CA1328854C - Membrane packing - Google Patents
Membrane packingInfo
- Publication number
- CA1328854C CA1328854C CA 599694 CA599694A CA1328854C CA 1328854 C CA1328854 C CA 1328854C CA 599694 CA599694 CA 599694 CA 599694 A CA599694 A CA 599694A CA 1328854 C CA1328854 C CA 1328854C
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- Canada
- Prior art keywords
- article
- frame
- membrane
- holding
- sheets
- Prior art date
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Abstract
An improved packing device which holds an article being shipped between membranes. The membranes provide shock adsorption through their own resiliency and by allowing motion when forces in excess of the frictional limit are applied. A pair of rigid frames and having central openings covered by an attached pliable material, form spacers which are forced in intimate contact with a fragile article within its shipping container to absorb shocks, flexion and torsion of the container due to shipping and handling loads. The spacers can be a box-like structure with at least one open face covered with a flexible membrane. The contour of the other faces of the structure are shaped and dimensioned to match the internal geometry of the container. In some applications, the spacer structure is a wedge that fits in one corner of the container. Two to four such wedges are typically used to support the object. The framed membranes offer a versatile substitute for a variety of common packing inserts.
Description
1 32~85~
SPECIFICATION
TechI_ic l Eield This invention relates to packaging, more specifically to packlng and package Inserts for retaining and suspensioo of variously shaped items. It deals with a new and improved construction of packing and retainers within external packages for protecting items exposed to shipping and handling loads.
Back~_ound Art Although a retail package can be decorative and encourage purchase of the enclosed article, the ~ . - ., .
primary purpose of any packaging is to protect the ;~ article from shipping and handling damage. -~
;~ 15 ~uxiliary packing forms and materials within the - package also may have other functions, but again, the primary function is to protect the article from shipping and handling damage. ~
Packing materials and forms can be separated -into 2 categories; 1) interface materials whicl directly contact the article being protected, and
SPECIFICATION
TechI_ic l Eield This invention relates to packaging, more specifically to packlng and package Inserts for retaining and suspensioo of variously shaped items. It deals with a new and improved construction of packing and retainers within external packages for protecting items exposed to shipping and handling loads.
Back~_ound Art Although a retail package can be decorative and encourage purchase of the enclosed article, the ~ . - ., .
primary purpose of any packaging is to protect the ;~ article from shipping and handling damage. -~
;~ 15 ~uxiliary packing forms and materials within the - package also may have other functions, but again, the primary function is to protect the article from shipping and handling damage. ~
Packing materials and forms can be separated -into 2 categories; 1) interface materials whicl directly contact the article being protected, and
2) structural materials which support and/or reinforce package and interface materials. ~ ~;
Interface and structural packlng materials and forms should be small, light weight, pleasing irl appearance and low in cost. ~lowever, at the salne time, the packing must be able to withstan(3 shipping and handling loads transmitte~ by the external package or container without transmitting excessive amounts of these loads to the article being protected. Interface and structural packing must also be able to perform it's functiolls withir 1() the limitations of a difficult environment, including extremes of temperature, altitude (~ressure), shock, vibration, and stackin~ of containers and or articles within containers.
INTERFACE MATERIALS ANI) FORMS
A variety of approaches to packing articles within shipping containers are currently available.
One approach uses interface and structural fill materials within a container, possibly the package 2() itself. The Eill materlal may be foam, wood chips, tissue (paper), excelsior, gray chip dunnage, dimpled kraft, foam sheeting, newspaper or elastomeric materials.
A modification of this combined fill or ~ .
interface and structur-l material approach oses ~ .' '':`
:,' ~.'.:.
i flatable plllows or expanding materlals such as foam in place compounds within a container.
Example of a pillow type of packing is found in United States Patent Number 3 521 793. The pillo~
distributes the shipuing and handling loads to tle many contact points with the article being shipped.
~ second related approach ls to provide a specially shaped restraint within the container. The special shape again distributes shipping and handling loads to the article but does not require a complete fill withln the container. The speclal shape may be obtained by molding or pre-forming the restrainL
to intimately surround the article. This can be accomplished by die cut material stand-offs built-~; 15 pads end caps and spacers generally made from corrugated or solid foam materials. Except for the deformation of the material the full shipping and handling loads are transmitted to the fragile article.
2() In another approach the article is suspende(1 around a structure by attaching elastic cords or other deformable tension type devices acting against gravity and anticipated shipping and handling loads. The structure may ~e separate from ~ . . .
or combined into the external container. This ~ '`.""' 1 328~54 approach ls especlally useful ln withstandil)g larqe shipping and handling shock loads with minimum transfer of the load to the article being shipped.
Another approach cradles and suspends the article wlthin a recess in a sheet or film, instead of cords or individual tenslon devices. Sheets may be include deformable wrapping films, liners, pads, sacks, or other materials. These cradles suspen~
the article prlmarily against gravity, allowing ~0 limited swing movement in other di~ections witllil) - -the container (not a complete fill of the contalner). These flexible cradles may be suspended and/or further restrained by other rigid materials within the external container, or the external container itself. Examples of internal rigid support materials include struts and stays, cardboard or stiff paper frames.
~- In a modification to the cradle/hammock approach, 2 or more films are used to obtain 2() suspension type of support and immobilize or encapsulate the article. Heat shrinkable films are a common method of achieving encapsulation. Two ~; sheets or films are held together, encapsiulatinq and/or shrunk around the article and supported from a rigid member. Examples of encapsulated hammock or .
.
'- ~.
1 328~54 cradle suspenslon type of packing are shown in United States Patent Numbers 4,606,460; 4,606,459;
Interface and structural packlng materials and forms should be small, light weight, pleasing irl appearance and low in cost. ~lowever, at the salne time, the packing must be able to withstan(3 shipping and handling loads transmitte~ by the external package or container without transmitting excessive amounts of these loads to the article being protected. Interface and structural packing must also be able to perform it's functiolls withir 1() the limitations of a difficult environment, including extremes of temperature, altitude (~ressure), shock, vibration, and stackin~ of containers and or articles within containers.
INTERFACE MATERIALS ANI) FORMS
A variety of approaches to packing articles within shipping containers are currently available.
One approach uses interface and structural fill materials within a container, possibly the package 2() itself. The Eill materlal may be foam, wood chips, tissue (paper), excelsior, gray chip dunnage, dimpled kraft, foam sheeting, newspaper or elastomeric materials.
A modification of this combined fill or ~ .
interface and structur-l material approach oses ~ .' '':`
:,' ~.'.:.
i flatable plllows or expanding materlals such as foam in place compounds within a container.
Example of a pillow type of packing is found in United States Patent Number 3 521 793. The pillo~
distributes the shipuing and handling loads to tle many contact points with the article being shipped.
~ second related approach ls to provide a specially shaped restraint within the container. The special shape again distributes shipping and handling loads to the article but does not require a complete fill withln the container. The speclal shape may be obtained by molding or pre-forming the restrainL
to intimately surround the article. This can be accomplished by die cut material stand-offs built-~; 15 pads end caps and spacers generally made from corrugated or solid foam materials. Except for the deformation of the material the full shipping and handling loads are transmitted to the fragile article.
2() In another approach the article is suspende(1 around a structure by attaching elastic cords or other deformable tension type devices acting against gravity and anticipated shipping and handling loads. The structure may ~e separate from ~ . . .
or combined into the external container. This ~ '`.""' 1 328~54 approach ls especlally useful ln withstandil)g larqe shipping and handling shock loads with minimum transfer of the load to the article being shipped.
Another approach cradles and suspends the article wlthin a recess in a sheet or film, instead of cords or individual tenslon devices. Sheets may be include deformable wrapping films, liners, pads, sacks, or other materials. These cradles suspen~
the article prlmarily against gravity, allowing ~0 limited swing movement in other di~ections witllil) - -the container (not a complete fill of the contalner). These flexible cradles may be suspended and/or further restrained by other rigid materials within the external container, or the external container itself. Examples of internal rigid support materials include struts and stays, cardboard or stiff paper frames.
~- In a modification to the cradle/hammock approach, 2 or more films are used to obtain 2() suspension type of support and immobilize or encapsulate the article. Heat shrinkable films are a common method of achieving encapsulation. Two ~; sheets or films are held together, encapsiulatinq and/or shrunk around the article and supported from a rigid member. Examples of encapsulated hammock or .
.
'- ~.
1 328~54 cradle suspenslon type of packing are shown in United States Patent Numbers 4,606,460; 4,606,459;
3,853,220; and 2,501,570. ~ecause of the encapsulated approach, swing type of movements are essentlally eliminated and except for the deformation of the sheink wrap sheets, the full shipplng and handllng loads are transmitted to the wrapped, possibly fragile article.
This encapsulated appro0ch has also been used 1(1 for external packaging, as well as packing witllin a shipping or handling package. A pre-formed rigid frame, container or package is used to anchor tt~e encapsulated article. The contailler and article withstand the full stlipping and handling loads.
]5 Examples include blister packs and rolled drawing containers. These rigid or semi-rigid container~
can also be attached to a card to provide a means .
for rack or hook display. In a modification of this approach, the rigid container ls also transparent 2() allowing the customer to fully view the article.
In a further modification, package is not ~ preformed, but i5 shrunk fit or formed around the -~ article while the packaglng material is flexible (for example using vacuum to draw a thermosetting plastlc film around the article), then setting ~ ;'.""":.
~ , ,:
~; - .
1 3~8854 (e.g., thermo-setting material) the previously flexible material to form a rigid container. ~his approach immobilizes the article and completely encapsulates it.
In still another approach, the membranes encapsulating .he article are also used to form a pillow type of support, as previo~sly described. At least one of the membranes is extended to eilclose a volume or sealed to another air ti911t structure to enclo9e a volume and ~orm an inflatable pillow-like chamber. The pillow may be air tight, or orificed to act as a fluid damped shock absorbing mechanism.
An Example of an encapsulated and pillow like support i9 shown in United States Patent Number ~ 15 4,491,225.
;~ S RUCTURAL MATERIALS AND FORMS
:~ .
~` Nearly all of the interface packing materials,especially sheet type of packlng approaches, requlre rigid support. Support may be by direct attachment to the external package, but is commonly an internal separator or rigid packing insert.
Planar reinforcing structoral material are common. A typical internal separator or insert 5 ~5 composed of folded or cross-locking cardboard ~; ` ~,'.:.
,':
.'. :.
1 3~5~ ~
sheets. Folds or cross-locking provide structural inteyrlty in several directions. Eolds or cross-locking orientation must be retained in position in order to obtaln this structural integrity.
Interface material support frames are provided in a variety of sltuations. Interface materials may be attached or blocked by packing support frames.
Corner structural packing forms are also common. Corner forms center and protect the article, especially if the external package is insufficient to protect the article from shocks and loads emanating from the corner (e. 9., dropping package on corner). These cornee packings may be made from cross-braced cardboard-like material or solid inserts placed at the corners.
All the above described approaches rely upo one or more of the following techniques:
1) the article is encapsulated or 2~) otherwise attached to a rigid, structural packing or package member by means of a deformable interface packing member, and/or 2) the article is unattached, but susyended or cushioned by loosely fitting ~ 25 wrap, inflated, fllled or crushable interface ;~ packing materials, or :
~ 328~54 3) the artlcle ls attached and supported by rigid, but deformable or crushable packing or package mateeial.
-- Special problems occur whell shock and shipment protection of a large flat and fragile object, such as Eramed lithogeaphic prints and glass art panels, i3 desired. The container for these large flat objects is also typically a larger flat container.
If the container is dropped and one corner hits the ~() ground first, the impact force is translnitted to only a corner of the fraglle object, possibly twisting or breaking it. Common packing lnseLts (foam, pillows, etc.) may reduce and distribute the impact force, but all of the prior art transmit the shock force without limlts. These torsional loads of large flat objects, further compounds problems and the chance of breakage.
Another problem wlth protecting long flat objects i8 flexion. I~hen a long glass panel is 2(~ supported only along one or more edges, the object weight and shipping loads terlds cause flexlon of the object, such as a glass panel. Additional packing inserts may be requlred to support the ; 25 glass at multiple interior points.
~ , 1 32885~
g _scl sure of_ln ention The principal and secondary objects of the invention are:
~ to provide a packing which suspends a fraglle article in a frame without attachmellt to or encapsulation of the article;
to provide a packing which provldes ar~
elastic, floating support, but strictly limit the unacceptable shipping and handling loads l~ transmitted to the fragile article in specific directions to a specific upper limit;
to provide a packing which does not always requlre pre-formed and separate rigid material separators or inserts within the container;
to provide protection from dust and other ::
~-~ contaminants; ;
to provide a packing which provides a stand off withln the package, but can be ~;
stored flat;
to provide a packing which allows the articl~e to be ~isually inspected without dlsassembly;
- 25 to provide a packing which reduces filllng tlmes; and to provide a low cost/weight packing whlch does not require special post-packing treatment.
These and other ob~ects are ac~ieved by frictlonal contact sandwichlng the article between two pliable and flexible membranes, which are each attached to a separate supportlng frame. The frames have a central opening over which the pliable materlal ls attached. Attachment of the pliable materlal may also be used to secure loose folds, flaps, and separators to the ~rame, creating a rigid structural packing form. The frames are normally separated, but may be attached to each `~ other or may be biased towards each other by initially loose fittlng inserts or flaps to maintain a high friction contact between the '~
pliable membranes and the article to be shipped.
The frictlon contact limits handling and shipping ~`~ shock loads that can be transmitted to the 2() protected item.
~-; Multiple items and loose fitting separators may also be ~rictionally held between the pliable materials as long as space is available within the .
frame opening. The technique does not require ~- 25 attachment of the article or spacers since the ''~ ~ :'` -` 1 328~54 pression of two pliable membranes against the article and separators is sufficient to immobilize it agalnst forces up to a frictlonal limit. T~
pliable membrane may even be punctured (accidentally or otherwise~ by sharp points on the article without compromising structural integrity and further limiting loads on the sharp protrusion.
Even if not punctured, sharp points on the artic]e cause the membrane to deform at tllese points, whic furtber distributes the shipping and handlin-J
loads. The fragile protruding article may also be protected against dust and other contaminants by the pliable membranes, even if punctured as the membrane remalns tight around the protrusion.
Exceptionally heavy artlcles may be partial]y supported by the pliable membrane frictional contact.
,~
Large transient drop and/or sllock loads to tlle fragile article ar limited by the trampoline like n action of the~ membrane ln one dlrectlon and friction resistance~d~eformatloll and ultimate movement of the article between the membranes in other directions, at least untll the article moves to contact an adjacent article or edge to the frames. ~ecause the pliable materials are flexible ~ -:
1 328~54 and ~re not vacuum shrunk around or otherwise tightly wrapped around the article, tlIe shocks, shipping and handling loads (up to the frictional limit just described) are elastically distributed along the contacting surface of the fra~ile. If the sheets of pliable material are transparent, inspections of the article are simplified, an(l aesthetic appeal to the customer can be maintaine(3.
In another embodiment, the frames and stretctle~3 pliable membranes are combined with covers to Eorm a single piece shipper.
ln still another embodiment a packing spacer is formed supporting an object within its shlppillg container in a friction and Eloating arrangemelIt that absorbs flexion and torsion oE the container.
~: :
The spacer is a box-like structure with at least one open face covered with a Elexible membrane.
~; l'he object rests against the membrane. The contour of the other faces of the structure are shaped and dimensioned to match the internal geometry of the container. Typically the box-like structure is a wedge that fits in one corner of the container.
Four such wedges are used to suppo~t the object.
~ . -:- :
~ J ~ ~
t ~2g~s4 ~rief Descrl tion of Urawin~s __ ___ __~ _____ _ _ ___ Flgure 1 shows an exploded perspective view of a sheet packing of a glass goblet within a box container;
Fi~ure 2 shows a slde cross sectional view of the sheet packing suspendIng the glass goblet article; .
Fi~ure 3 shows a perspective view of an _ _ _ _ _ aIternate conflguration mailer about to suspend a breakable wall plaque;
Fi~ure 9 shows a sheet packing suspending multiple small items;
Eiqure 5 sh~ws a shipping contalner with multiple sheet packings;
Fi~ure 6 shows a packing corner for~ prlor to asse~bly; . :
Fi~ur ¦ shows an assembled packing corner form;
F~ ure 8 shows an assembled packing corner form9 installed wlthin d package; : ~
~: Fl~ure 9 shows an exploded view of multiple .
artiele packing;
Figure 10 shows a perspeetive view of a ~ -~
membrane packing for exceptionally heavy artlcles; ~ :
; 25 ;'~ .
Ei~ure_ll StloWS a cross sectlollal view l:ake along llne 11-11 of Eigure 10;
_tgure 12 shows a perspective view of a l~oot;
Fl~ule 13 3hows an explo~ed view of a~
alternate multl-artlcle packlng;
_gure 14 shows a front vlew of the alternate multi-artlcle packirlg;
~l~ure 15 shows a perspective view of assemt)le _ _ _ _ _ _ floatlng packing Inselts;
1() Fi~_re 16 shows a perspectlve vlew oE a corner inse~t;
Elgure 11 shows a perspectlve view oE a Si(le lllsert; and Ei~ure 18 St~ow5 an alternate corner insert.
. , ~est Mode of Carrying Out the Inventlon Figure 1 show~ an exploded perspective 2() vlew of a sheet packlng of a glass goblet within i3 box contalnel. The rigld or seml-rigid shi~ lg ~ box 2 can be made from cardboard, plastic or othee ;~ appropriate materlals, provldlng tlle structural Integrlty to wlthstand the shlppll)g and handlillg ?) loads. A first frame 3 fits wlthin the shil)pi~lg ~-~'' ~'.'' ? 328854 container or box 2, resting the first frame's rear face g agalnst the rear face 5 of box 2. The f irst frame 3 may be made from a flat panel, blaok or -~ strip of cardboard or other rigid or semi-rigid material, but does not have to be continuous. The frame can be composed of four or more separatc strips of rigid planar materlal or one diecut planar section havlng flaps which are foldal)ly attached. A space or opening large enough to pass 1() thc article 6 is provlded ln frame 3. The frame mounts a first sheet of pllable material 7 which iS
transparent in this embodiment, but could as wel I
~; be opaque . The pl iable f i lm in thi s prefer red embodiment is also self-adhesive, providi~g a means for attaching the separated panels or flaps together as well as secu~ring the pliable film or membrane over the front face 8 of the frame. rhe ~; self-adhesive propertles may be obtained by using - the clinging propertles of some types of film or 2() membrane materials (e.g., vinyl), or applying a coating of tacky material and/or adhesive to the membrane or f ilm.
The sheet 7 may be made from a resilient , laminate, woven fabric, netting, vinyl, polyethylene or puncturable elastomeric film. A
~ ~' ' '' ' . ' ~ .
: ~: :
t 328854 puncturable film would allow sharp protrusions of article 6 to puncture the film, but not fully tear the material under severe loads. The sheet of pliable and/or stretchable material 7 is attached over the front face 8 of first frame 3 around the edges. Attachment does not have to extend to all contacting portions of the pliable mateeial to the frame. Attachment may be by means of glue or other adhesive or can rely on the pliable material's contact properties grabbing the edges of first frame 3. The article or solld object 6 being shipped in thls embodiment is a fragile glass goblet. An alternate embodiment could have pliable sheet 7 cover only a portion of the front face 8.
]5 A second frame 9 also provides an opening large enough to pass article 6, and is similar in shape and construction to the first frame 3. The peripheral flaps are folded and held in position by :
lnserting into the box or external package 2. The 2() depth 10 of second frame 9 can be altered by moving ;~
the folding lines of the frame flaps. When the flaps are not folded, the frame can be stored flat ~ ~
prior to use. The second frame depth 10 is ~ -, selected to resiliently fill shipping box 2 in conjunction wlth the first frame 3 and the article ~ -,::, : -.
'.'.~',' ~, : . ", ''.'. :' 6, between rear face 5 and the ~our top ace c~ver-flaps 11 of box 2, when the shipping box is closed.
A second pliable sheet 12 is stretched oVeL the face of second f~ame 9 and attached to its S periphery. When the second frame 9 is held against article 6 and first frame 3, the pliable materials deform around article 6 which is now located within the central openlrlgs of both frames. The pliable material is not shrunk or vacuum sealed against -I() article 6, but the ~lexibility oE sheets 7 and 12 spreads the contact area over a significallt portion of article 6, and suspend the article by friction between the pliable sheets.
~ Eigure 2 shows a side cross-sectional view of¦~ 15 the sheet packing suspending the glass goblet article. The shipping box 2 encloses the packing and article. The shipping and handling loads are transferred from the the box 2 to the frames 3 and ~ 9 which are immobilized in the box 2. The goblet 6 : 20 i9 suspended by friction between the pliable sheets 7 and 12 pressed against the article 6 by the frames 3 and 9 held in place by the rear face S and the front flaps 11 of box 2. The article 6 can translate between the pliable sheets 7 and 12 ii ~,~ 25 loads ln this direct10n exceed the frictional ~ ~ .
t ~28~54 force limits. Loads in thls direction below the frictlonal llmit and loads in other directions lre absorbed by the pliable/flexible nature of the membrane, acting as a spring to absorb the s~ocks S resulting from shipping and handling.
~igure 3 shows a perspective view of an alternate configuration mailer about to suspen(3 a breakable wall plaque 14. The mailer first frame 13 has a flrst pliable material 7 stretched over .1.0 one face and over an opening large enough to pass the shipping object 14. ~ mailer second frame 1~
is slmilar in constructlon, having a second pllable sheet 12 stretched over the face and opening adjoining the first pliable material 7. Two mailer flaps 16 may be an integral part of the frame constructlon or may be attached to the mailer frames which are also bonded together by a adhesive 22 to form a single piece construction ~- mailer. The thlckness or depth of the mailer frames need not fully enclose the article 14 being shipped, as the flaps 16 can be formed to provide additional thickness and protection. The material of the mailer irames and flaps can be cardboard, foam core material or other treated paper product.
~;~ Addltlonal protection can be provided by making the ' ' ,'''"'' '' ~ ''' , ':' ,~'; , "' ' 5 ~
flap out of a crushable material.
Figure 4 shows a sheet packing capable o~
suspending multiple small items to be shipped. A
.~ first frame 17 contains multiple openings which can pass the multiple articles, such as sensitive electronic chips, to be shipped (the articles not S~IOWU
for clarity io this figure). The first sheet of pliable material 7 does not have to be shrinkable or stretched over one face of the first frame 17, but is attached to the first frame 17 without signlflcant tensile forces stretching or otherwise applied to the pliable material. A second frame 18 is of similar construction, having a second sheet of pllable material 12 attached, but not stretched over a face of the second frame 18. With the frame 18 in a horizontal position, articles placed in the openings will tend to self center and stretching of the pliable material will suspend the center of the article below the plane of the frame. The two symmetrical frames can then be brought and held together in a face-to-face alignment which captures and immobillzes the articles sandwiched therebetween. The frames 17 and 18 normally would be attached, diecut and scored to fold together.
Figure 5 shows an alternate shipping container ~ 328854 with multiple sheet packings. If the articles are thinner tl)an the walls of the frames, there is no need for the spacers OL slots. 1~ the article's size exceeds the fra~e thickness, the multiple shipping contalner l9 can be slotted on t~e inside to retain the several Individual sheet packlngs 20.
Ihe sheet packings are simllar to the mailin~
frames shown in Figure 3, with oe without the flaE
covers 16, enclosing small articles to be shipped ]() 21, such as an electronic Cllip. Slots in t~e container l9 can hold frames o~ sheet packing.s against each other, or the ~rames may be adhesively : - -attached to each other without the slots in ~
container l9 to form the sheet packing prior to ~ -inserting into the multiple shipping container l9. 1 -The devices and techniques described above can be adapted to accommodate a great variety of articles and container configurations. For ~ -- -..
example, the thickness or depth of the sheet- -1 2n supporting frame, the spaclng between frames and the contour of the frame can be infinitely varied. -~
The frame may be angular or arcuate, closed or -l~ open-ended and held together by the outer frames as ¦~ illustrated in Fi~are l, or by the spacer bracket -or bonding material as described in connection with ':; , ': ~
1: ~ . . :
-21- ~ ~28~4 the embodiment of Figure 3.
Figure 6 is a planar structural packing member embodiment prior to assembly. A cardboard-like planar packing material 23 is composed of a central section 24 having a central opening 25 covered by a transparent film 26, and foldably attached triangular-shaped flaps 27, 28 and 29 extending from each of the triangular edges of the central section 24. The transparent film 26 covers the back portions (in this view) of the central section 24 and flaps 27, 28 and 29, and extends beyond the edges of one of the flaps 27. The transparent film in this embodiment has self-adhesive surface tension properties.
Figure 7 shows the planar cardboard-like packing member folded into a pyramidal corner form.
All three flaps (two of three not visible in this view) are folded towards each other and extended portions of the pliable membrane 26 self-adhere to adjoining section (flap 28 shown) and retain the adjoining sections into a three dimensional corner form. The central opening 25 continues to be covered by the film 26, and can support and protect a corner of an article (not shown for clarity) similar to the support and protection shown in -22- 1 ~28854 . .
Figures 1 and 2.
Figure 8 shows several assembled packing corner forms, made from a planar cardboard 23, within a package 30 (shown dotted for clarity).
The film 26 interfaces with a corner of the article being protected (not shown for clarity) and holds the three dimensional form of the previously planar cardboard section without any other means of attachment. A minimum of two corner forms could be used to protect the article or solid object at opposite corners, but a corner protection at more than two corners is the preferred embodiment. In this embodiment, the external package 30 provides the means for holding the corner form frames apart and against the object to be protected from the shipping and handling loads. -Figure 9 shows an exploded view of an alternate multiple article embodiment of the invention. Two separators 31 composed of two -cross-linked planar cardboard segments are inserted within frames 32 and 36 and against their respective membranes 33. The separators are held in place by the walls of the packing container (not shown). The width 34 of the separators is slightly greater than depth 35 of the frame, which 1~ . '', ` ' i: .': -~ , , ; r ~ ~ i ` ,` I '.~ ? . ~ , r ~ - -force~ the cross-linked separator 34 into membrane 33. The articles 37, glasses In this embodiment:, are positioned in line with the space between cross-linked members of the separators 31 between the first and second membranes 33. When the symmetrical frame and separator assembly are brought together, the glasses are grabbed by the membranes whlch are stretched forming a series o~
cocoon-l~ke cells within said spaces.
Figure 10 ls a perspective view of a membrane packing of two exceptionally heavy (thick) panes of glass 38. The transparent membrane 39 is stretched across a folded cardboard insert 40. The folding outboard flaps 141, 42 and others not visible in this view) of the cardboard insert 40 are held in place by the attached membrane 39 to form a duct-like structure. The interior flaps 43 are folded against the exterior package (not shown for clarity) near the bottom center of the duct-like insert 40 structure. The interlor flaps 43 serve as an additional weight carrying structure to carry the heavy glass panes 38. The pliable membrane 39 partlally ~upports the glass panes 38 along the bottom 44, but the corners of the bottom (though the pliable membrane also rest against the lnterior 854 ~
~laps 43). A similar packlng duct-like ~tructure is applied to the top edges 45 of tie glass artlcles 38. The interior fl~ps may or may not support the article in this upper position but allow the external container to be inverted without damage to the articles.
The other glass pane 38 is protected WitlI a boot 46 covering the bottom 49 of the glass pane 38. The boot Interfaces with the membrane 39 1() minimlzing the possiblllty of shar~ edges of the glass pane 38 puncturing tlIe membrane 39. The boot helps distrlbute the welght of the glass pane 38.
The boot also changes the frictional resistance and potential for relative movement between the article being shipped 38 and the membrane 39 when shock and vibration forces are applied to the ;
package/packlng. If the artlcle is to be nearly lmmobllized a high statlc coefficient of friction ; can be achieved by adding a wrap interface to t~e 2() boot 96 with a secood membrane 49 to interface with the first membrane 39. With the boot alternate ~ lnterface wrap materials 49 can be selected to -~ preclsely adjust frictional resistance to limlt tlIe loads which may be applied prior to relative motion between the booted article 38 and the melnbrane 39.
..
... , .. , . . , .. ., : - .
1 ~8854 -2s-Alternate boot configurations could also include cutouts to achieve different frictional resistances at different positions ~loads) or an alternate ~- method of adjusting overall frictional ~esistance.
Cutouts could also provide rellef to article protrusions at the interface.
Figure 11 ls the cross-sectlonal view of the membrane support for the glass panes 38. Pliable membeane 39 is stretched across the central opening of both the upper and lower packing duct-like frames 40. f~laps 43 do not contact the membrane 39 ¦~ on the upper packing, nor do they partially support the glass panes 38 at the upper edge 45. Only the membrane 39 supportsf t'he upper edge 4f5 (see Figure -~ 15 10~f of the article 38. I~owever, the weight of the¦ glass panes 38 force the bottom edge 44 alld l-~ membrane 39 into the internal flaps 43 of 'che lower packing. The internal flapa 43 are supported by the remainder of the duct-like structure of the ` 2() packlng and the external package (not shown for -~
clarlty, simllar to t'he container shown in ~igure l). It should be noted that additional glass panes 1~ could be packaged between the two shown on the ¦~ drawlng.
:.
f~ :
f, : ,: -.', ' ' .
1 328~54 Eigure 12 shows a shipping boot 46. The boot is composed of a card-like material 97 having a cutout 48. The cutout 48 is partially covered by second membrane 49. The first membrane 39 (see Eigure 10) mostly contacts the second membrane 49 at the lnterface, with the cutout 48 primarily provided for ease of assembly and ease of removal.
Ilowever, other cutout geometries can accommodate sllipment of odd-shaped articles (see Figure 10), 1() and provide greater contact at the interface between the cardboard boot component 47 and the first membrane, or partlal contact between tll(-article to be shipped and the first membrane 39.
Resistance to movement of the article 38 (see Figure 10) being shipped would be dependent upon the frictlonal coefficients of friction of the first membrane 39 against the second membrane 4~, the element 97, and the article 38. Further resistance to motion can be incorporated into the flaps 43.
Alternate boot configurations could ~ inaorporate multiple openings, similar to the - opening 40 shown, at the first membrane interface.
Thus combinations of the frame 40, membranes 39, boots 46 and supporting ilaps ~3 can be varled to ~: ' ~ ;J
1 328~54 offer a wide rar;ge of protection for differel~t types of articles.
Figure 13 shows an exploded view of an alternate multi-article embod~ent (articles being ... .
S shipped not shown for clarity). A first Eram~
packing 50 (similar to frame 3) as shown in Figure 1) and membrane Sl is opposltely placed from second frame packing 52 and its membrane 51. ~ multi-article separator 53 is placed parallel to the opposlng faces of the first and second frames 50 and 52. The separator 53 contains cutouts 54 shaped to conform to the artlcles being shipped (see ~igure 19). The multi-artlcle separator positlons articles held by the membranes 51 wher the frames are blased towards each other by the external box 55 ends and flaps 56. The multi-.- .
article separator does not need to restrain the movement of asticles under shock loads, but it may assist the membranes in holding the articles.
Figure 14 is a front vlew of an open package as shown in Figure 13. The flaps 56 are opened to ~ ~ .
expose the first frame 50 and the attached transparent membrane 51. The multi-article separator 53 is visible through the transparent ;~
membrane 51, as are the cutouts 59 and the multiple ~ ''` .''."'.':.
: ~' ', ' - :.
.
~ 328854 glass articles being shipped 57. The cutouts 54 may sn~gly fit the a~ticles 57 or may only loosely position the articles 57. The packaging, when opened presents an attractive display of the articles, as well as providing peotection and being useable for other articles. A new multi-article separator having dlfferent cutouts is all that is needed to allow the packaging to ship several other articles or unusually shaped objects. ln an 1() alternate embodiment, the cutouts 54 in the multi-article separator are more generally shaped, only loosely positioning (and separating) the articles being shipped. In thls embodiment, the package may be used to ship other articles with no change in , ~
multi-article separator 53.
Figure lS shows the preferred embodiment of an assembled shock-absorbent packing insert assembly protecting a long flat fragile article 58. Typical articles of this type include glass panels, 2() illuminated signs, art panels, and framed ~ paintings. The long thin external package 59 j~ encloses the artlcle 58, and the package 59 ~just ¦~ prior to closing with flaps open) is shown in phantom for clarity. The external package 59 may be used for storage, display or other purposes ~ .
1 3.~8854 where handling loads are foreseen. Four corner spacers or lnserts 60 are a box-like frame cardboard constructlon, havlng two outer Eaces 6]
.~ in intimate contact wlth the inner surface of the external container or package 59. The multi-faced frame 60 is hollow, but may also be fluid filled if fully enclosed. On a surface 62 not in intimate contact with the interior surfaces of the container 59, an opening or port 63 is covered by a ]n transparent membrane 64, such as a plastic fiIm.
~rhe fllm 64 i5 stretched over at least part of the opening 63 and attached to the box-like corner frame insert 60.
Attachment of the membrane 64 to the frame can be by means of a separate adheslve, an adhesive coated plastic membrane or the tactile/self adheslve properties of the membrane 64. The corner inse~ts 60 having the membrane 64 in contact with shipping object or fragile ltem 58 acts as both an anchor and a corner suspension of the itam 58.
Sliding agalnst the membrane allows the assembly to accept forces or shock loads tendlng to distort the object 58. This limits forces on the article to those resulting from the membrane to article frictional coefficlent and normal loads between the '.
-:
'`:' ~
1 328~54 corner of the article 58 and membrane 64. Loads in excess of these limits result in translational or sliding movement of the box-like corner insert 6 with respect to the object or article 58. As long as the translatlonal motlon does not bring the box-like insert 60 frame structure (one of the edges of the opening 63 most likely) lnto contact with tlle article 58, torsional loads are limited. lhe frictlonal force limit can be controlled ~selection of normal force and membrane material's coefficient of friction, or additional materiaI between the membrane and the article) 60 that the maximum force is within safe limits (causlng no distortion or breakage).
~ 15 In the preferred embodiment, the interior ¦~ inserts 65 are also provided for still further shock absorbing protection of the article 58. The interior lnserts again consist of a multi-faced frame, each having at least sides 66 in intimate contact with the interior surfaces 61 of the container 59.~ The interlor inserts are placed to support the fragile article SH when the package 59 :~; is placed on one of its larger sides, placing one of the larger sides 68 parallel to the ground, or when shock laad~ from:a direction perpendicular to ' ~
1 32885~ ~
side 69 must be provided for.
The lnterior insert frame 69 also includes an opening 70, partially covered by a membrane 64. The membrane 64 is spread over the opening 70 and contacts the article 58. Lateral forces not perpendicular to the article ~ace 68 are again limited by the frictional contact between tlle membrane 64 and article 58. Frictional forces again can be controlled to prevent excessive forces being applied to the article. Supporting forces, even when the insert is displaced in response to shock or other loads are still evenly distributed along the long fragile face 68 of the article sa.
~-~ Interior supports do not have to be directly opposing, but an opposing blas or other means must -~ be provlded to reslst the forces normal to thelongest face 68 generated by the anchored (in the package) lnterior inseet 65 in contact with the object 58.
Figure 16 shows one of the corner inserts 60. Four of tùe outer surfaces 61 are in intimate contact with the package or container 59 (see Figure 15), which serves to anchor the insert in one corner of the package. The membrane 64 is spread over port or opening 63 on a surface 62 not ~`
' ~''' '.
~ ` 5 7 ~ 5 4 in intimate contact with the shipplng container 59 (see Figure 15~. Two of the lower coener inserts may be placed in the shipplng container 59 (see Figure 15), followed by the article 58 and the two upper corner inserts 60. The spacing of the porte~
face 62 from the corners of container 59 tI)e dimension between corners of container 59, and the length of the edges of article face 68 (see Figure 15) determine the extent of penetration of artic]e 58 corner into port 63 of ported face 62. In tne configuration shown, the membrane 64 is self ., , adhesive, and is used to cover the outer congruent surfaces (hidden in Figure 16) to hold and retain the box-like structure Into the desi~Qd corner shape.
Figure 17 shows an interior insert 65.
: Three outer surfaces 66 of the interior insert 65 ; are in intimate contact with the Inner surfaces 67 of the container 59 (see Figure lS). Only one portion of the opening 70 is covered by the membrane 6q, which is stretched over and attached to the portéd face as well as a portion of the outer faces 66. Extending of the membrane 64 to the outer faces 66, which is piaced in intimate contact with the interior surfaces of the container ~.:'.
?
1 32885~
59 (see Figure lS) provides an additional structural ~frictional forces and self adhesive membrane holding of box-like insert cardboard flaps in place).
~igure 18 show~ an alternate shock absorbing package insert assembly. Al ternate inserts 69 are similar to extended corner inserts 60 as shown in ~igure 16. These alternate inserts 69 can be used to support one larger fragile article 70 within a larger outer container 71 (shown in phantom with flaps closed for clarity), ~ or a series of smaller articles, similar in shape ¦~; to the artlcle 58 shown in Figure 15. The alternate insert 69 has outer faces in intimate contact with the container 71 and a larger ported ~ face 72, over which the membrane 64 is spread aod ¦ attached. The extended corner type of membrane 64 ! ~ suspension of the larger article 70 ~or multiple smaller articles) again allows the container to flexl twist, or otherwise deform without applying these excessive deforming loads to the article(s).
~ Normal supporting loads are again distributed along s~ the edges of the article 70 to avoid stress concentrations within the article.
.
5~
~ 32~854 In the preferred embodiment, the materials of construction of the shock-absorbing spacer are a sturdy grade of cardboard for the box-like frame, having foldable flaps to create the box like shape.
The membrane 64 is preferably made from an extruded PVC (polyvinyl chloride) illm having a thickness between 2 and 10 mlls. Other transparent thermoplastic films and surface finishes can also be selected lf a different coefficient of friction ls de~lred. The thlckness can be varied for various load carrying support and resilience properties. However, the extruded PVC membrane has been found to exhlblt good frlctlonal properties, superior resistance to puncturing or ripping loads ~- 15 and excellent memory, that is the membrane afterbeing stretched returns quickly to its initial formatlon.
While the preferred and alternate embodiments of the invention have been shown and described, 2r) changes and modifications may be made therein within the scope of the appended claims without departing from the spirit and scope of this invention.
~ :~ . ', .
~ ~
: .~' ' .' . .
S
This encapsulated appro0ch has also been used 1(1 for external packaging, as well as packing witllin a shipping or handling package. A pre-formed rigid frame, container or package is used to anchor tt~e encapsulated article. The contailler and article withstand the full stlipping and handling loads.
]5 Examples include blister packs and rolled drawing containers. These rigid or semi-rigid container~
can also be attached to a card to provide a means .
for rack or hook display. In a modification of this approach, the rigid container ls also transparent 2() allowing the customer to fully view the article.
In a further modification, package is not ~ preformed, but i5 shrunk fit or formed around the -~ article while the packaglng material is flexible (for example using vacuum to draw a thermosetting plastlc film around the article), then setting ~ ;'.""":.
~ , ,:
~; - .
1 3~8854 (e.g., thermo-setting material) the previously flexible material to form a rigid container. ~his approach immobilizes the article and completely encapsulates it.
In still another approach, the membranes encapsulating .he article are also used to form a pillow type of support, as previo~sly described. At least one of the membranes is extended to eilclose a volume or sealed to another air ti911t structure to enclo9e a volume and ~orm an inflatable pillow-like chamber. The pillow may be air tight, or orificed to act as a fluid damped shock absorbing mechanism.
An Example of an encapsulated and pillow like support i9 shown in United States Patent Number ~ 15 4,491,225.
;~ S RUCTURAL MATERIALS AND FORMS
:~ .
~` Nearly all of the interface packing materials,especially sheet type of packlng approaches, requlre rigid support. Support may be by direct attachment to the external package, but is commonly an internal separator or rigid packing insert.
Planar reinforcing structoral material are common. A typical internal separator or insert 5 ~5 composed of folded or cross-locking cardboard ~; ` ~,'.:.
,':
.'. :.
1 3~5~ ~
sheets. Folds or cross-locking provide structural inteyrlty in several directions. Eolds or cross-locking orientation must be retained in position in order to obtaln this structural integrity.
Interface material support frames are provided in a variety of sltuations. Interface materials may be attached or blocked by packing support frames.
Corner structural packing forms are also common. Corner forms center and protect the article, especially if the external package is insufficient to protect the article from shocks and loads emanating from the corner (e. 9., dropping package on corner). These cornee packings may be made from cross-braced cardboard-like material or solid inserts placed at the corners.
All the above described approaches rely upo one or more of the following techniques:
1) the article is encapsulated or 2~) otherwise attached to a rigid, structural packing or package member by means of a deformable interface packing member, and/or 2) the article is unattached, but susyended or cushioned by loosely fitting ~ 25 wrap, inflated, fllled or crushable interface ;~ packing materials, or :
~ 328~54 3) the artlcle ls attached and supported by rigid, but deformable or crushable packing or package mateeial.
-- Special problems occur whell shock and shipment protection of a large flat and fragile object, such as Eramed lithogeaphic prints and glass art panels, i3 desired. The container for these large flat objects is also typically a larger flat container.
If the container is dropped and one corner hits the ~() ground first, the impact force is translnitted to only a corner of the fraglle object, possibly twisting or breaking it. Common packing lnseLts (foam, pillows, etc.) may reduce and distribute the impact force, but all of the prior art transmit the shock force without limlts. These torsional loads of large flat objects, further compounds problems and the chance of breakage.
Another problem wlth protecting long flat objects i8 flexion. I~hen a long glass panel is 2(~ supported only along one or more edges, the object weight and shipping loads terlds cause flexlon of the object, such as a glass panel. Additional packing inserts may be requlred to support the ; 25 glass at multiple interior points.
~ , 1 32885~
g _scl sure of_ln ention The principal and secondary objects of the invention are:
~ to provide a packing which suspends a fraglle article in a frame without attachmellt to or encapsulation of the article;
to provide a packing which provldes ar~
elastic, floating support, but strictly limit the unacceptable shipping and handling loads l~ transmitted to the fragile article in specific directions to a specific upper limit;
to provide a packing which does not always requlre pre-formed and separate rigid material separators or inserts within the container;
to provide protection from dust and other ::
~-~ contaminants; ;
to provide a packing which provides a stand off withln the package, but can be ~;
stored flat;
to provide a packing which allows the articl~e to be ~isually inspected without dlsassembly;
- 25 to provide a packing which reduces filllng tlmes; and to provide a low cost/weight packing whlch does not require special post-packing treatment.
These and other ob~ects are ac~ieved by frictlonal contact sandwichlng the article between two pliable and flexible membranes, which are each attached to a separate supportlng frame. The frames have a central opening over which the pliable materlal ls attached. Attachment of the pliable materlal may also be used to secure loose folds, flaps, and separators to the ~rame, creating a rigid structural packing form. The frames are normally separated, but may be attached to each `~ other or may be biased towards each other by initially loose fittlng inserts or flaps to maintain a high friction contact between the '~
pliable membranes and the article to be shipped.
The frictlon contact limits handling and shipping ~`~ shock loads that can be transmitted to the 2() protected item.
~-; Multiple items and loose fitting separators may also be ~rictionally held between the pliable materials as long as space is available within the .
frame opening. The technique does not require ~- 25 attachment of the article or spacers since the ''~ ~ :'` -` 1 328~54 pression of two pliable membranes against the article and separators is sufficient to immobilize it agalnst forces up to a frictlonal limit. T~
pliable membrane may even be punctured (accidentally or otherwise~ by sharp points on the article without compromising structural integrity and further limiting loads on the sharp protrusion.
Even if not punctured, sharp points on the artic]e cause the membrane to deform at tllese points, whic furtber distributes the shipping and handlin-J
loads. The fragile protruding article may also be protected against dust and other contaminants by the pliable membranes, even if punctured as the membrane remalns tight around the protrusion.
Exceptionally heavy artlcles may be partial]y supported by the pliable membrane frictional contact.
,~
Large transient drop and/or sllock loads to tlle fragile article ar limited by the trampoline like n action of the~ membrane ln one dlrectlon and friction resistance~d~eformatloll and ultimate movement of the article between the membranes in other directions, at least untll the article moves to contact an adjacent article or edge to the frames. ~ecause the pliable materials are flexible ~ -:
1 328~54 and ~re not vacuum shrunk around or otherwise tightly wrapped around the article, tlIe shocks, shipping and handling loads (up to the frictional limit just described) are elastically distributed along the contacting surface of the fra~ile. If the sheets of pliable material are transparent, inspections of the article are simplified, an(l aesthetic appeal to the customer can be maintaine(3.
In another embodiment, the frames and stretctle~3 pliable membranes are combined with covers to Eorm a single piece shipper.
ln still another embodiment a packing spacer is formed supporting an object within its shlppillg container in a friction and Eloating arrangemelIt that absorbs flexion and torsion oE the container.
~: :
The spacer is a box-like structure with at least one open face covered with a Elexible membrane.
~; l'he object rests against the membrane. The contour of the other faces of the structure are shaped and dimensioned to match the internal geometry of the container. Typically the box-like structure is a wedge that fits in one corner of the container.
Four such wedges are used to suppo~t the object.
~ . -:- :
~ J ~ ~
t ~2g~s4 ~rief Descrl tion of Urawin~s __ ___ __~ _____ _ _ ___ Flgure 1 shows an exploded perspective view of a sheet packing of a glass goblet within a box container;
Fi~ure 2 shows a slde cross sectional view of the sheet packing suspendIng the glass goblet article; .
Fi~ure 3 shows a perspective view of an _ _ _ _ _ aIternate conflguration mailer about to suspend a breakable wall plaque;
Fi~ure 9 shows a sheet packing suspending multiple small items;
Eiqure 5 sh~ws a shipping contalner with multiple sheet packings;
Fi~ure 6 shows a packing corner for~ prlor to asse~bly; . :
Fi~ur ¦ shows an assembled packing corner form;
F~ ure 8 shows an assembled packing corner form9 installed wlthin d package; : ~
~: Fl~ure 9 shows an exploded view of multiple .
artiele packing;
Figure 10 shows a perspeetive view of a ~ -~
membrane packing for exceptionally heavy artlcles; ~ :
; 25 ;'~ .
Ei~ure_ll StloWS a cross sectlollal view l:ake along llne 11-11 of Eigure 10;
_tgure 12 shows a perspective view of a l~oot;
Fl~ule 13 3hows an explo~ed view of a~
alternate multl-artlcle packlng;
_gure 14 shows a front vlew of the alternate multi-artlcle packirlg;
~l~ure 15 shows a perspective view of assemt)le _ _ _ _ _ _ floatlng packing Inselts;
1() Fi~_re 16 shows a perspectlve vlew oE a corner inse~t;
Elgure 11 shows a perspectlve view oE a Si(le lllsert; and Ei~ure 18 St~ow5 an alternate corner insert.
. , ~est Mode of Carrying Out the Inventlon Figure 1 show~ an exploded perspective 2() vlew of a sheet packlng of a glass goblet within i3 box contalnel. The rigld or seml-rigid shi~ lg ~ box 2 can be made from cardboard, plastic or othee ;~ appropriate materlals, provldlng tlle structural Integrlty to wlthstand the shlppll)g and handlillg ?) loads. A first frame 3 fits wlthin the shil)pi~lg ~-~'' ~'.'' ? 328854 container or box 2, resting the first frame's rear face g agalnst the rear face 5 of box 2. The f irst frame 3 may be made from a flat panel, blaok or -~ strip of cardboard or other rigid or semi-rigid material, but does not have to be continuous. The frame can be composed of four or more separatc strips of rigid planar materlal or one diecut planar section havlng flaps which are foldal)ly attached. A space or opening large enough to pass 1() thc article 6 is provlded ln frame 3. The frame mounts a first sheet of pllable material 7 which iS
transparent in this embodiment, but could as wel I
~; be opaque . The pl iable f i lm in thi s prefer red embodiment is also self-adhesive, providi~g a means for attaching the separated panels or flaps together as well as secu~ring the pliable film or membrane over the front face 8 of the frame. rhe ~; self-adhesive propertles may be obtained by using - the clinging propertles of some types of film or 2() membrane materials (e.g., vinyl), or applying a coating of tacky material and/or adhesive to the membrane or f ilm.
The sheet 7 may be made from a resilient , laminate, woven fabric, netting, vinyl, polyethylene or puncturable elastomeric film. A
~ ~' ' '' ' . ' ~ .
: ~: :
t 328854 puncturable film would allow sharp protrusions of article 6 to puncture the film, but not fully tear the material under severe loads. The sheet of pliable and/or stretchable material 7 is attached over the front face 8 of first frame 3 around the edges. Attachment does not have to extend to all contacting portions of the pliable mateeial to the frame. Attachment may be by means of glue or other adhesive or can rely on the pliable material's contact properties grabbing the edges of first frame 3. The article or solld object 6 being shipped in thls embodiment is a fragile glass goblet. An alternate embodiment could have pliable sheet 7 cover only a portion of the front face 8.
]5 A second frame 9 also provides an opening large enough to pass article 6, and is similar in shape and construction to the first frame 3. The peripheral flaps are folded and held in position by :
lnserting into the box or external package 2. The 2() depth 10 of second frame 9 can be altered by moving ;~
the folding lines of the frame flaps. When the flaps are not folded, the frame can be stored flat ~ ~
prior to use. The second frame depth 10 is ~ -, selected to resiliently fill shipping box 2 in conjunction wlth the first frame 3 and the article ~ -,::, : -.
'.'.~',' ~, : . ", ''.'. :' 6, between rear face 5 and the ~our top ace c~ver-flaps 11 of box 2, when the shipping box is closed.
A second pliable sheet 12 is stretched oVeL the face of second f~ame 9 and attached to its S periphery. When the second frame 9 is held against article 6 and first frame 3, the pliable materials deform around article 6 which is now located within the central openlrlgs of both frames. The pliable material is not shrunk or vacuum sealed against -I() article 6, but the ~lexibility oE sheets 7 and 12 spreads the contact area over a significallt portion of article 6, and suspend the article by friction between the pliable sheets.
~ Eigure 2 shows a side cross-sectional view of¦~ 15 the sheet packing suspending the glass goblet article. The shipping box 2 encloses the packing and article. The shipping and handling loads are transferred from the the box 2 to the frames 3 and ~ 9 which are immobilized in the box 2. The goblet 6 : 20 i9 suspended by friction between the pliable sheets 7 and 12 pressed against the article 6 by the frames 3 and 9 held in place by the rear face S and the front flaps 11 of box 2. The article 6 can translate between the pliable sheets 7 and 12 ii ~,~ 25 loads ln this direct10n exceed the frictional ~ ~ .
t ~28~54 force limits. Loads in thls direction below the frictlonal llmit and loads in other directions lre absorbed by the pliable/flexible nature of the membrane, acting as a spring to absorb the s~ocks S resulting from shipping and handling.
~igure 3 shows a perspective view of an alternate configuration mailer about to suspen(3 a breakable wall plaque 14. The mailer first frame 13 has a flrst pliable material 7 stretched over .1.0 one face and over an opening large enough to pass the shipping object 14. ~ mailer second frame 1~
is slmilar in constructlon, having a second pllable sheet 12 stretched over the face and opening adjoining the first pliable material 7. Two mailer flaps 16 may be an integral part of the frame constructlon or may be attached to the mailer frames which are also bonded together by a adhesive 22 to form a single piece construction ~- mailer. The thlckness or depth of the mailer frames need not fully enclose the article 14 being shipped, as the flaps 16 can be formed to provide additional thickness and protection. The material of the mailer irames and flaps can be cardboard, foam core material or other treated paper product.
~;~ Addltlonal protection can be provided by making the ' ' ,'''"'' '' ~ ''' , ':' ,~'; , "' ' 5 ~
flap out of a crushable material.
Figure 4 shows a sheet packing capable o~
suspending multiple small items to be shipped. A
.~ first frame 17 contains multiple openings which can pass the multiple articles, such as sensitive electronic chips, to be shipped (the articles not S~IOWU
for clarity io this figure). The first sheet of pliable material 7 does not have to be shrinkable or stretched over one face of the first frame 17, but is attached to the first frame 17 without signlflcant tensile forces stretching or otherwise applied to the pliable material. A second frame 18 is of similar construction, having a second sheet of pllable material 12 attached, but not stretched over a face of the second frame 18. With the frame 18 in a horizontal position, articles placed in the openings will tend to self center and stretching of the pliable material will suspend the center of the article below the plane of the frame. The two symmetrical frames can then be brought and held together in a face-to-face alignment which captures and immobillzes the articles sandwiched therebetween. The frames 17 and 18 normally would be attached, diecut and scored to fold together.
Figure 5 shows an alternate shipping container ~ 328854 with multiple sheet packings. If the articles are thinner tl)an the walls of the frames, there is no need for the spacers OL slots. 1~ the article's size exceeds the fra~e thickness, the multiple shipping contalner l9 can be slotted on t~e inside to retain the several Individual sheet packlngs 20.
Ihe sheet packings are simllar to the mailin~
frames shown in Figure 3, with oe without the flaE
covers 16, enclosing small articles to be shipped ]() 21, such as an electronic Cllip. Slots in t~e container l9 can hold frames o~ sheet packing.s against each other, or the ~rames may be adhesively : - -attached to each other without the slots in ~
container l9 to form the sheet packing prior to ~ -inserting into the multiple shipping container l9. 1 -The devices and techniques described above can be adapted to accommodate a great variety of articles and container configurations. For ~ -- -..
example, the thickness or depth of the sheet- -1 2n supporting frame, the spaclng between frames and the contour of the frame can be infinitely varied. -~
The frame may be angular or arcuate, closed or -l~ open-ended and held together by the outer frames as ¦~ illustrated in Fi~are l, or by the spacer bracket -or bonding material as described in connection with ':; , ': ~
1: ~ . . :
-21- ~ ~28~4 the embodiment of Figure 3.
Figure 6 is a planar structural packing member embodiment prior to assembly. A cardboard-like planar packing material 23 is composed of a central section 24 having a central opening 25 covered by a transparent film 26, and foldably attached triangular-shaped flaps 27, 28 and 29 extending from each of the triangular edges of the central section 24. The transparent film 26 covers the back portions (in this view) of the central section 24 and flaps 27, 28 and 29, and extends beyond the edges of one of the flaps 27. The transparent film in this embodiment has self-adhesive surface tension properties.
Figure 7 shows the planar cardboard-like packing member folded into a pyramidal corner form.
All three flaps (two of three not visible in this view) are folded towards each other and extended portions of the pliable membrane 26 self-adhere to adjoining section (flap 28 shown) and retain the adjoining sections into a three dimensional corner form. The central opening 25 continues to be covered by the film 26, and can support and protect a corner of an article (not shown for clarity) similar to the support and protection shown in -22- 1 ~28854 . .
Figures 1 and 2.
Figure 8 shows several assembled packing corner forms, made from a planar cardboard 23, within a package 30 (shown dotted for clarity).
The film 26 interfaces with a corner of the article being protected (not shown for clarity) and holds the three dimensional form of the previously planar cardboard section without any other means of attachment. A minimum of two corner forms could be used to protect the article or solid object at opposite corners, but a corner protection at more than two corners is the preferred embodiment. In this embodiment, the external package 30 provides the means for holding the corner form frames apart and against the object to be protected from the shipping and handling loads. -Figure 9 shows an exploded view of an alternate multiple article embodiment of the invention. Two separators 31 composed of two -cross-linked planar cardboard segments are inserted within frames 32 and 36 and against their respective membranes 33. The separators are held in place by the walls of the packing container (not shown). The width 34 of the separators is slightly greater than depth 35 of the frame, which 1~ . '', ` ' i: .': -~ , , ; r ~ ~ i ` ,` I '.~ ? . ~ , r ~ - -force~ the cross-linked separator 34 into membrane 33. The articles 37, glasses In this embodiment:, are positioned in line with the space between cross-linked members of the separators 31 between the first and second membranes 33. When the symmetrical frame and separator assembly are brought together, the glasses are grabbed by the membranes whlch are stretched forming a series o~
cocoon-l~ke cells within said spaces.
Figure 10 ls a perspective view of a membrane packing of two exceptionally heavy (thick) panes of glass 38. The transparent membrane 39 is stretched across a folded cardboard insert 40. The folding outboard flaps 141, 42 and others not visible in this view) of the cardboard insert 40 are held in place by the attached membrane 39 to form a duct-like structure. The interior flaps 43 are folded against the exterior package (not shown for clarity) near the bottom center of the duct-like insert 40 structure. The interlor flaps 43 serve as an additional weight carrying structure to carry the heavy glass panes 38. The pliable membrane 39 partlally ~upports the glass panes 38 along the bottom 44, but the corners of the bottom (though the pliable membrane also rest against the lnterior 854 ~
~laps 43). A similar packlng duct-like ~tructure is applied to the top edges 45 of tie glass artlcles 38. The interior fl~ps may or may not support the article in this upper position but allow the external container to be inverted without damage to the articles.
The other glass pane 38 is protected WitlI a boot 46 covering the bottom 49 of the glass pane 38. The boot Interfaces with the membrane 39 1() minimlzing the possiblllty of shar~ edges of the glass pane 38 puncturing tlIe membrane 39. The boot helps distrlbute the welght of the glass pane 38.
The boot also changes the frictional resistance and potential for relative movement between the article being shipped 38 and the membrane 39 when shock and vibration forces are applied to the ;
package/packlng. If the artlcle is to be nearly lmmobllized a high statlc coefficient of friction ; can be achieved by adding a wrap interface to t~e 2() boot 96 with a secood membrane 49 to interface with the first membrane 39. With the boot alternate ~ lnterface wrap materials 49 can be selected to -~ preclsely adjust frictional resistance to limlt tlIe loads which may be applied prior to relative motion between the booted article 38 and the melnbrane 39.
..
... , .. , . . , .. ., : - .
1 ~8854 -2s-Alternate boot configurations could also include cutouts to achieve different frictional resistances at different positions ~loads) or an alternate ~- method of adjusting overall frictional ~esistance.
Cutouts could also provide rellef to article protrusions at the interface.
Figure 11 ls the cross-sectlonal view of the membrane support for the glass panes 38. Pliable membeane 39 is stretched across the central opening of both the upper and lower packing duct-like frames 40. f~laps 43 do not contact the membrane 39 ¦~ on the upper packing, nor do they partially support the glass panes 38 at the upper edge 45. Only the membrane 39 supportsf t'he upper edge 4f5 (see Figure -~ 15 10~f of the article 38. I~owever, the weight of the¦ glass panes 38 force the bottom edge 44 alld l-~ membrane 39 into the internal flaps 43 of 'che lower packing. The internal flapa 43 are supported by the remainder of the duct-like structure of the ` 2() packlng and the external package (not shown for -~
clarlty, simllar to t'he container shown in ~igure l). It should be noted that additional glass panes 1~ could be packaged between the two shown on the ¦~ drawlng.
:.
f~ :
f, : ,: -.', ' ' .
1 328~54 Eigure 12 shows a shipping boot 46. The boot is composed of a card-like material 97 having a cutout 48. The cutout 48 is partially covered by second membrane 49. The first membrane 39 (see Eigure 10) mostly contacts the second membrane 49 at the lnterface, with the cutout 48 primarily provided for ease of assembly and ease of removal.
Ilowever, other cutout geometries can accommodate sllipment of odd-shaped articles (see Figure 10), 1() and provide greater contact at the interface between the cardboard boot component 47 and the first membrane, or partlal contact between tll(-article to be shipped and the first membrane 39.
Resistance to movement of the article 38 (see Figure 10) being shipped would be dependent upon the frictlonal coefficients of friction of the first membrane 39 against the second membrane 4~, the element 97, and the article 38. Further resistance to motion can be incorporated into the flaps 43.
Alternate boot configurations could ~ inaorporate multiple openings, similar to the - opening 40 shown, at the first membrane interface.
Thus combinations of the frame 40, membranes 39, boots 46 and supporting ilaps ~3 can be varled to ~: ' ~ ;J
1 328~54 offer a wide rar;ge of protection for differel~t types of articles.
Figure 13 shows an exploded view of an alternate multi-article embod~ent (articles being ... .
S shipped not shown for clarity). A first Eram~
packing 50 (similar to frame 3) as shown in Figure 1) and membrane Sl is opposltely placed from second frame packing 52 and its membrane 51. ~ multi-article separator 53 is placed parallel to the opposlng faces of the first and second frames 50 and 52. The separator 53 contains cutouts 54 shaped to conform to the artlcles being shipped (see ~igure 19). The multi-artlcle separator positlons articles held by the membranes 51 wher the frames are blased towards each other by the external box 55 ends and flaps 56. The multi-.- .
article separator does not need to restrain the movement of asticles under shock loads, but it may assist the membranes in holding the articles.
Figure 14 is a front vlew of an open package as shown in Figure 13. The flaps 56 are opened to ~ ~ .
expose the first frame 50 and the attached transparent membrane 51. The multi-article separator 53 is visible through the transparent ;~
membrane 51, as are the cutouts 59 and the multiple ~ ''` .''."'.':.
: ~' ', ' - :.
.
~ 328854 glass articles being shipped 57. The cutouts 54 may sn~gly fit the a~ticles 57 or may only loosely position the articles 57. The packaging, when opened presents an attractive display of the articles, as well as providing peotection and being useable for other articles. A new multi-article separator having dlfferent cutouts is all that is needed to allow the packaging to ship several other articles or unusually shaped objects. ln an 1() alternate embodiment, the cutouts 54 in the multi-article separator are more generally shaped, only loosely positioning (and separating) the articles being shipped. In thls embodiment, the package may be used to ship other articles with no change in , ~
multi-article separator 53.
Figure lS shows the preferred embodiment of an assembled shock-absorbent packing insert assembly protecting a long flat fragile article 58. Typical articles of this type include glass panels, 2() illuminated signs, art panels, and framed ~ paintings. The long thin external package 59 j~ encloses the artlcle 58, and the package 59 ~just ¦~ prior to closing with flaps open) is shown in phantom for clarity. The external package 59 may be used for storage, display or other purposes ~ .
1 3.~8854 where handling loads are foreseen. Four corner spacers or lnserts 60 are a box-like frame cardboard constructlon, havlng two outer Eaces 6]
.~ in intimate contact wlth the inner surface of the external container or package 59. The multi-faced frame 60 is hollow, but may also be fluid filled if fully enclosed. On a surface 62 not in intimate contact with the interior surfaces of the container 59, an opening or port 63 is covered by a ]n transparent membrane 64, such as a plastic fiIm.
~rhe fllm 64 i5 stretched over at least part of the opening 63 and attached to the box-like corner frame insert 60.
Attachment of the membrane 64 to the frame can be by means of a separate adheslve, an adhesive coated plastic membrane or the tactile/self adheslve properties of the membrane 64. The corner inse~ts 60 having the membrane 64 in contact with shipping object or fragile ltem 58 acts as both an anchor and a corner suspension of the itam 58.
Sliding agalnst the membrane allows the assembly to accept forces or shock loads tendlng to distort the object 58. This limits forces on the article to those resulting from the membrane to article frictional coefficlent and normal loads between the '.
-:
'`:' ~
1 328~54 corner of the article 58 and membrane 64. Loads in excess of these limits result in translational or sliding movement of the box-like corner insert 6 with respect to the object or article 58. As long as the translatlonal motlon does not bring the box-like insert 60 frame structure (one of the edges of the opening 63 most likely) lnto contact with tlle article 58, torsional loads are limited. lhe frictlonal force limit can be controlled ~selection of normal force and membrane material's coefficient of friction, or additional materiaI between the membrane and the article) 60 that the maximum force is within safe limits (causlng no distortion or breakage).
~ 15 In the preferred embodiment, the interior ¦~ inserts 65 are also provided for still further shock absorbing protection of the article 58. The interior lnserts again consist of a multi-faced frame, each having at least sides 66 in intimate contact with the interior surfaces 61 of the container 59.~ The interlor inserts are placed to support the fragile article SH when the package 59 :~; is placed on one of its larger sides, placing one of the larger sides 68 parallel to the ground, or when shock laad~ from:a direction perpendicular to ' ~
1 32885~ ~
side 69 must be provided for.
The lnterior insert frame 69 also includes an opening 70, partially covered by a membrane 64. The membrane 64 is spread over the opening 70 and contacts the article 58. Lateral forces not perpendicular to the article ~ace 68 are again limited by the frictional contact between tlle membrane 64 and article 58. Frictional forces again can be controlled to prevent excessive forces being applied to the article. Supporting forces, even when the insert is displaced in response to shock or other loads are still evenly distributed along the long fragile face 68 of the article sa.
~-~ Interior supports do not have to be directly opposing, but an opposing blas or other means must -~ be provlded to reslst the forces normal to thelongest face 68 generated by the anchored (in the package) lnterior inseet 65 in contact with the object 58.
Figure 16 shows one of the corner inserts 60. Four of tùe outer surfaces 61 are in intimate contact with the package or container 59 (see Figure 15), which serves to anchor the insert in one corner of the package. The membrane 64 is spread over port or opening 63 on a surface 62 not ~`
' ~''' '.
~ ` 5 7 ~ 5 4 in intimate contact with the shipplng container 59 (see Figure 15~. Two of the lower coener inserts may be placed in the shipplng container 59 (see Figure 15), followed by the article 58 and the two upper corner inserts 60. The spacing of the porte~
face 62 from the corners of container 59 tI)e dimension between corners of container 59, and the length of the edges of article face 68 (see Figure 15) determine the extent of penetration of artic]e 58 corner into port 63 of ported face 62. In tne configuration shown, the membrane 64 is self ., , adhesive, and is used to cover the outer congruent surfaces (hidden in Figure 16) to hold and retain the box-like structure Into the desi~Qd corner shape.
Figure 17 shows an interior insert 65.
: Three outer surfaces 66 of the interior insert 65 ; are in intimate contact with the Inner surfaces 67 of the container 59 (see Figure lS). Only one portion of the opening 70 is covered by the membrane 6q, which is stretched over and attached to the portéd face as well as a portion of the outer faces 66. Extending of the membrane 64 to the outer faces 66, which is piaced in intimate contact with the interior surfaces of the container ~.:'.
?
1 32885~
59 (see Figure lS) provides an additional structural ~frictional forces and self adhesive membrane holding of box-like insert cardboard flaps in place).
~igure 18 show~ an alternate shock absorbing package insert assembly. Al ternate inserts 69 are similar to extended corner inserts 60 as shown in ~igure 16. These alternate inserts 69 can be used to support one larger fragile article 70 within a larger outer container 71 (shown in phantom with flaps closed for clarity), ~ or a series of smaller articles, similar in shape ¦~; to the artlcle 58 shown in Figure 15. The alternate insert 69 has outer faces in intimate contact with the container 71 and a larger ported ~ face 72, over which the membrane 64 is spread aod ¦ attached. The extended corner type of membrane 64 ! ~ suspension of the larger article 70 ~or multiple smaller articles) again allows the container to flexl twist, or otherwise deform without applying these excessive deforming loads to the article(s).
~ Normal supporting loads are again distributed along s~ the edges of the article 70 to avoid stress concentrations within the article.
.
5~
~ 32~854 In the preferred embodiment, the materials of construction of the shock-absorbing spacer are a sturdy grade of cardboard for the box-like frame, having foldable flaps to create the box like shape.
The membrane 64 is preferably made from an extruded PVC (polyvinyl chloride) illm having a thickness between 2 and 10 mlls. Other transparent thermoplastic films and surface finishes can also be selected lf a different coefficient of friction ls de~lred. The thlckness can be varied for various load carrying support and resilience properties. However, the extruded PVC membrane has been found to exhlblt good frlctlonal properties, superior resistance to puncturing or ripping loads ~- 15 and excellent memory, that is the membrane afterbeing stretched returns quickly to its initial formatlon.
While the preferred and alternate embodiments of the invention have been shown and described, 2r) changes and modifications may be made therein within the scope of the appended claims without departing from the spirit and scope of this invention.
~ :~ . ', .
~ ~
: .~' ' .' . .
S
Claims (28)
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A device for packaging a solid object which comprises:
a first element comprising a first frame defining a first central opening and a first sheet of pliable material spread said first central opening and attached to one face of said frame;
a second element comprising a second frame generally commensurate with said first frame, having a second central opening and a second sheet of pliable material spread over said second central opening and attached to one face of said second frame; and means for holding said first and second elements in symmetrical alignment, and for placing said sheets against the opposite sides of said object sandwiched therebetween and with sufficient pressure to hold the object and limit its movement in relation to said device when said device is subject to impacts from various directions.
a first element comprising a first frame defining a first central opening and a first sheet of pliable material spread said first central opening and attached to one face of said frame;
a second element comprising a second frame generally commensurate with said first frame, having a second central opening and a second sheet of pliable material spread over said second central opening and attached to one face of said second frame; and means for holding said first and second elements in symmetrical alignment, and for placing said sheets against the opposite sides of said object sandwiched therebetween and with sufficient pressure to hold the object and limit its movement in relation to said device when said device is subject to impacts from various directions.
2. The device of Claim 1 which also comprises one or more foldable flaps attached to the periphery of one of said frames.
3. The device of Claim 2 which also comprises means for keeping said foldable flaps in a fixed position.
4. The device of Claim 3, wherein said means for holding and said means for keeping comprise a box-like structure.
5. The device of Claim 3, wherein said means for keeping comprises a sheet of self-adhesive film.
6. The device of Claim 1 which also comprises a spacer, wherein one of said sheets is biased against and in intimate contact with said spacer.
7. The device of Claim 6 which also comprises a shipping container enclosing said elements and said means for holding said elements in symmetrical alignment.
8. The device of Claim 7, wherein the side of said spacer is in intimate contact with an interior portion of said shipping container.
9. The device of Claim 1, wherein said sheets consists of woven fabric.
10. The device of Claim 8, wherein said membrane is transparent.
11. The device of Claim 10, wherein said transparent membrane consists of a polyethylene film.
12. The device of Claim 1, wherein the pliable sheets have a relatively constant coefficient of static and moving friction over the surface in contact with said object, and wherein said means for holding said elements are configured to provide approximately equal said forces to sandwich said sheets against said object independent of location within said first and second central openings.
13. The device of Claim 7, wherein said elements and means for holding are shaped and dimensioned to produce a dust and water barrier around said ob-ject.
14. The device of Claim 7, shaped and dimensioned to sandwich more than one said objects between said elements by said means for holding said elements.
15. The device of Claim 1 which also comprises a second flap attached to one edge of said first element, said flap being shaped and dimensioned to cover said first element after said solid object is in said intimate contact with said sheets.
16. The device of Claim 14, wherein said first element contains a plurality of openings, each of said openings large enough to pass said solid object.
17. The device of Claim 1, wherein said means for holding is shaped and dimensioned to hold a plural-ity of first and second elements.
18. The device of Claim 1, wherein said means for holding are shaped and dimensioned to force said frames against and in intimate contact with each other.
19. The device of Claim 7, wherein said first sheet of material is attached to said first frame by the surface contact resistance and stretchable properties of said sheet material.
20. The device of Claim 4, wherein each of said frames has a plurality of peripheral foldable flaps; said flaps being shaped and dimensioned to space said frame apart from a wall of said box-like structure.
21. The device of Claim 1, wherein the distance between said face of said first frame attached to said membrane, and the opposite face is less than one-half of the smallest dimension of said solid article.
22. The device of Claim 2, wherein the weight of said solid body is suspended below the plane of said face of said frame attached to said membrane and centered within said first central opening by said first sheet.
23. A device of Claim 1 which also comprises at least one boot element held in intimate contact with a portion of one of said opposite sides of said object sandwiched therebetween said sheets, said boot comprising material selected to alter the transverse movement of said object between said sheets when a force overcoming frictional resist-ance is applied to said object.
24. The device of Claim 23, wherein said boot also comprises an interface wrap held in intimate contact with a portion of one of said opposite sides in a portion of one of said sheets.
25. A device of Claim 1, wherein said means for holding also comprises a multiple object separator.
26. A device of Claim 25, wherein said separator is a planar section.
27. A device of Claim 26, wherein said separator is placed parallel to said frame elements, said separator having openings, each opening large enough to pass a portion of one of said multiple objects.
28. A device of Claim 26, wherein said separator is also held in a position between said multiple objects by said holding means.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA000616799A CA1337489C (en) | 1988-12-16 | 1994-01-13 | Membrane packing |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US07/285,449 US4923065A (en) | 1988-02-29 | 1988-12-16 | Membrane packing and retainer |
| US07/285,449 | 1988-12-16 | ||
| US29305989A | 1989-01-03 | 1989-01-03 | |
| US07/293,059 | 1989-01-03 |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000616799A Division CA1337489C (en) | 1988-12-16 | 1994-01-13 | Membrane packing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1328854C true CA1328854C (en) | 1994-04-26 |
Family
ID=26963198
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA 599694 Expired - Fee Related CA1328854C (en) | 1988-12-16 | 1989-05-12 | Membrane packing |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA1328854C (en) |
-
1989
- 1989-05-12 CA CA 599694 patent/CA1328854C/en not_active Expired - Fee Related
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| MKLA | Lapsed |