CA1215410A - Cover with adhesive bridges in scored areas - Google Patents

Cover with adhesive bridges in scored areas

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Publication number
CA1215410A
CA1215410A CA000415225A CA415225A CA1215410A CA 1215410 A CA1215410 A CA 1215410A CA 000415225 A CA000415225 A CA 000415225A CA 415225 A CA415225 A CA 415225A CA 1215410 A CA1215410 A CA 1215410A
Authority
CA
Canada
Prior art keywords
backbone
cover
adhesive
strips
strip
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000415225A
Other languages
French (fr)
Inventor
James C. Wang
Donald Murfitt
Paul H. Livingston
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Binding Corp
Original Assignee
General Binding Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by General Binding Corp filed Critical General Binding Corp
Priority to CA000415225A priority Critical patent/CA1215410A/en
Application granted granted Critical
Publication of CA1215410A publication Critical patent/CA1215410A/en
Expired legal-status Critical Current

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  • Adhesives Or Adhesive Processes (AREA)

Abstract

ABSTRACT

An improved book cover structure of the general type having an integral backbone and front and back covers connected to the backbone via spaced parallel score lines to enable the front and back covers to flex relative to the backbone. A backbone strip of hot melt adhesive is secured on an inside face area of the backbone. Spacer means for positioning the outermost sheets in engagement with the backbone strip are provided and comprise cover strips of hot melt adhesive secured to inside surface areas of the front and back covers adjacent to the score lines with reduced area portions of the cover strips extending across the score lines.

Description

~2~4~
SPECIFICATION
As those familiar with the stationery arts are aware, sheets of paper, or the like, have been bound together at one edge through the medium of resilient adhesive. A well known example of this technique is seen in the typical "pad" of paper in which the individual sheets are sequentially usable and removable from the pad by physical disengagement from the adhesive. In such binding systems, the sheets have been physically clamped to provide a maxim~n compression adjacent the edge to be supplied with adhesive. With the clamped shee~s thus positioned, an adhesive material has been applied to the exposed edge. Such a system has been similarly applied to pamphlets, books, and the like, utilizing apparatus designed to first stack the sheets in aligned condition and then rigidly cla~p the sheets adjacent the edge to be glued. Many books have been bound utilizing such prior art systems. However, for typical office or home use, the apparatus envisaged for such binding p~ocedures has been extremely expensive and has required relatively skilled personnel for its successful operation. In the main, bookbinding done under such circumstances has required large manufacturing facilities and has been done on a high-volume basis only. At the same time, means have continually been sought permitting simple edge-binding. Although simplifications have been attempted in the formerly employed clamping systems, continued research led to the development of bookbinding systems disclosed in U.S. Patent 3,973,787 for use in an ordinary office and home operation. And FIGS. 1-4 and FIGS. 12, 13 and 15 among others show the state of the art prior to the S~
development of the present invention. With the book-binding system shown in U.S. Patent 3,973,787 hot melt adhesive strips of the new type disclosed in this application were not known or previously employed.
In accordance with the present invention, a thermally activatible adhesive is combined with a loosely gathered sheaf of sheets. The gathered sheets are jogged or otherwisealigned so that the edge thereof to be bound lies horizontally upon a layer of adhesive positioned on a backbone between a pair of hot melt adhesive strips provided on inside surface areas of front and back covexs of a book cover structure which pair of hot melt adhesive strips provide means for securing the jogged sheets in enyagement with the backbone strip of hot melt adhesive once the hot melt adhesive strips have been heated o secure the strips in assembly with the sheets. In accordance with important features of this invention, adhesive strips are disposed in parallel relation on opposite sides of a centrally located hot melt adhesive strip adhered to a backbone of a book cover structure with fro~ and back covers being connected to the backbone along parallel scribes or scorelines positioned adjacent to and between the hot melt strips and with reduced volume bridging means extending between strips across the scorelines. Stated another way, a very important feature of this invention concerns a book cover structure having a pair of hot melt adhesive strips positioned in parallel relation on opposite sides of a backbone of a book cover with ribs or hridges of adhesive being arranged to extend sideways to connect the cover side strips to the backbone strip. The bridges or ribs may 41~
take various forms, and, although not preferred, some of the ribs may only extend to the proximity of the hot melt adhesive strip carried on the backbone, without actually touching the same.
According to a major feature of this invention, the ribs should extend across the scoreline defining the juncture between the cover and the backbone to achieve the improved results as hereafter described in further detail.
An important feature of the invention is that the described adhesive bridges will prevent sheets from falling into the scored bare gaps between adhesive strips, before binding and at the initial period of binding.
Later, in the binding process, when the adhesive is melted, the sheets on them move downwardly to anchor themselves into adhesive for good binding.
Previous experiments show that when a uniform adhesive layer is extended outwardly from the backbone strips, over and beyond the scorelines of a binding cover, a satisfactory fold cannot be made, even though the layer is only 6 mil thick. However, it was discovered that when thick cover strips were used and the layer was made discontinuous, good folds could be made even with the rather thick adhesive ribs presented across the scores. It was then observed that the use of transverse ribs permits an amount of adhesive in the score only a small percentaye overall, and the resistance to cold folding and the tendency to spring back are small.
Another surprising discovery was that these adhesive ribs tend to help adhesive to flow into the ~Z~54~13 bare areas between strips when the heat is applied to form a book and to transfer heat to the side strips on the cover. These phenomena significantly improve the assurance of forming rigid hinges at corners of the backbone or spine, a criterion for well bound books.
It is believed that improved heat transfer ~rom the backbone adhesive through the ribs to the side strip and a decreased surface tension due to the presence of ribs in the scored areas explains the fast adhesive flow into the bare area and improved melting action.
One embodiment of the invention was reduced to practice by establishing a form of "draw resonance"
phenomenum relative to the side strips of adhesive.
The "draw resonance" phenomenum has been previously observed as a detrimental factor in a certain visco-elastic polymer processing technology such as plastic films manufacturing, but is, as yet, not well understood.
It refers to the fact that under some circumstances when extruding visco-elastic materials, a "chatter" pattern appears on the extrusion. In prior art, draw resonance is an undesired occurrence in polymer processing.
This is the first time known to applicants that such a phenomenum has been u-~ed for a useful purpose.
The adhesive used in the above-mentioned process should have adequate visco-elastic properties as to exhibit the a~oresaid "draw resonance" phenomenum at proper conditions to form the desired geometry.
Also, the viscosity properties and melting temperature of the adhesive should be in the proper range as to perform well in the binding machines in which the cover is inten~ed to be used.

lZ~54~0 Other features of this invention will become more fully apparent in view of the following detailed description of the drawings il~ustrating a single embodiment and wherein:
Figure 1 is a fragmentary plan view of an open book cover structure carrying hot melt adhesive strips embodying important features of our i.nvention;
Figure 2 is an enlarged fragmentary cross-sectionalview taken substantially on the line II-II
looking in the direction indicated in the arrowsas seen in Figure l;
Figure 3 is an enlarged fragmentary cross-sectional view taken substantially on the line III-III in Figure l;
Figure 4 is an enlarged fragmentary vertical section with par~s shown in elevation illustrating the cover structure position upon a hot plate in readiness for heat to be applied to secure the sheets or pages in integral assembly with the cover structure;
Figure 5 is an enlarged vertical section similar to Figure 4 only illustrating the appearance of the components shown in Figure 4 after heat has been applied and illustrating the sheets or pages in integral assembly with the bookcover structure;
Figure 6 is an enlarged partial view of the
2~ adhesive pattern;
Figure 7 is a fragmentary view of an open book cover structure similar to Figure 1 and illustrating a modified orm of the invention;
Figure 8 is a cross-sectional view of a further embodiment of the invention similar to the view in Figure ~Z~59~10 2 wherein the bridge is of tunnel configuration;
Figure 9 is a cross-sectional view of another embodiment of the invention in which random dots ofadhesive are employed as a bridge; and Figure 10 is still another embodiment of the invention in which the bridge comprises a foamed area, largely air bubbles.
ON THE DRAWINGS
_ According to the present invention, a book cover structure 15 includes a book cover 16 having a backbone 17 with a front cover 18 and a back cover 19 secnred in assembly therewith. Scores 20 separate the front and back cover 18 and 19 from the backbone 17. A strip of hot melt adhesive 21 may be applied to the backbone 17 in the manner described in U~ S. Patent 3,973,787.
When a consumer is desirous of binding sheets 22 with a book cover 16l sheets 22 are placed on top of the backbone strip ofadhesive 21 in edgewise relation thereto.
In the manufacturing of a first embodiment of the book cover 16, cover strips 23 and 24 are secured with inside ace areas or surface areas of the front and back covers 18 and 19 contemporaneously with the securement of the backbone strip of adhesive 21, all as is shown in Figures 1 and 5. The strips 23 and 24 are comprised of a series of transversely extending ribs 23a and 24a separated by rib grooves or valleys 23b and 24b. The strips 23 and 24 have a strip base or strip connecting portion 23c and 24c which serves to connect all of the associated ribs on each strip together.
Each of the strips 21, 23, and 24 preferably have an - . -~L54~L0 adhesive thickness of approximately thirty-thousandths of an inch.
The sheets 22 can be bound to the book cover 16 to form a book cover structure 15 by usiny a hot plate or heater 25 operating the same as disclosed in United States Patent 3,973,787 with particulax reference to the description provided in columns 5 and 6 of that patent.
An examination of adhesive materials that are satisfactory for the present method shows that a large number of so-called "hot-melt" adhesives are available having in the range of 20-40 per cent of ethylene vinyl acetate of a medium to a high viscosity in combination with about 20~ tackifier, ordinarily a natural resin, with the balance of microcrystalline wax as a carrier with a melt point on the order of 150 F - 160 F. It is desirable that the melt temperature of the adhesive composite approximate 220 F, and that the adhesive be remeltable so that additional pages may be added later, if desired.
A t~pical cover may, as above noted, comprise paper card, or similar, stock. Preferably, the backbone 17 is then spread with a layer of the termally activated orhot-melt adhesive. We have found that the application of such a cover, with its adhesive, to a heater at a temperature on the order of 325 F for a relatively short period of time does not appreciably adversely affect the cover or its contents.
The heater or plate 25 that is used to melt the adhesive strip 21 can be of any suitable type. ~s an example, the hot plate or heater 25 can be constructed ~Z~L54~0 and op~rated in the same way as the heater 20 described in U.S. Patent No. 3,973,787.
As seen in Figure 1, the adhesive ribs 23a, 24a e~tQnd sideways to connect the side strips 23, 24 to the center strip 21. In some cases, the ribs may be extended only to the proximity of the center strip without actually touching it, but in any case, the ribs should extend across the scored area. Accordingly, the described adhesive "ribs" will prevent sheets from falling into the otherwise bare gaps between adhesive strips, before binding and at the initial period of binding.
Later, during the binding process, and after the heat melts the backbone strips 21, the heat will melt the adhesive ribs so thatthe sheets resting on them will move down toanchor themselves into adhesive for good binding.
It was surprising to discover that when the ribs were made narrow good folds were readily accomplished even though adhesive is presented in the scored area. At the narrowest point of the ribs, the amount of adhesive in the score constitutes only a very small percentage compared with the bare area and the resistance to fold and the tendency to spring back is virtually negligible.
Any suitable material may be used for the manufacture of the bindings or book covers 16 and preferred materials are discussed in the prior art. In this connection, attention is directed to column 6 of the aforesaid U.S. Patent No. 3,973,787. Also, with respect to the pages or sheets 22, these sheets may be made from any suitable material such as is described in column 6 and 7 of the U.S. Patent 3,973,787.

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For the purpose of further describing a preferred embodiment, attention is directed to Figure 6. Here an enlarged view has been presented for the purpose of illustrating certain dimensional relationships. It 5 will be appreciated that here the desired amount of glue is placed upon the covers 18 and 19 in the form of ribbed strips 23 and 24. More particularly, the reference numeral 30 indicates a distance between the ribs on the order of 5/64". The reference numeral 31 indicates 10 that th width of the strip 23C may be of the order of ~ eg about ~/~U. ~lso, the depth of the groove 23B is shown at 32 to be about 5/64". While these relationships can be varied, it will be appreciated that excellent results can be attained when the spacings 30, 31 and 32 are made 15 in accordance with the dimensions just described.
As noted above, a chattered configuration may be obtained by varying the flow oE hot adhesive onto the cover through a conventional hot melt extrusion orifice, until the flow pulses, providing the jagged appearing 20 strips 23. A bridge or rib in accordance with the present invention may also be provided in the modified embodiments shown in Figures 7-11.
In the arrangement shown in Figure 7 the bridge or rib is provided in the form of a serpentine track of 25 hot melt that may be laid onto the cover by a sidewise-oscillating extrusion die. As in the case of the first embodiment, a small spaced volume of adhesive appears on the score lines, permitting cold folding to occur, while providing at least some adhesi~re for paper contact between strips 21 and 23 or 24 no matter where the sheet 121Sa~10 falls between the strips.
. Other variations of the invention include pro-viding an air tunnel space as at 123, 124 in Figure 8, a plurality of randomly spaced dots of adhesive as at 223, 224 in Figure 9, and largely-gas foamed adhesive areas 323, 324 in Figure 10. Each of these variants provides substantially improved foldability while eliminating poor page retention at the edges of the backbone and also provides improved heat conduction during the book assembly process. Of course, other variations may be employed without departing from the scope of the present invention, and accordingly, it is our intention to belimited solely by the scope of the hereinafter appended claims:

Claims (14)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A book cover structure of the type having a backbone with front and back covers connected to the backbone and separated from the backbone by spaced parallel score lines to enable the front and back covers to flex relative to the back-bone, the improvement comprising a backbone adhesive strip of hot melt adhesive being secured on an inside face area of said backbone and means for positioning sheets in engagement with said backbone comprising a pair of cover adhesive strips of hot melt adhesive secured to inside surface areas of the front and back covers in spaced adjacency to the scorelines, and narrow ribs of adhesive extending across the score lines from the cover adhesive strips to the backbone adhesive strips.
2. The book cover structure of claim 1 further character-ized by a series of sheets being mounted in edgewise relation-shop upon said backbone strip of hot melt adhesive inwardly of and between said score lines and with said backbone strip to form a book, said pair of cover strips of hot melt adhesive and said ribs all being heated to produce a bond joining lower edges of the sheets with the cover structure.
3. The book cover structure of claim 2 further character-ized by said ribs between the strips of hot melt adhesive being bonded with opposed surface areas of outside ones of said sheets at the areas of said score lines, thus providing further secure-ment for the sheets secured to said backbone.
4. The book cover structure of claim 1 further character-ized by the cover strips of hot melt adhesive having a thickness in the range of .030" to .008".
5. The book cover structure of claim 4 further character-ized by the backbone strip of adhesive having a thickness on the order of .030".
6. A book cover structure of the type having a backbone front and back covers connected to the backbone and separated from the backbone by spaced parallel score lines to enable the front and back covers to flex relative to the backbone, the improvement comprising a backbone adhesive strip of hot melt adhesive being secured on an inside face area of said backbone and means for positioning sheets in engagement with said back-bone comprising a pair of cover adhesive strips of hot melt adhesive secured to inside surface areas of the front and back covers in spaced adjacency to the score lines, and narrow ribs of adhesive extending across the score lines from the cover adhesive strips to the backbone adhesive strip, the cover strips of hot melt adhesive having a thickness in the range of .030"
to .008", the ribs including a series of generally transversely extending ribs spaced apart about 5/64" and with each cover strip having a transverse width of about 3/64".
7. The book cover structure of claim ] further characterized by said ribs comprising a series of generally transversely extending ribs spaced apart about 5/64" and with each cover strip having a transverse width of about 3/64".
8. A book cover structure of the type having a backbone with front and back covers connected to the backbone and separated from the backbone by spaced parallel score lines to enable the front and back covers to flex relative to the back-bone, the improvement comprising a backbone strip of hot melt adhesive being secured on an inside face area of said backbone and means for positioning sheets in engagement with said back-bone comprising a pair of cover strips of hot melt adhesive secured to inside surface areas of the front and back covers in spaced adjacency to the score lines, and narrow ribs of hot melt adhesive extending between adjacent strips and across said score lines.
9. The cover of claim 8 wherein said ribs contact the cover material substantially throughout their path from the backbone strip to the cover strips.
10. The cover of claim 8 wherein the said ribs provide a tunnel between the backbone strip and the cover strips.
11. The cover according to claim 8, 9 or 10 wherein the ribs comprises a plurality of spaced connections extending between the backbone strip and the cover strips.
12. The cover of claim 8 wherein said ribs comprise gas foamed adhesive connecting said backbone strip to the cover strips.
13. The book cover structure of claim 8 further character-ized by the ribs comprise uniformly spaced ribs spaced apart about 5/64".
14. A book cover structure of the type having a backbone with front and back covers connected to the backbone and enabling the front and back covers to be bent relative to the backbone, the improvement comprising a backbone strip of hot melt adhesive being secured on an inside face area of said back-bone, and means for positioning sheets in engagement with said backbone comprising a pair of cover strips of hot melt adhesive secured to inside surface areas of the front and back covers in spaced adjacency to the score lines with narrow rib portions of said cover strips extending across the score lines between the backbone strip and the cover strips, thus providing ad-hesive over and on opposite sides of, the associated score line, the rib portions when heated and melted producing a bonded area at the associated score line, adhering the adjacent sheet to said backbone and leaving the cover freely flexible along the score line where the cover is joined with the backbone.
CA000415225A 1982-11-09 1982-11-09 Cover with adhesive bridges in scored areas Expired CA1215410A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000415225A CA1215410A (en) 1982-11-09 1982-11-09 Cover with adhesive bridges in scored areas

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA000415225A CA1215410A (en) 1982-11-09 1982-11-09 Cover with adhesive bridges in scored areas

Publications (1)

Publication Number Publication Date
CA1215410A true CA1215410A (en) 1986-12-16

Family

ID=4123914

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000415225A Expired CA1215410A (en) 1982-11-09 1982-11-09 Cover with adhesive bridges in scored areas

Country Status (1)

Country Link
CA (1) CA1215410A (en)

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