CA2055220A1 - Process for the preparation of an olefin polymer - Google Patents
Process for the preparation of an olefin polymerInfo
- Publication number
- CA2055220A1 CA2055220A1 CA002055220A CA2055220A CA2055220A1 CA 2055220 A1 CA2055220 A1 CA 2055220A1 CA 002055220 A CA002055220 A CA 002055220A CA 2055220 A CA2055220 A CA 2055220A CA 2055220 A1 CA2055220 A1 CA 2055220A1
- Authority
- CA
- Canada
- Prior art keywords
- group
- different
- metallocene
- indenyl
- formula
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 229920000098 polyolefin Polymers 0.000 title claims abstract description 8
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 25
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims abstract description 17
- 239000003054 catalyst Substances 0.000 claims abstract description 15
- 239000001257 hydrogen Substances 0.000 claims abstract description 15
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 15
- 150000001336 alkenes Chemical class 0.000 claims abstract description 8
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 5
- 229910052735 hafnium Inorganic materials 0.000 claims abstract description 4
- 239000005977 Ethylene Substances 0.000 claims description 19
- 150000001875 compounds Chemical class 0.000 claims description 12
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 12
- 125000005843 halogen group Chemical group 0.000 claims description 10
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 9
- 125000004429 atom Chemical group 0.000 claims description 8
- 229910052801 chlorine Inorganic materials 0.000 claims description 7
- 239000000460 chlorine Substances 0.000 claims description 7
- 125000000041 C6-C10 aryl group Chemical group 0.000 claims description 6
- 229930195733 hydrocarbon Natural products 0.000 claims description 6
- 125000006374 C2-C10 alkenyl group Chemical group 0.000 claims description 5
- 239000004215 Carbon black (E152) Substances 0.000 claims description 5
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 5
- 239000007789 gas Substances 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 4
- 229910052732 germanium Inorganic materials 0.000 claims description 4
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 239000010703 silicon Substances 0.000 claims description 4
- 239000000725 suspension Substances 0.000 claims description 4
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 claims description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 3
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- 238000007334 copolymerization reaction Methods 0.000 claims description 3
- 125000004122 cyclic group Chemical group 0.000 claims description 3
- 230000000737 periodic effect Effects 0.000 claims description 3
- 229910052718 tin Inorganic materials 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 2
- 150000003623 transition metal compounds Chemical class 0.000 claims description 2
- 125000000008 (C1-C10) alkyl group Chemical group 0.000 claims 4
- 125000000027 (C1-C10) alkoxy group Chemical group 0.000 claims 2
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 claims 1
- 125000005018 aryl alkenyl group Chemical group 0.000 claims 1
- 229920000642 polymer Polymers 0.000 abstract description 12
- 238000002844 melting Methods 0.000 abstract description 11
- 230000008018 melting Effects 0.000 abstract description 11
- 125000000217 alkyl group Chemical group 0.000 abstract description 5
- 229910052736 halogen Inorganic materials 0.000 abstract description 3
- 150000002367 halogens Chemical class 0.000 abstract description 3
- 125000001188 haloalkyl group Chemical group 0.000 abstract 1
- 125000005842 heteroatom Chemical group 0.000 abstract 1
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 63
- 239000000243 solution Substances 0.000 description 40
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 27
- 239000004743 Polypropylene Substances 0.000 description 24
- -1 polypropylen Polymers 0.000 description 21
- 230000000694 effects Effects 0.000 description 20
- 239000000203 mixture Substances 0.000 description 17
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 15
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 14
- 230000015572 biosynthetic process Effects 0.000 description 13
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 13
- 239000000047 product Substances 0.000 description 13
- 238000003756 stirring Methods 0.000 description 13
- 238000003786 synthesis reaction Methods 0.000 description 13
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 12
- 229940095050 propylene Drugs 0.000 description 12
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 12
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 12
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 11
- 150000003254 radicals Chemical class 0.000 description 11
- 230000000875 corresponding effect Effects 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- CPOFMOWDMVWCLF-UHFFFAOYSA-N methyl(oxo)alumane Chemical compound C[Al]=O CPOFMOWDMVWCLF-UHFFFAOYSA-N 0.000 description 8
- 235000019589 hardness Nutrition 0.000 description 7
- 125000003454 indenyl group Chemical group C1(C=CC2=CC=CC=C12)* 0.000 description 7
- 150000002500 ions Chemical class 0.000 description 7
- 229920001155 polypropylene Polymers 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Natural products C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 6
- 238000005481 NMR spectroscopy Methods 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 239000003446 ligand Substances 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 238000000921 elemental analysis Methods 0.000 description 5
- 239000000706 filtrate Substances 0.000 description 5
- 238000000655 nuclear magnetic resonance spectrum Methods 0.000 description 5
- 239000011541 reaction mixture Substances 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 4
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000007795 chemical reaction product Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 150000002430 hydrocarbons Chemical class 0.000 description 4
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 4
- 241000080590 Niso Species 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 125000001309 chloro group Chemical group Cl* 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 239000012442 inert solvent Substances 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 238000006384 oligomerization reaction Methods 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 239000002243 precursor Substances 0.000 description 3
- 238000006467 substitution reaction Methods 0.000 description 3
- JLTRXTDYQLMHGR-UHFFFAOYSA-N trimethylaluminium Chemical compound C[Al](C)C JLTRXTDYQLMHGR-UHFFFAOYSA-N 0.000 description 3
- 125000006656 (C2-C4) alkenyl group Chemical group 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- YSAXEHWHSLANOM-UHFFFAOYSA-N 2-methyl-1h-indene Chemical compound C1=CC=C2CC(C)=CC2=C1 YSAXEHWHSLANOM-UHFFFAOYSA-N 0.000 description 2
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 2
- 101150041968 CDC13 gene Proteins 0.000 description 2
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- 101100324954 Neurospora crassa (strain ATCC 24698 / 74-OR23-1A / CBS 708.71 / DSM 1257 / FGSC 987) oli gene Proteins 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- HEDRZPFGACZZDS-MICDWDOJSA-N Trichloro(2H)methane Chemical compound [2H]C(Cl)(Cl)Cl HEDRZPFGACZZDS-MICDWDOJSA-N 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 229910052794 bromium Inorganic materials 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 239000013522 chelant Substances 0.000 description 2
- 238000004440 column chromatography Methods 0.000 description 2
- YMWUJEATGCHHMB-DICFDUPASA-N dichloromethane-d2 Chemical compound [2H]C([2H])(Cl)Cl YMWUJEATGCHHMB-DICFDUPASA-N 0.000 description 2
- AFABGHUZZDYHJO-UHFFFAOYSA-N dimethyl butane Natural products CCCC(C)C AFABGHUZZDYHJO-UHFFFAOYSA-N 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 239000000499 gel Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 125000000538 pentafluorophenyl group Chemical group FC1=C(F)C(F)=C(*)C(F)=C1F 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 230000037048 polymerization activity Effects 0.000 description 2
- 230000008092 positive effect Effects 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 239000012266 salt solution Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 238000010557 suspension polymerization reaction Methods 0.000 description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 2
- 229910052723 transition metal Inorganic materials 0.000 description 2
- 150000003624 transition metals Chemical class 0.000 description 2
- VPGLGRNSAYHXPY-UHFFFAOYSA-L zirconium(2+);dichloride Chemical compound Cl[Zr]Cl VPGLGRNSAYHXPY-UHFFFAOYSA-L 0.000 description 2
- 125000004178 (C1-C4) alkyl group Chemical group 0.000 description 1
- 125000000229 (C1-C4)alkoxy group Chemical group 0.000 description 1
- PAAZPARNPHGIKF-UHFFFAOYSA-N 1,2-dibromoethane Chemical compound BrCCBr PAAZPARNPHGIKF-UHFFFAOYSA-N 0.000 description 1
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 1
- JWVVFPXYZALZDT-UHFFFAOYSA-N 2-methyl-1,3-dihydroinden-2-ol Chemical compound C1=CC=C2CC(C)(O)CC2=C1 JWVVFPXYZALZDT-UHFFFAOYSA-N 0.000 description 1
- XMTQQYYKAHVGBJ-UHFFFAOYSA-N 3-(3,4-DICHLOROPHENYL)-1,1-DIMETHYLUREA Chemical class CN(C)C(=O)NC1=CC=C(Cl)C(Cl)=C1 XMTQQYYKAHVGBJ-UHFFFAOYSA-N 0.000 description 1
- YSMODUONRAFBET-UHFFFAOYSA-N 5-hydroxylysine Chemical group NCC(O)CCC(N)C(O)=O YSMODUONRAFBET-UHFFFAOYSA-N 0.000 description 1
- 101100058670 Aeromonas hydrophila subsp. hydrophila (strain ATCC 7966 / DSM 30187 / BCRC 13018 / CCUG 14551 / JCM 1027 / KCTC 2358 / NCIMB 9240 / NCTC 8049) bsr gene Proteins 0.000 description 1
- 241000349731 Afzelia bipindensis Species 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- NHTMVDHEPJAVLT-UHFFFAOYSA-N Isooctane Chemical compound CC(C)CC(C)(C)C NHTMVDHEPJAVLT-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 235000010678 Paulownia tomentosa Nutrition 0.000 description 1
- 240000002834 Paulownia tomentosa Species 0.000 description 1
- 229910019020 PtO2 Inorganic materials 0.000 description 1
- 229910003074 TiCl4 Inorganic materials 0.000 description 1
- 101100162169 Xenopus laevis adrm1-a gene Proteins 0.000 description 1
- 229910007928 ZrCl2 Inorganic materials 0.000 description 1
- 229910007932 ZrCl4 Inorganic materials 0.000 description 1
- YKIOKAURTKXMSB-UHFFFAOYSA-N adams's catalyst Chemical compound O=[Pt]=O YKIOKAURTKXMSB-UHFFFAOYSA-N 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 1
- SURLGNKAQXKNSP-DBLYXWCISA-N chlorin Chemical compound C\1=C/2\N/C(=C\C3=N/C(=C\C=4NC(/C=C\5/C=CC/1=N/5)=CC=4)/C=C3)/CC\2 SURLGNKAQXKNSP-DBLYXWCISA-N 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000005595 deprotonation Effects 0.000 description 1
- 238000010537 deprotonation reaction Methods 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- JVSWJIKNEAIKJW-UHFFFAOYSA-N dimethyl-hexane Natural products CCCCCC(C)C JVSWJIKNEAIKJW-UHFFFAOYSA-N 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- ZSWFCLXCOIISFI-UHFFFAOYSA-N endo-cyclopentadiene Natural products C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 description 1
- 229920001038 ethylene copolymer Polymers 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 150000003278 haem Chemical class 0.000 description 1
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 description 1
- 239000002638 heterogeneous catalyst Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- JCYWCSGERIELPG-UHFFFAOYSA-N imes Chemical class CC1=CC(C)=CC(C)=C1N1C=CN(C=2C(=CC(C)=CC=2C)C)[C]1 JCYWCSGERIELPG-UHFFFAOYSA-N 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- UMJJFEIKYGFCAT-UHFFFAOYSA-N indan-2-one Chemical compound C1=CC=C2CC(=O)CC2=C1 UMJJFEIKYGFCAT-UHFFFAOYSA-N 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 1
- 229920001580 isotactic polymer Polymers 0.000 description 1
- IHLVCKWPAMTVTG-UHFFFAOYSA-N lithium;carbanide Chemical compound [Li+].[CH3-] IHLVCKWPAMTVTG-UHFFFAOYSA-N 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- SJYNFBVQFBRSIB-UHFFFAOYSA-N norbornadiene Chemical compound C1=CC2C=CC1C2 SJYNFBVQFBRSIB-UHFFFAOYSA-N 0.000 description 1
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 description 1
- 239000002674 ointment Substances 0.000 description 1
- 239000012074 organic phase Substances 0.000 description 1
- 125000002524 organometallic group Chemical group 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 239000002574 poison Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 238000000859 sublimation Methods 0.000 description 1
- 230000008022 sublimation Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- 239000012485 toluene extract Substances 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- DUNKXUFBGCUVQW-UHFFFAOYSA-J zirconium tetrachloride Chemical compound Cl[Zr](Cl)(Cl)Cl DUNKXUFBGCUVQW-UHFFFAOYSA-J 0.000 description 1
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F10/00—Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
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- C08F110/00—Homopolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F110/02—Ethene
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- C08F110/00—Homopolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F110/04—Monomers containing three or four carbon atoms
- C08F110/06—Propene
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- C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
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- C08F210/06—Propene
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- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/619—Component covered by group C08F4/60 containing a transition metal-carbon bond
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- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/619—Component covered by group C08F4/60 containing a transition metal-carbon bond
- C08F4/6192—Component covered by group C08F4/60 containing a transition metal-carbon bond containing at least one cyclopentadienyl ring, condensed or not, e.g. an indenyl or a fluorenyl ring
- C08F4/61922—Component covered by group C08F4/60 containing a transition metal-carbon bond containing at least one cyclopentadienyl ring, condensed or not, e.g. an indenyl or a fluorenyl ring containing at least two cyclopentadienyl rings, fused or not
- C08F4/61927—Component covered by group C08F4/60 containing a transition metal-carbon bond containing at least one cyclopentadienyl ring, condensed or not, e.g. an indenyl or a fluorenyl ring containing at least two cyclopentadienyl rings, fused or not two cyclopentadienyl rings being mutually bridged
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- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/62—Refractory metals or compounds thereof
- C08F4/64—Titanium, zirconium, hafnium or compounds thereof
- C08F4/659—Component covered by group C08F4/64 containing a transition metal-carbon bond
- C08F4/65908—Component covered by group C08F4/64 containing a transition metal-carbon bond in combination with an ionising compound other than alumoxane, e.g. (C6F5)4B-X+
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- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
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- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
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- C08F4/65922—Component covered by group C08F4/64 containing a transition metal-carbon bond containing at least one cyclopentadienyl ring, condensed or not, e.g. an indenyl or a fluorenyl ring containing at least two cyclopentadienyl rings, fused or not
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Abstract
Abstract of the Disclosure Process for the preparation of an olefin polymer A very active catalyst system for olefin polymerization is composed of an aluminoxane and a metallocene of the formula I
Description
f~
HO~CHST AKTIENGESEL~SCHAFT ~OE 90/F 332 Dr.LO~PP
Description Process for ~he prepaxation of an olefin polymer The inven~ion relates ~o a process for the preparation of olefin polymers having a narrow molecular weight dis-tribution and high isotacticityO
The litaratur~ disclo~es soluble metallocene compounds based on bis(cyclopentadienyl)zirconium alkyl or ha~ide in combination with oli~omeric aluminoxane~ With these systems it is possible to polymerize ethylene and prop-0 ylene with moderate activity, but isotactic polypropylen~
is not obtained. The polypropylenes prepared in this manner are amorphous and therefore have no defined melting point.
Furthermore~ it is known that the catalyst sy~tem ~i -(cyclopentadienyl~tit~niumdiphenyl/methylaluminoxane i~
capable of converting propylene int~ stereo block poly-mers, i.e. polypropylene having longer or shorker iso-tactic sequences (cf. U.S. P~tent 4,522,g82). Substan-tial disadvantages of this catalyst system are the fact that the polymeriza~ion temperatures (0C to -60C) are irrelevant on a large industrial scale, the completely unsatisfactory catalyst activitie~ and the excessively low melting points of the polypropylene products compared with polypropylene prepa.red industrially using heterogeneous catalyst systems based on MgCl2/TiCl4 catalysts.
Isotactic polypropylene can be prepared with the aid o~
ethylenebis(4,5,6,7-te~rahydro-1-indenyl)zirconium dichloride together with an aluminoxane in a suspension polymerization (cf. EP-A 185 918). q'he polymer ha~ a narrow molecular weight distribution, which is advan-tageous for certain applications, for example for high performance injection molding.
' ' . . - . ~
.: .
~ 3 In addition to a number of other deficiencies, such as excessively 1QW metallocene activities or poor product morphology, the melting points of these polypropylenes too are too low, i.e. their crystallinity and hence their 5 hardness are s$ill too low for use of the polymex as a structural material.
A special method for preactivating the metallocene with an aluminoxane was also proposed and leads to a considerable increase in the activity of the catalyst system and to a substantial improvement in the particle morphology of the polymer (cf. DE 37 26 067).
Howeverl a decisive Lmprovement in the mPlting points, crystallinities and hardnesses of the polymers thus prepared cannot be achieved in this marmer.
However, these properties axe very important with regard to the use of polymers as structural materials (for example large hollow articles, pip~9, moldings).
-It is an object to find a proces~ and a catalyst which,having high activi~y, permits the preparation of polymers ha~ing a narrow molecular weight dispersity, high stereo-specificity and a higher melting point and hence hiyher crystallinity and greater hardness.
It has been found that this object can be achieved using bridged metallocene systems substituted in a certain manner in the ligand sphere.
The invention thus relates to a process ~or the prepara-t~on of an olefin polymer by polymeriza~ion or copolymer-ization of an olefin of the ~ormula R~-C~=C~I-*, in which Ra and Rb are identical or different and are a hydrogen atom or a hydrocarbon radical having 1 to 14 carbon atoms, or ~ and Rb, together with the atoms binding them, may form a ring, at a temperature of -60 to 200C, at a pressure of from 0.5 to 100 bar, in solution, in ~, . .
.
: ' . - .
~5' 2'3~
suspension or in the gas phase, in thP presence of a catalyst which is composed of a metallocene as a transition metal compound and an aluminoxan~ of the formula tII) R14 ~ r ~14 l ~ R14 Al ~ t Al - O ~ ~4 (II) for the linear type and/or of the formula III
r Rl~ ~
t Al - ~p~2 (III) for the cyclic type, where, in the formulae (II~ and (III~, the radicals Rl4 may be identical or different and are a Cl-C6-alkyl group, a C8-C,8-aryl group or hydrogen and p is an integer of from ~ to iO, wherein the metallocene is a compound of the formula I
~CR8R9~ "~
HO~CHST AKTIENGESEL~SCHAFT ~OE 90/F 332 Dr.LO~PP
Description Process for ~he prepaxation of an olefin polymer The inven~ion relates ~o a process for the preparation of olefin polymers having a narrow molecular weight dis-tribution and high isotacticityO
The litaratur~ disclo~es soluble metallocene compounds based on bis(cyclopentadienyl)zirconium alkyl or ha~ide in combination with oli~omeric aluminoxane~ With these systems it is possible to polymerize ethylene and prop-0 ylene with moderate activity, but isotactic polypropylen~
is not obtained. The polypropylenes prepared in this manner are amorphous and therefore have no defined melting point.
Furthermore~ it is known that the catalyst sy~tem ~i -(cyclopentadienyl~tit~niumdiphenyl/methylaluminoxane i~
capable of converting propylene int~ stereo block poly-mers, i.e. polypropylene having longer or shorker iso-tactic sequences (cf. U.S. P~tent 4,522,g82). Substan-tial disadvantages of this catalyst system are the fact that the polymeriza~ion temperatures (0C to -60C) are irrelevant on a large industrial scale, the completely unsatisfactory catalyst activitie~ and the excessively low melting points of the polypropylene products compared with polypropylene prepa.red industrially using heterogeneous catalyst systems based on MgCl2/TiCl4 catalysts.
Isotactic polypropylene can be prepared with the aid o~
ethylenebis(4,5,6,7-te~rahydro-1-indenyl)zirconium dichloride together with an aluminoxane in a suspension polymerization (cf. EP-A 185 918). q'he polymer ha~ a narrow molecular weight distribution, which is advan-tageous for certain applications, for example for high performance injection molding.
' ' . . - . ~
.: .
~ 3 In addition to a number of other deficiencies, such as excessively 1QW metallocene activities or poor product morphology, the melting points of these polypropylenes too are too low, i.e. their crystallinity and hence their 5 hardness are s$ill too low for use of the polymex as a structural material.
A special method for preactivating the metallocene with an aluminoxane was also proposed and leads to a considerable increase in the activity of the catalyst system and to a substantial improvement in the particle morphology of the polymer (cf. DE 37 26 067).
Howeverl a decisive Lmprovement in the mPlting points, crystallinities and hardnesses of the polymers thus prepared cannot be achieved in this marmer.
However, these properties axe very important with regard to the use of polymers as structural materials (for example large hollow articles, pip~9, moldings).
-It is an object to find a proces~ and a catalyst which,having high activi~y, permits the preparation of polymers ha~ing a narrow molecular weight dispersity, high stereo-specificity and a higher melting point and hence hiyher crystallinity and greater hardness.
It has been found that this object can be achieved using bridged metallocene systems substituted in a certain manner in the ligand sphere.
The invention thus relates to a process ~or the prepara-t~on of an olefin polymer by polymeriza~ion or copolymer-ization of an olefin of the ~ormula R~-C~=C~I-*, in which Ra and Rb are identical or different and are a hydrogen atom or a hydrocarbon radical having 1 to 14 carbon atoms, or ~ and Rb, together with the atoms binding them, may form a ring, at a temperature of -60 to 200C, at a pressure of from 0.5 to 100 bar, in solution, in ~, . .
.
: ' . - .
~5' 2'3~
suspension or in the gas phase, in thP presence of a catalyst which is composed of a metallocene as a transition metal compound and an aluminoxan~ of the formula tII) R14 ~ r ~14 l ~ R14 Al ~ t Al - O ~ ~4 (II) for the linear type and/or of the formula III
r Rl~ ~
t Al - ~p~2 (III) for the cyclic type, where, in the formulae (II~ and (III~, the radicals Rl4 may be identical or different and are a Cl-C6-alkyl group, a C8-C,8-aryl group or hydrogen and p is an integer of from ~ to iO, wherein the metallocene is a compound of the formula I
~CR8R9~ "~
2~ M1 ~6 R\7 R4 ~ ~CR R )n ' .
~1~8 in which M1 is a metal of group IVb, Vb or VIb of the Periodic Table, .
Rl and R2 are identical or different and are a hydrogen atom, a Cl-C1O-alkyl yroup, a Cl-C1O-alkoxy group, a C6-C1O-aryl group, a C~-C10-aryloxy group, a C2-C10-alkenyl group, a C7-C40-arylalkyl group, a C7-C40-alkylaryl group, a C8-C40-arylalkenyl group or a halogen atom, R3 and R4 are identical or different and are a hydrogen atom, a halogen atom, a Cl-C10-alkyl group which may be halogena~ed, a C~-C10-aryl group, a -NR2ls, -SRl5, -osiR3l5~ -SiR315 or -PR2l5 radical, in which R15 i~ a halogen atom, a Cl-C1O-al~yl group or a C8-C1O-aryl group, R3 and R6 are identical or different and have the meaning stated for R3 and R4, with the proviso that Rs and R6 are not hydrogen, R7 is Rl~ Rll Rl~ Rll Rll M2 M2 _ M2 _ , - M2 _ (CR2l3) - , - O - M - O
~12 Rl2 R12 ~12 R12 Rll p~
I ~
- C - , - O - M - , R12 ~12 ..
=BR11, =Al~ Ge-, -Sn-, -O-, -S-, =SO, =SO2l =NR11, =CO, =PRl1 or =P(O)R
where R11, R12 and Rl3 are identical or different and are a hydrG-gen atom, a halogen atom, a Cl-C1O-alkyl ~roup, a C1-C10-fluoroalkyl group, a C6-C1O-aryl group, a C6-C1O-fluoroaryl group, a Cl-C1O-alkoxy group, a C2-C1O-alkenyl group, a C7-C40-arylalkyl group, a Ca-C40-arylalkenyl group or a C7-C40-alkylaryl group, or R11 and R1Z or Rl1 and R13, together with the atom~
binding them, each form a ring, ~2 iS siLicon, germanium or tin, R8 and R9 are identical or different and have the meaning stated ~or Rl1, m and n are identical or different and are zero, 1 or 2, m plu8 n being zero, 1 or 2, and - :; , ~ ~ : .. :
~ ~ o~
the radicals Rl are identical or different and have the meaning stated for R1l, R12 and R13.
Alkyl is straight-chain or branched alkyl. Halogen (halogenated) is fluorine, chlorine, bromine or iodine, pre~erably fluoxine or chlorine.
The present invention furthermore relatPs to the poly-ole~ins prepared by the process described.
The catalyst to be used for the prooess according to the invention is composed of an aluminoxane and a metallooene of the formula I
~R ~8 :
~CR~R9)~
R2~ Ml R6 ~7 R4 ~ (CR8R9~n `~
/~ :
l~l)8 In the formula I, M1 is a metal of group IVb, Vb or VIb of the Periodic Table, for e~ample titani~m, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum and tung~ten, preferably zirconium, ha~nium and titanlum.
R1 and R2 are identical or different and are a hydrogen atom, Cl-C1O-alkyl group, preferably a C~-C3-alkyl group, a Cl-C1O-alkoxy group, preferably a Cl-C3-alkoxy group, a C6-C10-aryl group, preferably a C6~C8-aryl group, a C6-C10-aryloxy group, preferably a C6-C8-aryloxy g:roup, . . -.
~. i 3 c~ ~? ~ 2 ~
a C2-C10-alkenyl group, preferably a C2-C4-alkenyl group, a C7-C40-arylalkyl group, preferably a C7-Cl~-arylalkyl group, a C7-C40-alkylaryl group, preferably a C7 C12-alkylaryl group, a C8-C40-arylalkenyl group, preferably a C8-Cl2-arylalkenyl group, or a halogen a~om, preferably chlorine.
R3 and R4 are identical or different and are a hydrogen atom, a halogen atom, preferably a fluorine, chlorin~ or bromine atom, a Cl-C1O-alkvl group, preferably a C1~C4-alkyl group, which may be halogenated, a C6-C1O-aryl group, preferably a C6-C8-aryl groupV a -NR2l5, -SRl5, -oSiR315, -SiR3l5 or -PR215 radical, wherein Rl5 is a halogPn atom, preferably a chlorine atom, or a Cl-C10-alkyl group, preferably a Cl-C3-alkyl group/ or a C6-C10-aryl group, preferably a C6-C~-aryl group. R3 and R4 are particularly preferably hydrogen.
R5 and R6 are identical or diffexent, pre~erably :Ldenti-cal, and have the meanings described for R3 and R4, with th~ proviso that R5 and R6 m~y n~ be hydrogen. R5 and R6 are preferably (Cl-C4)-alkyl which may be halogenated, such as methyl, ethyl, propyl, i~opropyl, butyl, isobutyl or trifluoromethyl, in particular methyl.
R7 is Rll Rll Rll Rll Rll _ ~2 __ M2 _ ~2 _ _ ~2 _ ~CR~3) - , 0 - M2 _ 0 _ Rll Rll - C - , - O - M2 _ R12 ~12 ~BR~ AlRl1, Ge-, -Sn-, -Q-l -S-, =S0, =S02, =NR , -C0, =PR1l or =P(O)Rll, in which Rll, Rl2 and Rl3 are identical or different and are a hydrogen atom, a halogen atom, a Cl-C1O-alkyl group, preferably a Cl-C4-alkyl group, in par-ticular a methyl group, a Cl-C10-fluoroalkyl group, preferably a CF3 group, a C6-C1~-aryl group, preferably a ,. . .
':
2 ~ æi ~ V
C6-Ca-aryl group, a C6-C10-fluoroaryl group, preferably a pentafluorophenyl group, a Cl-C10-alkoxy group, preferably a C1-C4-alkoxy group, in particular a methoxy group, a C2-C10-alkenyl group, preferably a C2-C4-alkenyl group~ a S C7-C40-arylalkyl gro-lp, preferably a C7-C10-arylalkyl group, a C8-C40-arylalkenyl group, preferably a C8 C12-arylalkenyl group, or a C7-C40-alkylaryl group, preferably a C7-Cl2 alkylaryl group, or R11 and R12 or R11 and R13, together with the atoms binding them, each form a ring.
M~ is silicon, germanium or tin, preferably silicon or germanium.
R is preferably =CR1lR12, =siR11R12 =GeR11R12 O
=SO, =PR1l or -P(O)R11.
R3 and R~ are identical or different and have the meanlngs stated for R11.
m and n are identical or different and are zerol 1 or 2, preferably ~ero or 1, m plu8 n being zero, l or 2, preferably zero or l.
The radicals R10 are identical or different and have the meanings stated for R11/ R12 and Rl3. ~he radicals R10 are preferably hydrogen atoms or a Cl-C1O-alkyl group, prefer-ably a C1-C4-alkyl group.
~hus, the particularly pxeferred metallocenes are the compounds of the formulae A, B, and C
R~R9C ~ (~
R~2~ 12~5 ., .. ,. , . :
-.
~' ~
1 2,--,c h~ ~ R ( C ) \ ~ 6 in which Ml is Zr or Hf, R1 and R2 are methyl or chlorine, R~ and R6 are me~hyl, ethyl or trifluoromethyl and R8, R9J R11 and R12 have the abovementioned meanings, in particular the 5 compoun~s I mentioned in the Illustrative ~xamples~
The chiral metallocenes a7~e U5ed as a racemate for the preparation of highly i80tactic pvly-1-olefins. Howe~er, it iS al80 possible to u~e the pure R or S foxm. An optically active polymer can be prepared with these pure stereoisomeric forms. However, the meso ~orm of the metallocenes should be isolatad since the cent~r (the metal atom) which is active with regard to polymerization in these compounds is no longer chiral owing to mirror symmetry at the central metal and therefore cannot lS : produce a highly isotactic polymer.
The separation of the stereoisomers is known in principle.
The metallocenes de~cribed above can be prepared, for example, according to the ~ollowing re~ction sc.heme:
H2RC ~ ButylLi ~ RCLi X (CR8R9~ -R7-(CR8R9) -X
H2R ~ ButylLi - ~ HRdLi ~ ~~~ L--------~
HRC-(CR8R9~m-R7-(CR8R9)n-RdH 2 8uty~
~iRC- (CR8R9)m-R7- (CR8R9)n-RdLi Mli_14 (R8R9C~m _ RC ~R~R9C)m _ RC
7 ~ ` RlLi ~7 '1~
Cl `~ C1 R8R9C ) n _ Rd ~ R8R9C ) n _ Rd (additional hydrogenation step if N2R and and H2Rd are used as starting compounds) (R8R9C)m _ Rc Rl ~
R2Li R7 Ml~
R2 ;
(R8R9C)n ~ Rd X = Cl, Br, I or O-tosyl;
. . ~ . , ;: , .
10 ~ r~
}I RC ' = ~ H2RC = yJ~
(~ ~4 ~ )8 H2R = ~ 6 ~2R ~ 6 The preparation proce~se are known from the liter~ture;
cf. Journal of Organometallic Chem. ~88 (1985) 63-67, EP-A 320 762 and the Illustrative Examples.
According to the invention, the cocatalyst usad i5 an alumino~ane of the formula (II) Al - O ~ O ~ Al (II) for the li~ear type and/or of the formula ~III) ~ R1~ 1 (III) t - Al ~ p-~2 for the cyclic type, where, in the formulae (I~) and (III), the radicals R14 may be identical or different and are a Cl-C6-alkyl group, a C6-Cl~-aryl group or hydrogen and p is an integer from 2 to 50, preferably from 10 to 35.
Preferably, the radicals R14 are identical and are methyl, : 15 isobutyl, phe~yl or benzyl, particularly preferably methyl.
If the radicals R14 are di~ferent, they ara preferably methyl and hydrogen or alternatively methyl and isobutyl, hydrogen or isobutyI preferably being pre~ent in an amount of 0.01-40% (number of radicals R14).
'rhe aluminoxane can be prepared in Yarious ways by known -, h ~ 2 ~
processes. One of the methods, for example, is to react an aluminum-hydrocarbon compound and/or a hydridoaluminum-hydrocarbon compound wi~h water (gaseous, solid, liquid or bound - for example as water of crystal-lization) in an inert solvent (such as, for example,toluene). For the preparation of an aluminoxane having different alkyl groups Rl4, ~wo different aluminumtri-alkyls (AlR3 + AlR'3), according to the desired composi-tion, are reacted with water (cf. S. Pasynkiewicz, Polyhedron 9 (1990) 429 and EP-A 302 424).
The exact structure of the aluminoxanes II and III is not known.
Regardless of the method of preparation, the common feature of all aluminoxane solutions is a changing content of unconverted aluminum starting compound, which is pres~nt in free form or as adduct.
It is possible to preactivate the metallocene with an aluminoxane of the formula (II) and/or (III) prior to use in the polymeriza~ion reaction. This substantially increases the polymerization activity and improves the particle morphology.
The preactivation o~ the transîtion metal compound is carried out in solution. The metallocene is preferably dissolved in a solution of the aluminoxane in an inert hydrocarbon. A suitabIe inert hydrocarbon i~ an aliphat-ic or aromatic hydrocarbon. Toluene is pr~ferably used.
The concsntration of the aluminoxane in the solution i~
in the range from about 1% by weight to the saturation limit, preferably from 5 to 30% by weight, based in each case on the total solution. The metallocene can be used in the same concentration, but it is preferably employed in an ~mount o~ 10 4 - 1 mol per mole o~ aluminoxane. The preactivation time is 5 minutes to 60 hours, preferably from 5 to 60 minutes. A temperature of -784C to 100C, - : :
: : : , ':
:~ : - , - ,, preferably 0 to 70C, is employed.
The metallocene can also be prepol~merized or applied to a carrier. The olefin used in the polymeri~ation, or one of the olefins used in the polymerization, is preferably employed for the prepolymerization.
Suitable carriers are, for example~ ~ilica gels~
aluminas, solid aluminoxane or other inorganic carriers.
Another suitable carrier is a polyolefin powder in finely divided form.
In a further possible embodLment of the process according to the invention, a salt-like compound of the fonmula RXNH4_XBR r 4 or of the ~ormula R3PHBR~ 4 iS used as the cocatalyst instead of or in addition ~o an aluminoxane.
In the formulae, x is 1, 2 or 3, the radicals R are identical or different and are a].kyl ox aryl and R' is aryl which may also be fluorinated or partially fluorina-ted. In this ca~e, the catalyst is composed of the reaction product of a metallocene with one of the stated compounds ~cf. EP-A 277 004 and the Preparation Examples E and F). To remove catalyst poisons pre~ent in the propylene, purification with an aluminumalkyl/ for e~ample AlMe3 or AlEt3,-is advantageous. This purifica-tion can be carried out in the polymerization system itself, or the propylene is brought into contact with the Al compound before being added to the polymerization system and is then separated off again.
The polymerization or copolymerization i8 carried out in a known manner in solution, in su~pension or in the gas phase, continuously or batchwise, in one or more ~tages at a temperature of -60 to 200DC, preferably 30 to 80C.
Olefins of the formula R~-CH=CH-Rb are polymerized or copolymerized. In this formula, R~ and * are identical or different and are a hydrogen atom or an alkyl radical having 1 to 14 carbon atoms.
-`
. .
"., ~ 13 ~ iJ
However, R~ and Rbt together with the carbon a~oms binding them, may also form a ring. Exampleq of such olefins are ethylene, propylene, l~butene, 1-hexene, 4-methyl-1-pentene, 1 octene, norbornene or norbornadiene. In particular, propylene and e~hylene are polymerized.
If required, hydrogen is added as a molecular weight regulator. The total pressure in the pol~merization system i5 0.5 to 100 bar. Polymerization in the in-dustrially particularly interesting pressure range of from 5 to 64 bar is preferred.
The metallocene is used in a concentration~ based on the transition metal, of 10-3 to 10-8" preferably 10-4 to 10-7, mol of transition metal per dm3 of solvent or per dm3 of reactor volume. The al~minoxane is used in a concentra-tion of 10-5 to 10~1 mol, preferably 10-4 to 10-2 mol, per dm3 of solvent or per dm3 of reactor volume. In prin-ciple, however/ higher concentrations are also possible.
If the polymerization is carried out as a suspension or solution polymerization, an inert solvent usually used 20 for the Ziegler low pressure process is employed. For example~ the reaction is carried out in an aliphatic or cycloaliphatic hydrocarbon; for example, butane, pentane, hexane, heptane, isooctane, cyclohexane and methylcyclo~
hexane may be mentioned as examples of such hydrocarbons.
A gasoline fraction or hydrogenated diesel oil fraction may also be used. Toluene is also suitable. Polymeriza-tion is preferably carried out in the liquid monomer.
If inert solvents are used, the monomers are metered in as a gas or liquid.
The polymerization can be carried out for any desired time, since the catalyst system to be used according to the invention shows only a slight tLme-dependent decrease of polymerization activity.
;
: . . .
,: :- : -~ :
: : ~: :
' ~J ~
The process according to the invention i~ distinguished by the fact that, in the indu~trially interesting temp-exature range between 30 and 80C, the metallocenes according to th~ invPntion produce polymers having a high molecular weight, high stereospecificity, a naxrow molecular weight di~persity and in particular a high melting point, and hence high crystallinity and great hardness.
The Examples which follow are intended to illustrate the 10 invention in more detail.
VN is the viscosity number in cm3/g M~ is the weight average molecular 1 Determined by weight ~ gel permeation M~M~ is the molecular weight ; ohromatography 15 dispersity II is the isotactic index (II = mm+l/2 mx), determined by l3C-N ~ spectroscQpy niSo is the length of the isotactic blocks (in prop~lene unit~) (n160 = 1 + 2 mm~mr)~ d~termined by l3C-NMR
20 spectroscopy Melting points and hea~s of fusion ~H~p were determined by DSC (20C/min heating/cooling rate).
The melt flow index (MFIl 230C, S kg load) was measured according to DIN 53,735 and expressed in g/10 min, 25 Synthesis of the metallocenes used in the Examples:
The preparation of the chelate ligands ~i~o-(CRBR9)~-R7-(CR~R9)n-RdLi by deprotonation is known and is carried out according to:
J. Am. Chem. Soc., 112 (lY90) 2030-2031, ibid. 110 (1988) 30 6255--6256, ibid. 109 (1987), 6544-6545, J. Organomet.
Chem., 322 ~1987) 65-70, New. J. Chem. 14 (1990j 499-503, Bull. Soc. Chim.~ 1967, ~954.
- 15 ~ 2 2 ~
The starting indenyl compounds H2R~ and H2Rd or H2RC and H2Rd are prepared sLmilarl~ to or by means of known synthesis method~
J. Org. Chem., 49 (1984), 4226-4237, J. Chem. Soc., Perkin II, 19811 403-408, J. Am. Chem. Soc., 106 (1984) 6702, J. Am~ Chem. Soc., 65 (1943) 567, J. Med. Chem.~ 30 (1987) 1303-1308, Chem. Ber. 85 (1952) 78-85 and the Illustrative Examples.
Synthesis of the starting substances I) Synthesis of 2-Me-indene 110.45 g ~0.836 mol) of 2-indanone were dissolved in 500 ml o diethyl ether, and 290 cm3 of 3 N (0.87 mol) of ethereal methyl-Grignard solution wexe added dropwise in such a way that gentle refluxing occurred. After boiling for 2 hours with gentle refluxing, the mixture was added to an ice/hydrochloric acid mixture and adju~ted to a pH
of 2-3 with ammonium chloride. The organic phase was separated off, washed with NaHCO3 and sodium chloride solution and dried. 98 g of crud~ product (2-hydroxy-2-methylindane) were obtained, which was not further purified.
This product was dissolved in 500 cm3 of toluene and the solution was heated with 3 g of p-toluenesulfonic acid .~ under a water ~eparator until elimination of water had ended, the mixture was evaporated down, the residue was taken up in dichloromethane and the solution was ~iltered over silica gel and the filtrate distilled in vacuo (80C/10 mbar).
Yield: 28.49 g ~0.22 mol-26%).
The synthesis of this compound is also described in:
C.F. Koelsch, P.R. Johnsonl J. Am. Ch0m. Soc., 65 (1943) 5~7-573.
.
~ ~ -.
~ 16 ~ '3'~
II) Synthesis of (2-Me-indene)2SiMe2 13 g (100 mmol) of 2-Me-indene were dissolved in 400 cm3 of diethyl ether, 62.5 cm3 of 1.6 ~ ~100 mmol) n-butyl-lithium/n-hexane solution were added dropwi~e in ~hs course of 1 hour, while cooling with ice, and stirring was then continued for 1 hour at ~35C.
6.1 cm3 (50 mmol) of dLmethyldichlorosilane in 50 cm3 of Et20 were initially taken, the lithio salt solution was added dropwise at 0C in the course of 5 hours and the mixture was stirred overnight at room temperature and allowed to stand over the weekend.
The solid which had settled out was filt~red off and the filtrate was evaporated to dryness. After extraction with small portions of n-hexane/ filtration was carrled out and the filtrate evaporated down. 5.7 g (18.00 mmol) of white crystals were obtained. The mother li~uor was evaporated down and then purified by column chromatog-raphy (n-hexane/H2CCl2 9 : 1 parts by volume), 2.5 g (7.9 mmol-52%) of product being obtained (as an isomer mixture).
rF (SiO~; n~hexane/H2CCl2 9 : 1 parts by volume) = 0.37 ~he lH-NMR spectrum shows the signals to be expected ~or an isomer mixture, in shift and integration ratio.
III) Synthesis of (2-Me-ind)2CH2CH2 3 g (23 mmol) of 2-Me-indene were dissolved in 50 cm3 of THF, 14.4 cm3 of 1.6 N (23.04 mmol) n-butyllithium/n-hexane solution wera added dropwise and stirring was then carriedout for lhour at65C. Thereafter~ 1 cm3 ( 1 1 ~ 5 mmol) of 1,2-dibromoethane was added at -78C and the mixture was allowed to warm up to room temperature and stirred for 5 hour~. After being evaporated down, the mixture was purified by column chromatography (SiO~;
.
- ~ . . : .
- 17 ~ 2 n-hexane/H2CCl2 9 : 1 parts by volume).
The product-containing fractions were combined and evaporated down, the residue was taken up in dry ether, the solution was dried over MgS04 and filtered and the solvent was stripped off.
Yield~ 1.6 g (5.59 mmol-49%) of an isomer mixture rF ~SiO2; n-hexane/H2CCl2 9 : 1 parts by volume) = 0.46 The lH-NMR spectrum meets the expectation for an isomer mix~ure in signal shift and integration.
A) Synthesis of rac-dLmethylsilyl(2 Me-4/5,6,7-tetra-hydr~ indenyl)zzirconium dichloride a. Synthesis of the precursor rac-dLmethylsilyl(2-Me-1-indenyl)2zirconium dichloride 1.~8 g (5.31 mmol) of the chelate ligand dLmethylsilyl(2-methylindene)a were added to 50 cm3 o THF, and 663 cm3 o~ a 1,6 N (10.61 mmol) n-Bu~i/n-hexa~e solu~ion were added d.ropwise. The addition was carriQd out at ambient temperature in the course of 0.5 hour. Stirring was carriad out ~or 2 hours at about 35C, after which the solvent was stripped off in vacuo and the residue was stirred with n pentane, filtered off and dried.
The dilithio salt thus obtained was added to a su~pension of 1.24 g t5.32 mmol) of ~rC14 in 50 cm3 of CH2Cl2 and the mi~ture was stirred ~or 3 hours at this temperature.
After warming up to room temperature overnight, the mixture was evaporated down. The lH-NMR spectrum indi-cated a rac/meso mixture in addition to th0 presence of a littIe ZrCl4(thf)2. After stirring with n-pentane and drying, the solid, yellow residue was suspended in THF, filtered off and investigated by NMR spectroscopy. ~hese three operations were repea~.ed several ~imes, finally, O.35 g (O.73 mmol-14%) of the product was obtained in .
which, according to lH-NMR, the rac form was concentrated to more than 17 : 1.
The compound gave a correct elemental analysis and the following NMR signals (CDC13, 100 MH2): ~ = 1.25 (s, 6H, Si-Me); 2.18 (s, 6H, 2-Me), 6.8 ts, 2H, 3-H Ind); 6.~2-7.75 (m, 8H, 4-7-H-Ind).
b. Synthesis of the end product 0.56 g ~1.17 mmol) of the precursor rac-dimethylsilyl(2-Me-l~indenyl)2zirconium dichloride was di.ssolved in 70 cm3 of CH2Cl2 and the solution was introducedr together with 40 mg of PtO2, into a 200 cm3 NOVA ~tirred autoclave.
Stirring was then carried out for 4 hours at room temp-erature under an H2 pressure of 40 bar. The filtrate was evaporated down, leached with toluene/n-hexane (1 2 parts by volume) and filtered, and the filtrate was evaporated down. After the addition of n-pentalle, the resulting suspension was filtered and the residue dried.
~he yield was 0-34 g tO.7 mmol-60~6). The lH-NMR spectrum (CD2Cl2, 100 MHz) gave the following signals: ~ = 0.90 (s, 6H, Me-Si~; 1.43-1.93 (m, 8H, indenyl-H); 2.10 (s, 6H, 2-Me); 2.~4-3.37 (m, 8H, indenyl-H); b.05 (s, 2H, 3-H-Ind) .
B) Synthe~is of rac -ethylene~2-Me-4,5,6,7-tetrahydro-1-indenyl)2zirconium dichloride a. Synthesis of the precursor rac-ethylene ( 2-Me 1-indenyl)2zirconium dichloride 14.2 cm3 of 2.5 N (35.4 mmol) n-Bu~i/n-hexane solution were added dropwise to 5 . 07 g ( 17.7 mmol) of the ligand ethylene(2-methylindene)2 in 200 cm3 o~ THF at room temperature in the course of 1 hour and stirring was ~hen carried out for 3 hours at about 50C. A precipitate which is ~ormed in the meantime goes into solution again.
The mixture was allowed to s tand ovexnight.
- 19 ~
6.68 g (17.7 mmol) of ZrCl2(thf)2 in 250 cm3 of THF were added dropwise, simultaneously with the above dilithio salt solution, to about 50 cm3 of T~F at 50C, and the mixture was then stirred for 20 hours at this temperatura. The toluene extract of the evaporation residue was e~aporated down. After ex~raction of the residue with a little THE, recrystallization was effected from toluene. 0.44 g (0.99 mmol-5.6%) of product was obtained, the rac ~orm being concentrated to more than 15 : 1.
The compound gave a correct elemental analysis and the following NMR signals (CDC13, 100 M~z): ~ = 2.08 (2s, 6H, 2-Me); 3.45-4.18 ~m, 4H, -CH2CHz-), 6.65 ~2H, 3-H-Ind); 7.05-7.85 (m, BH, 4-7-H-Ind).
b. Synthesis of the end product 0.56 g (1.25 mmol) of rac-ethylene(2--Me-l-indenyl)2-zirconium dichloride wa~ dis~olved in 50 cm3 of C~2C12 and the solution was introduced, together with 40 mg of PtOz, into a 200 cm3 ~OVA stirred autoclave. Stirring was then carried out ~or 2 hours at room temperature under an H2 pressure of 40 bar. The mi~ture was evaporated to dryness and the residue was sublimed in a high vacuum at a bath temperature of about 100C. 0.46 g (1.01 mmoi~81%) of product was obtained. ~he elemental analysis was correct and the lH-NMR spectrum shows the following signals: ~ = 1.46-1.92 (m, BH, Indenyl-H), 2.14 (s, 6H, 2-Me); 2.49-~.73 (m, 6H, Indenyl-H and -CH2C~2~), 2.B9-3.49 (m, 6H, Indenyl-H); 6.06 ~s, 2H, 3-H-Ind).
C) Synthe~i~ of rac-dimethylsilyl(2-Me-4,5,6 r 7~
tetrahydro l-indenyl)2zirconiumdimethyl O . 2 7 g (O.56 mmol~ of rac-dimethylsilyl(2-Me-4,5,6,7-tetrahydro-1-indenyl)2zirconium dichloride was dissolved in 20 cm3 of Et2O, the solution was cooled to -50C and 1.1 cm3 of P 1.6 N (1.76 mmol) ethereal Me~i solution were .
,..... : ~ .
2~3~2~
~o --added dropwise. Stirring was then carried out for 1 hour a~ 0C and, after the sol~ent had been e~changed for n-pentane, stirring was carried out for 0.5 hour at room temperature. The filtered evaporation residue was sublimed in a high vacuum. 0.21 g (0.47 mmol-83~) of a product which gave a correc~ elemental analysis was obtained .
D) 5ynthesis o rac-ethylQne(2-Me-4,5,6,7-tetrahydro-1-indenyl)2zirconiumdimethyl 0.18 g ~0.40 mmol) of rac-e~hylene~2-Me-4,5,6~7-tetra-hydro-l-indenyl)2zirconium dichloride are di~solved in 20 cm3 of Et2O, the solution was cooled to -50C and 1 cm3 of a 1.6 N (1.6 Immol) ethereal MeLi solution is added dropwise~ The mixture was stirred for two hours at 0C, and after the solvent had been exchanged for n-hexane stirring was carried out for 0O5 hour at ~mbient tempera-ture. Filtration and evaporation were followed by sub-limation. 0.13 g (0.31 mmol-79~) of product giving~the correct elemental analysis was obtained.
E~ Reaction of rac-dimethylsilyl(2-Me-4,5,6,7-tetra~
hydro-1-indenyl)22irconiumdimethyl with [ Me2NHP~, ~ B ( C6F5 ) 4 ]
O.15 g (O.33 mmolj of rac-dimethylsilyl~2-~e-4,5,6,7-tetrahydro-l-indenyl)2zirconiumdimethyl was addad to 0.25 g (0.31 mmol) of [Me2NHPh][B(C~F5)4] in 30 cm3 of toluene. After being stirred for one hour at room temperature, the solution, which was then- intensely colored, was evaporated down and the re idue wa~
extracted with a small amount of n-pentane and then dried in vacuo.
An aliquot part of the reaction mixture was used for the polymerization.
`
, :
~ 3 F) Reaction of rac-ethylene(2-Me-4,5,6,7-tetrahydro-1-indenyl)2zirconiumdimethyl wi.th ~Bu3NHI[B(C6Hs~]
O.12 g (O.23 mmol) of rac-ethylene~2-Me-4,5,6,7-tetra~
hydro-1-indenyl)2~irconiumdimethyl was added to 0.14 g (0.~8 mmol) of [Bu3NH][BtCfiH5)4] in 20 cm3 of toluene.
Stirring was carried out for l.S hours at xoom ~empera-ture, and the now deeply colored reaction mixture was evaporated down and extracted with n-pentane, and the slightly oily residue wa~ dried.
An aliquot part of the reaction mixture was used for the polymerization.
Example 1 A dry 24 dm3 reactor was flushed with nitrogen and filled with 12 dm3 0~ uid propylene.
35 cm3 of a solution of mekhylaluminoxane in toluene (corresponding to 52 mmol of Al, maan degree of oligomer-ization n = 17) were then added, and the batch was stir-xed for 15 minutes at 30C. At the same time, 5.3 mg (0.011 mmol~ of rac-dimethylsilyl(2-Me-4,5,6,7-tetra-hydro-l-indenyl)2zirconium dichloride were dissolved in 13.5 cm3 of a solution of methylsluminoxane in toluene (20 mmol of Al) and were preactivated by allowing the solution to stand for lS minutes. The solution was then introduced into the reactor and the polymerization system was brought to 70C (in the course of 5 minute~ by heating and wa~ kept at this temperature for 3 hours by cooling. The activity o~ the metallocene was 50.3 kg of PP per g of metallocene per h.
VN = 37 cm3/g; N~ = 24,300 g/mol; M~/M~ = 2.4; II = 96.0%;
n~O = 62; m.p. = 150C ~H~,p = 104 J/g.
:
.
, , ~ .
:' ::
c~
Example 2 Example 1 was repeated, except that 19.5 mg ~O.04 mmol) of the metallocene were used and the pol~merization temperature was 50C. The activity of the metallocene was 18.8 kg of PP per g oF ~etallocane per h.
VN = 72 cm3/g; M~ = 64,750 gJmol; N~/N~ = 2.1; II = g6.0%;
nl90 = 64; m.p. = 154C; QHmp = 109.5 J/g.
Example 3 Example 1 was repeated, except ~hat 58.0 my (0.12 mmol) of the metallocene were used and the polymerization temperature was 30C. The ac~ivity of the metallocene was 9.7 kg of PP per g of metallocene per h.
VN - 152 cm3~g; M~ = 171,000 g/mol; M~/M~ = 2.~; IX =
99.9~; ni~O = > 500; m.p. - 160C; QH~p = 103 J~g.
Comparative Examples A - H
Examples 1 ~o 3 were repeated, except that the the metallocenes dimethylsilyl(2-Me-1-indenyl)2zirconium dichloride ~metallocene 1), dimethylsilyl(4,5,6,7-tetra-hydro-l-indenyl)2zirconium dichloride (metallocene 2) and ~ .
d~nethylsilyl~l-indenyl~2zirconium dichloride (metallocene 3) were used.
Comparative Metallo- Polym. temp. ni30 m.p. ~H~p.
Example cene tC] [~C] tJ/g~
A 1 70 38 145 86.6 B 1 50 48 148 88.1 C 1 30 48 152 90.2 G 3 50 ~4 142 ' ~?
Comparison of the Comparative Examples FJG with D/E
demonstrates the positive effect of the 4,5,6,7-tetra-hydroindenyl ligand compared with indenyl, and Compara-tive Examples F/G/H compared with ~/B/C show the positive effect of substitution in the 2-position of the indenyl ligand.
However, comparison with Examples 1 to 3 shows that only the combination of substitution in the 2-po.sition with the tetrahydroindPnyl system leads to very high melting points and heats o~ fu~ion and hence to high crystal-linity and hardness o the polymers.
Example 4 --Example 1 was repeated, except that 6.8 mg (0.015 mmol) of ethylene(2-Me-4,5,6,7-tetrahydro-1-indenyl)zzircollium dichloride were u~ed.
~he metalloc0ne activity was 72.5 kg o~ PP per g of metallocene per h.
VN = 35 cm3/g; M~ = 20,750 g~mol; M~/M~ = 1.9; II = 94.5%;
nl~O = 34; m.p. = 141C; ~H~p = 92.4 J/g.
Example 5 .
Example 4 was repeated, except that 2a.1 mg ~0.062 mmol~
of the metallocsne were used and the polymerization temperature was 50C. Themetallocene activity was 28.5 kg of PP per g of metallocene per h.
VN = 51 cm3~g; N~ = 28,200 g/mol; N~/N~ - 2.2; II = 94.8%;
nl30 o 35; m.p. = 143C; ~H~.p a 97.9 J/g~
Example 6 Example 4 was repeated, except that 50 mg (0.110 mmol) of the metallocene were used and the polymerization ~3~5~2~
- ~4 -temperature was 30C. The metallocene activity was 10.9 kg of PP per g of metallocene per h.
VN = 92 cm3/~; M~ - 93,800 g/mol; M~/M~ = 2.2; II - 95.5%;
n1sO = 48; m.p. = 151C, ~Hmp = 99 J/g Comparative Examples I - O
Examples 4 to 6 were repeated, but the me~allocenes u~ed wereethylene(l-indenyl)2zirconiumdichloride(metallocene 4) and ethylene(2-Me-1-indenyl)zzirconium dichloride (metallocene 5).
10Comparative Metallo- Polym. temp. n~8~ m.pO ~H~p Example cene [CJ [C] [3~g]
I 4 70 23 132 64.9 K 4 50 30 138 78.1 L 4 30 29 137 78.6 M 5 70 25 134 77.0 N 5 50 30 138 78.9 0 5 30 32 13B 78.6 Comparison of Comparative Examples I to O with Examples 4 to ~ demonstrat~s the effect of substitution in the 2-position in con~unction with the u~e of the tetrahydro-indenyl system. ni~O, the melting point snd the heat of fusion are each substantially higher in Examples 4-6 -thus, the crystallinity and the hardness of the polymers are also substantially .improved.
Example 7 Example 2 was repeated, except that 15.0 mg (O.034 mmol~
of rac-dimethylsilyl~2-Me-4,5,6,7-tetrahydro~
indenyl)2æirconiumdimethyl were used as the metallocene.
The activity of the metallocene was 21.9 kg of PP per g of metallocene per h~
V~ = 75 cm3~g; M~ = 69,500 g~mol M~/M~ - 2.2; II = 96.3~;
.:
~ 2 ~
- 25 ~
niSo = 66; m.p. = 156C; ~Hmp = 107 J/g.
Example 8 Example 2 was repeated, except that 20.9 mg ~0.05 mmol) of rac-ethylene(2-Me-4,5,6,7-tetrahydro~ indenyl) 2-2irconiumdimethyl were used as the metallocene, The~ctivity of the metallocene was 30.g kg of PP per g of metallocene per h.
VN = 50 cm3/g; M~ - 30,500 g/mol; M~/M~ = 2.1; II = 95.0%;
niSO = 36; m.p. = 144C; ~H~p = 98.5 J/g.
Example 9 A dry 16 dm3 reactor was flushed with nitrogen. 1.6 dm3 (corresponding to 0.1 bar) ~f hydrogen and finally 10 dm3 of liquid propylene and 29.2 cm3 of a solution of methyl~
aluminoxane in toluene (corresponding to 40 mmol of Al, mean degree of oligomeriza~ion 17) were then metered in and were stirxed for 10 minutes at 30C. At the 8ame time, 17.0 m~ (0.035 mmol] of rac-dimethylsilyl(2-Me-4,5,6,7-tetrahydro 1-indenyl) 2zirconium dichloride were dissolved in 11.2 cm3 o~ a solution of methylaluminoxane in toluene (20 mmol of Al~ and the solution was introduced into the reactor after 10 minutes.
Polymerization was carried out at 30C for 3 hours. The metallocene activity was 12.0 kg of PP per g of metal-locene per h.
VN = 110 cm3/g; M~ = 119,800 g/mol, N~/M~ = 2.0; II =
99.8~; nl50 = > 500; m.p. = 162C; ~H~p = 110.9 J/g.
Example 10 The procedure wa~ carried out as in Example 9, except that ~5.0 mg (0.05S mmol) of rac-ethylene(2-Me-4,5,6,7-tetrahydro-l-indenyl)2zirconium dichloride were u~ed.
The metallocene actiYity wa~ 12.5 kg of PP per g o~
~, , ~ , :
metallocene per h.
VN = 66 cm3/g~ M~ = 62,400 g/mol; M~/M~ = 2.2; II - 96.7%;
nlSO = 60; m.p. - 153C; ~9~p = 104.7 J/g.
Example 11 A dry 24 dm3 reac~or was flushed with nitrogen and filled with 12 dm3 of liquid propylene with 4.0 cm3 of a solution of methylaluminoxane in toluene ~corresponding to 6 mmol of ~1, mean degree of oligomerization 17)~ and stirring was carried out for 15 minutes at 30C.
6 cm3 of the toluene-containing reaction mixture of rac-dimethylsilyl(2-Me-4~5~6/7-tetrahydrQ-l-indenyI) zirconiumdimethyl and E Me2N~Ph~B~C6F~)4], which wa~
described in the metallocene synthesis in Section E) (corresponding to 30 mg (0.068 mmol) of metalloce:ne), were then metered into the veseel. Polymerization was carried ou~ for 2 hours at 50C. The metallocene activ-ity was 15.9 kg of PP per g of metallocene per h.
VN = 76 cm3/g; M~ = 70,900 g/mol; ~tM~ = 2.3; II = 96.1%;
ni~O - 65; m.p. = 155C; ~H~p o 104.4 J/g.
Example 12 The procedure was as described in ~xample llr except that 5 cm3 of the toluene-containing reaction mixture of rac-ethylene(2-Me-4,5~6,7-tetrahydro-l-indenyl)2zirconium-dimethyl and tBu3NH][B(C6Hs)4~, which was described in the ~5 metallocene synthesis in Section F) (corresponding to 30 mg tO.073 mmol) of metallocene), were used. The metallocene activity was 24.0 kg of PP per g of metallocene per h.
~N - 50 cm3/g; M~ = 30,100 g/mol; M~ = 2.2; II - 95.0%;
ni~O = 37; m.p. = 142C; ~Hmp~ = 97.0 J/g.
h~;2~J
- ~7 -Example 13 Example ll was repeated, except that a ~olution of tri-methylaluminum in toluene (8 mmol of Al) was used instead of the methylaluminoxane solution. The metallocene activity was 14.0 kg of PP per g of metallocene per h.
VN = 96 cm3Jg; M~ = 64,100 g/mol; Mw/~ - 2.2; II = 96.0~;
niUo = 64; m.p. = 154~C, ~H~p = 107.3 J/~.
Example 14 Example 13 was repeated, except that no trLmethylaluminum was used in the polymerization.
The propylene used was purified with triethylaluminum (1 mmol of AlEt3/dm3 of propylene) before addition to the polymerlzation sy~tem, and the reaction products and AlEt3 were separated off by distillation. The metallocene activity was 15.0 kg of PP per g o~ metallocene per h.
VN = 70 cm3/g; M~ = 65~000 g/mol; M~/N~ - 2.2; II o gfi.~%;
nl90 = 64; m.p. = 155C; QH~p - 106.0 J/g.
Example 15 A dry 16 dm3 reactor was flushed with nitroyen and filled . 20 at 20~C with 10 dm3 of a gasoline cut from which aromatic~
had been removed and which had a boiling range of 100-120Co The ga3 space of the vessel was then flu~hed nitrogen-free by ~orcing in 2 bar of ethylene and letting down the pre~sure,theseoperations beingcarriedout5 time~. 30 cm3 of a solution of methylaluminoxane in toluene (cor-responding to 45 mmol of Al, molecular weight according to cryoscopic determination 750 g/mol) were thsn added.
~he reactor content was then heated to 60~C in the course ~7~
of 15 minutes while stirring, and the total pressure was adjusted to 5 bar by adding ethylene, at a ~tirring speed of 250 rpm.
At the same time, 4.7 mg (0.01 mmol) of rac-ethylene(2-Me-4,5,6,7-tetrahydro-l-inden~l)2æirconium dichloride were dissolved in 20 cm3 of a solution of methylaluminoxane in toluene and were preactivated by allowing the solution to stand fox 15 minutes. The solution was then introduced into the reactor, and the polymerization system was brought to a temperature of 70C and k~pt at this temperature or 1 hour by appropriate cooling. The total pressure was kept a~ 5 bar during this ~ime by appropriate feeding of ethylen~.
550 g of polyethylene were obtained, corresponding to a metallocene activity of 117.0 kg of PE per g of metal-locene per h. The viscosity number was 491 cm3/g.
Example 16 Example 3 was repeated, except that the aluminoxane used was isobutylmethylaluminoxane in the same Al concen-tration and amount. Isobutylmethylaluminoxane was ob-tained by reacting a mixture of isobutylAlMe2 and AlMe3 with water in heptane (9 mol % of isobutyl units and 91 mol % of Ms units). The activity was 9.2 kg of PP per g of metallocene per h and the melting point of the polymer was 159C.
Example 17 Example 3 was repeated, except that the aluminoxane used was hydridomethylaluminoxane in the same Al concentration and amount. Hydridomethylaluminoxane was obtained by reacting Me~hlH with water in toluene (contained 12 mol %
of H units and 88 mol ~ of Me units). The activity was 6.2 kg of PP per g of metallocene per h and the melting point of the polymer was 158C. ~: -~' .
3~2~
Example 18 A dry 70 dm3 reactor was flushed with nitrogen and prop-ylene and filled with 40 ~m3 of liquid propylene. 180 cm3 o~ a solution of methylaluminoxane in toluene (corres-ponding to 270 mmol of aluminoxane, mean degree of oligo-merization p = 17~ were then added and the batch was stirred for 15 minutes at 30C. 50 g of ethylene were then me~ered in. At the same time, 10.6 mg (0.02 mmol) of rac-dimethylsilyl(2-methyl-4,5,6,7-tetrahydro-1-indenyl)~zirconium dichloride were dissolved in 20 cm3 of a solution of methylaluminoxane in toluene (30 mmol of Al~ and were preactivated by allowing the solution to stand for 15 minutes. The solution was then introduced into the reactor and the latter was brought to the poly-merization temperature of 60C in the course of 10 minutes. Polymerization was carried out for 4 hours and a further 100 g of ethylene were metered in continuously duriny this time. The polymeri2ation was stopped with C02 gas, excess gaseous monomer was allowed to escape and ~he product was dried at 80C in a high vacuum. 2.25 kg of a random propylene/ethylene copolymer having an eth-ylenecontentof 6.2%byweightwereobtained.VN = 82 cm3/g~
M~ = 74,500 g/mol, N~/M~ = 2.2, substantially isolated ethylene incorporation with a mean C2 block length < 1 2 (l3C-NMR).
Example 19 Example 1 was repeated with a polymeri~ation ~emperature of 65C but, after polymerization for 3 hours (stage 1), an additional 500 g of ethylene were added, distributed over a polymerization time of a further 3 hours (stage 2). The activity of the metallocene was 78.6 kg o~ C2/C3 block copol~mer per g of metallocene per h. ~he copoly mer contained 18.~ of ethylene. The extractable elastomeric phase content lCz/C3 rubber) was 60%. The product has a very good low-temperature impact strength (a~
according to DIN 53,453, injection molded specLmens) at . ~ . ~ . .
'. ~ ; -, ' ~ '' ' ' '~' ' :
~.53~
23C, 0C and -20C: no fracture, -40C: 62.0 mJ mm~2.
Tha ball indentation hardness taccording to DIN 53,456, compression molded specimens, heated for 3 h at 140C, 132 N) was 36 Nmm 2.
~bbreviations:
Me = methyl, Et = ethyl, Bu = butyl, Ph = phenyl, THF =
tetrahydrofuran, PE = polyethylene, PP = polyprapylene.
~1~8 in which M1 is a metal of group IVb, Vb or VIb of the Periodic Table, .
Rl and R2 are identical or different and are a hydrogen atom, a Cl-C1O-alkyl yroup, a Cl-C1O-alkoxy group, a C6-C1O-aryl group, a C~-C10-aryloxy group, a C2-C10-alkenyl group, a C7-C40-arylalkyl group, a C7-C40-alkylaryl group, a C8-C40-arylalkenyl group or a halogen atom, R3 and R4 are identical or different and are a hydrogen atom, a halogen atom, a Cl-C10-alkyl group which may be halogena~ed, a C~-C10-aryl group, a -NR2ls, -SRl5, -osiR3l5~ -SiR315 or -PR2l5 radical, in which R15 i~ a halogen atom, a Cl-C1O-al~yl group or a C8-C1O-aryl group, R3 and R6 are identical or different and have the meaning stated for R3 and R4, with the proviso that Rs and R6 are not hydrogen, R7 is Rl~ Rll Rl~ Rll Rll M2 M2 _ M2 _ , - M2 _ (CR2l3) - , - O - M - O
~12 Rl2 R12 ~12 R12 Rll p~
I ~
- C - , - O - M - , R12 ~12 ..
=BR11, =Al~ Ge-, -Sn-, -O-, -S-, =SO, =SO2l =NR11, =CO, =PRl1 or =P(O)R
where R11, R12 and Rl3 are identical or different and are a hydrG-gen atom, a halogen atom, a Cl-C1O-alkyl ~roup, a C1-C10-fluoroalkyl group, a C6-C1O-aryl group, a C6-C1O-fluoroaryl group, a Cl-C1O-alkoxy group, a C2-C1O-alkenyl group, a C7-C40-arylalkyl group, a Ca-C40-arylalkenyl group or a C7-C40-alkylaryl group, or R11 and R1Z or Rl1 and R13, together with the atom~
binding them, each form a ring, ~2 iS siLicon, germanium or tin, R8 and R9 are identical or different and have the meaning stated ~or Rl1, m and n are identical or different and are zero, 1 or 2, m plu8 n being zero, 1 or 2, and - :; , ~ ~ : .. :
~ ~ o~
the radicals Rl are identical or different and have the meaning stated for R1l, R12 and R13.
Alkyl is straight-chain or branched alkyl. Halogen (halogenated) is fluorine, chlorine, bromine or iodine, pre~erably fluoxine or chlorine.
The present invention furthermore relatPs to the poly-ole~ins prepared by the process described.
The catalyst to be used for the prooess according to the invention is composed of an aluminoxane and a metallooene of the formula I
~R ~8 :
~CR~R9)~
R2~ Ml R6 ~7 R4 ~ (CR8R9~n `~
/~ :
l~l)8 In the formula I, M1 is a metal of group IVb, Vb or VIb of the Periodic Table, for e~ample titani~m, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum and tung~ten, preferably zirconium, ha~nium and titanlum.
R1 and R2 are identical or different and are a hydrogen atom, Cl-C1O-alkyl group, preferably a C~-C3-alkyl group, a Cl-C1O-alkoxy group, preferably a Cl-C3-alkoxy group, a C6-C10-aryl group, preferably a C6~C8-aryl group, a C6-C10-aryloxy group, preferably a C6-C8-aryloxy g:roup, . . -.
~. i 3 c~ ~? ~ 2 ~
a C2-C10-alkenyl group, preferably a C2-C4-alkenyl group, a C7-C40-arylalkyl group, preferably a C7-Cl~-arylalkyl group, a C7-C40-alkylaryl group, preferably a C7 C12-alkylaryl group, a C8-C40-arylalkenyl group, preferably a C8-Cl2-arylalkenyl group, or a halogen a~om, preferably chlorine.
R3 and R4 are identical or different and are a hydrogen atom, a halogen atom, preferably a fluorine, chlorin~ or bromine atom, a Cl-C1O-alkvl group, preferably a C1~C4-alkyl group, which may be halogenated, a C6-C1O-aryl group, preferably a C6-C8-aryl groupV a -NR2l5, -SRl5, -oSiR315, -SiR3l5 or -PR215 radical, wherein Rl5 is a halogPn atom, preferably a chlorine atom, or a Cl-C10-alkyl group, preferably a Cl-C3-alkyl group/ or a C6-C10-aryl group, preferably a C6-C~-aryl group. R3 and R4 are particularly preferably hydrogen.
R5 and R6 are identical or diffexent, pre~erably :Ldenti-cal, and have the meanings described for R3 and R4, with th~ proviso that R5 and R6 m~y n~ be hydrogen. R5 and R6 are preferably (Cl-C4)-alkyl which may be halogenated, such as methyl, ethyl, propyl, i~opropyl, butyl, isobutyl or trifluoromethyl, in particular methyl.
R7 is Rll Rll Rll Rll Rll _ ~2 __ M2 _ ~2 _ _ ~2 _ ~CR~3) - , 0 - M2 _ 0 _ Rll Rll - C - , - O - M2 _ R12 ~12 ~BR~ AlRl1, Ge-, -Sn-, -Q-l -S-, =S0, =S02, =NR , -C0, =PR1l or =P(O)Rll, in which Rll, Rl2 and Rl3 are identical or different and are a hydrogen atom, a halogen atom, a Cl-C1O-alkyl group, preferably a Cl-C4-alkyl group, in par-ticular a methyl group, a Cl-C10-fluoroalkyl group, preferably a CF3 group, a C6-C1~-aryl group, preferably a ,. . .
':
2 ~ æi ~ V
C6-Ca-aryl group, a C6-C10-fluoroaryl group, preferably a pentafluorophenyl group, a Cl-C10-alkoxy group, preferably a C1-C4-alkoxy group, in particular a methoxy group, a C2-C10-alkenyl group, preferably a C2-C4-alkenyl group~ a S C7-C40-arylalkyl gro-lp, preferably a C7-C10-arylalkyl group, a C8-C40-arylalkenyl group, preferably a C8 C12-arylalkenyl group, or a C7-C40-alkylaryl group, preferably a C7-Cl2 alkylaryl group, or R11 and R12 or R11 and R13, together with the atoms binding them, each form a ring.
M~ is silicon, germanium or tin, preferably silicon or germanium.
R is preferably =CR1lR12, =siR11R12 =GeR11R12 O
=SO, =PR1l or -P(O)R11.
R3 and R~ are identical or different and have the meanlngs stated for R11.
m and n are identical or different and are zerol 1 or 2, preferably ~ero or 1, m plu8 n being zero, l or 2, preferably zero or l.
The radicals R10 are identical or different and have the meanings stated for R11/ R12 and Rl3. ~he radicals R10 are preferably hydrogen atoms or a Cl-C1O-alkyl group, prefer-ably a C1-C4-alkyl group.
~hus, the particularly pxeferred metallocenes are the compounds of the formulae A, B, and C
R~R9C ~ (~
R~2~ 12~5 ., .. ,. , . :
-.
~' ~
1 2,--,c h~ ~ R ( C ) \ ~ 6 in which Ml is Zr or Hf, R1 and R2 are methyl or chlorine, R~ and R6 are me~hyl, ethyl or trifluoromethyl and R8, R9J R11 and R12 have the abovementioned meanings, in particular the 5 compoun~s I mentioned in the Illustrative ~xamples~
The chiral metallocenes a7~e U5ed as a racemate for the preparation of highly i80tactic pvly-1-olefins. Howe~er, it iS al80 possible to u~e the pure R or S foxm. An optically active polymer can be prepared with these pure stereoisomeric forms. However, the meso ~orm of the metallocenes should be isolatad since the cent~r (the metal atom) which is active with regard to polymerization in these compounds is no longer chiral owing to mirror symmetry at the central metal and therefore cannot lS : produce a highly isotactic polymer.
The separation of the stereoisomers is known in principle.
The metallocenes de~cribed above can be prepared, for example, according to the ~ollowing re~ction sc.heme:
H2RC ~ ButylLi ~ RCLi X (CR8R9~ -R7-(CR8R9) -X
H2R ~ ButylLi - ~ HRdLi ~ ~~~ L--------~
HRC-(CR8R9~m-R7-(CR8R9)n-RdH 2 8uty~
~iRC- (CR8R9)m-R7- (CR8R9)n-RdLi Mli_14 (R8R9C~m _ RC ~R~R9C)m _ RC
7 ~ ` RlLi ~7 '1~
Cl `~ C1 R8R9C ) n _ Rd ~ R8R9C ) n _ Rd (additional hydrogenation step if N2R and and H2Rd are used as starting compounds) (R8R9C)m _ Rc Rl ~
R2Li R7 Ml~
R2 ;
(R8R9C)n ~ Rd X = Cl, Br, I or O-tosyl;
. . ~ . , ;: , .
10 ~ r~
}I RC ' = ~ H2RC = yJ~
(~ ~4 ~ )8 H2R = ~ 6 ~2R ~ 6 The preparation proce~se are known from the liter~ture;
cf. Journal of Organometallic Chem. ~88 (1985) 63-67, EP-A 320 762 and the Illustrative Examples.
According to the invention, the cocatalyst usad i5 an alumino~ane of the formula (II) Al - O ~ O ~ Al (II) for the li~ear type and/or of the formula ~III) ~ R1~ 1 (III) t - Al ~ p-~2 for the cyclic type, where, in the formulae (I~) and (III), the radicals R14 may be identical or different and are a Cl-C6-alkyl group, a C6-Cl~-aryl group or hydrogen and p is an integer from 2 to 50, preferably from 10 to 35.
Preferably, the radicals R14 are identical and are methyl, : 15 isobutyl, phe~yl or benzyl, particularly preferably methyl.
If the radicals R14 are di~ferent, they ara preferably methyl and hydrogen or alternatively methyl and isobutyl, hydrogen or isobutyI preferably being pre~ent in an amount of 0.01-40% (number of radicals R14).
'rhe aluminoxane can be prepared in Yarious ways by known -, h ~ 2 ~
processes. One of the methods, for example, is to react an aluminum-hydrocarbon compound and/or a hydridoaluminum-hydrocarbon compound wi~h water (gaseous, solid, liquid or bound - for example as water of crystal-lization) in an inert solvent (such as, for example,toluene). For the preparation of an aluminoxane having different alkyl groups Rl4, ~wo different aluminumtri-alkyls (AlR3 + AlR'3), according to the desired composi-tion, are reacted with water (cf. S. Pasynkiewicz, Polyhedron 9 (1990) 429 and EP-A 302 424).
The exact structure of the aluminoxanes II and III is not known.
Regardless of the method of preparation, the common feature of all aluminoxane solutions is a changing content of unconverted aluminum starting compound, which is pres~nt in free form or as adduct.
It is possible to preactivate the metallocene with an aluminoxane of the formula (II) and/or (III) prior to use in the polymeriza~ion reaction. This substantially increases the polymerization activity and improves the particle morphology.
The preactivation o~ the transîtion metal compound is carried out in solution. The metallocene is preferably dissolved in a solution of the aluminoxane in an inert hydrocarbon. A suitabIe inert hydrocarbon i~ an aliphat-ic or aromatic hydrocarbon. Toluene is pr~ferably used.
The concsntration of the aluminoxane in the solution i~
in the range from about 1% by weight to the saturation limit, preferably from 5 to 30% by weight, based in each case on the total solution. The metallocene can be used in the same concentration, but it is preferably employed in an ~mount o~ 10 4 - 1 mol per mole o~ aluminoxane. The preactivation time is 5 minutes to 60 hours, preferably from 5 to 60 minutes. A temperature of -784C to 100C, - : :
: : : , ':
:~ : - , - ,, preferably 0 to 70C, is employed.
The metallocene can also be prepol~merized or applied to a carrier. The olefin used in the polymeri~ation, or one of the olefins used in the polymerization, is preferably employed for the prepolymerization.
Suitable carriers are, for example~ ~ilica gels~
aluminas, solid aluminoxane or other inorganic carriers.
Another suitable carrier is a polyolefin powder in finely divided form.
In a further possible embodLment of the process according to the invention, a salt-like compound of the fonmula RXNH4_XBR r 4 or of the ~ormula R3PHBR~ 4 iS used as the cocatalyst instead of or in addition ~o an aluminoxane.
In the formulae, x is 1, 2 or 3, the radicals R are identical or different and are a].kyl ox aryl and R' is aryl which may also be fluorinated or partially fluorina-ted. In this ca~e, the catalyst is composed of the reaction product of a metallocene with one of the stated compounds ~cf. EP-A 277 004 and the Preparation Examples E and F). To remove catalyst poisons pre~ent in the propylene, purification with an aluminumalkyl/ for e~ample AlMe3 or AlEt3,-is advantageous. This purifica-tion can be carried out in the polymerization system itself, or the propylene is brought into contact with the Al compound before being added to the polymerization system and is then separated off again.
The polymerization or copolymerization i8 carried out in a known manner in solution, in su~pension or in the gas phase, continuously or batchwise, in one or more ~tages at a temperature of -60 to 200DC, preferably 30 to 80C.
Olefins of the formula R~-CH=CH-Rb are polymerized or copolymerized. In this formula, R~ and * are identical or different and are a hydrogen atom or an alkyl radical having 1 to 14 carbon atoms.
-`
. .
"., ~ 13 ~ iJ
However, R~ and Rbt together with the carbon a~oms binding them, may also form a ring. Exampleq of such olefins are ethylene, propylene, l~butene, 1-hexene, 4-methyl-1-pentene, 1 octene, norbornene or norbornadiene. In particular, propylene and e~hylene are polymerized.
If required, hydrogen is added as a molecular weight regulator. The total pressure in the pol~merization system i5 0.5 to 100 bar. Polymerization in the in-dustrially particularly interesting pressure range of from 5 to 64 bar is preferred.
The metallocene is used in a concentration~ based on the transition metal, of 10-3 to 10-8" preferably 10-4 to 10-7, mol of transition metal per dm3 of solvent or per dm3 of reactor volume. The al~minoxane is used in a concentra-tion of 10-5 to 10~1 mol, preferably 10-4 to 10-2 mol, per dm3 of solvent or per dm3 of reactor volume. In prin-ciple, however/ higher concentrations are also possible.
If the polymerization is carried out as a suspension or solution polymerization, an inert solvent usually used 20 for the Ziegler low pressure process is employed. For example~ the reaction is carried out in an aliphatic or cycloaliphatic hydrocarbon; for example, butane, pentane, hexane, heptane, isooctane, cyclohexane and methylcyclo~
hexane may be mentioned as examples of such hydrocarbons.
A gasoline fraction or hydrogenated diesel oil fraction may also be used. Toluene is also suitable. Polymeriza-tion is preferably carried out in the liquid monomer.
If inert solvents are used, the monomers are metered in as a gas or liquid.
The polymerization can be carried out for any desired time, since the catalyst system to be used according to the invention shows only a slight tLme-dependent decrease of polymerization activity.
;
: . . .
,: :- : -~ :
: : ~: :
' ~J ~
The process according to the invention i~ distinguished by the fact that, in the indu~trially interesting temp-exature range between 30 and 80C, the metallocenes according to th~ invPntion produce polymers having a high molecular weight, high stereospecificity, a naxrow molecular weight di~persity and in particular a high melting point, and hence high crystallinity and great hardness.
The Examples which follow are intended to illustrate the 10 invention in more detail.
VN is the viscosity number in cm3/g M~ is the weight average molecular 1 Determined by weight ~ gel permeation M~M~ is the molecular weight ; ohromatography 15 dispersity II is the isotactic index (II = mm+l/2 mx), determined by l3C-N ~ spectroscQpy niSo is the length of the isotactic blocks (in prop~lene unit~) (n160 = 1 + 2 mm~mr)~ d~termined by l3C-NMR
20 spectroscopy Melting points and hea~s of fusion ~H~p were determined by DSC (20C/min heating/cooling rate).
The melt flow index (MFIl 230C, S kg load) was measured according to DIN 53,735 and expressed in g/10 min, 25 Synthesis of the metallocenes used in the Examples:
The preparation of the chelate ligands ~i~o-(CRBR9)~-R7-(CR~R9)n-RdLi by deprotonation is known and is carried out according to:
J. Am. Chem. Soc., 112 (lY90) 2030-2031, ibid. 110 (1988) 30 6255--6256, ibid. 109 (1987), 6544-6545, J. Organomet.
Chem., 322 ~1987) 65-70, New. J. Chem. 14 (1990j 499-503, Bull. Soc. Chim.~ 1967, ~954.
- 15 ~ 2 2 ~
The starting indenyl compounds H2R~ and H2Rd or H2RC and H2Rd are prepared sLmilarl~ to or by means of known synthesis method~
J. Org. Chem., 49 (1984), 4226-4237, J. Chem. Soc., Perkin II, 19811 403-408, J. Am. Chem. Soc., 106 (1984) 6702, J. Am~ Chem. Soc., 65 (1943) 567, J. Med. Chem.~ 30 (1987) 1303-1308, Chem. Ber. 85 (1952) 78-85 and the Illustrative Examples.
Synthesis of the starting substances I) Synthesis of 2-Me-indene 110.45 g ~0.836 mol) of 2-indanone were dissolved in 500 ml o diethyl ether, and 290 cm3 of 3 N (0.87 mol) of ethereal methyl-Grignard solution wexe added dropwise in such a way that gentle refluxing occurred. After boiling for 2 hours with gentle refluxing, the mixture was added to an ice/hydrochloric acid mixture and adju~ted to a pH
of 2-3 with ammonium chloride. The organic phase was separated off, washed with NaHCO3 and sodium chloride solution and dried. 98 g of crud~ product (2-hydroxy-2-methylindane) were obtained, which was not further purified.
This product was dissolved in 500 cm3 of toluene and the solution was heated with 3 g of p-toluenesulfonic acid .~ under a water ~eparator until elimination of water had ended, the mixture was evaporated down, the residue was taken up in dichloromethane and the solution was ~iltered over silica gel and the filtrate distilled in vacuo (80C/10 mbar).
Yield: 28.49 g ~0.22 mol-26%).
The synthesis of this compound is also described in:
C.F. Koelsch, P.R. Johnsonl J. Am. Ch0m. Soc., 65 (1943) 5~7-573.
.
~ ~ -.
~ 16 ~ '3'~
II) Synthesis of (2-Me-indene)2SiMe2 13 g (100 mmol) of 2-Me-indene were dissolved in 400 cm3 of diethyl ether, 62.5 cm3 of 1.6 ~ ~100 mmol) n-butyl-lithium/n-hexane solution were added dropwi~e in ~hs course of 1 hour, while cooling with ice, and stirring was then continued for 1 hour at ~35C.
6.1 cm3 (50 mmol) of dLmethyldichlorosilane in 50 cm3 of Et20 were initially taken, the lithio salt solution was added dropwise at 0C in the course of 5 hours and the mixture was stirred overnight at room temperature and allowed to stand over the weekend.
The solid which had settled out was filt~red off and the filtrate was evaporated to dryness. After extraction with small portions of n-hexane/ filtration was carrled out and the filtrate evaporated down. 5.7 g (18.00 mmol) of white crystals were obtained. The mother li~uor was evaporated down and then purified by column chromatog-raphy (n-hexane/H2CCl2 9 : 1 parts by volume), 2.5 g (7.9 mmol-52%) of product being obtained (as an isomer mixture).
rF (SiO~; n~hexane/H2CCl2 9 : 1 parts by volume) = 0.37 ~he lH-NMR spectrum shows the signals to be expected ~or an isomer mixture, in shift and integration ratio.
III) Synthesis of (2-Me-ind)2CH2CH2 3 g (23 mmol) of 2-Me-indene were dissolved in 50 cm3 of THF, 14.4 cm3 of 1.6 N (23.04 mmol) n-butyllithium/n-hexane solution wera added dropwise and stirring was then carriedout for lhour at65C. Thereafter~ 1 cm3 ( 1 1 ~ 5 mmol) of 1,2-dibromoethane was added at -78C and the mixture was allowed to warm up to room temperature and stirred for 5 hour~. After being evaporated down, the mixture was purified by column chromatography (SiO~;
.
- ~ . . : .
- 17 ~ 2 n-hexane/H2CCl2 9 : 1 parts by volume).
The product-containing fractions were combined and evaporated down, the residue was taken up in dry ether, the solution was dried over MgS04 and filtered and the solvent was stripped off.
Yield~ 1.6 g (5.59 mmol-49%) of an isomer mixture rF ~SiO2; n-hexane/H2CCl2 9 : 1 parts by volume) = 0.46 The lH-NMR spectrum meets the expectation for an isomer mix~ure in signal shift and integration.
A) Synthesis of rac-dLmethylsilyl(2 Me-4/5,6,7-tetra-hydr~ indenyl)zzirconium dichloride a. Synthesis of the precursor rac-dLmethylsilyl(2-Me-1-indenyl)2zirconium dichloride 1.~8 g (5.31 mmol) of the chelate ligand dLmethylsilyl(2-methylindene)a were added to 50 cm3 o THF, and 663 cm3 o~ a 1,6 N (10.61 mmol) n-Bu~i/n-hexa~e solu~ion were added d.ropwise. The addition was carriQd out at ambient temperature in the course of 0.5 hour. Stirring was carriad out ~or 2 hours at about 35C, after which the solvent was stripped off in vacuo and the residue was stirred with n pentane, filtered off and dried.
The dilithio salt thus obtained was added to a su~pension of 1.24 g t5.32 mmol) of ~rC14 in 50 cm3 of CH2Cl2 and the mi~ture was stirred ~or 3 hours at this temperature.
After warming up to room temperature overnight, the mixture was evaporated down. The lH-NMR spectrum indi-cated a rac/meso mixture in addition to th0 presence of a littIe ZrCl4(thf)2. After stirring with n-pentane and drying, the solid, yellow residue was suspended in THF, filtered off and investigated by NMR spectroscopy. ~hese three operations were repea~.ed several ~imes, finally, O.35 g (O.73 mmol-14%) of the product was obtained in .
which, according to lH-NMR, the rac form was concentrated to more than 17 : 1.
The compound gave a correct elemental analysis and the following NMR signals (CDC13, 100 MH2): ~ = 1.25 (s, 6H, Si-Me); 2.18 (s, 6H, 2-Me), 6.8 ts, 2H, 3-H Ind); 6.~2-7.75 (m, 8H, 4-7-H-Ind).
b. Synthesis of the end product 0.56 g ~1.17 mmol) of the precursor rac-dimethylsilyl(2-Me-l~indenyl)2zirconium dichloride was di.ssolved in 70 cm3 of CH2Cl2 and the solution was introducedr together with 40 mg of PtO2, into a 200 cm3 NOVA ~tirred autoclave.
Stirring was then carried out for 4 hours at room temp-erature under an H2 pressure of 40 bar. The filtrate was evaporated down, leached with toluene/n-hexane (1 2 parts by volume) and filtered, and the filtrate was evaporated down. After the addition of n-pentalle, the resulting suspension was filtered and the residue dried.
~he yield was 0-34 g tO.7 mmol-60~6). The lH-NMR spectrum (CD2Cl2, 100 MHz) gave the following signals: ~ = 0.90 (s, 6H, Me-Si~; 1.43-1.93 (m, 8H, indenyl-H); 2.10 (s, 6H, 2-Me); 2.~4-3.37 (m, 8H, indenyl-H); b.05 (s, 2H, 3-H-Ind) .
B) Synthe~is of rac -ethylene~2-Me-4,5,6,7-tetrahydro-1-indenyl)2zirconium dichloride a. Synthesis of the precursor rac-ethylene ( 2-Me 1-indenyl)2zirconium dichloride 14.2 cm3 of 2.5 N (35.4 mmol) n-Bu~i/n-hexane solution were added dropwise to 5 . 07 g ( 17.7 mmol) of the ligand ethylene(2-methylindene)2 in 200 cm3 o~ THF at room temperature in the course of 1 hour and stirring was ~hen carried out for 3 hours at about 50C. A precipitate which is ~ormed in the meantime goes into solution again.
The mixture was allowed to s tand ovexnight.
- 19 ~
6.68 g (17.7 mmol) of ZrCl2(thf)2 in 250 cm3 of THF were added dropwise, simultaneously with the above dilithio salt solution, to about 50 cm3 of T~F at 50C, and the mixture was then stirred for 20 hours at this temperatura. The toluene extract of the evaporation residue was e~aporated down. After ex~raction of the residue with a little THE, recrystallization was effected from toluene. 0.44 g (0.99 mmol-5.6%) of product was obtained, the rac ~orm being concentrated to more than 15 : 1.
The compound gave a correct elemental analysis and the following NMR signals (CDC13, 100 M~z): ~ = 2.08 (2s, 6H, 2-Me); 3.45-4.18 ~m, 4H, -CH2CHz-), 6.65 ~2H, 3-H-Ind); 7.05-7.85 (m, BH, 4-7-H-Ind).
b. Synthesis of the end product 0.56 g (1.25 mmol) of rac-ethylene(2--Me-l-indenyl)2-zirconium dichloride wa~ dis~olved in 50 cm3 of C~2C12 and the solution was introduced, together with 40 mg of PtOz, into a 200 cm3 ~OVA stirred autoclave. Stirring was then carried out ~or 2 hours at room temperature under an H2 pressure of 40 bar. The mi~ture was evaporated to dryness and the residue was sublimed in a high vacuum at a bath temperature of about 100C. 0.46 g (1.01 mmoi~81%) of product was obtained. ~he elemental analysis was correct and the lH-NMR spectrum shows the following signals: ~ = 1.46-1.92 (m, BH, Indenyl-H), 2.14 (s, 6H, 2-Me); 2.49-~.73 (m, 6H, Indenyl-H and -CH2C~2~), 2.B9-3.49 (m, 6H, Indenyl-H); 6.06 ~s, 2H, 3-H-Ind).
C) Synthe~i~ of rac-dimethylsilyl(2-Me-4,5,6 r 7~
tetrahydro l-indenyl)2zirconiumdimethyl O . 2 7 g (O.56 mmol~ of rac-dimethylsilyl(2-Me-4,5,6,7-tetrahydro-1-indenyl)2zirconium dichloride was dissolved in 20 cm3 of Et2O, the solution was cooled to -50C and 1.1 cm3 of P 1.6 N (1.76 mmol) ethereal Me~i solution were .
,..... : ~ .
2~3~2~
~o --added dropwise. Stirring was then carried out for 1 hour a~ 0C and, after the sol~ent had been e~changed for n-pentane, stirring was carried out for 0.5 hour at room temperature. The filtered evaporation residue was sublimed in a high vacuum. 0.21 g (0.47 mmol-83~) of a product which gave a correc~ elemental analysis was obtained .
D) 5ynthesis o rac-ethylQne(2-Me-4,5,6,7-tetrahydro-1-indenyl)2zirconiumdimethyl 0.18 g ~0.40 mmol) of rac-e~hylene~2-Me-4,5,6~7-tetra-hydro-l-indenyl)2zirconium dichloride are di~solved in 20 cm3 of Et2O, the solution was cooled to -50C and 1 cm3 of a 1.6 N (1.6 Immol) ethereal MeLi solution is added dropwise~ The mixture was stirred for two hours at 0C, and after the solvent had been exchanged for n-hexane stirring was carried out for 0O5 hour at ~mbient tempera-ture. Filtration and evaporation were followed by sub-limation. 0.13 g (0.31 mmol-79~) of product giving~the correct elemental analysis was obtained.
E~ Reaction of rac-dimethylsilyl(2-Me-4,5,6,7-tetra~
hydro-1-indenyl)22irconiumdimethyl with [ Me2NHP~, ~ B ( C6F5 ) 4 ]
O.15 g (O.33 mmolj of rac-dimethylsilyl~2-~e-4,5,6,7-tetrahydro-l-indenyl)2zirconiumdimethyl was addad to 0.25 g (0.31 mmol) of [Me2NHPh][B(C~F5)4] in 30 cm3 of toluene. After being stirred for one hour at room temperature, the solution, which was then- intensely colored, was evaporated down and the re idue wa~
extracted with a small amount of n-pentane and then dried in vacuo.
An aliquot part of the reaction mixture was used for the polymerization.
`
, :
~ 3 F) Reaction of rac-ethylene(2-Me-4,5,6,7-tetrahydro-1-indenyl)2zirconiumdimethyl wi.th ~Bu3NHI[B(C6Hs~]
O.12 g (O.23 mmol) of rac-ethylene~2-Me-4,5,6,7-tetra~
hydro-1-indenyl)2~irconiumdimethyl was added to 0.14 g (0.~8 mmol) of [Bu3NH][BtCfiH5)4] in 20 cm3 of toluene.
Stirring was carried out for l.S hours at xoom ~empera-ture, and the now deeply colored reaction mixture was evaporated down and extracted with n-pentane, and the slightly oily residue wa~ dried.
An aliquot part of the reaction mixture was used for the polymerization.
Example 1 A dry 24 dm3 reactor was flushed with nitrogen and filled with 12 dm3 0~ uid propylene.
35 cm3 of a solution of mekhylaluminoxane in toluene (corresponding to 52 mmol of Al, maan degree of oligomer-ization n = 17) were then added, and the batch was stir-xed for 15 minutes at 30C. At the same time, 5.3 mg (0.011 mmol~ of rac-dimethylsilyl(2-Me-4,5,6,7-tetra-hydro-l-indenyl)2zirconium dichloride were dissolved in 13.5 cm3 of a solution of methylsluminoxane in toluene (20 mmol of Al) and were preactivated by allowing the solution to stand for lS minutes. The solution was then introduced into the reactor and the polymerization system was brought to 70C (in the course of 5 minute~ by heating and wa~ kept at this temperature for 3 hours by cooling. The activity o~ the metallocene was 50.3 kg of PP per g of metallocene per h.
VN = 37 cm3/g; N~ = 24,300 g/mol; M~/M~ = 2.4; II = 96.0%;
n~O = 62; m.p. = 150C ~H~,p = 104 J/g.
:
.
, , ~ .
:' ::
c~
Example 2 Example 1 was repeated, except that 19.5 mg ~O.04 mmol) of the metallocene were used and the pol~merization temperature was 50C. The activity of the metallocene was 18.8 kg of PP per g oF ~etallocane per h.
VN = 72 cm3/g; M~ = 64,750 gJmol; N~/N~ = 2.1; II = g6.0%;
nl90 = 64; m.p. = 154C; QHmp = 109.5 J/g.
Example 3 Example 1 was repeated, except ~hat 58.0 my (0.12 mmol) of the metallocene were used and the polymerization temperature was 30C. The ac~ivity of the metallocene was 9.7 kg of PP per g of metallocene per h.
VN - 152 cm3~g; M~ = 171,000 g/mol; M~/M~ = 2.~; IX =
99.9~; ni~O = > 500; m.p. - 160C; QH~p = 103 J~g.
Comparative Examples A - H
Examples 1 ~o 3 were repeated, except that the the metallocenes dimethylsilyl(2-Me-1-indenyl)2zirconium dichloride ~metallocene 1), dimethylsilyl(4,5,6,7-tetra-hydro-l-indenyl)2zirconium dichloride (metallocene 2) and ~ .
d~nethylsilyl~l-indenyl~2zirconium dichloride (metallocene 3) were used.
Comparative Metallo- Polym. temp. ni30 m.p. ~H~p.
Example cene tC] [~C] tJ/g~
A 1 70 38 145 86.6 B 1 50 48 148 88.1 C 1 30 48 152 90.2 G 3 50 ~4 142 ' ~?
Comparison of the Comparative Examples FJG with D/E
demonstrates the positive effect of the 4,5,6,7-tetra-hydroindenyl ligand compared with indenyl, and Compara-tive Examples F/G/H compared with ~/B/C show the positive effect of substitution in the 2-position of the indenyl ligand.
However, comparison with Examples 1 to 3 shows that only the combination of substitution in the 2-po.sition with the tetrahydroindPnyl system leads to very high melting points and heats o~ fu~ion and hence to high crystal-linity and hardness o the polymers.
Example 4 --Example 1 was repeated, except that 6.8 mg (0.015 mmol) of ethylene(2-Me-4,5,6,7-tetrahydro-1-indenyl)zzircollium dichloride were u~ed.
~he metalloc0ne activity was 72.5 kg o~ PP per g of metallocene per h.
VN = 35 cm3/g; M~ = 20,750 g~mol; M~/M~ = 1.9; II = 94.5%;
nl~O = 34; m.p. = 141C; ~H~p = 92.4 J/g.
Example 5 .
Example 4 was repeated, except that 2a.1 mg ~0.062 mmol~
of the metallocsne were used and the polymerization temperature was 50C. Themetallocene activity was 28.5 kg of PP per g of metallocene per h.
VN = 51 cm3~g; N~ = 28,200 g/mol; N~/N~ - 2.2; II = 94.8%;
nl30 o 35; m.p. = 143C; ~H~.p a 97.9 J/g~
Example 6 Example 4 was repeated, except that 50 mg (0.110 mmol) of the metallocene were used and the polymerization ~3~5~2~
- ~4 -temperature was 30C. The metallocene activity was 10.9 kg of PP per g of metallocene per h.
VN = 92 cm3/~; M~ - 93,800 g/mol; M~/M~ = 2.2; II - 95.5%;
n1sO = 48; m.p. = 151C, ~Hmp = 99 J/g Comparative Examples I - O
Examples 4 to 6 were repeated, but the me~allocenes u~ed wereethylene(l-indenyl)2zirconiumdichloride(metallocene 4) and ethylene(2-Me-1-indenyl)zzirconium dichloride (metallocene 5).
10Comparative Metallo- Polym. temp. n~8~ m.pO ~H~p Example cene [CJ [C] [3~g]
I 4 70 23 132 64.9 K 4 50 30 138 78.1 L 4 30 29 137 78.6 M 5 70 25 134 77.0 N 5 50 30 138 78.9 0 5 30 32 13B 78.6 Comparison of Comparative Examples I to O with Examples 4 to ~ demonstrat~s the effect of substitution in the 2-position in con~unction with the u~e of the tetrahydro-indenyl system. ni~O, the melting point snd the heat of fusion are each substantially higher in Examples 4-6 -thus, the crystallinity and the hardness of the polymers are also substantially .improved.
Example 7 Example 2 was repeated, except that 15.0 mg (O.034 mmol~
of rac-dimethylsilyl~2-Me-4,5,6,7-tetrahydro~
indenyl)2æirconiumdimethyl were used as the metallocene.
The activity of the metallocene was 21.9 kg of PP per g of metallocene per h~
V~ = 75 cm3~g; M~ = 69,500 g~mol M~/M~ - 2.2; II = 96.3~;
.:
~ 2 ~
- 25 ~
niSo = 66; m.p. = 156C; ~Hmp = 107 J/g.
Example 8 Example 2 was repeated, except that 20.9 mg ~0.05 mmol) of rac-ethylene(2-Me-4,5,6,7-tetrahydro~ indenyl) 2-2irconiumdimethyl were used as the metallocene, The~ctivity of the metallocene was 30.g kg of PP per g of metallocene per h.
VN = 50 cm3/g; M~ - 30,500 g/mol; M~/M~ = 2.1; II = 95.0%;
niSO = 36; m.p. = 144C; ~H~p = 98.5 J/g.
Example 9 A dry 16 dm3 reactor was flushed with nitrogen. 1.6 dm3 (corresponding to 0.1 bar) ~f hydrogen and finally 10 dm3 of liquid propylene and 29.2 cm3 of a solution of methyl~
aluminoxane in toluene (corresponding to 40 mmol of Al, mean degree of oligomeriza~ion 17) were then metered in and were stirxed for 10 minutes at 30C. At the 8ame time, 17.0 m~ (0.035 mmol] of rac-dimethylsilyl(2-Me-4,5,6,7-tetrahydro 1-indenyl) 2zirconium dichloride were dissolved in 11.2 cm3 o~ a solution of methylaluminoxane in toluene (20 mmol of Al~ and the solution was introduced into the reactor after 10 minutes.
Polymerization was carried out at 30C for 3 hours. The metallocene activity was 12.0 kg of PP per g of metal-locene per h.
VN = 110 cm3/g; M~ = 119,800 g/mol, N~/M~ = 2.0; II =
99.8~; nl50 = > 500; m.p. = 162C; ~H~p = 110.9 J/g.
Example 10 The procedure wa~ carried out as in Example 9, except that ~5.0 mg (0.05S mmol) of rac-ethylene(2-Me-4,5,6,7-tetrahydro-l-indenyl)2zirconium dichloride were u~ed.
The metallocene actiYity wa~ 12.5 kg of PP per g o~
~, , ~ , :
metallocene per h.
VN = 66 cm3/g~ M~ = 62,400 g/mol; M~/M~ = 2.2; II - 96.7%;
nlSO = 60; m.p. - 153C; ~9~p = 104.7 J/g.
Example 11 A dry 24 dm3 reac~or was flushed with nitrogen and filled with 12 dm3 of liquid propylene with 4.0 cm3 of a solution of methylaluminoxane in toluene ~corresponding to 6 mmol of ~1, mean degree of oligomerization 17)~ and stirring was carried out for 15 minutes at 30C.
6 cm3 of the toluene-containing reaction mixture of rac-dimethylsilyl(2-Me-4~5~6/7-tetrahydrQ-l-indenyI) zirconiumdimethyl and E Me2N~Ph~B~C6F~)4], which wa~
described in the metallocene synthesis in Section E) (corresponding to 30 mg (0.068 mmol) of metalloce:ne), were then metered into the veseel. Polymerization was carried ou~ for 2 hours at 50C. The metallocene activ-ity was 15.9 kg of PP per g of metallocene per h.
VN = 76 cm3/g; M~ = 70,900 g/mol; ~tM~ = 2.3; II = 96.1%;
ni~O - 65; m.p. = 155C; ~H~p o 104.4 J/g.
Example 12 The procedure was as described in ~xample llr except that 5 cm3 of the toluene-containing reaction mixture of rac-ethylene(2-Me-4,5~6,7-tetrahydro-l-indenyl)2zirconium-dimethyl and tBu3NH][B(C6Hs)4~, which was described in the ~5 metallocene synthesis in Section F) (corresponding to 30 mg tO.073 mmol) of metallocene), were used. The metallocene activity was 24.0 kg of PP per g of metallocene per h.
~N - 50 cm3/g; M~ = 30,100 g/mol; M~ = 2.2; II - 95.0%;
ni~O = 37; m.p. = 142C; ~Hmp~ = 97.0 J/g.
h~;2~J
- ~7 -Example 13 Example ll was repeated, except that a ~olution of tri-methylaluminum in toluene (8 mmol of Al) was used instead of the methylaluminoxane solution. The metallocene activity was 14.0 kg of PP per g of metallocene per h.
VN = 96 cm3Jg; M~ = 64,100 g/mol; Mw/~ - 2.2; II = 96.0~;
niUo = 64; m.p. = 154~C, ~H~p = 107.3 J/~.
Example 14 Example 13 was repeated, except that no trLmethylaluminum was used in the polymerization.
The propylene used was purified with triethylaluminum (1 mmol of AlEt3/dm3 of propylene) before addition to the polymerlzation sy~tem, and the reaction products and AlEt3 were separated off by distillation. The metallocene activity was 15.0 kg of PP per g o~ metallocene per h.
VN = 70 cm3/g; M~ = 65~000 g/mol; M~/N~ - 2.2; II o gfi.~%;
nl90 = 64; m.p. = 155C; QH~p - 106.0 J/g.
Example 15 A dry 16 dm3 reactor was flushed with nitroyen and filled . 20 at 20~C with 10 dm3 of a gasoline cut from which aromatic~
had been removed and which had a boiling range of 100-120Co The ga3 space of the vessel was then flu~hed nitrogen-free by ~orcing in 2 bar of ethylene and letting down the pre~sure,theseoperations beingcarriedout5 time~. 30 cm3 of a solution of methylaluminoxane in toluene (cor-responding to 45 mmol of Al, molecular weight according to cryoscopic determination 750 g/mol) were thsn added.
~he reactor content was then heated to 60~C in the course ~7~
of 15 minutes while stirring, and the total pressure was adjusted to 5 bar by adding ethylene, at a ~tirring speed of 250 rpm.
At the same time, 4.7 mg (0.01 mmol) of rac-ethylene(2-Me-4,5,6,7-tetrahydro-l-inden~l)2æirconium dichloride were dissolved in 20 cm3 of a solution of methylaluminoxane in toluene and were preactivated by allowing the solution to stand fox 15 minutes. The solution was then introduced into the reactor, and the polymerization system was brought to a temperature of 70C and k~pt at this temperature or 1 hour by appropriate cooling. The total pressure was kept a~ 5 bar during this ~ime by appropriate feeding of ethylen~.
550 g of polyethylene were obtained, corresponding to a metallocene activity of 117.0 kg of PE per g of metal-locene per h. The viscosity number was 491 cm3/g.
Example 16 Example 3 was repeated, except that the aluminoxane used was isobutylmethylaluminoxane in the same Al concen-tration and amount. Isobutylmethylaluminoxane was ob-tained by reacting a mixture of isobutylAlMe2 and AlMe3 with water in heptane (9 mol % of isobutyl units and 91 mol % of Ms units). The activity was 9.2 kg of PP per g of metallocene per h and the melting point of the polymer was 159C.
Example 17 Example 3 was repeated, except that the aluminoxane used was hydridomethylaluminoxane in the same Al concentration and amount. Hydridomethylaluminoxane was obtained by reacting Me~hlH with water in toluene (contained 12 mol %
of H units and 88 mol ~ of Me units). The activity was 6.2 kg of PP per g of metallocene per h and the melting point of the polymer was 158C. ~: -~' .
3~2~
Example 18 A dry 70 dm3 reactor was flushed with nitrogen and prop-ylene and filled with 40 ~m3 of liquid propylene. 180 cm3 o~ a solution of methylaluminoxane in toluene (corres-ponding to 270 mmol of aluminoxane, mean degree of oligo-merization p = 17~ were then added and the batch was stirred for 15 minutes at 30C. 50 g of ethylene were then me~ered in. At the same time, 10.6 mg (0.02 mmol) of rac-dimethylsilyl(2-methyl-4,5,6,7-tetrahydro-1-indenyl)~zirconium dichloride were dissolved in 20 cm3 of a solution of methylaluminoxane in toluene (30 mmol of Al~ and were preactivated by allowing the solution to stand for 15 minutes. The solution was then introduced into the reactor and the latter was brought to the poly-merization temperature of 60C in the course of 10 minutes. Polymerization was carried out for 4 hours and a further 100 g of ethylene were metered in continuously duriny this time. The polymeri2ation was stopped with C02 gas, excess gaseous monomer was allowed to escape and ~he product was dried at 80C in a high vacuum. 2.25 kg of a random propylene/ethylene copolymer having an eth-ylenecontentof 6.2%byweightwereobtained.VN = 82 cm3/g~
M~ = 74,500 g/mol, N~/M~ = 2.2, substantially isolated ethylene incorporation with a mean C2 block length < 1 2 (l3C-NMR).
Example 19 Example 1 was repeated with a polymeri~ation ~emperature of 65C but, after polymerization for 3 hours (stage 1), an additional 500 g of ethylene were added, distributed over a polymerization time of a further 3 hours (stage 2). The activity of the metallocene was 78.6 kg o~ C2/C3 block copol~mer per g of metallocene per h. ~he copoly mer contained 18.~ of ethylene. The extractable elastomeric phase content lCz/C3 rubber) was 60%. The product has a very good low-temperature impact strength (a~
according to DIN 53,453, injection molded specLmens) at . ~ . ~ . .
'. ~ ; -, ' ~ '' ' ' '~' ' :
~.53~
23C, 0C and -20C: no fracture, -40C: 62.0 mJ mm~2.
Tha ball indentation hardness taccording to DIN 53,456, compression molded specimens, heated for 3 h at 140C, 132 N) was 36 Nmm 2.
~bbreviations:
Me = methyl, Et = ethyl, Bu = butyl, Ph = phenyl, THF =
tetrahydrofuran, PE = polyethylene, PP = polyprapylene.
Claims (5)
1. A process for the preparation of an olefin poly-mer by polymerization or copolymerization of an olefin of the formula Rn-CH=CH-Rb, in which Ra and Rb are identical or different and are a hydrogen atom or a hydrocarbon radical having 1 to 14 carbon atoms, or Ra and Rb, together with the atoms binding them, may form a ring, at a temperature of -60 to 200°C, at a pressure of 0.5 to 100 bar, in solution, in suspension or in the gas phase, in the presence of a catalyst which is composed of a metallocene as a transition metal compound and an aluminoxane of the formula (II) (II) for the linear type or of the formula III
(III) for the cyclic type, where, in the formulae (II) and (III), the radicals R14 may be identical or different and are a C1-C6-alkyl group, a C6-C18-aryl group or hydrogen and p is an integer of from 2 to 50, wherein the metallocene is a compound of the formula I
(I) in which M1 is a metal of group IVb, Vb or VIb of the Periodic Table, R1 and R2 are identical or different and are a hydrogen atom, a C1-C10-alkyl group, a C1-C10-alkoxy group, a C6-C10-aryl group, a C8-C10-aryloxy group, a C2-C10-alkenyl group, a C7-C40-arylalkyl group, a C7-C40-alkylaryl group, a C8-C40 arylalkenyl group or a halogen atom, R3 and R4 are identical or different and are a hydrogen atom, a halogen atom, a C1-C10-alkyl group which may be halogenated, a C6-C10-aryl group, a -NR215, -SR15, -OSi-R315, -SiR315 or -PR215 radical, in which R15 is a halogen atom, a C1-C10-alkyl group or a C6-C10-aryl group, R5 and R6 are identical or different and have the meaning stated for R3 and R4, with the proviso that R5 and R6 are not hydrogen, R7 is =BR1l =A1R11 Ge-, -Sn-, O-, -S-, =SO, =SO2, NR11, =CO, =PR11 or =P(O)R11, where R11, R12 and R13 are identical or different and are a hydro-gen atom, a halogen atom, a C1-C10-alkyl group, a C1-C10-fluoroalkyl group, a C6-C10-aryl group, a C6-C10-fluoroaryl group, a C1-C10-alkoxy group, a C2-C10-alkenyl group, a C7-C40-arylalkyl group, a C8-C40-arylalkenyl group or a C7-C40-alkylaryl group, or R11 and R12 or R11 and R13 together with the atoms binding them, each form a ring, M2 is silicon, germanium or tin, R8 and R9 are identical or different and have the meanings stated for R11, m and n are identical or different and are zero, 1 or 2, m plus n being zero, 1 or 2, and the radicals R10 are identical or different and have the meaning stated for R11, R12 and R13.
(III) for the cyclic type, where, in the formulae (II) and (III), the radicals R14 may be identical or different and are a C1-C6-alkyl group, a C6-C18-aryl group or hydrogen and p is an integer of from 2 to 50, wherein the metallocene is a compound of the formula I
(I) in which M1 is a metal of group IVb, Vb or VIb of the Periodic Table, R1 and R2 are identical or different and are a hydrogen atom, a C1-C10-alkyl group, a C1-C10-alkoxy group, a C6-C10-aryl group, a C8-C10-aryloxy group, a C2-C10-alkenyl group, a C7-C40-arylalkyl group, a C7-C40-alkylaryl group, a C8-C40 arylalkenyl group or a halogen atom, R3 and R4 are identical or different and are a hydrogen atom, a halogen atom, a C1-C10-alkyl group which may be halogenated, a C6-C10-aryl group, a -NR215, -SR15, -OSi-R315, -SiR315 or -PR215 radical, in which R15 is a halogen atom, a C1-C10-alkyl group or a C6-C10-aryl group, R5 and R6 are identical or different and have the meaning stated for R3 and R4, with the proviso that R5 and R6 are not hydrogen, R7 is =BR1l =A1R11 Ge-, -Sn-, O-, -S-, =SO, =SO2, NR11, =CO, =PR11 or =P(O)R11, where R11, R12 and R13 are identical or different and are a hydro-gen atom, a halogen atom, a C1-C10-alkyl group, a C1-C10-fluoroalkyl group, a C6-C10-aryl group, a C6-C10-fluoroaryl group, a C1-C10-alkoxy group, a C2-C10-alkenyl group, a C7-C40-arylalkyl group, a C8-C40-arylalkenyl group or a C7-C40-alkylaryl group, or R11 and R12 or R11 and R13 together with the atoms binding them, each form a ring, M2 is silicon, germanium or tin, R8 and R9 are identical or different and have the meanings stated for R11, m and n are identical or different and are zero, 1 or 2, m plus n being zero, 1 or 2, and the radicals R10 are identical or different and have the meaning stated for R11, R12 and R13.
2. The process as claimed in claiLm 1, wherein, in the formula I, M1 is Zr or Hf, R1 and R2 are identical or different and are methyl or chlorine, R3 and R4 are hydrogen, R5 and R6 are identical or different and are methyl, ethyl or trifluoromethyl, R7 is a radical or n plus m is zero or 1 and R10 is hydrogen.
3. The process as claimed in claim 1 or 2, wherein - 34 _ the compound of the formula I is rac-dimethylsilyl(2-methyl-4,5,6,7-tetrahydro 1-indenyl)2zirconium dichloride, rac-ethylene(2-methyl-4,5,6,7-tetrahydro-1-indenyl)2zirconium dichloride, rac-dimethylsilyl(2-methyl-
4,5,6,7-tetrahydro-l-indenyl)2zirconiumdimethyl or rac-ethylene(2-methyl-4,5,6,7-tetrahydro-1-indenyl)2-zirconiumdimethyl.
4. The use of a metallocene of the formula I as claimed in one or more of claims 1 to 3 as a catalyst in the preparation of an olefin polymer.
4. The use of a metallocene of the formula I as claimed in one or more of claims 1 to 3 as a catalyst in the preparation of an olefin polymer.
5. An olefin polymer which can be prepared by the process as claimed in one or more of claims 1 to 3.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DEP4035885.2 | 1990-11-12 | ||
DE4035885 | 1990-11-12 |
Publications (1)
Publication Number | Publication Date |
---|---|
CA2055220A1 true CA2055220A1 (en) | 1992-05-13 |
Family
ID=6418064
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002055220A Abandoned CA2055220A1 (en) | 1990-11-12 | 1991-11-08 | Process for the preparation of an olefin polymer |
Country Status (7)
Country | Link |
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EP (2) | EP0485820B1 (en) |
JP (2) | JP3143174B2 (en) |
AU (1) | AU640288B2 (en) |
CA (1) | CA2055220A1 (en) |
DE (2) | DE59109217D1 (en) |
ES (2) | ES2162953T3 (en) |
ZA (1) | ZA918924B (en) |
Families Citing this family (36)
Publication number | Priority date | Publication date | Assignee | Title |
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JP3402473B2 (en) * | 1991-08-20 | 2003-05-06 | 日本ポリケム株式会社 | Olefin polymerization catalyst |
US5486585A (en) * | 1993-08-26 | 1996-01-23 | Exxon Chemical Patents Inc. | Amidosilyldiyl bridged catalysts and method of polymerization using said catalysts. |
IT1269931B (en) * | 1994-03-29 | 1997-04-16 | Spherilene Srl | COMPONENTS AND CATALYSTS FOR THE POLYMERIZATION OF OLEFINE |
US5468440B1 (en) * | 1994-05-06 | 1997-04-08 | Exxon Chemical Patents Inc | Process of making oriented film or structure |
IT1269837B (en) * | 1994-05-26 | 1997-04-15 | Spherilene Srl | COMPONENTS AND CATALYSTS FOR THE POLYMERIZATION OF OLEFINS |
IT1270070B (en) * | 1994-07-08 | 1997-04-28 | Spherilene Srl | COMPONENTS AND CATALYSTS FOR THE POLYMERIZATION OF OLEFINE |
IT1273660B (en) * | 1994-07-20 | 1997-07-09 | Spherilene Srl | PROCEDURE FOR THE PREPARATION OF AMORPHOUS PROPYLENE POLYMERS |
EP0693502B1 (en) | 1994-07-22 | 1997-11-05 | Mitsubishi Chemical Corporation | Catalyst component for the polymerization of alpha-olefins and a process for preparing alpha-olefin polymers with use of same |
IT1270125B (en) * | 1994-10-05 | 1997-04-28 | Spherilene Srl | PROCESS FOR THE (CO) POLYMERIZATION OF OLEFINE |
US6399533B2 (en) * | 1995-05-25 | 2002-06-04 | Basell Technology Company Bv | Compounds and catalysts for the polymerization of olefins |
WO1997011775A2 (en) * | 1995-09-28 | 1997-04-03 | Targor Gmbh | Supported catalyst system, process for its production and its use in polymerising olefines |
JPH09227732A (en) * | 1996-02-23 | 1997-09-02 | Mitsui Petrochem Ind Ltd | Propylene-based polymer composition and molded form |
DE59807082D1 (en) | 1997-07-28 | 2003-03-06 | Basell Polyolefine Gmbh | METHOD FOR PRODUCING METALLOCENES |
US6265037B1 (en) | 1999-04-16 | 2001-07-24 | Andersen Corporation | Polyolefin wood fiber composite |
DE60103702T2 (en) | 2000-02-24 | 2005-06-23 | Basell Polyolefine Gmbh | Organometallic compounds used as cocatalyst in the polymerization of olefins |
TR200103338T1 (en) | 2000-03-22 | 2002-07-22 | Basell Technology Company Bv | Thermoplastic compositions of isotactic propylene polymers. |
EP1355958A2 (en) | 2000-12-22 | 2003-10-29 | Basell Poliolefine Italia S.p.A. | Process for the preparation of porous polymers and polymers obtainable thereof |
DE60135311D1 (en) | 2000-12-22 | 2008-09-25 | Basell Polyolefine Gmbh | CATALYST COMPONENT FOR THE POLYMERIZATION OF OLEFINES |
JP4173803B2 (en) | 2001-05-21 | 2008-10-29 | バーゼル・ポリオレフィン・ゲーエムベーハー | Catalyst system for olefin polymerization |
US7022793B2 (en) | 2001-11-27 | 2006-04-04 | Basell Polyolefine Gmbh | Process for the treatment of polymer compositions |
WO2004003072A1 (en) | 2002-06-26 | 2004-01-08 | Basell Poliolefine Italia S.P.A. | Impact-resistant polyolefin compositions |
PL372196A1 (en) | 2002-06-26 | 2005-07-11 | Basell Poliolefine Italia S.P.A. | Impact-resistant polyolefin compositions |
EP1380602A1 (en) * | 2002-07-11 | 2004-01-14 | BP Lavéra SNC | Process for the (co-)polymerisation of olefins in the gas phase |
EP1613668B1 (en) | 2003-04-17 | 2012-08-08 | Basell Poliolefine Italia S.r.l. | Gas-phase olefin polymerization process |
US7122606B2 (en) | 2003-07-04 | 2006-10-17 | Basell Polyolefine Gmbh | Olefin polymerization process |
EP1680468B1 (en) | 2003-11-06 | 2011-08-17 | Basell Poliolefine Italia S.r.l. | Polypropylene composition |
EP1564226A1 (en) | 2004-02-16 | 2005-08-17 | Stichting Dutch Polymer Institute | Titanocene-based catalyst system |
EP1735355B1 (en) | 2004-03-12 | 2010-09-29 | Basell Polyolefine GmbH | Process for polymerizing 1-hexene or higher alpha-olefins |
BRPI0508155A (en) | 2004-03-12 | 2007-08-07 | Basell Polyolefine Gmbh | catalytic system for olefin polymerization |
US7943716B2 (en) | 2004-03-12 | 2011-05-17 | Basell Polyolefine Gmbh | Process for polymerizing 1-hexene or higher alpha-olefins |
ATE377045T1 (en) | 2004-06-08 | 2007-11-15 | Basell Poliolefine Srl | POLYOLEFIN COMPOSITION WITH HIGH BALANCE OF STIFFNESS, IMPACT RESISTANCE AND ENGINE AT BREAK AND LOW HEAT SHRINKAGE |
EP1655314A1 (en) | 2004-11-09 | 2006-05-10 | Basell Polyolefine GmbH | Process for the preparation of 1-butene/propylene copolymers |
US8101695B2 (en) | 2004-11-22 | 2012-01-24 | Basell Polyolefine Gmbh | Propylene based terpolymers |
ATE519788T1 (en) | 2007-12-18 | 2011-08-15 | Basell Polyolefine Gmbh | GAS PHASE PROCESS FOR THE POLYMERIZATION OF ALPHA-OLEFINS |
US8378028B2 (en) | 2008-02-29 | 2013-02-19 | Basell Poliolefine Italia, s.r.l. | Polyolefin compositions |
US11518824B2 (en) | 2017-10-11 | 2022-12-06 | Basell Polyolefine Gmbh | Supported catalyst system |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CA1327673C (en) * | 1988-06-16 | 1994-03-08 | Sigmund Floyd | Process for production of high molecular weight epdm elastomers using a metallocene-alumoxane catalyst system |
DE3904468A1 (en) * | 1989-02-15 | 1990-08-16 | Hoechst Ag | POLYPROPYLENE WAX AND METHOD FOR THE PRODUCTION THEREOF |
ES2091273T3 (en) * | 1990-11-12 | 1996-11-01 | Hoechst Ag | PROCEDURE FOR THE PREPARATION OF A HIGH MOLECULAR WEIGHT OLEPHINIC POLYMER. |
ES2071888T3 (en) * | 1990-11-12 | 1995-07-01 | Hoechst Ag | BISINDENILMETALOCENOS SUBSTITUTED IN POSITION 2, PROCEDURE FOR ITS PREPARATION AND USE AS CATALYSTS IN THE POLYMERIZATION OF OLEFINS. |
EP0485821B1 (en) * | 1990-11-12 | 1996-06-12 | Hoechst Aktiengesellschaft | Metallocenes with 2-substituted indenyl-derivates as ligands, process for their preparation and their use as catalysts |
-
1991
- 1991-11-01 DE DE59109217T patent/DE59109217D1/en not_active Expired - Lifetime
- 1991-11-01 ES ES96100539T patent/ES2162953T3/en not_active Expired - Lifetime
- 1991-11-01 EP EP91118679A patent/EP0485820B1/en not_active Expired - Lifetime
- 1991-11-01 EP EP96100539A patent/EP0722956B1/en not_active Expired - Lifetime
- 1991-11-01 ES ES91118679T patent/ES2093058T3/en not_active Expired - Lifetime
- 1991-11-01 DE DE59108100T patent/DE59108100D1/en not_active Expired - Lifetime
- 1991-11-08 CA CA002055220A patent/CA2055220A1/en not_active Abandoned
- 1991-11-11 ZA ZA918924A patent/ZA918924B/en unknown
- 1991-11-11 AU AU87761/91A patent/AU640288B2/en not_active Ceased
- 1991-11-11 JP JP03294689A patent/JP3143174B2/en not_active Expired - Lifetime
-
1998
- 1998-11-11 JP JP10320953A patent/JPH11209420A/en active Pending
Also Published As
Publication number | Publication date |
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EP0722956B1 (en) | 2001-08-16 |
DE59109217D1 (en) | 2001-09-20 |
JP3143174B2 (en) | 2001-03-07 |
ZA918924B (en) | 1992-07-29 |
EP0485820A3 (en) | 1992-11-25 |
EP0722956A3 (en) | 1997-02-12 |
EP0722956A2 (en) | 1996-07-24 |
ES2162953T3 (en) | 2002-01-16 |
JPH04268308A (en) | 1992-09-24 |
AU640288B2 (en) | 1993-08-19 |
EP0485820A2 (en) | 1992-05-20 |
DE59108100D1 (en) | 1996-09-26 |
ES2093058T3 (en) | 1996-12-16 |
JPH11209420A (en) | 1999-08-03 |
AU8776191A (en) | 1992-05-14 |
EP0485820B1 (en) | 1996-08-21 |
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