CA1293098C - Manufacture of tobacco smoke filters - Google Patents

Manufacture of tobacco smoke filters

Info

Publication number
CA1293098C
CA1293098C CA000567911A CA567911A CA1293098C CA 1293098 C CA1293098 C CA 1293098C CA 000567911 A CA000567911 A CA 000567911A CA 567911 A CA567911 A CA 567911A CA 1293098 C CA1293098 C CA 1293098C
Authority
CA
Canada
Prior art keywords
extrudate
extruder
fed
rod
tobacco smoke
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA000567911A
Other languages
French (fr)
Inventor
William John Stone
John Anthony Luke
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
British American Tobacco Investments Ltd
Original Assignee
British American Tobacco Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by British American Tobacco Co Ltd filed Critical British American Tobacco Co Ltd
Application granted granted Critical
Publication of CA1293098C publication Critical patent/CA1293098C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0061Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/06Use of materials for tobacco smoke filters
    • A24D3/08Use of materials for tobacco smoke filters of organic materials as carrier or major constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/16Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • B01D39/1669Cellular material
    • B01D39/1676Cellular material of synthetic origin
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/125Water, e.g. hydrated salts
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2401/00Characterised by the use of cellulose, modified cellulose or cellulose derivatives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2403/00Characterised by the use of starch, amylose or amylopectin or of their derivatives or degradation products

Abstract

"Improvements Relating to the Manufacture of Tobacco Smoke Filters"

A B S T R A C T

A particulate plastics material, a polysaccharide and water are fed to an extruder which is operated under such heat and pressure conditions that upon emergence of the extrudate from the extruder die, the extrudate assumes a cross-section greater than that of the exit orifice of the die.

Description

129309Ei I~PROVE~ENTS RELATING TO E _ANUFACTURE OF TOBACCO

The invention the subject of the preseQt application relates to the manufacture of tobacco smoke filter elements.
The most widely established method o$ manufacture of cigarette filter elements comprises the continuous feeding of plasticiser treated cellulose acetate tow and a web of wrapper paper to a garniture unit of a rod making machine. A driven endless band extends through the garniture unit and serves to convey the tow and wrapper paper web through the unit, wherein the wrapper paper is wrapped about the tow and lap seamed, there thereby being continuously produced a rod of circular cross-section. Downstream of the garniture unit the rod is cut into lengths a multiple, commonly six, of a unit element. Subsequent cutting of the rod lengths during the making of filter tipped cigarettes provides discrete filter elements. A similar method is used, although to a lesser extent, for the manufacture of paper filter elements, a web of crimped filter paper rather than cellulose acetate tow being fed to the garniture unit.
There have also been proposed methods of making filter rod ~y the extrusion of foamed thermoplastics materials. Such proposals have been disclosed in United Kingdom Patent Specification No. 451,683 (Sharman), United Kingdom Patent Specifications Nos.

~, 1,271,274; 1,341,400;1,442,631,1,456,908 and 1,482,216 (Monsanto Chemicals Limited or ~onsanto Limited) and in United States Pa~ent Specification No.
4,180,536 (Celanese Corporation).
~ention is made iD United Kingdom Patent Specific-ation No. 694,436 (Mayer-Neville) of a cigarette filter element formed by rolling into cylindrical form a strip of porous latex foam. Similar filter elements are disclosed in United Kingdom Patent SpeGification No.
799,781 (Cogepa).
United Kingdom Patent Specifications Nos. 1,122,661 and 1,279,803 (Monsanto Chemicals Limited) relate to cigarette filter elements made from an extruded, foamed thermoplastic material which has been drawn, to impart unidirectional orientation to the material, and then worked in order to break down the foam structure and to produce a three dimensional structure of interconnected fibre elements.
United Kingdom Patent Specification No. 993,602 (Du Pont) teaches a method of making cigarette filter rod wherein a polyoxymethylene is extruded as a foamed structure ribbon, the ribbon is shredded under the action of a wire brush and tbe shreds are wrapped in a paper web. United Kingdom Patent Specification No.
1,183,498, in the name of the present applicants, teaches the comminution of synthetic foam materials, as for example in a hammer mill, and the wrapping of the resultant particulate material in paper to provide filter rod. A class of foam materials disclosed in United Kingdom Patent ~pecification No. 1,205,766 (National Patent Development Corporation) is said 6 to provide a suitable tobacco smoke filter medium, especially when the materials are in particulate form.
According to United Kingdom Patent Specification No.
1,194,492 (Strickman Foundation), a tobacco smoke filtration material is provided by granulating a rigid polyurethane foam.
It is proposed in United States Patent Specific-ation No. 3,800,808 (Brown & Williamson Tobacco Corporation) to make cigarette filter material by encasing a starch with a cellulose ester, cellulose acetate for e~ample, swelling the starch and then removing the starch by enzymation and/or chemical hydrolysis or by solubilising the starch. The resultant foamed product is cut into shreds, which shreds are used as filter material for filter rod.
Although numerous proposals have been made in the patents literature for the use of foamed materials in or as cigarette filters, these proposals have failed to find practical application in the tobacco industry.
It is an object of the present invention to provide a method of making commercially acceptable filter rod, which method is practical and simple. It is another object of the present invention to provide a method in which readily available and inexpensive materials can be used to make commercially acceptable filter rod.
The subject invention provides a method of making filtration material, wherein a foamed extrudate is S produced by providin~ to an extruder a particulate plastics material, a polysaccharide expansion agent and water, the conditions of heat and pressure in said extruder being such that upon emergence of the extrudate from the extruder die the extrudate assumes a cross-section greater than that of the exit orifice of saidextruder die.
The plastics material is suitably polypropylene, cellulose acetate, or polyethylene. The plastics material may also be a polyester, viscose or nylon.
If cellulose acetate is used, it may be derived from waste cigarette filters. Two or more plastics materials may be fed together to the extruder.
The polysaccharide used as an expansion agent may be a natural starch such, for example, as corn starch, or a modified starch. As an alternative the polysaccharide may be a cellulose, which term includes food grade cellulose, or a modified cellulose, methyl cellulose for example.
Other materials, chalk for example, may be fed to the extruder with the plastics material and the starch.
The materials fed to the extruder may include a binder, the inclusion level of which typically does not exceed 5%. Cellulosic binders, hydroxypropyl cellulose, carboxymethyl cellulose or sodium carboxymethyl cellu~ose for example, are especially useful. Alternatively, or in addition, a natural, or modified natural, binder may be used, examples being pectin> or pectin salts, and guar.
The m~terials fed to the extruder may include one or more of a nucleating agent, such, for example, as calcium carbonate or calcium acetate, a humectant such, for e~ample, as glycerol, propylene glycol or sorbitol, and a lubricant such, for example, as pharmaceutical ~ grade mineral oil.
The purpose of introducing water to the extruder is to produce the foamed structure of the extrudate.
In the extruder the materials fed thereto are subjected to conditions of heat, lOO C to 250-C for example, and pressure such that immediately upon emergence from the exit die of the extruder, the water, or at least a portion thereof, flashes into steam, thereby creating cells within the extrudate and a consequent swelling of the extrudate. The water may be injected into the extruder through ports in the extruder barrel and/or be fed to the extruder via the feed hopper thereof.
Advantageously, the plastics material and the polysaccharide, plus other materials if utilised, are blended before being fed to the extruder.
The inclusion levels on a dry weight basis of the I

12930'~8 materials fed to the extruder are 5% to 95% for the plastics material and 95% to 5~5 for the polysaccharide.
The water may account, on a weight basis, for 1% to 20% of the materials plus water fed to the extruder.
The density of the extrudate may be in a range of 20 mgtcc to 500 mg/cc.
The extruder used in carrying out the inventive process is suitably a twin-shaft cooker extruder.
Advantageously, the die of the extruder comprises a slit-form exit orifice, whereby the e~trudate takes the form of a flat web or ribbon. Alternatively, the exit orifice of the die is such that the extrudate upon first iSSUiDg from the die is of tubular or near-tubular cross-section, the extrudate being then opened to provide a flat web or ribbon. The die may according to further alternatives be configured for the extrusion of a strand or for the coextrusion of a plurality of strands.
Advantageously, the extrudate when in web or ribbon form is subjected to a draw down step, so effecting an increase in the machine direction dimension of the extrudate and a decrease in the thickness thereof.
When the extrudate takes the form, for example, of a web or ribbon or a plurality of strands, it may be fed continuously to the garniture of a filter making machine, wherein it is gathered into rod form and wrapped in a plugwrap, the process being similar to that commonly adopted in the making of paper filters for cigarettes. Alternatively, a web, ribbon or strand(s) may be shredded to provide pieces appro~imating iD
size to cut cigarette filler, the so provided particulate material being then fed to a cigarette making machine, wherein it is wrapped in plugwrap thus to provide filter rod rather than cigarette rod. Advantageously, before the extrudate passes to either of these rod forming stages it is subjected to the cooling action of cooling means.
The material fed to the filter or cigarette making machine may be treated with a bonding agent.
Thus, for example, if the plastics material fed to the extruder comprises cellulose acetate, a triacetin bonding agent may be used. Again, for example, if the plastics material comprises polypropylene, the bonding agent may be a copolymer of ethylene and vinyl acetate.
If the extrudate is of an open cellular interior structure, the extrudate may take the form of a continuous rod of the required filter rod circumference. In such case the extrudate may be passed through sizing means, tubular sizing means for example, in order to ensure a consistent and accurate rod circumference. After formation to size the rod is cut into, for example, lengths six times unit filter element length.
Examples of the subject invention are as follows:

~293098 EXA~PLE I
A 50g:50~ dry blend of polypropylene granules and Pfizer dietary fibre was fed to a Baker Perkins twin-shaft cooker extruder at a feed rate of 9.5 Kg/hr. The extruder was operated at a shaft speed of 110 r.p.m. and with an outlet die temperature of 126'C. Water was fed to the barrel of the extruder at a feed rate of one litre per hour.
The resultant extrudate was a white, fluffy, soft but self-sustaining rod of a density of 0.032 g/cc.
EXAMPLE II
A 50%:50% dry blend of polypropylene granules and methyl cellulose granules manufactured by Celanese Corporation under designation M450 was fed to the extruder used in Example I at a feed rate of 16.0 ~g~hr.
The operating conditions were: shaft speed - 130 r.p.m.;
outlet die temperature - 140'C; and water feed rate -two litres per hour.
The resultant extrudate was a white, bubbly, firm, self-sustaining rod of a density of 0.053 g/cc.
The rods extruded in Examples I and II were suitable for being shredded to provide pieces of cigarette filler size for feeding to a cigarette making machine for the manufacture of wrapped filter rod.

Claims (6)

1. A method of making a tobacco smoke filter element comprising foamed filtration material, wherein a particulate plastics material comprising one or more of the group of polypropylene, cellulose acetate, polyethylene, polyester, viscose and nylon, a polysaccharide comprising one or more of the group of starch, modified starch, cellulose and modified cellulose, and, optionally, a binder, and water are fed to an extruder, the inclusion levels on a dry weight basis of the materials fed to the extruder being 5% to 95% for the plastics material, 95% to 5% for the polysaccharide and 0% to 5% for the binder, the extruder being operated under such heat and pressure conditions that immediately upon emergence of the extrudate from the extruder die, water, or at least a portion thereof, flashes into steam, thereby creating cells within the extrudate and a consequent swelling whereby the extrudate assumes a cross-section greater than that of the exit orifice of said extruder die, said extrudate being further processed into smoking article filter rod lengths by being fed continuously to the garniture of a filter making machine, or by being shredded and the thus produced particulate material being fed to a cigarette making machine.
2. A method according to Claim 1, wherein there is additionally fed to said extruder one or more of a nucleating agent, a humectant and a lubricant.
3. A method according to Claim 1 or 2, wherein said extrudate is subjected to a draw down step to effect an increase in the machine direction dimension of the extrudate and a decrease in the thickness thereof.
4. A method according to Claim 1, wherein said extrudate is processed to produce particulate material, said particulate material is treated with a bonding agent.
5. A method according to Claim 1 or 2, wherein when said extrudate is fed to said filter making machine, said extrudate takes the form of a continuous rod of open cellular structure.
6. A cigarette comprising a rod of tobacco material wrapped in a wrapper and a tobacco smoke filter element produced according to the method of Claim 1 or 2, the rod of tobacco material and the tobacco smoke filter element being interattached by a tipping wrapper.
CA000567911A 1987-05-28 1988-05-27 Manufacture of tobacco smoke filters Expired - Lifetime CA1293098C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB878712617A GB8712617D0 (en) 1987-05-28 1987-05-28 Tobacco smoke filters
GB8712617 1988-05-28

Publications (1)

Publication Number Publication Date
CA1293098C true CA1293098C (en) 1991-12-17

Family

ID=10618085

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000567911A Expired - Lifetime CA1293098C (en) 1987-05-28 1988-05-27 Manufacture of tobacco smoke filters

Country Status (25)

Country Link
AR (1) AR245876A1 (en)
AT (1) AT397757B (en)
AU (1) AU611906B2 (en)
BE (1) BE1002913A5 (en)
BR (1) BR8802665A (en)
CA (1) CA1293098C (en)
CH (1) CH677063A5 (en)
CY (1) CY1624A (en)
DE (1) DE3817889A1 (en)
DK (1) DK171907B1 (en)
ES (1) ES2009926A6 (en)
FI (1) FI882457A (en)
FR (1) FR2615752B1 (en)
GB (2) GB8712617D0 (en)
HK (1) HK6192A (en)
IN (1) IN171503B (en)
IT (1) IT1219696B (en)
MW (1) MW1488A1 (en)
MX (1) MX168986B (en)
MY (1) MY102752A (en)
NL (1) NL8801356A (en)
NZ (1) NZ224797A (en)
SG (1) SG97291G (en)
ZA (1) ZA883697B (en)
ZW (1) ZW6988A1 (en)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5523036A (en) * 1987-05-28 1996-06-04 British-American Tobacco Company Limited Methods of making tobacco smoke filter elements
US5095054A (en) * 1988-02-03 1992-03-10 Warner-Lambert Company Polymer compositions containing destructurized starch
US5022964A (en) * 1989-06-06 1991-06-11 The Dexter Corporation Nonwoven fibrous web for tobacco filter
AT396862B (en) * 1991-10-22 1993-12-27 Austria Tabakwerke Ag METHOD FOR PRODUCING A CELLULOSE ACETATE CABLE AND CIGARETTE FILTER THEREOF
GB9305066D0 (en) * 1993-03-12 1993-04-28 British American Tobacco Co Improvements relating to filtration materials
GB9407715D0 (en) * 1994-04-19 1994-06-15 British American Tobacco Co Improvements relating to tobacco smoke filter elements
DE19536505A1 (en) * 1995-09-29 1997-04-10 Biotec Biolog Naturverpack Biodegradable filter material and process for its manufacture
DE10252823A1 (en) * 2002-11-13 2004-06-09 Biotec Biologische Naturverpackungen Gmbh & Co. Kg filter element
US9226524B2 (en) 2010-03-26 2016-01-05 Philip Morris Usa Inc. Biopolymer foams as filters for smoking articles
CN110604961A (en) * 2019-09-16 2019-12-24 北京泽阳天成化工技术有限公司 Method and device for separating polymer in polypropylene production process

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3836615A (en) * 1966-07-01 1974-09-17 Celanese Corp Method of forming cylindrical foamed cellulose rods enclosed in a rigid skin
GB1183498A (en) * 1967-10-24 1970-03-04 British American Tobacco Co Improvements relating to Tobacco-Smoke Filters
GB1279803A (en) * 1968-10-30 1972-06-28 Monsanto Chemicals Smoke-filtering elements
GB1319636A (en) * 1969-08-12 1973-06-06 British American Tobacco Co Tobacco smoke filters and filter production
US3800808A (en) * 1971-11-26 1974-04-02 Brown & Williamson Tobacco Tobacco smoke filter
US3976605A (en) * 1974-03-28 1976-08-24 Sumitomo Chemical Company, Limited Foamed plastics of resin compositions comprising pullulan type resins and thermoplastic resins and process for producing the same
GB1482216A (en) * 1974-04-11 1977-08-10 Monsanto Ltd Cigarette filters
NL7503298A (en) * 1974-09-13 1976-03-16 Toyo Soda Manufacturing Co Ld PROCEDURE FOR MANUFACTURE OF A PERMEABEL PRODUCT AND PRODUCT SUCHAINED.
US4180536A (en) * 1978-03-13 1979-12-25 Celanese Corporation Process for extruding plasticized open cell foamed cellulose acetate filters
US4411280A (en) * 1981-09-11 1983-10-25 Celanese Corporation Ventilated thermoplastic polymer foam filter rods
DE3472565D1 (en) * 1983-03-23 1988-08-11 Chuo Kagaku Co Production of resin foam by aqueous medium

Also Published As

Publication number Publication date
BE1002913A5 (en) 1991-08-06
NL8801356A (en) 1988-12-16
CH677063A5 (en) 1991-04-15
ATA138888A (en) 1993-11-15
DK287988D0 (en) 1988-05-26
MW1488A1 (en) 1989-01-11
ZW6988A1 (en) 1989-02-08
IT8820750A0 (en) 1988-05-26
BR8802665A (en) 1988-12-27
FR2615752A1 (en) 1988-12-02
FI882457A (en) 1988-11-29
NZ224797A (en) 1990-04-26
AU611906B2 (en) 1991-06-27
SG97291G (en) 1992-01-17
DE3817889A1 (en) 1988-12-15
GB2205102B (en) 1991-09-18
AR245876A1 (en) 1994-03-30
ZA883697B (en) 1989-02-22
DK171907B1 (en) 1997-08-11
FI882457A0 (en) 1988-05-25
AU1659688A (en) 1988-12-01
ES2009926A6 (en) 1989-10-16
GB8812699D0 (en) 1988-06-29
MX168986B (en) 1993-06-16
DK287988A (en) 1988-11-29
GB2205102A (en) 1988-11-30
IT1219696B (en) 1990-05-24
HK6192A (en) 1992-01-17
FR2615752B1 (en) 1992-06-19
AT397757B (en) 1994-06-27
IN171503B (en) 1992-10-31
MY102752A (en) 1992-09-30
GB8712617D0 (en) 1987-07-01
CY1624A (en) 1992-07-10

Similar Documents

Publication Publication Date Title
US5523036A (en) Methods of making tobacco smoke filter elements
CA1294189C (en) Tobacco reconstitution
CA1294188C (en) Tobacco reconstitution
CA2019680C (en) Making of smoking articles
JP3266272B2 (en) Biodegradable filter material and method for producing the same
CA1130516A (en) Open cell structure foamed cellulose acetate filters
EP0113595B1 (en) Foamed, extruded, tobacco-containing smoking article and method of making same
CA2117153C (en) Filtration materials
US3968804A (en) Extruded tobacco sheet
US4632131A (en) Foamed, extruded, coherent multistrand smoking articles
CA1293098C (en) Manufacture of tobacco smoke filters
GB2046572A (en) Filter element and production thereof
CA1247970A (en) Foamed, extruded tobacco-containing smoking articles
US7762267B2 (en) Filter element
US3800808A (en) Tobacco smoke filter

Legal Events

Date Code Title Description
MKLA Lapsed