CA2003874C - Die having negative angle former - Google Patents

Die having negative angle former

Info

Publication number
CA2003874C
CA2003874C CA 2003874 CA2003874A CA2003874C CA 2003874 C CA2003874 C CA 2003874C CA 2003874 CA2003874 CA 2003874 CA 2003874 A CA2003874 A CA 2003874A CA 2003874 C CA2003874 C CA 2003874C
Authority
CA
Canada
Prior art keywords
die
negative angle
cam
cam member
work
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA 2003874
Other languages
French (fr)
Other versions
CA2003874A1 (en
Inventor
Mitsuo Matsuoka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
UEMURA METAL INDUSTRIES Co Ltd
Original Assignee
UEMURA METAL INDUSTRIES CO., LTD.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by UEMURA METAL INDUSTRIES CO., LTD. filed Critical UEMURA METAL INDUSTRIES CO., LTD.
Priority to CA 2003874 priority Critical patent/CA2003874C/en
Publication of CA2003874A1 publication Critical patent/CA2003874A1/en
Application granted granted Critical
Publication of CA2003874C publication Critical patent/CA2003874C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D19/00Flanging or other edge treatment, e.g. of tubes
    • B21D19/08Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws
    • B21D19/082Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws for making negative angles
    • B21D19/086Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws for making negative angles with rotary cams

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Mounting, Exchange, And Manufacturing Of Dies (AREA)
  • Forging (AREA)

Abstract

In a die, a vertical linear motion of the die is converted into a rotating motion, thereby rotating a cylindrical cam member to form a forming portion which enters from a descending locus of the upper die into the lower die, and a cam member is rotated and retreated to the state where a work cam be taken out from the lower die after forming.

Description

aO038 74~

The present invention relates to a die for forming such as sheet metals of 0.1 to lOmm thick, plastics and die casts.
Negative angle forming of sheet metals, plastics and die casts is usually performed by using a slide cam.
By the way,-the negative angle forming referred herein denotes a processing in which, when a work placed on a lower die is formed by descending an upper die vertically for abutment, a formed portion enters from a descending locus of the upper die into the lower die.
In the conventional negative angle forming of the sheet metals plastics and die casts, the work is placed on the lower die and processed laterally by descending the upper die vertically and driving a driven cam of the lower die.
When the processing is finished and the upper die is ascended, the passive cam was retreated by means of a spring. In this case, a former of the driven cam which forms the work by sliding thereon laterally from outside, is formed into a unit shape as same as a forming shape of the work. However, a former of the lower die whereon the work is placed, must be made possible to take out the work by dividing and retreating 5 a negative angle portion into which the lower die has entered on by deleting the negative angle portion, since the work must be taken out from the lower die after the processing.
It is not so problematic if the degree of negative angle is small. However, when the degree of negative angle is large 10 or, for example, when the work takes the form of elongated frame with grooved section such as a front-pillar outer of automotive sheet metal parts, since the groove width of the work is narrow, if the negatively angled lower die is divided or deleted, it can not be shaped distinctly only by the 15 pressure of the driven can, and also the lower die strength is deteriorated and the negative angle forming was practically impossible.
In the negative angle forming by the slide cam, though the driven can is guided and slid a long distance by a drive 20 can of the upper die, it is not always simple to move the driven can repetitively to a predetermined position accurately because a guide member is not always used for smooth guidance, thus a product is hardly stable in quality and besides the torsion and strain may occur to necessitate 200387 ~

correction of the product.
The correction of products having tree-dimensional curved surfaces and lines such as parts constituting the automobile body plate like the front-pillar outer is S practically impossible. Assembling the torsional or strained parts with the other parts by welding results in a poor connection therebetween, thus a high quality sheet metal structure of the automobile can not be provided and a predetermined product accuracy of the sheet metal forming can not be maintained.
When the slide cam is used, a large driven cam and heel must be provided on the side of the lower die where-the work is placed, or the moving area of the driven cam is necessitated, thus the lower die area becomes larger and heavier, results in expensive dies.
The present invention is based on converting the linear vertical motion of mass-production equipment into rotating motion. More particularly, the invention provides a die having a former which is negatively angled when an upper die is moved linearly against a lower die for forming, wherein a cylindrical cam member provided with a groove axially on its peripheral wall is disposed rotatably on the lower die to form a negative angle former on the grooved edge of the cam member, the cam member having a pivoting plate, an actuating cam having the negative angle former being installed on the upper die oppositely to said cam member, the actuating cam having a negative angle former, and an auto-return device is provided on the lower die to rotate and retreat the cam member to the state where a work W can be taken out from the lower die after forming, the upper die is positioned at the top dead center of a press machine, the work W is placed on the lower die, the upper die starts to descend from the top dead center, and first the lower face of the actuating cam is ~ 200387~

contacted to the pivoting plate without interfering the negative angle former of the cam member, which is rotated clockwise, as the upper die continues to descend further, the actuating cam urged externally of the die is moved leftward against the urging force, thereby the work is formed by negative angle former of the cam member pivoted and the negative angle former of the actuating cam, after the actuating cam, the upper die starts to ascend, the actuating cam is urged externally of the die, moved rightward and ascended without interfering the work W formed, meanwhile, the cam member is rotated counterclockwise by the auto-return device, since the actuating cam which has restrained is ascended, so that the work W formed can be taken out from the lower die without interfering the negative angle former of the cam member.
The drawings show a specific embodiment of the present - 3a -7 0 ~ 38 7 4 'JE
invention, in which Fig. 1 is a perspective view of an automotive front-pillar outer processed by press dies of the present invention, Fig. 2 is a longitudinal sectional view of press dies, - Fig. 3 is a plan view of its lower die, Fig. 4 is a plan view of its upper die, Fig. 5 is side view of a slide cam, Fig. 6 is sectional view taken along the line VI-VI of Fig. 5, Fig. 7 is a sectional view taken along the line VII-VII
Of Fig. 5, Fig. 8 is a longitudinal sectional view of press dies for a front-door trim base of automotive sheet metal parts of another embodiment, and Figs. 9A to 9D describe a further embodiment of the invention.
In the following, the present invention will be described in detail on the basis of a specific embodiment shown in the accompanying drawings.
First Embodiment Fig. 1 shows a schematic view of right and left finished front-pillar outers which are automotive sheet metal parts formed by press dies of the present invention.
In the 2(~03874 figure, the lower one is for the right and the upper one is for the left.
The front-pillar outer is a portion of a front-door frame and also a portion of a front-glass frame. Moreover, it 5 constitutes a portion of a frame supporting a roof panel.
Since the front-pillar outer is connected to various parts as such, it requires a severe product accuracy. If such an accuracy is not satisfied, the sheet metal body of a good quality can not be provided.
The front-pillar outer includes three-dimensional curved surfaces and lines since it constitutes an automobile body.
A portion which is subject to a negative angle forming by the press dies is indicated at A and has the length of about 750mm, a section of which is shown as a work W in 15 Fig. 2. That is, after the negative angle forming, the work W
is formed into the state shown by a solid line from the state shown by a two-dot chain line.
By the way, in the press forming, first the drawing takes place. Then, the peripheral trimming is performed to 20 the state shown by the two-dot chain line. As the next third process, the press dies of the present forming process is used. Fig. 3 shows a plan view of its lower die and Fig. 4 shows a plan view of its lower die and Fig. 4 shows that of the upper die.
A cylindrical cam member 2 provided with a groove 1 2()03874 axially on its peripheral wall is disposed rotatably on the lower die 3, whose upper surface is shaped so as to be able to receive the work W. A negative angle former 4 is formed on the edge of the groove 1 of the cam member 2 near the upper 5 face of the lower die 3.
An auto-return device 5 which rotates and retreats the cam member 2 to the state shown by the two-dot chain line so as to take out the work W from the lower die after forming is embedded in the lower die 3.
In the auto-return device 5 of the present embodiment, a push pin 7 urged by a coil spring 6 is contacted to the lower end face of a pivoting plate 8 secured to the other edge of the groove 1 of the cam member 2.
As the auto-return device 5, an air-pressure or 15 hydraulic pressure device or a link mechanism may be used.
Meanwhile, an actuating cam 11 sliding on the position opposing the cam member 2 is provided on an upper die 9. As shown in Fig. 2 and Figs. 5 to 7, the actuating cam 11 is formed with a negative angle former 12 at a lower end, guided 20 by a side guide 13 and a lower guide 14 and urged externally of the die by a coil spring 17 provided around a positioning pin 16 between a seat 15 of the actuating cam 11 and the upper die 9.
The numeral 18 generally indicates a urethane rubber 25 buffer and 19 denotes a safety suspension bolt of the 20038~

actuating cam 11. Positioning of the actuatinq cam 11 against the lower die 3 is effected by engaging two positioning grooves 20 provided on its lower surface to positioning keys 21 projected at the positions of the lower die 3 opposing 5 thereto.
Next, the operation of the press dies will be described.
The upper die 9 is positioned at a top dead center and a work W is placed on the lower die 3. In ~ig. 2, the work W is in the state shown by the two-dot chain line, and the cam 10 member 2 is pivoted and retreated to the state shown by the two-dot chain line by the auto-return device 5. The upper die 9 is positioned at the top dead center of a pressing machine above the state shown in the figure.
The upper die 9 starts to descend from the top dead 15 center, and first the lower face of the actuating cam 11 is contacted to the pivoting plate 8 without interfering the negative angle former 4 of the cam member 2, which is rotated clockwise in Fig. 2.
As the upper die 9 continues to descend further, the 20 actuating cam 11 urged externally of the die is moved laterally or leftward in Fig. 2 to the state shown by the solid line in the figure of the cam action aqainst the urging force of the coil spring 17, thereby the work W is formed as shown by the solid line in Fig. 2 by the negative angle 2(~03874 -former 4 of the cam member 2 pivoted and the negative angle former 12 of the actuating cam 11.
After the negative angle forming, the upper die 9 starts to ascend. The actuating cam 11 is urged externally of the 5 die by the coil spring 17, moved rightward in Fig. 2 and ascended without interfering the work W formed.
Meanwhile, the cam member 2 is rotated counterclockwise in Fig. 2 to the state shown by the two-dot chain line by the auto-return device 5, since the actuating cam 11 which has 10 restrained is ascended, so that the work W formed can be taken out from the lower die 3 without interfering the negative angle former 4 of the cam member 2.

Second Embodiment Fig. 8 shows an example of press dies for forming a 15 front-door trim base which is automotive sheet metal parts of another embodiment.
In the figure, the reference character W indicates a work, 101 is a groove, 102 is a cam member, 103 is a lower die, 104 is a negative angle former of the cam member 102, 20 105 is an auto-return device, 106 is a coil spring, 107 is a push pin, 108 is a pivoting plate, 111 is an actuating cam, 112 is a negative angle former of the actuating cam 111, 115 is a seat, 116 is a positioning pin and 117 is a coil spring.

In the embodiment aforementioned, though the sheet metal - ~ ~0~3~7 ~

parts of the automobile has been described, the present invention is not limited thereto, it is also applicable to the forming of the other sheet metals, plastics and die casts.

Third Embodiment In Fig. 9A, the upper die 9 is positioned at the top dead center of a press machine. A work W is placed on the lower die 3.
In Fig. 9B, the upper die g starts to descend from the top dead center, and first the lower face of the actuating cam 11 is contacted to the pivoting plate 8 without interfering the negative angle former 4 of the cam member 2, which is rotated clockwise.
As the upper die 9 continues to descend further, the actuating cam 11 urged externally of the die is moved leftward in Fig. 9C against the urging force of the coil spring (not shown, numeral 17 of Fig. 6), thereby the work W
is formed as shown in Fig. 9C by negative angle former 4 of the cam member 2 pivoted and the negative angle former 12 of the actuating cam 11.
After actuating cam 11, the upper die 9 starts to ascend. The actuating cam 11 is urged externally of the die by the coil spring (not shown, numeral 17 of Fig. 6), moved rightward in Fig. 9D and ascended without interfering the work W formed. Meanwhile, the cam member 2 is rotated counterclockwise in Fig. 9D by the auto-return device, since the actuating cam 11 which has restrained is ascended, so that the work W formed can be taken out from the lower die 3 without interfering the negative angle former 4 of the cam member 2.

_ g ..~.
3 ~ 7 4 As described heretofore, in the present invention, a negative angle forming portion is processed by converting the linear motion into the rotating motion, whereby the negative angle forming of the sheet metals, plastics and die casts, in particular, the forming in the case of large negative angle portion or the case wherein the sheet metal, plastic and die cast products are elongated frame having three-dimensional curved surfaces is possible.
In addition, since the cam member is rotated, it is not necessary to be divided or deleted to avoid interference, thus a sufficient strength can be given to the dies to allow forming with a strong thrust. Accordingly, the distortion and strain can be eliminated from the products having three-dimensional curved surfaces, so that no correction is required after processing, improving the product accuracy considerably and removing troubles when assembled.
Since the die itself has a sufficient strength, it is almost not necessary to be repaired as the conventional slide cam.

- 9a -2(~03874 Furthermore, in the prior art slide cam die, a wide area was required on the side of the lower die where a work is placed, but in the press die of the present invention, a cam member is disposed directly on the ~ower cam where the work 5 is placed, so that a small and compact metal die area is realized, results in a light and inexpensive press die.

Claims

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A die having a former which is negatively angled when an upper die is moved linearly against a lower die for forming, wherein a cylindrical cam member provided with a groove axially on its peripheral wall is disposed rotatably on the lower die to form a negative angle former on the grooved edge of the cam member, the cam member having a pivoting plate, an actuating cam having the negative angle former being installed on the upper die oppositely to said cam member, the actuating cam having a negative angle former, and an auto-return device is provided on the lower die to rotate and retreat the cam member to the state where a work W can be taken out from the lower die after forming, the upper die is positioned at the top dead center of a press machine, the work W is placed on the lower die, the upper die starts to descend from the top dead center, and first the lower face of the actuating cam is contacted to the pivoting plate without interfering the negative angle former of the cam member, which is rotated clockwise, as the upper die continues to descend further, the actuating cam urged externally of the die is moved leftward against the urging force, thereby the work is formed by negative angle former of the cam member pivoted and the negative angle former of the actuating cam, after the actuating cam, the upper die starts to ascend, the actuating cam is urged externally of the die, moved rightward and ascended without interfering the work W formed, meanwhile, the cam member is rotated counterclockwise by the auto-return device, since the actuating cam which has restrained is ascended, so that the work W formed can be taken out from the lower die without interfering the negative angle former of the cam member.
CA 2003874 1989-11-24 1989-11-24 Die having negative angle former Expired - Fee Related CA2003874C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA 2003874 CA2003874C (en) 1989-11-24 1989-11-24 Die having negative angle former

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA 2003874 CA2003874C (en) 1989-11-24 1989-11-24 Die having negative angle former

Publications (2)

Publication Number Publication Date
CA2003874A1 CA2003874A1 (en) 1991-05-24
CA2003874C true CA2003874C (en) 1997-09-30

Family

ID=4143630

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2003874 Expired - Fee Related CA2003874C (en) 1989-11-24 1989-11-24 Die having negative angle former

Country Status (1)

Country Link
CA (1) CA2003874C (en)

Also Published As

Publication number Publication date
CA2003874A1 (en) 1991-05-24

Similar Documents

Publication Publication Date Title
JP3370628B2 (en) Negative angle mold
EP1044739B1 (en) Negative angular forming dies and pressing apparatus thereof
EP0699489B1 (en) Forming die for forming thin plate
EP0979692B1 (en) Multi-axis roller hemmer
US5784916A (en) Thin sheet forming die assembly including a lower die having plural parallel rotating cylindrical members
JP3505157B2 (en) Negative angle mold
EP1369187A2 (en) Rotary drive apparatus for rotary body
DE69708834T2 (en) Mold die made of thin sheet metal
US20090139293A1 (en) Hemming method and hemming apparatus
EP0427886A1 (en) Die for negative angle forming
US4760633A (en) Method for body panel attachment
KR100667196B1 (en) Negative-angle forming die
KR20020075174A (en) Rotary cam moving apparatus for negative-angle forming die
US4884431A (en) Apparatus for body panel attachment
GB2184677A (en) Method and apparatus for reforming relatively imprecisely positioned members
US20080083258A1 (en) Tilting System for a Flanging Device
CA2003874C (en) Die having negative angle former
JPS6186031A (en) U bend working equipment
JP2679722B2 (en) Manufacturing method of U-shaped bolt with seat plate
JP2866629B2 (en) Thin plate mold
JPS60166122A (en) Method of forming sheet and its forming die
JPH03180215A (en) Bending machine
AU748238B2 (en) Pressing apparatus
JPH0618653Y2 (en) Press type structure
JPH06344030A (en) Method and die for working sheet metal

Legal Events

Date Code Title Description
EEER Examination request
MKLA Lapsed