in a vacuum oven, to give 2.8 grams of polymer.
The product was examined under an optical polarizing microscope and found to display a nematic schlieren texture.
Analysis of the polymer (B), where r = 4,6 (50/50), by DSC
revealed two endotherm peaks at 174C and 204C. The isotropization temperature was above the decomposition temperature, which began at 308C as determined by TGA. The inherent viscosity was 0.42 dl/g at 45.7C in p-chlorophenol.
Analysis for C54H44O16: Calculated: C, 68.35; H, 4.67.
Found: C, 68.10; H, 4.67.

W091/17137 PCT/US91tO~883 This Example shows preparation of a triad polymer of the general structure B in Fig. 3 where the repeating methylene unit is four carbons rather than six.
An amount (4 gm) of diacetate monomer A (with r = 4) was combined with 1.603 gm of terephthalic acid and 0.050 gm of zinc acetate and the solids were thoroughly mixed. The solid mixture was then placed into a reaction tube and was flushed with argon and a slow stream of argon was passed through the lo reaction tube. This reaction tube was then placed in a hot salt bath at 180C, and the temperature was slowly raised to 2850C over a period of five hours. A high vacuum (less than o.l mm Hg) was applied, and the reaction temperature was raised to 295C for one and one-half hours. The product was then removed, was ground and was then treated at 2500C for two hours under a high vacuum (less than 0.1 mm Hg). The product was then extracted with methanol and was dried in a vacuum oven to give 3.4 gm of polymer.
The product was examined under an optical polorizing microscope and was found to display a nematic schlieren texture. The polymer exhibited a melting point of 243C. The isotropization temperature, which was 340C, as determined by TGA. The inherent viscosity was to be 0.524 dl/g at 45.6C in p-chlorophenol.
Analytical calculations for C26H2000: C, 67.82; H, 4.38.
Found: C, 67.40; H,4.32 The foregoing Examples should not be construed in a limiting sense since it is intended to describe only certain embodiments of the instant invention. The scope of protection sought is set forth in the claims which follow.

Claims (9)

We Claim:
1. A monomer for use in the synthesis of liquid crystalline polyesters which is of the formula where Ar is substituted or unsubstituted phenyl and r ranges from about 3 to about 8.
2. A monomer as claimed in Claim 1 where r is 4.
3. A monomer as claimed in Claim 1 where r is 6.
4. A process for forming a liquid crystalline polyester resin of the aromatic triad type which comprises reacting an alkylene bis(acetoxybenzoate) monomer and an aromatic dicarboxylic acid monomer with removal of acetic acid by-product.
5. A process as claimed in Claim 4 wherein the alkylene group is C3 to C8 alkylene.
6. A process as claimed in Claim 4 wherein a zinc acetate catalyst is additionally present.
7. A process as claimed in Claim 4 wherein the aromatic dicarboxylic acid monomer is terephthalic acid.
8. A process as claimed in Claim 7 wherein the alkylene group is C3 to C8 alkylene.
9. A process as claimed in Claim 8 wherein a zinc acetate catalyst is additionally present.
CA002082830A 1990-05-01 1991-04-26 Monomers and process to synthesize liquid crystalline polyesters Abandoned CA2082830A1 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US51711990A 1990-05-01 1990-05-01
US07/517,122 US5149757A (en) 1990-05-01 1990-05-01 Process to synthesize liquid crystalline polyesters
US517,119 1990-05-01
US517,122 1990-05-01
PCT/US1991/002883 WO1991017137A1 (en) 1990-05-01 1991-04-26 Novel monomers and process to synthesize liquid crystalline polyesters

Publications (1)

Publication Number Publication Date
CA2082830A1 true CA2082830A1 (en) 1991-11-02

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ID=27059044

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Country Status (4)

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EP (1) EP0527201A4 (en)
JP (1) JPH05507514A (en)
CA (1) CA2082830A1 (en)
WO (1) WO1991017137A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11976164B2 (en) 2018-12-20 2024-05-07 Lg Chem, Ltd. Method of preparing organic zinc catalyst and method of preparing polyalkylene carbonate resin by using the organic zinc catalyst prepared thereby

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63317524A (en) * 1987-06-22 1988-12-26 Nippon Oil Co Ltd Production of liquid crystal copolymerized polyester

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EP0527201A4 (en) 1993-04-21
WO1991017137A1 (en) 1991-11-14
JPH05507514A (en) 1993-10-28
EP0527201A1 (en) 1993-02-17

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