CA2025888C - Level probe for a shaft furnace - Google Patents
Level probe for a shaft furnace Download PDFInfo
- Publication number
- CA2025888C CA2025888C CA002025888A CA2025888A CA2025888C CA 2025888 C CA2025888 C CA 2025888C CA 002025888 A CA002025888 A CA 002025888A CA 2025888 A CA2025888 A CA 2025888A CA 2025888 C CA2025888 C CA 2025888C
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- Prior art keywords
- probe
- speed
- foot
- furnace
- probe foot
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- 239000000523 sample Substances 0.000 title claims abstract description 81
- 238000004804 winding Methods 0.000 claims abstract description 15
- 238000001514 detection method Methods 0.000 claims abstract description 14
- 239000000725 suspension Substances 0.000 claims abstract description 7
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 5
- 230000003068 static effect Effects 0.000 claims description 10
- 238000012544 monitoring process Methods 0.000 claims 2
- 230000001419 dependent effect Effects 0.000 abstract description 2
- 230000000875 corresponding effect Effects 0.000 description 6
- 238000005259 measurement Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 238000013459 approach Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 101150085091 lat-2 gene Proteins 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 230000001702 transmitter Effects 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
- G01F23/0023—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm with a probe suspended by a wire or thread
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B7/00—Blast furnaces
- C21B7/24—Test rods or other checking devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B1/00—Shaft or like vertical or substantially vertical furnaces
- F27B1/10—Details, accessories, or equipment peculiar to furnaces of these types
- F27B1/20—Arrangements of devices for charging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B1/00—Shaft or like vertical or substantially vertical furnaces
- F27B1/10—Details, accessories, or equipment peculiar to furnaces of these types
- F27B1/28—Arrangements of monitoring devices, of indicators, of alarm devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
- F27D21/0035—Devices for monitoring the weight of quantities added to the charge
- F27D2021/0042—Monitoring the level of the solid charge
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Measurement Of Levels Of Liquids Or Fluent Solid Materials (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
- Examining Or Testing Airtightness (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
- Coke Industry (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Blast Furnaces (AREA)
Abstract
The probe comprises a probe foot (16) which is suspended on a suspension means such as a cable or a chain (18) attached to a winding drum (20) mounted in a sealed casing (22) above the furnace (10) and which communicates with the interior of the latter via a vertical sleeve (24) passing through the upper wall of the furnace, an electric motor (30) associated with a reducer (32) for actuating the winding drum (20), and detection means (34,36) for detecting the unwinding and winding up of the winding drum (20) in order to control the speed and torque of the motor. The motor is a servomotor (30), the speed and torque of which are controlled automatically as a function of the detection means (34, 36) by comparison of the actual speed of the motor (30) with data of desired values dependent on the position of the probe foot (16).
Description
LEVEL PROBE FOR A SHAFT FURNACE
The present invention relates to a level probe for a shaft furnace, comprising a probe foot which is suspended on a suspension means such as a cable or a chain attached to a winding drum mounted in a sealed casing above the furnace and which communicates with the interior of the latter via a vertical sleeve passing through the upper wall of the furnace, an electric motor associated with a reducer for actuating the winding drum, and detection means for detecting the unwinding and winding up of the winding drum in order to control the speed and torque of the motor.
These level probes well known per se are used for determining the level of the charging surface of a furnace, especially for determining the beginning and end of a charging session. These probes must satisfy a plurality of requirements and criteria of which the effects are often contradictory. For example, as regards the operating speed of the probe foot for lowering it onto the charging surface and for raising it, it is desirable that the speed of the drum be relatively high in order to avoid losses of time. In contrast, if the lowering speed of the probe foot is high, the latter risks penetrating into the charging material and thus falsifying the measurement results.
The speed of the motor must therefore be determined so as to find a reasonable compromise between these two constraints.
Another problem is the increase in the torque exerted on the motor during the lowering of the probe foot onto the charging surface. In fact, as the unwinding progresses, the weight of the chain or cable is added to that of the probe foot, and this increase in torque, coupled with the same braking torque of the motor, increases the lowering speed of the probe foot. Now it is exactly the opposite which is desired, that is to say a slowing of the probe foot as it approaches the charging surface, precisely to prevent it from penetrating into this.
~o~~sss Another problem is that the necessary measures have to be taken to prevent the probe foot from overturn-ing after it comes into contact with the charging sur-face, that is to say it is necessary to ensure that the probe foot remains Upright on the charging surface and descends together wit:h this, without overturning, other-wise the measurement: results would be falsified. Con-sequently, when the probe foot touches the charging sur-face, the torque of the motor must be increased, care nevertheless being taken to ensure that this increase in torque is not too great, to avoid lifting the weight again.
To satisfy these constraints, a slip-ring motor has been used hitherto, with rotor resistors which can be connected and disconnected, as required, in order to modify the torque of the motor.
When the probe foot is to be lowered onto the charging surface, the motor torque is adjusted by means of the rotor resistors to a specific value below the lowering torque generated by the probe foot and cor-responding to a specific lowering speed. To compensate the increase of the lowering torque as a result of the increase in weight of the unwinding cable and to keep the lowering speed of the probe foot constant, the torque of the motor is increased progressively by means of the rotor resistors.
At the moment when the probe foot touches the charging surface, tine value of the rotor resistors is further reduced, in order to increase the motor torque to a sufficient value t:o keep the probe foot in an upright position, but without lifting it from the charging surface, so as to a7.low it to descend together with the latter.
The various modifications of the rotor resistors to determine the torque of the motor are carried out automatically under the control of means for detecting the position of the probe foot, this being by means of a predetermined calibration which makes it possible to adjust the various moments of modification of the resis-tors according to the position of the probe foot.
Although this system has been in operation for years, it nevertheless has a certain number of disadvantages which become increasingly evident as technological advances are made. Thus, for example, the calibration of the probe and the adjustment of the various values of the rotor resistors are jobs for specialists and have to be repeated regularly because the running conditions of the furnace bring about unforeseeable changes in the lowering torque of the probe. These changes in the torque can be caused by fluctuations in the temperature of the lubricant, the soiling of the drum and of the chain, the wear of the glands of the bearings of the motor and of the reducer, etc. Moreover, the calibration and adjustment of the values of the resistors can be carried out only during a shutdown of the furnace.
Now it goes without saying that a poor adjustment of the values of the resistors gives rise to measuring inaccuracies.
To have a sufficiently wide range of adjustment and thereby make this work easier, whilst at the same time allowing for the variations in the mechanical efficiency, it is necessary to provide somewhat heavy equipment, particularly a probe foot weighing between 100 and 250 kilos. Because of this high weight, it is necessary to operate at relatively low speeds, to prevent the probe foot from penetrating into the charging material.
Furthermore, the slip-ring motor requires regular maintenance because of the wear of its brushes and rotor rings.
The object of the present invention is to provide a new level probe which is simpler and lighter and needs less maintenance and which no longer requires regular adjustments and calibrations.
To achieve this object, the present invention provides a level probe which includes a servomotor, the speed and torque of which are controlled automatically as a function of the detection means for detecting the unwinding and winding up of the drum by comparison of the actual speed of the motor with data of desired values dependent on the position of the probe foot.
The feed of the motor is controlled by a static converter as a function of a speed transmitter measuring the actual speed of the motor and under the control of desired-value signals supplied by a control unit according to the position of the probe foot detected by the said detection means.
The current of the motor is controlled by means of a torque-regulating loop under the control of desired values supplied by the control unit according to the position of the probe foot.
The probe provided by the present invention no longer needs adjustment on the spot, because the lowering speed of the probe foot and the motor torque are adjusted automatically by two regulating loops.
Maintenance can be reduced since the servomotor no longer has any wearing part.
The equipment can be much lighter, as the system is more sensitive and makes it possible to work with weights of the order of a few kilos. A lighter probe foot thus makes it possible to increase the operating speeds.
Moreover, the probe provided by the invention makes it possible to carry out much more accurate measurements because of the automatic compensation of the variations in the lowering torque.
The energy consumption of the probe provided by the present invention is substantially reduced as a result of smaller equipment and a higher efficiency of the motor used.
In a preferred embodiment, a limit stop is provided in the sleeve, to fix the reference position of the probe foot which serves for an automatic calibration of the said detection means, especially for the automatic zero setting of these means when the probe foot is in its parking position.
In fact, it must be remembered that, because of the high temperatures prevailing above the charging surface, the suspension means such as the cable or chain is elongated the more, the higher the weight of the probe foot. Now in view of the fact that the detection means determine the position of the probe foot by the degree of unwinding or winding up of the drum, elongation of the cable or of the chain necessarily gives rise to false measurements. Whereas, in conventional probes, such an elongation made it necessary to carry out a new adjustment of the detection means, involving local action under difficult working conditions, the level probe according to the present invention allows an automatic calibration of the detection means by their zero resetting.
Other particular features and characteristics will emerge from the detailed description of an advantageous embodiment given below by way of illustration, with reference to the accompanying drawings, in which:
Figure 1 shows a block diagram of a probe according to the present invention;
Figure 2 shows diagrammatically the system for automatic calibration in the parking position;
Figure 3 shows, enlarged, details of the limit stop in vertical cross-section, and Figure 4 shows a plan view of the details of Figure 3.
Figure 1 shows diagrammatically a blast furnace 10, the level 12 of the charging material of which is to be determined and monitored. For this purpose, a level probe is mounted in the oblique section 14 of the wall of the blast furnace 10. The level probe consists essentially of a weight or probe foot 16 attached to the free end of a suspension means such as a chain or of a cable 18, the other end of which is fastened to a drum 20 mounted in a sealed casing 22 above the oblique section 14 of the wall of the furnace 10. This casing 22 communicates with the interior of the furnace by means of a vertical tubular sleeve 24 fastened in the oblique section 14 of the furnace wall. The lower edge of this sleeve 24 is funnel-shaped, to allow the _ 6 _ 2025888 probe foot 16 to eater the sleeve 24 in the parking position.
To make it possible to remove the probe foot 16, without the need to interrupt the running of the furnace, the sleeve 24 has a valve 26 which makes it possible to isolate the upper part of the casing 22 from the interior of the furnace 10. When the probe foot 16 is raised above this valve 26 and after the latter has been closed, the foot 16 can be freed from the casing 22 via a door 28.
The drum 20 i.s actuated by means of a servomotor 30 via a reducer 32. The unwinding and winding up of the cable 18 from and onto the drum 20 are measured by two detectors 34 and 36 ~rhich sense the angular positions of the driving axle of the drum 20. The detector 34 is a level transmitter which supplies the measuring signals corresponding to the level 12 of the charging surface, whilst the detector 36 is an electromechanical cam-type selector which supplies control signals according to the position of the probes foot 16.
The signals generated by the detectors 34 and 36 are sent to a control unit 38 which supplies the desired-value signals 40 to a static converter 42 which itself controls the speed and torque of the servomotor 30.
Furthermore, the speed of the latter is measured con-tinuously, and corresponding signals are transmitted to the static converter by a speed transmitter 44. If, in a given position of the probe foot 16 measured by the transmitter 34 or the~selector 36, the signal correspond-ing to the measured speed of the motor 30 and supplied by the transmitter 44 does not correspond to the desired-value signal 40 supplied by the control unit 38, the static converter automatically commands a corresponding acceleration or dece:Leration of the servomotor 30, until the actual speed of the latter corresponds to the desired speed for a given position of the probe foot 16. Thus, the speed variation:. attributable to the variations in the lowering torque of the probe foot 16 are compensated automatically by means of the regulating loop, without the need for additional adjustment or calibration.
2t~2~~~8 During the lowering of the probe foot 16, when this touches the charging surface 12 the brake current of the servomotor 30 falls to a very low value, this being easily detectable by the static converter 42. This drop of the brake current causes an automatic switch from the speed-regulating loop to a loop 46 for regulating the motor torque. The desired value of this torque is sup-plied by the control unit 38 and is transmitted to the servomotor 30 automatically by the static converter 42, the motor being fed with a suitable electrical current determined so as to ensure that the probe foot 16 remains upright on the surface 12, without being lifted from the latter again . From this moment, the probe foot 16 can descend together with the charging surface 12, in order, via the level transmitter 34, to supply a continuous measurement of the level 12. If this level falls below a predetermined value, the probe foot 16 has to be raised in the sleeve 24, in ~~rder to begin a session of charging the furnace 10. For the purpose of this raising, under the control of the unit 38, the static converter automat-ically increases the current of the servomotor 30 to a value necessary to make it possible to raise the probe foot.
At the approach towards the funnel of the sleeve 24, detected by the selector 36, the torque of the servomotor 30 is automatically reduced, in order to slow the raising of the probe foot 16 and make it easier for it to stop in the parking position in the sleeve 24.
If, for the purpose of a probing after a charging session, the new charging level is known approximately from the quantity of material introduced into the fur nace, it is possible to lower the probe foot 16 at a relatively high speed and automatically slow its descent as it approaches the charging level 12.
There will now be described, with simultaneous reference to Figures 2 to 4, an advantageous system for the automatic calibration of the regulating system, in order to adjust the latter to possible elongations of the cable or of the chain 18. For this purpose, there is provided in the sleE~ve 24, at a level corresponding to the top of the probEa foot 16 when the latter is in the reference position, a stop 48 which can consist of two crossmembers, as shown in Figure 4. This stop 48 is mounted on a horiz~~ntal pivot axle 50, so as to be pivotable, either by manual action or by means of a motor, between a Horizontal operative position, re-presented by unbroken lines in Figure 3, and a vertical inoperative position represented by broken lines. Dia-metrically opposite the pivot axle 50 are angle-shaped mechanical detents 52 preventing a deflection of the crossmembers of the stop 48 caused by the upper conical part of the probe foot when the latter is in contact with the crossmembers in the event of calibration.
During normal operation, the stop 48 is in a hor-izontal position.
After a particular number of operating hours of the probe, for example each week, and in view of the high temperatures in which the probe foot and the chain or cable have to work, it is important to check the elonga-tion of the suspension element 18 for the probe foot and, if necessary, repeat; a zero setting of the level trans-mitters.
For this purpose, the foot 16 is raised at a reduced speed beyond. what has been incorrectly displayed as the parking position, until it touches the two cross members of the stop 48, this being detected by the speed transmitter 44 of t:he servomotor, which will indicate "zero speed", or by a current increase detected by the static converter 42.
In this position, the operator can automatically command a new calibration of the system in such a way that the position occupied by the probe foot 16, as shown in Figure 3, is in fact the reference position and corresponds to the zero value of the level transmitter 34.
In the event of the removal of the probe foot 16, the stop 48 is in the inoperative position, as represent-ed by broken lines, to allow the probe foot to pass.
The present invention relates to a level probe for a shaft furnace, comprising a probe foot which is suspended on a suspension means such as a cable or a chain attached to a winding drum mounted in a sealed casing above the furnace and which communicates with the interior of the latter via a vertical sleeve passing through the upper wall of the furnace, an electric motor associated with a reducer for actuating the winding drum, and detection means for detecting the unwinding and winding up of the winding drum in order to control the speed and torque of the motor.
These level probes well known per se are used for determining the level of the charging surface of a furnace, especially for determining the beginning and end of a charging session. These probes must satisfy a plurality of requirements and criteria of which the effects are often contradictory. For example, as regards the operating speed of the probe foot for lowering it onto the charging surface and for raising it, it is desirable that the speed of the drum be relatively high in order to avoid losses of time. In contrast, if the lowering speed of the probe foot is high, the latter risks penetrating into the charging material and thus falsifying the measurement results.
The speed of the motor must therefore be determined so as to find a reasonable compromise between these two constraints.
Another problem is the increase in the torque exerted on the motor during the lowering of the probe foot onto the charging surface. In fact, as the unwinding progresses, the weight of the chain or cable is added to that of the probe foot, and this increase in torque, coupled with the same braking torque of the motor, increases the lowering speed of the probe foot. Now it is exactly the opposite which is desired, that is to say a slowing of the probe foot as it approaches the charging surface, precisely to prevent it from penetrating into this.
~o~~sss Another problem is that the necessary measures have to be taken to prevent the probe foot from overturn-ing after it comes into contact with the charging sur-face, that is to say it is necessary to ensure that the probe foot remains Upright on the charging surface and descends together wit:h this, without overturning, other-wise the measurement: results would be falsified. Con-sequently, when the probe foot touches the charging sur-face, the torque of the motor must be increased, care nevertheless being taken to ensure that this increase in torque is not too great, to avoid lifting the weight again.
To satisfy these constraints, a slip-ring motor has been used hitherto, with rotor resistors which can be connected and disconnected, as required, in order to modify the torque of the motor.
When the probe foot is to be lowered onto the charging surface, the motor torque is adjusted by means of the rotor resistors to a specific value below the lowering torque generated by the probe foot and cor-responding to a specific lowering speed. To compensate the increase of the lowering torque as a result of the increase in weight of the unwinding cable and to keep the lowering speed of the probe foot constant, the torque of the motor is increased progressively by means of the rotor resistors.
At the moment when the probe foot touches the charging surface, tine value of the rotor resistors is further reduced, in order to increase the motor torque to a sufficient value t:o keep the probe foot in an upright position, but without lifting it from the charging surface, so as to a7.low it to descend together with the latter.
The various modifications of the rotor resistors to determine the torque of the motor are carried out automatically under the control of means for detecting the position of the probe foot, this being by means of a predetermined calibration which makes it possible to adjust the various moments of modification of the resis-tors according to the position of the probe foot.
Although this system has been in operation for years, it nevertheless has a certain number of disadvantages which become increasingly evident as technological advances are made. Thus, for example, the calibration of the probe and the adjustment of the various values of the rotor resistors are jobs for specialists and have to be repeated regularly because the running conditions of the furnace bring about unforeseeable changes in the lowering torque of the probe. These changes in the torque can be caused by fluctuations in the temperature of the lubricant, the soiling of the drum and of the chain, the wear of the glands of the bearings of the motor and of the reducer, etc. Moreover, the calibration and adjustment of the values of the resistors can be carried out only during a shutdown of the furnace.
Now it goes without saying that a poor adjustment of the values of the resistors gives rise to measuring inaccuracies.
To have a sufficiently wide range of adjustment and thereby make this work easier, whilst at the same time allowing for the variations in the mechanical efficiency, it is necessary to provide somewhat heavy equipment, particularly a probe foot weighing between 100 and 250 kilos. Because of this high weight, it is necessary to operate at relatively low speeds, to prevent the probe foot from penetrating into the charging material.
Furthermore, the slip-ring motor requires regular maintenance because of the wear of its brushes and rotor rings.
The object of the present invention is to provide a new level probe which is simpler and lighter and needs less maintenance and which no longer requires regular adjustments and calibrations.
To achieve this object, the present invention provides a level probe which includes a servomotor, the speed and torque of which are controlled automatically as a function of the detection means for detecting the unwinding and winding up of the drum by comparison of the actual speed of the motor with data of desired values dependent on the position of the probe foot.
The feed of the motor is controlled by a static converter as a function of a speed transmitter measuring the actual speed of the motor and under the control of desired-value signals supplied by a control unit according to the position of the probe foot detected by the said detection means.
The current of the motor is controlled by means of a torque-regulating loop under the control of desired values supplied by the control unit according to the position of the probe foot.
The probe provided by the present invention no longer needs adjustment on the spot, because the lowering speed of the probe foot and the motor torque are adjusted automatically by two regulating loops.
Maintenance can be reduced since the servomotor no longer has any wearing part.
The equipment can be much lighter, as the system is more sensitive and makes it possible to work with weights of the order of a few kilos. A lighter probe foot thus makes it possible to increase the operating speeds.
Moreover, the probe provided by the invention makes it possible to carry out much more accurate measurements because of the automatic compensation of the variations in the lowering torque.
The energy consumption of the probe provided by the present invention is substantially reduced as a result of smaller equipment and a higher efficiency of the motor used.
In a preferred embodiment, a limit stop is provided in the sleeve, to fix the reference position of the probe foot which serves for an automatic calibration of the said detection means, especially for the automatic zero setting of these means when the probe foot is in its parking position.
In fact, it must be remembered that, because of the high temperatures prevailing above the charging surface, the suspension means such as the cable or chain is elongated the more, the higher the weight of the probe foot. Now in view of the fact that the detection means determine the position of the probe foot by the degree of unwinding or winding up of the drum, elongation of the cable or of the chain necessarily gives rise to false measurements. Whereas, in conventional probes, such an elongation made it necessary to carry out a new adjustment of the detection means, involving local action under difficult working conditions, the level probe according to the present invention allows an automatic calibration of the detection means by their zero resetting.
Other particular features and characteristics will emerge from the detailed description of an advantageous embodiment given below by way of illustration, with reference to the accompanying drawings, in which:
Figure 1 shows a block diagram of a probe according to the present invention;
Figure 2 shows diagrammatically the system for automatic calibration in the parking position;
Figure 3 shows, enlarged, details of the limit stop in vertical cross-section, and Figure 4 shows a plan view of the details of Figure 3.
Figure 1 shows diagrammatically a blast furnace 10, the level 12 of the charging material of which is to be determined and monitored. For this purpose, a level probe is mounted in the oblique section 14 of the wall of the blast furnace 10. The level probe consists essentially of a weight or probe foot 16 attached to the free end of a suspension means such as a chain or of a cable 18, the other end of which is fastened to a drum 20 mounted in a sealed casing 22 above the oblique section 14 of the wall of the furnace 10. This casing 22 communicates with the interior of the furnace by means of a vertical tubular sleeve 24 fastened in the oblique section 14 of the furnace wall. The lower edge of this sleeve 24 is funnel-shaped, to allow the _ 6 _ 2025888 probe foot 16 to eater the sleeve 24 in the parking position.
To make it possible to remove the probe foot 16, without the need to interrupt the running of the furnace, the sleeve 24 has a valve 26 which makes it possible to isolate the upper part of the casing 22 from the interior of the furnace 10. When the probe foot 16 is raised above this valve 26 and after the latter has been closed, the foot 16 can be freed from the casing 22 via a door 28.
The drum 20 i.s actuated by means of a servomotor 30 via a reducer 32. The unwinding and winding up of the cable 18 from and onto the drum 20 are measured by two detectors 34 and 36 ~rhich sense the angular positions of the driving axle of the drum 20. The detector 34 is a level transmitter which supplies the measuring signals corresponding to the level 12 of the charging surface, whilst the detector 36 is an electromechanical cam-type selector which supplies control signals according to the position of the probes foot 16.
The signals generated by the detectors 34 and 36 are sent to a control unit 38 which supplies the desired-value signals 40 to a static converter 42 which itself controls the speed and torque of the servomotor 30.
Furthermore, the speed of the latter is measured con-tinuously, and corresponding signals are transmitted to the static converter by a speed transmitter 44. If, in a given position of the probe foot 16 measured by the transmitter 34 or the~selector 36, the signal correspond-ing to the measured speed of the motor 30 and supplied by the transmitter 44 does not correspond to the desired-value signal 40 supplied by the control unit 38, the static converter automatically commands a corresponding acceleration or dece:Leration of the servomotor 30, until the actual speed of the latter corresponds to the desired speed for a given position of the probe foot 16. Thus, the speed variation:. attributable to the variations in the lowering torque of the probe foot 16 are compensated automatically by means of the regulating loop, without the need for additional adjustment or calibration.
2t~2~~~8 During the lowering of the probe foot 16, when this touches the charging surface 12 the brake current of the servomotor 30 falls to a very low value, this being easily detectable by the static converter 42. This drop of the brake current causes an automatic switch from the speed-regulating loop to a loop 46 for regulating the motor torque. The desired value of this torque is sup-plied by the control unit 38 and is transmitted to the servomotor 30 automatically by the static converter 42, the motor being fed with a suitable electrical current determined so as to ensure that the probe foot 16 remains upright on the surface 12, without being lifted from the latter again . From this moment, the probe foot 16 can descend together with the charging surface 12, in order, via the level transmitter 34, to supply a continuous measurement of the level 12. If this level falls below a predetermined value, the probe foot 16 has to be raised in the sleeve 24, in ~~rder to begin a session of charging the furnace 10. For the purpose of this raising, under the control of the unit 38, the static converter automat-ically increases the current of the servomotor 30 to a value necessary to make it possible to raise the probe foot.
At the approach towards the funnel of the sleeve 24, detected by the selector 36, the torque of the servomotor 30 is automatically reduced, in order to slow the raising of the probe foot 16 and make it easier for it to stop in the parking position in the sleeve 24.
If, for the purpose of a probing after a charging session, the new charging level is known approximately from the quantity of material introduced into the fur nace, it is possible to lower the probe foot 16 at a relatively high speed and automatically slow its descent as it approaches the charging level 12.
There will now be described, with simultaneous reference to Figures 2 to 4, an advantageous system for the automatic calibration of the regulating system, in order to adjust the latter to possible elongations of the cable or of the chain 18. For this purpose, there is provided in the sleE~ve 24, at a level corresponding to the top of the probEa foot 16 when the latter is in the reference position, a stop 48 which can consist of two crossmembers, as shown in Figure 4. This stop 48 is mounted on a horiz~~ntal pivot axle 50, so as to be pivotable, either by manual action or by means of a motor, between a Horizontal operative position, re-presented by unbroken lines in Figure 3, and a vertical inoperative position represented by broken lines. Dia-metrically opposite the pivot axle 50 are angle-shaped mechanical detents 52 preventing a deflection of the crossmembers of the stop 48 caused by the upper conical part of the probe foot when the latter is in contact with the crossmembers in the event of calibration.
During normal operation, the stop 48 is in a hor-izontal position.
After a particular number of operating hours of the probe, for example each week, and in view of the high temperatures in which the probe foot and the chain or cable have to work, it is important to check the elonga-tion of the suspension element 18 for the probe foot and, if necessary, repeat; a zero setting of the level trans-mitters.
For this purpose, the foot 16 is raised at a reduced speed beyond. what has been incorrectly displayed as the parking position, until it touches the two cross members of the stop 48, this being detected by the speed transmitter 44 of t:he servomotor, which will indicate "zero speed", or by a current increase detected by the static converter 42.
In this position, the operator can automatically command a new calibration of the system in such a way that the position occupied by the probe foot 16, as shown in Figure 3, is in fact the reference position and corresponds to the zero value of the level transmitter 34.
In the event of the removal of the probe foot 16, the stop 48 is in the inoperative position, as represent-ed by broken lines, to allow the probe foot to pass.
Claims (5)
1. Level probe for monitoring a descending level of a charging surface in a shaft furnace, comprising a probe foot which is suspended on a suspension means attached to a winding drum mounted in a sealed casing above the furnace, said sealed casing communicating with the interior of the furnace via a vertical sleeve passing through the upper wall of the furnace, a servomotor associated with a reducer for actuating the winding drum, position detection means for detecting the unwinding and winding up of the winding drum, so as to continuously determine a vertical probe position, control means, responsive to said position detection means, said control means including a first control loop for controlling the speed of the servomotor during the lowering and raising of the probe foot to and from said charging surface, respectively, according to a predetermined relationship between measured probe position and desired speed, said relationship being specific for the downward and the upward movement of the probe foot, and a second control loop for controlling the torque of said servomotor during surface level monitoring according to a predetermined relationship between measured probe position and desired torque.
2. Level prove according to claim 1 wherein said suspension means comprises a cable or a chain.
3. Probe according to claim 1 or 2, wherein the feed of the servomotor is controlled by a static converter as a function of a speed transmitter measuring the actual speed of the servomotor and under the control of desired-value signals supplied by a control unit according to the position of the probe foot detected by the said detection means.
4. A probe according to any one of claims 1 to 3, wherein a limit stop in the said sleeve serves to fix the reference position of the probe foot the said position being detected by the "zero speed" signal which is given by the speed transmitter and which serves for an automatic calibration of the said detection means.
5. Probe according to any one of claims 1 to 3, wherein a limit stop in the said sleeve serves to fix the reference position detected by the current increase given by the static converter and serves for an automatic calibration of the said detection means.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| LU87617A LU87617A1 (en) | 1989-11-03 | 1989-11-03 | LEVEL PROBE FOR TANK OVEN |
| LU87617 | 1989-11-03 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2025888A1 CA2025888A1 (en) | 1991-05-04 |
| CA2025888C true CA2025888C (en) | 2001-08-21 |
Family
ID=19731196
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002025888A Expired - Fee Related CA2025888C (en) | 1989-11-03 | 1990-09-20 | Level probe for a shaft furnace |
Country Status (6)
| Country | Link |
|---|---|
| BR (1) | BR9005586A (en) |
| CA (1) | CA2025888C (en) |
| DE (1) | DE4029406C2 (en) |
| GB (1) | GB2237662B (en) |
| IT (1) | IT1243866B (en) |
| LU (1) | LU87617A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4136845A1 (en) * | 1991-11-08 | 1993-05-13 | Heel Gmbh & Co Messtechnik Kg | Level meter esp. for wells, pipes or boreholes - has measuring probe on end of cable wound around limited width of drum in well mouth |
| AT508369B1 (en) | 2009-06-17 | 2011-01-15 | Vatron Gmbh | METHOD AND DEVICE FOR CALCULATING A SURFACE OF A CONTAINER OF A CONTAINER |
| WO2016189557A1 (en) * | 2015-05-27 | 2016-12-01 | Qualical International Srl | Level measuring device |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS55109184A (en) * | 1979-02-13 | 1980-08-22 | Victor Co Of Japan Ltd | Rotational speed control system |
| DE3149220A1 (en) * | 1981-12-11 | 1983-06-30 | VEGA Grieshaber -GmbH & Co, 7622 Schiltach | Electromechanical level measuring instrument |
| US4434874A (en) * | 1982-03-10 | 1984-03-06 | Westinghouse Electric Corp. | Elevator system |
| JPS5917472A (en) * | 1982-07-21 | 1984-01-28 | 三菱電機株式会社 | Generator for speed pattern of elevator |
| LU84992A1 (en) * | 1983-09-07 | 1985-06-04 | Wurth Paul Sa | DEVICE FOR DETERMINING THE PROFILE OF THE LOADING SURFACE OF A TANK OVEN |
| DE3332912C1 (en) * | 1983-09-13 | 1984-10-31 | Krohne Meßtechnik GmbH & Co KG, 4100 Duisburg | Circuit arrangement for a level measuring device with a touch plate |
| JPS615462A (en) * | 1984-05-31 | 1986-01-11 | Fujitsu Ltd | Stop lock system |
| JPS61117598U (en) * | 1984-12-29 | 1986-07-24 | ||
| GB8703559D0 (en) * | 1987-02-16 | 1987-03-25 | Westinghouse Brake & Signal | Operating door/brake |
-
1989
- 1989-11-03 LU LU87617A patent/LU87617A1/en unknown
-
1990
- 1990-09-14 GB GB9020118A patent/GB2237662B/en not_active Expired - Lifetime
- 1990-09-17 DE DE4029406A patent/DE4029406C2/en not_active Expired - Lifetime
- 1990-09-20 CA CA002025888A patent/CA2025888C/en not_active Expired - Fee Related
- 1990-10-26 IT IT02188790A patent/IT1243866B/en active IP Right Grant
- 1990-10-29 BR BR909005586A patent/BR9005586A/en not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| GB2237662B (en) | 1993-12-08 |
| GB9020118D0 (en) | 1990-10-24 |
| LU87617A1 (en) | 1991-07-22 |
| CA2025888A1 (en) | 1991-05-04 |
| DE4029406A1 (en) | 1991-05-08 |
| BR9005586A (en) | 1991-09-17 |
| IT9021887A0 (en) | 1990-10-26 |
| DE4029406C2 (en) | 2001-12-20 |
| GB2237662A (en) | 1991-05-08 |
| IT1243866B (en) | 1994-06-28 |
| IT9021887A1 (en) | 1992-04-26 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| MKLA | Lapsed |