CA1183360A - Method of producing knitted underwear - Google Patents

Method of producing knitted underwear

Info

Publication number
CA1183360A
CA1183360A CA000404931A CA404931A CA1183360A CA 1183360 A CA1183360 A CA 1183360A CA 000404931 A CA000404931 A CA 000404931A CA 404931 A CA404931 A CA 404931A CA 1183360 A CA1183360 A CA 1183360A
Authority
CA
Canada
Prior art keywords
knitting
stitch density
knitted
loops
product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000404931A
Other languages
French (fr)
Inventor
Kunio Washio
Tsutomu Fujiwara
Yuzuru Kasuya
Masakiyo Kimura
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Application granted granted Critical
Publication of CA1183360A publication Critical patent/CA1183360A/en
Expired legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B35/00Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
    • D04B35/36Devices for printing, coating, or napping knitted fabrics
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/02Pile fabrics or articles having similar surface features
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Of Fabric (AREA)
  • Socks And Pantyhose (AREA)
  • Undergarments, Swaddling Clothes, Handkerchiefs Or Underwear Materials (AREA)
  • Knitting Machines (AREA)

Abstract

ABSTRACT OF THE DISCLOSURE
This invention relates to a method of automatically pro-ducing knitted underwear by means of a circular knitting machine wherein the knitting commences at the lower end of the knitted underwear. As a practical matter, knitted underwear produced by the present method do not become loosened from the direction of the lower end of the underwear.

Description

~3~t)~

1 The present invention rela-tes generally to a me-thod of producing knitted underwear and more particularly to an automated method for the product.ion of the knitted underwear which may be said to make a comprehensive :Einish oE the related field where the inventor has focused his mind on the study and development of skills. The term, "knitted underwear", which i.s used in the pre-sent invention, includes some parts of girdles and pants, for example, tights worn on shorts or panties in winter, In a pre-ferred arrangement the goods produced by this automated method, for example, tights, are provided with stretch zones around their knee parts ranging from the leg parts to the thigh parts, whereby a supporting effect is produced therein. Needless to say, the products made by this method of the present invention are not limited to these tights.
Conventionally, the circular-knitting machines producing knitted fa~rics for knitted underwear are not generally placed in juxtaposition with the raising machines and their equipped stitch density adjusting devi.ce is designed to f.irst commence knitting fabrics for the thighs which.are large in stitch density and to end knitting fa~rics for the ankles which are small in stitch density. For this reason the disadvantage caused by the former arrangement is to produce non-uniformed raising, and unless the latter preconceived idea ~s done away with, there are the defects that the knitted yarn ~requently beg.ins to come loose From a lower part~ That is, the ankle parts of the knltted underwear come loose.
Accordingly, it is an object of the present invention to at least partially overcome these disadvantages by prov.iding a method conceived in a reverse manner which is in-tended -to efficiently and au-tornatically produce the desired result, ~ A~

fi~3 In order to produce knltted underwear, mee-tincJ the cur-rent demand and requiremen-t, which possess the stretch zone around -their knee par-ts located at the middle par-t, there is a particular necessity that interaction among a sinker loop device, stationary brush, inser-tion of elas-tic yarn, and adjus-tment of stitch density should be au-tomated w.ithout any trouhle, To this end, in one of its aspects~ the invention pro-vides a method of producing knitted underwear including a circular knitting machine comprising at least a sinker loop device, a mova~le ring rotatably mounted on the upper part in the circular knitting mach.ine's cylinder, a stationary brush for freely chang-ing an actuator mounted on the upper part of said movable ring, and a stitch density adjusting device, a knitted yarn comprising~
a pile yarn constituted by a blended yarn made oE astaple fiber ~elonging to the polyacrylic synthetic fiber family, a staple fiber ~elonging to the polyamide synthetic fiber family, and a wool fiber, a ground yarn ~elongin~ to the polyurethane syn-the-tic fiber family, and, if necessary, a rubber thread or an elastic yarn belonging to the polyurethane synthetic fiber family, and a kn~.tted structure cons-tituted by a stretch zone which inserts the elastic yarn through the pile yarn and the ground yarn, a plain knitted zone produced by the ground yarn, and a raised zone pro-duced by the arrangement that a pile is formed by the sinker loop device for enmeshing the p;le yarn around the ground yarn and, at the same time, an activating of the stationary brush on the upper part of the movable ring ~ill knit up the top of the pile with the circular knitting machine so that the pi.le is raised in a course direction, eharacterized by mounting the stitch densi-ty adjusting device at a reverse position of the above~ment~oned cir-cular knitting machine thereby commencing -to kni-t the lower end 3;~

1 of the knitted underwear cons-tituted by said stretch zone, design-ing each device to au-tomatically be ac-tuated -to au-tomate the pro-duction of knitted fabric ~or the knitted underwear, and wi-th said knitted underwear practically not loosened from a Airection of -the lower end.
In ano-ther oE its aspects, the invention further pro-vides a method of producing tights in which at least a lower end of the ankle portion and an upper part and a lower part of the knee portion with a stretch zone, and the elastic yarns inserted through the stretch zones for the upper and lower par-ts of the knee portion are adapted to maintain a stronger elastic force than the elastic yarn inserted through the stretch zone for the ankle portion.
Further objects and advantages of the present invention will appear from the following description taken together with the accompanying drawings in which:
Fig, 1 is a perspective view of the inverted tights pr~duced by the method of the present invention;
Fig. 2 is a central and longitudinal section, partially
2~ broken, of the knitting machine used for the producing method of the present invention;
Fig. 3 is a side view of the stitch density adjusting device;
Fig. 4 is an enlarged structure view of the knitted fahrics including the lower part to have been first knitted of the stxetch zone I shown in Fig 9 1;
Fig. 5 is an enlarged structure view of the plain knitted zone II shown in Fig, l;
Fig, 6 is an enl~rged struc-ture view of raised zone III

sh~wn ~n E'ig. 1.

333~

1 In the following description and draw:ings, K is the circular knitting machine. S is -the sinker loop device. R is a movable ring equipped at the upper part in a circular knit-ting machine's cylinder. An upper corner of said movahle ring R is equipped with a round part r which is adap-ted to be rotatably united in one with a cylinder oven K by bevel gears 1 and 2. The stationary brush B, capable of changing the actua-tion so as to effect the operations by a spring, is provided over the above-mentioned movable ring R. The surface of a control drum D is equipped with the stitch density adjusting device 4, which is des~gned to be operated in the arro~ direction, as shown in Fig.
3 fro~ -the fabrics for the ankle parts which are small in stitch density 4a to the fabrics for the thigh parts which are large ini stitch density 4~, namely in se~uence of first commencing to knit the fabrics from the ankle parts and finally ending it at the thigh parts, while gradually widening the knitted fabrics with - advancement from the former par-ts to the latter parts, When the knitting station faces up to the stitch density adjusting device 4 mounted on the surface of the control drum D, feed of a rack wheel 5 is commenced through a lever (not shown) touchin~ the fabrics so that change in knitting yauge is made from small ~titch density in the fabrics for ankle parts 4a to large stitch density in the fabrics for thigh parts 4~, following a cam-shaped form of the stitch density adjusting device 4, Generally, i~ the cams are arranged on the stitch den sity adjusting device 4 in a manner that the knitting process ends at the position of fa~rics, for example, toe parts of conventional socks~ which are small tn stitch density, after it had commenced from the position thereof, which are large in stitch density, the adjustment can be easily made. The arxangement of the present 33~
1 invention, however, in which the cc~m on the sti-tch densi-ty device
4 i5 placed in order to set the commencemen-t point of kni-t-ting to ankle parts which are small in stitch density and! fur-thermore, to make the stitch density larger as the knitting process comes more closely to the thigh parts oEEers technically an extreme difficulty. For this reason the inventor desires -to completely have the cam surface of the stitch density adjusting device able to perform a gentle adjustment in various degrees, as set for-th in the presen-t embodiment.
Three kinds of yarn are used for the knitting yarn:
Pile yarn P and ground yarn F are used as plaiting through one knitting needle and/ in addi-tion, elastic yarn E is inserted through the Eormer yarns, when knitting a rib stitch type of stretch zone. The blended yarn used as pile yarn P consists of staple fiber belonginy to the acrylic synthetic fiber family (75% in blend levell, staple fiber belonging to the polyamide synthetic fiber family (20%~ and wool fiber (5%1. The ground yarn ; is long covered staple belonging to the polyurethane synthetic er family~ In the present embodiment, the elastic yarns El and E2 employ polyurethane synthetic long ~iber, small in count.
El~ thicker, i~ applied with stronger tension, ~hereas E2, thinner is applied with weak tension. The ground yarn F' illustrated in Fig, 2 ~s preparatory ra~ yarn, FigO 1 is a perspective view illustrating the state in which the tigh-ts of the present invention is turned over, I is the stretch zone for ankle part, Fig. 4 is a structure Yiew illustrating the state in whIch a lower end of the above zone staxts to be knitted, II is a plain knitted zone for lower part of leg and the structure in which it is knitted is illus-trated in F~g. 5. III is a r~ised zone tor thiyh par-ts and the s-truc-ture 3~6~

1 in which it is kni~.ted i5 illustrated in F:ig1 6. I' is a lower part o:E the knee anc1 I" is an upper par-t of the knee. Their knitted struc-tures employ the same stretch zone as -that for -the ankle part I. II' is a gusset and its knitted struc-ture employs the same plain knitted zone as that for the lower part o~ lecJ II.
Furthermore, III' is an upper part of the leg, III" is a knee part and their knitted s-tructure employs the same raised zone as that for the thighs III~
The ~round yarn F and the pile yarn P, which serve as plaiting, and the rib stitch structure through which the elastic yarn is inserted constitute the stre-tch zones I, I', and I". On the other hand the stretch zone for the ankle part I fastens the : lower part of the tights by means of applying weaker tension to the elastic yarn E2 which is large in count, whereas the stretch zones on the upper and lower parts of knee are a~ap-ted to firmly fasten them to the extent of tightening spots on them so as to produce the supporting effect.
The direction in which the knitting process commences to be.performed frc~m the low.er end of ankle is sho~n by b in Fig.
4 and an upper position toward which an advancement of the knitt-ing is made is shown by t~ Three strands of E, E', and E" are used as elastic yarns which are inserted throug~ the part to be kn~tted on the lower end of the ankle thereb~ making it difficult for the fabrics about it to be loosened.
The plain knitted zones II and II' are composed of a ~nitted combination between the ground yarn F and the pile yarn P which serve as plaiting, A back sur~ace of the plain knitted zone for the gusset III is permitted to employ such a knitted structure as a raised zone, Fiy. 6 illustrates the knitted struc-ture o~ the raised zones III, III'~ III", C is a course direction in which a 1 knitting machine rotates and W is a vertical row in w.hich knitting-up .is performed, The sinker loop device S shown in Fig~ 2 adopts the structure in which ~ thin steel sinker 6 is inserted through the needle groove (no-t shown~ of a sinker ring 8, provided rad-ially with respect to the center of the movable ring R of -the sinker, and sinker cam ring 9, located a-t -the rear and upper end of the sinker 6, is equipped with a projec-tion part 9a in-terlocked with the sinker b at the top end thereof, whereby an advancement and a retreat of the sinker cam ring 9 shall permit the sinker 6 ~o to move forward and backward respectively.
A nib 6a is mounted on the top end of the sinker 6.
The ground yarn F i.s put on the lower part of the nib 6a and the pile yarn is put on the upper part of the nib 6a so that the pile system P forms a pile on the inner surface oE the knitted fabrics.
At that time, if a spring 3 and the stationary brush are actuated on the inner surface of -the knitted fa~ric~ made on the upper part of the movable ring R, the top part of the pile produces the .raising phenomenon N in the course direc-tion C. This method solves the defect of the conyenti`onal process that the fabrics, remoyed from the knitt~ng machine, which is raised hy a separate raising machine, gets its raising in a vertical row non-uniformed and disappearing due to being caught wi-th a loop, and can obtain the raising N which is long in pile and without stripel The method of the present invention i5 to be advanced in the sequence of first commencing to knit that ankle part at the stitch.density for the ankle 4a, continuing to perform knitt-ing hy means of rotating a control drum D in the arrow direction shown in Fig, 3, and finally finishing to kni-t ~he thigh part III
a,t the stitch density for the thigh 4b, In addi.tion to the stitch density adjus-tment during the above-mentioned knitting 336(~

1 process the control for insertion and removal of the yarns El and E2, ~oxward and ~ackward mo-tion and stop of sinker loop device S, and actuation and removal of the s-ta-tionary brush B is provided on the surface of the control drum D and a timing chain lO, a chain ratchet 11, a clutch drum 12, a rack wheel 5, and a belt shifting drum 13 for auto~ati.c knitting are provided on the right and lower part of the knitting machine, -thereby being controlled to make the au-tomatic kni.tting possible, The actua-ting effect introduced ~y the method of the present invention, partially referred -to in the above description of the embodiment, has b~en devised by the inventor for a long t~me, is achi~ved by a combinati.on with an inverted knitting system in formation of the tights possessing mohair tone of uni-form raised zone with not only a long pile but loops by means of completely knitting in a course direction with one knitting ~ach;ne and cannot ~e applicable to the production of the socks.
Since the above knitting process is efficiently auto-mated, this method is to ~omplete a controlling technology of a smooth change among the knitting processes for stretch 70ne~ plain kn~tted zone, and raised zone~ Furthermore, it presents, as a preferred embodiment, a method of production of the tights poss-essing the supportin~ effect ~hich mee-ts the current demand.
Due to the fact that three strands of rubber thread are inserted through the lo~er end of the part to have been first knitted, and the knitted undexwear commenced to be ~irs-t knitted fro~ the lower end thereoE, this method has a marked advantage that the knitted yarns have less opportunity -to ~ecome loose from the direction of the lower end, even when the position of each stretch is first cu-t for reconditioned utilization o:E such under-wear, ~ ~33~i~3 1 This method produces a further efEect in that it will scarcely have the knittecl yarns on the stretch zone of the knitted underwear loosened particularly to insert the rubber thread through the ~tretch zone, rrhereEore, there is an advantage of making it possible to cut the part lower -than the s-tre-tch zone for the reconditioned utilization thereof.

Claims (10)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1, A method for producing a knitted product comprising the steps of:
completing knitting of the product at a region thereof having relatively low stitch density; and completing knitting of the product at a region thereof having relatively high stich density.
2. The method of claim 1, wherein the product is adapted to surround a limb of a person, comprising:
commencing knitting of the product at the portion thereof adapted to surround the distal portion of the limb and having a relatively low stitch density; and completing knitting of the product at the portion thereof adapted to surround an opposite portion of the limb and having a relatively high stitch density.
3. The method of claim 1, comprising continuously varying the stitch density between said portions of low stitch density and high stitch density.
4. The method of claim 2, comprising continuously varying the stitch density between said portions of low stitch density and high stitch density.
5. The method of claim 3, comprising varying the stitch density by means of a rotary control cam.
6. The method of claim 4, comprising varying the stitch density by means of a rotary control cam.
7. A method for producing a knitted product comprising:
knitting the product using at least a pile yarn including forming loops of said pile yarn; and raising the top portion of said loops in a course direction of said knitting.
8. The method of claim 7, comprising:
engaging a brush with said loops; and moving said brush and said loops relative to each other in a course direction of said knitting for raising the top portion of said loops.
9. The method of claim 1, further comprising raising the top portion of knitted loops of the product in a course direction of said knitting.
10. The method of claim 9, comprising:
engaging a brush with said loops; and moving said brush and said loops relative to each other in a course direction of said knitting for raising the top portion of said loops.
CA000404931A 1982-03-25 1982-06-11 Method of producing knitted underwear Expired CA1183360A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP4843782A JPS58169501A (en) 1982-03-25 1982-03-25 Production of underwear knitted product
JP57-48437 1982-03-25

Publications (1)

Publication Number Publication Date
CA1183360A true CA1183360A (en) 1985-03-05

Family

ID=12803324

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000404931A Expired CA1183360A (en) 1982-03-25 1982-06-11 Method of producing knitted underwear

Country Status (3)

Country Link
JP (1) JPS58169501A (en)
CA (1) CA1183360A (en)
GB (1) GB2117805B (en)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60127381U (en) * 1984-02-03 1985-08-27 鷲尾 邦夫 Circular knitted pile brushed product
JPS60172786U (en) * 1984-04-20 1985-11-15 帝人株式会社 Brushed knitted fabric
JPS62177265A (en) * 1986-01-30 1987-08-04 鷲尾 邦夫 Circular knitted cylindrical raised product and apparatus for producing the same
JPH0242082U (en) * 1988-09-09 1990-03-23
JP3882058B2 (en) * 2003-07-18 2007-02-14 株式会社レヴアル Manufacturing method and apparatus for internally brushed circular knitted fabric
US7546853B2 (en) 2006-05-30 2009-06-16 Mmi-Ipco, Llc Advanced engineered garment
US8176569B2 (en) 2009-06-24 2012-05-15 Mmi-Ipco, Llc Advanced engineered garment
JP6171366B2 (en) * 2013-01-30 2017-08-02 株式会社ワコール Bottom clothing
WO2016191083A1 (en) 2015-05-22 2016-12-01 Nike Innovate C.V. Recovery tight with preconfigured compression zones and integrated structure patterns
CA2986589C (en) 2015-05-22 2022-11-22 Nike Innovate C.V. Training tight with preconfigured compression zones and integrated structure patterns
WO2016191085A1 (en) 2015-05-22 2016-12-01 Nike Innovate C.V. Running tight with preconfigured compression zones and integrated structure patterns

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3077757A (en) * 1960-12-07 1963-02-19 Chadbourn Gotham Inc Support stocking
US3301013A (en) * 1963-07-12 1967-01-31 Textile Machine Works Apparatus for forming pouches in circularly knitted fabrics
US3937039A (en) * 1968-10-22 1976-02-10 Prenihan A.G. One-piece panty and stockings
AU525836B2 (en) * 1977-05-10 1982-12-02 Pacific Dunlop Ltd. Sock
CA1156002A (en) * 1979-11-12 1983-11-01 Maxwell Wilkinson Knitted sock

Also Published As

Publication number Publication date
GB2117805A (en) 1983-10-19
GB8308285D0 (en) 1983-05-05
GB2117805B (en) 1985-11-27
JPS58169501A (en) 1983-10-06

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